CN208188311U - Smart lock screws apptss for automatic calibration of electric energy meter belt line - Google Patents
Smart lock screws apptss for automatic calibration of electric energy meter belt line Download PDFInfo
- Publication number
- CN208188311U CN208188311U CN201820694460.2U CN201820694460U CN208188311U CN 208188311 U CN208188311 U CN 208188311U CN 201820694460 U CN201820694460 U CN 201820694460U CN 208188311 U CN208188311 U CN 208188311U
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- CN
- China
- Prior art keywords
- electric energy
- energy meter
- screw
- smart lock
- automatic calibration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line, including section material framework, the section material framework center is provided with support baseboard, the section material framework is arranged across belt conveyor line, and the belt conveyor line passes through the support baseboard parallel and is arranged, electric energy meter and electric energy meter gear stop mechanism are provided on the belt conveyor line, fixed frame is provided on the support baseboard, sliding axle and the screw screw device with the sliding axis connection are provided on the fixed frame, also being arranged side by side on the support baseboard has electric energy meter positioning and clamping mechanism and screw feed appliance.The utility model can automatically detect screw in place information, detection screw locking position, freely control screw tighten circle number, precision height, high degree of automation greatly increases working efficiency.
Description
Technical field
The utility model relates to electric energy meter calibration technical fields, and relate more specifically to a kind of for electric energy meter automation inspection
Determine the smart lock screws apptss of belt line.
Background technique
Electric energy meter automated production assembly production chain covers electric energy meter production overall process, assembles in electric energy meter automated production
In assembly line, not only need to control each production link of electric energy meter, at the same also to coordinate different production links it
Between linking, progress and arrangement so that entire production process is carried out in an orderly manner.In general, after power meter group dress, electricity
Energy table has entered baling line and has carried out technology of the package, needs to carry out screw assembling to meter case at this stage.Traditional screw
Assembling mode is that meter case is fixed on electric energy meter ontology by way of playing screw using screw locking equipment, and passes
The screw locking equipment of system can only play the role of screw-driving, fixation, and performance is relatively simple, when specific operation, it is also necessary to
Locked position is measured and confirmed using artificial method, since traditional screw locking equipment is examined without screw tightening position
Brake can not be adjusted screw position, direction, and in traditional electric energy meter automated production assembly production chain,
When conventional belt line positions the electric energy meter of entrance, once can only into one piece of ammeter, after this table is by lock end screw,
After need to leaving completely, second piece of ammeter could continue to convey, this is greatly lowered filature working efficiency, therefore when to big rule
When mould electric energy meter is assembled, the fixing means of screw locking equipment traditional at present allows for whole work efficiency reduction, nothing
Method meets the needs produced at present.
Utility model content
Deficiency in view of the above technology, the utility model disclose a kind of intelligence for automatic calibration of electric energy meter belt line
Lock screws apptss, can automatically detect screw in place information, detection screw locking position, freely control screw tighten circle
Number, precision is high, and high degree of automation greatly increases working efficiency.
The utility model uses a kind of following technical scheme: smart lock screw for automatic calibration of electric energy meter belt line
Equipment, including section material framework, the section material framework center are provided with support baseboard, the section material framework across belt conveyor line and
Setting, and the belt conveyor line passes through the support baseboard parallel and is arranged, and is provided with electric energy meter on the belt conveyor line
Keep off stop mechanism with electric energy meter, be provided with fixed frame on the support baseboard, be provided on the fixed frame sliding axle and with
The screw screw device of the sliding axis connection, being also arranged side by side on the support baseboard has electric energy meter positioning and clamping mechanism and spiral shell
Follow closely feed appliance.
Further, the screw screw device is provided with servo motor, and it is solid that the servo motor is fixed at motor
In reservation, and the motor fixing seat is fixed in the linear guide by installation base plate;
Wherein the servo motor is connected with lengthening screwdriver bit by shaft coupling, and shaft coupling setting is solid in the motor
Above reservation, thrust shaft block is provided with below the motor fixing seat, the lengthening screwdriver bit is arranged in the thrust shaft block
Lower section, the lengthening screwdriver bit lower section are provided with screwdriver bit guide holder, and the screwdriver bit guide holder is fixedly installed screw positioning clip, institute
It states screw positioning clip and is connected with screw positioning clip lifting cylinder;
Wherein the servo motor and motor fixing seat are also connected with servo motor lifting cylinder, and the servo motor liter
Sending down abnormally ascending cylinder is fixed in linear guide.
Further, photoelectric sensor is additionally provided in the linear guide.
Further, the photoelectric sensor is optoelectronic switch.
Further, sensing chip is further fixedly arranged in the motor fixing seat.
Further, it is automatic to be provided with the PLC that the control electric energy meter gear stop mechanism acts for the electric energy meter gear stop mechanism
Networked control systems.
Further, the electric energy meter positioning and clamping mechanism is provided with the control electric energy meter positioning and clamping mechanism movement
PLC automatic control system.
Further, the fixed frame is arranged across the belt conveyor line, and the fixed frame is set as door
Frame-shaped construction.
Further, the screw screw device is also connected with the industrial personal computer that the screw screw device running parameter is arranged
Or computer system.
Positive beneficial effect:
1, the utility model realizes the automatic assembling of multiple types electric energy meter screw by using screw screw device, passes through
Servo motor is controlled, can accurately control the rotating cycle for lengthening screwdriver bit and direction of rotation, and adjust to screw slot direction
It is whole, high degree of automation;
2, the utility model is able to detect by the way that photoelectric sensor is arranged on lengthening screwdriver bit and lengthens whether screwdriver bit drops to
Whether position, detection screw are tightened, and freely control screw tightens circle number, and precision is high;
3, the utility model can simultaneously can warehouse entry muti-piece table, it is high-efficient, muti-piece can be once conveyed on belt conveyor line
Electric energy meter, ammeter positioning and clamping mechanism step up second piece of ammeter and carry out discharging first block of electricity while lock screw work to it
Table, after the complete movement of screwed lock, ammeter positioning and clamping mechanism unclamps, and third block ammeter and second piece of ammeter are fed forward simultaneously, from
And product while warehouse entry, export in belt line are realized, than the warehouse entry time that traditional electric energy meter positioning method saves half, section
It claps fastly, high degree of automation greatly improves work efficiency.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, is also possible to obtain other drawings based on these drawings, in which:
Fig. 1 is the general assembly structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of screw screw device in the utility model;
Fig. 3 is electric energy meter positioning and clamping mechanism schematic diagram in the utility model;
In figure: 1, fixed frame;2, sliding axle;3, screw screw device;4, electric energy meter positioning and clamping mechanism;5, belt is defeated
Line sending;6, screw feed appliance;7, section material framework;8, support baseboard;9, electric energy meter;10, electric energy meter keeps off stop mechanism;
3-1, servo motor;3-2, shaft coupling;3-3 motor fixing seat;3-4 thrust shaft block;3-5 lengthens screwdriver bit;3-6 batches
Head guide holder;3-7 screw positioning clip;3-8 photoelectric sensor;3-9 installation base plate;3-10 sensing chip;3-11 linear guide;3-
12 screw positioning clip lifting cylinders;3-13 servo motor lifting cylinder;
9-1, the first electric energy meter;9-2, the second electric energy meter;9-3, third electric energy meter.
Specific embodiment
It is illustrated below in conjunction with preferred embodiment of the attached drawing to the utility model, it should be understood that reality described herein
It applies example to be only used for describing and explaining the present invention, is not used to limit the utility model.
As shown in Figure 1, a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line, including section material framework
7,7 center of section material framework is provided with support baseboard 8, and the section material framework 7 is arranged across belt conveyor line 5, and described
Belt conveyor line 5 passes through the support baseboard 8 parallel and is arranged, and is provided with electric energy meter 9 and electric energy meter on the belt conveyor line 5
Keep off stop mechanism 10, be provided with fixed frame 1 on the support baseboard 8, be provided on the fixed frame 1 sliding axle 2 and with institute
The screw screw device 3 of the connection of sliding axle 2 is stated, being also arranged side by side on the support baseboard 8 has 4 He of electric energy meter positioning and clamping mechanism
Screw feed appliance 6.In a particular embodiment, the belt conveyor line 5 is transmitted in electric energy meter automated production assembly production chain
The carrier of electric energy meter 9, so that electric energy meter 9 is transmitted to each station.Sliding axle 2 can drive screw screw device 3 in fixed frame 1
Upper sliding, convenient for carrying out lock screw operation to electric energy meter 9 in screw screw device 3.
As shown in Fig. 2-Fig. 3, in the present invention, the screw screw device 3 is provided with servo motor 3-1, described
Servo motor 3-1 is fixed on motor fixing seat 3-3, and the motor fixing seat 3-3 is set by installation base plate 3-9 fixation
It sets on the linear guide 3-11;
Wherein the servo motor 3-1 is connected with by shaft coupling 3-2 lengthens screwdriver bit 3-5, and the shaft coupling 3-2 is arranged
Above the motor fixing seat 3-3, thrust shaft block 3-4, the lengthening screwdriver bit are provided with below the motor fixing seat 3-3
3-5 is arranged below the thrust shaft block 3-4, and the lower section the lengthenings screwdriver bit 3-5 is provided with screwdriver bit guide holder 3-6, and described batch
Head guide holder 3-6 is fixedly installed screw positioning clip 3-7, and the screw positioning clip 3-7 is connected with screw locating clip
Sub- lifting cylinder 3-12;
Wherein the servo motor 3-1 and motor fixing seat 3-3 is also connected with servo motor lifting cylinder 3-13, and described
Servo motor lifting cylinder 3-13 is fixed on linear guide 3-11.
In the present invention, photoelectric sensor 3-8 is additionally provided on the linear guide 3-11.
In the present invention, the photoelectric sensor 3-8 is optoelectronic switch.
In the present invention, sensing chip 3-10 is further fixedly arranged on the motor fixing seat 3-3.Wherein specific real
It applies in example, photoelectric sensor 3-8 is to get at position for sensing sensing chip 3-10.
In the present invention, the electric energy meter gear stop mechanism 10 is provided with the control electric energy meter gear stop mechanism 10 and acts
PLC automatic control system.The execution gear that PLC automatic control system can control electric energy meter gear stop mechanism 10 stops electric energy meter
9 movement and the movement of clearance electric energy meter 9.
In the present invention, the electric energy meter positioning and clamping mechanism 4 is provided with the control electric energy meter positioning clamping machine
The PLC automatic control system that structure 4 acts.
In the present invention, the fixed frame 1 is arranged across the belt conveyor line 5, and the fixed frame 1
It is set as door frame structure.
In the present invention, the screw screw device 3 is also connected with setting 3 running parameter of screw screw device
Industrial personal computer or computer system.By industrial personal computer or computer system control, can by control servo motor pulse signal into
And rotating cycle and direction of the setting screw screw device 3 when tightening screw are controlled, realize the accurate of screw tightening movement
Control.
In conjunction with above-described embodiment, the course of work of the utility model and principle are described further below.
When the utility model at work, as shown in figure 3, electric energy meter 9 is delivered to electric energy meter gear stop mechanism by belt conveyor line 5
At 10, the utility model can convey muti-piece table simultaneously, in the present embodiment, with the first electric energy meter 9-1, the second electric energy meter 9-2,
Three electric energy meter 9-3 are illustrated, and when the first electric energy meter 9-1 is sent at electric energy meter gear stop mechanism 10, the first electric energy meter 9-1 stops
The only transmission on belt conveyor line 5, electric energy meter positioning and clamping mechanism 4 is under the control of PLC automatic control system, to first
Electric energy meter 9-1 is clamped operation, so that the table body of the first electric energy meter 9-1 is firmly fixed, this is grasped convenient for the lock screw in later period
Make.
Then, screw screw device 3 starts to carry out lock screw operation to the first electric energy meter 9-1, in screw screw device 3
In, servo motor 3-1 is connected by shaft coupling 3-2 with screwdriver bit 3-5 is lengthened, and centre is provided with thrust shaft block 3-4, this structure
It ensure that the running accuracy for lengthening screwdriver bit 3-5, during locking screw, the rotation of screw carried out by the rotation for lengthening screwdriver bit 3-5
Twist operation.Servo motor lifting cylinder 3-13 drives motor fixing seat 3-3 to be moved on linear guide 3-11, due to screw
Positioning clip 3-7 is fixed on screwdriver bit guide holder 3-6, and is mounted on linear guide 3-11, is gone up and down in screw positioning clip
Under the action of cylinder 3-12, also moved on linear guide 3-11.Screw feed appliance 6 is full to 3 feeding of screw screw device
Sufficient screw screw device 3 locks the materials demand of screw.Therefore, by controlling servo motor 3-1, lengthening screwdriver bit can accurately be controlled
The rotating cycle of 3-5 and direction of rotation, and screw slot direction is adjusted, high degree of automation.
Then, photoelectric sensor 3-8 detects sensing chip 3-10 either with or without in place, under normal circumstances, screw by after urgent,
The position sensing chip 3-10 drops to concordant with the position of photoelectric sensor 3-8, the feelings such as trains off when screw occur and twist insecure, screw
When condition, sensing chip 3-10 can not drop to the position concordant with the position of photoelectric sensor 3-8, due to sensing chip 3-10 and photoelectricity
The distance between sensor 3-8 farther out, then optoelectronic switch 3-8 just can't detect the information of sensing chip 3-10, such case quilt
It is abnormal to be considered as lock screw, warning reminding is subjected to manual intervention.Therefore the utility model can be realized multiple types electric energy meter spiral shell
Automatic assembling, screw orientation adjustment and the screw of nail detect in place, and user can lock feelings according to screw is judged the case where detecting
Condition, detection accuracy are high.
After the first electric energy meter 9-1 completes lock screw operation, electric energy meter positioning and clamping mechanism 4 is in PLC automation control system
Under the control of system, the first electric energy meter 9-1 is made to let pass, electric energy meter keeps off stop mechanism 10 and rises, and no longer stops the fortune of the first electric energy meter 9-1
Row, thus make the first electric energy meter 9-1 continuation that next station is run and be transmitted on belt conveyor line 5, meanwhile, electric energy meter gear
Stop mechanism 10 stops the second electric energy meter 9-2, third electric energy meter 9-3, and in the present invention, belt conveyor line 5 can be primary defeated
Muti-piece electric energy meter is sent, ammeter positioning and clamping mechanism 4 steps up the second electric energy meter 9-2 and carries out release while lock screw work to it
First electric energy meter 9-1;After the complete movement of screwed lock, ammeter positioning and clamping mechanism 4 unclamps, third electric energy meter 9-3 and the second electric energy meter
9-2 is fed forward simultaneously, to realize warehouse entry while multiple electric energy meters in belt line, export, specifically, electric energy meter is fixed
Position clamp system 4 clamps the second electric energy meter 9-2, and then the method described herein above of screw screw device 3 carries out lock screw action,
Then lock screw work is carried out to third electric energy meter 9-3, and so on;Realize the operation to muti-piece electric energy meter 9.Conventional belt is defeated
5 delivery method of line sending is primary only into one piece of electric energy meter 9, and after locking end screw, second piece of ammeter could continue after need to leaving completely
Conveying, therefore the working efficiency of lock screw is largely effected on, the utility model saves half than traditional electric energy meter positioning method
The warehouse entry time, beat is fast, and high degree of automation greatly improves work efficiency, and overcomes technology present in routine techniques and lacks
It falls into.
Although the foregoing describe specific embodiment of the present utility model, it will be appreciated by those of skill in the art that
These specific embodiments are merely illustrative of, and those skilled in the art is not departing from the principles of the present invention and essence
In the case of, various omissions, substitutions and changes can be carried out to the details of the above method and system.For example, merging above method step
Suddenly, to execute substantially identical function according to substantially identical method to realize that it is practical new that substantially identical result then belongs to this
The range of type.Therefore, the scope of the utility model is only limited by the claims that follow.
Claims (9)
1. a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line, including section material framework (7), feature exists
In: section material framework (7) center is provided with support baseboard (8), and the section material framework (7) sets across belt conveyor line (5)
It sets, and the belt conveyor line (5) passes through the support baseboard (8) parallel and is arranged, and is provided on the belt conveyor line (5)
Electric energy meter (9) and electric energy meter keep off stop mechanism (10), are provided with fixed frame (1), the fixed frame on the support baseboard (8)
(1) the screw screw device (3) for being provided with sliding axle (2) on and being connect with the sliding axle (2), on the support baseboard (8)
Also being arranged side by side has electric energy meter positioning and clamping mechanism (4) and screw feed appliance (6).
2. a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line according to claim 1, special
Sign is: the screw screw device (3) is provided with servo motor (3-1), and the servo motor (3-1) is fixed at motor
In fixing seat (3-3), and the motor fixing seat (3-3) is fixed at the linear guide (3- by installation base plate (3-9)
11) on;
Wherein the servo motor (3-1) is connected with by shaft coupling (3-2) and lengthens screwdriver bit (3-5), and the shaft coupling (3-2)
Setting is provided with thrust shaft block (3-4), institute below the motor fixing seat (3-3) above the motor fixing seat (3-3)
It states and lengthens screwdriver bit (3-5) setting below the thrust shaft block (3-4), be provided with screwdriver bit below the lengthening screwdriver bit (3-5)
Guide holder (3-6), the screwdriver bit guide holder (3-6) are fixedly installed screw positioning clip (3-7), the screw positioning clip
(3-7) is connected with screw positioning clip lifting cylinder (3-12);
Wherein the servo motor (3-1) and motor fixing seat (3-3) are also connected with servo motor lifting cylinder (3-13), and institute
Servo motor lifting cylinder (3-13) is stated to be fixed on linear guide (3-11).
3. a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line according to claim 2, special
Sign is: being additionally provided with photoelectric sensor (3-8) on the linear guide (3-11).
4. a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line according to claim 3, special
Sign is: the photoelectric sensor (3-8) is optoelectronic switch.
5. a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line according to claim 2, special
Sign is: being further fixedly arranged on sensing chip (3-10) on the motor fixing seat (3-3).
6. a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line according to claim 1, special
Sign is: electric energy meter gear stop mechanism (10) is provided with the PLC automation for controlling electric energy meter gear stop mechanism (10) movement
Control system.
7. a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line according to claim 1, special
Sign is: the electric energy meter positioning and clamping mechanism (4) is provided with the PLC for controlling electric energy meter positioning and clamping mechanism (4) movement
Automatic control system.
8. a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line according to claim 1, special
Sign is: the fixed frame (1) is arranged across the belt conveyor line (5), and the fixed frame (1) is set as doorframe
Shape structure.
9. a kind of smart lock screws apptss for automatic calibration of electric energy meter belt line according to claim 2, special
Sign is: the screw screw device (3) is also connected with the industrial personal computer or meter that screw screw device (3) running parameter is arranged
Calculation machine system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820694460.2U CN208188311U (en) | 2018-05-10 | 2018-05-10 | Smart lock screws apptss for automatic calibration of electric energy meter belt line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820694460.2U CN208188311U (en) | 2018-05-10 | 2018-05-10 | Smart lock screws apptss for automatic calibration of electric energy meter belt line |
Publications (1)
Publication Number | Publication Date |
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CN208188311U true CN208188311U (en) | 2018-12-04 |
Family
ID=64429583
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201820694460.2U Expired - Fee Related CN208188311U (en) | 2018-05-10 | 2018-05-10 | Smart lock screws apptss for automatic calibration of electric energy meter belt line |
Country Status (1)
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CN (1) | CN208188311U (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110125638A (en) * | 2019-06-03 | 2019-08-16 | 格力电器(武汉)有限公司 | A kind of method and tooling for element installation detection |
CN110471022A (en) * | 2018-05-10 | 2019-11-19 | 宁夏隆基宁光仪表股份有限公司 | Smart lock screws apptss and method for automatic calibration of electric energy meter belt line |
CN110587281A (en) * | 2019-10-11 | 2019-12-20 | 郑州三晖电气股份有限公司 | Automatic assembling device for communication module of metering device and implementation method |
CN111380675A (en) * | 2020-04-07 | 2020-07-07 | 济南百川工业自动化设备有限公司 | Lock screw state monitoring device and monitoring method thereof |
CN110587281B (en) * | 2019-10-11 | 2024-05-14 | 郑州三晖电气股份有限公司 | Automatic assembly device for communication module of metering device and implementation method |
-
2018
- 2018-05-10 CN CN201820694460.2U patent/CN208188311U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110471022A (en) * | 2018-05-10 | 2019-11-19 | 宁夏隆基宁光仪表股份有限公司 | Smart lock screws apptss and method for automatic calibration of electric energy meter belt line |
CN110125638A (en) * | 2019-06-03 | 2019-08-16 | 格力电器(武汉)有限公司 | A kind of method and tooling for element installation detection |
CN110587281A (en) * | 2019-10-11 | 2019-12-20 | 郑州三晖电气股份有限公司 | Automatic assembling device for communication module of metering device and implementation method |
CN110587281B (en) * | 2019-10-11 | 2024-05-14 | 郑州三晖电气股份有限公司 | Automatic assembly device for communication module of metering device and implementation method |
CN111380675A (en) * | 2020-04-07 | 2020-07-07 | 济南百川工业自动化设备有限公司 | Lock screw state monitoring device and monitoring method thereof |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181204 Termination date: 20210510 |