CN207441680U - The intelligent key tangent line positioner of photovoltaic module production - Google Patents
The intelligent key tangent line positioner of photovoltaic module production Download PDFInfo
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- CN207441680U CN207441680U CN201721600672.1U CN201721600672U CN207441680U CN 207441680 U CN207441680 U CN 207441680U CN 201721600672 U CN201721600672 U CN 201721600672U CN 207441680 U CN207441680 U CN 207441680U
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- photovoltaic module
- plc controller
- positioner
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- tangent line
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Abstract
The utility model discloses a kind of photovoltaic modulies to produce with an intelligent key tangent line positioner, including be arranged at control centre intelligence control system, be arranged at workshop branch PLC controller and positioner for being positioned to photovoltaic module；The size switching detent mechanism that the positioner includes rack, is arranged on the transport mechanism that photovoltaic module is used for transmission in rack and is arranged in rack at left and right sides of transport mechanism；The controlled end of the transport mechanism and size switching detent mechanism is connected to the output terminal of branch PLC controller, and data interaction is carried out between each branch PLC controller and intelligence control system.The utility model is in a manner that branch PLC controller controls the size in positioner to switch detent mechanism cooperation running, realization is accurately positioned photovoltaic module on conveyer belt, and the utility model also directly can carry out a key by intelligence control system and be uniformly controlled, it is simple, convenient, it is time saving and energy saving, applied to carrying out production operation on a large scale.
Description
Technical field
The utility model is related to solar photovoltaic assembly manufacturing technology field, particularly a kind of photovoltaic module production intelligence
Change a key tangent line positioner, applied to photovoltaic industry photovoltaic module production equipment switching template debugging link.
Background technology
Solar photovoltaic assembly is most important in core and solar power system in solar power system
Part.Its effect is to convert solar energy into electrical energy or be sent in accumulator to store or promote loaded work piece.With
The development of new energy technology, photovoltaic module are applied in various products more and more, are also allowed for photovoltaic module performance
Making becomes particularly important.
The photovoltaic module specification that solar photovoltaic assembly workshop often produces has general components 1640*990,1960*990,
Four kinds of solar double-glass assemblies 1658*992,1960*992 etc..BIPV Photovoltaic Building Integration full-glass component is customized at present more due to building
Building structure is limited, and every batch of order is required for customizing size, during its transfer matic production photovoltaic module, due to photovoltaic module
Template is not of uniform size, it is necessary to which equipment personnel switch over equipment according to photovoltaic module template.It is run in automatic assembly line equipment
In the process, all it is to need to position the photovoltaic module of production, then could carries out next step operation, workshop automatic assembly line
Equipment includes：Automatically upper glass machine, template place machine, component type-setting machine, EVA, backboard guillotine, combinating machine, EL detection machines（Layer
Before pressure, after lamination）, automatic edge trimming machine, tipper, frame up before conveyer, automatic frame assembling machine, automatic glue filling machine, cure line feeding
The equipment such as machine, IV testers, high pressure resistant tester, sorting and palletizing machine.Be required on transfer matic production transmission line to component into
Row positioning is reformed, and component needs at positioning at 20 totally, be required at present it is artificial carry out machinery adjustment positioning manually, some is even
Equipment personnel is needed to enter inside equipment to be adjusted, if absent minded, it is more likely that industrial accident can be caused, influenced
The personal safety of equipment personnel, there are certain security risks；It is not high artificially to manually adjust the mode positioning accuracy of positioning, sometimes
Because the location dislocation of artificial placing modules, deviation directly affect the effect of cutting；And artificially manually adjust the side of positioning
Formula is regulated the speed very slow, per subtangent time general 4 hours, wastes a large amount of manpowers and time, during the tangent line at workshop
In end-of-life state, Workshop Production efficiency has been seriously affected.
Utility model content
The utility model technical issues that need to address are produced there is provided a kind of photovoltaic module uses an intelligent key tangent line
Positioner, in a manner of solving artificially to manually adjust positioning photovoltaic module there are security risk, positioning accuracy is not high, waste is big
The problem of measuring human time and seriously affecting production efficiency efficiently, intelligently carries out accurately photovoltaic module with realizing
Positioning.
In order to solve the above technical problems, technical solution adopted in the utility model is as follows.
Photovoltaic module production is with an intelligent key tangent line positioner, the intelligent control system including being arranged at control centre
Unite, be arranged at workshop branch PLC controller and be arranged on photovoltaic module production line in each production equipment be used for photovoltaic
The positioner that component is positioned；The positioner includes rack, is arranged on the biography that photovoltaic module is used for transmission in rack
It send mechanism and is arranged in rack to be located at left and right sides of transport mechanism and be used for what the photovoltaic module of different size was positioned
Size switches detent mechanism；The controlled end of the transport mechanism and size switching detent mechanism is connected to branch PLC controls
The output terminal of device carries out data interaction between each branch PLC controller and intelligence control system.
Further optimisation technique scheme, the rack includes rectangular frame, is arranged at the top of rectangular frame and is used to support dress
Put whole stent and across two rack transverse slats being arranged in the middle part of rectangular frame；It offers and is used on the rack transverse slat
The mounting groove of transport mechanism is installed.
Further optimisation technique scheme, the transport mechanism include the active rotating shaft being separately positioned on rack transverse slat and from
Turn axis, is connected with the conveyer belt being arranged in mounting groove between active rotating shaft and driven spindle, active rotating shaft passes through shaft coupling
It is connected in the output shaft of motor, the controlled end of motor is connected to the output terminal of branch PLC controller.
Further optimisation technique scheme, the size switching detent mechanism include being suitable for different specification size photovoltaic group
Part carries out the identical size switching mechanism of two structures of clamping spacing switching and is separately positioned on size switching mechanism
Side is used for the detent mechanism identical to two structures of photovoltaic module progress clamping position.
Further optimisation technique scheme, the size switching mechanism include being longitudinally disposed at rectangular frame and rack transverse slat it
Between longitudinal slide rail and be arranged on above longitudinal slide rail and the sliding block set that cooperates with longitudinal slide rail；Spiral shell on the sliding block
Line is fitted with the leading screw to horizontally slip for driving sliding block in longitudinal slide rail, and the both ends of leading screw are arranged on respectively by bearing
On rectangular frame and rack transverse slat, the outer end that leading screw stretches out rectangular frame is connected and fixed by shaft coupling in rectangular frame outer rim
Stepper motor, the controlled end of stepper motor is connected to the output terminal of branch PLC controller.
Further optimisation technique scheme, the detent mechanism include the cylinder being fixed on upper end of slide block face, cylinder
Tailpiece of the piston rod be fixedly connected with a L-type plate, horizontal push plate is fixedly installed on L-type plate and is arranged on horizontal push plate upper surface and is used
In the nylon pushing block for promoting clamping photovoltaic module；Solenoid valve is both provided on the air inlet pipeline and outlet pipe of the cylinder, electricity
The controlled end of magnet valve is connected to the output terminal of branch PLC controller.
As a result of above technical scheme, technological progress acquired by the utility model is as follows.
It is the utility model structure novel, ingenious in design, highly practical, it is controlled by branch PLC controller in positioner
Size switching mechanism and detent mechanism cooperation running mode, realize and photovoltaic module on conveyer belt be accurately positioned, and
The utility model also directly can carry out a key by intelligence control system and be uniformly controlled, and only need manual entry parameter, switching circuit i.e.
Can, simple, convenient, time saving and energy saving, equipment is reliable, can adapt to the photovoltaic module in various specifications, greatly carries
High production efficiency, the degree of automation is very high, applied to carrying out production operation on a large scale.
Size switching mechanism can be cut according to different specification size photovoltaic module to carry out clamping spacing in the utility model
It changes.The control stepper motor running of branch PLC controller, drives leading screw to rotate, and the leading screw drive sliding block that screw thread is equipped with therewith is in cunning
It is slided on slot so that sliding block and the detent mechanism being fixed on sliding block reach suitable position, to facilitate detent mechanism
It is positioned.
Detent mechanism can realize the accurate clamping positioning to photovoltaic module, branch PLC controller control in the utility model
Cylinder processed loses heart, when cylinder piston rod is retracted, drive L-type plate and the horizontal push plate that is arranged on L-type plate and nylon pushing block to
Photovoltaic module center is drawn close, and the nylon pushing block finally set by the right and left realizes positioning, very accurately, conveniently.
Description of the drawings
Fig. 1 is the structure diagram of the utility model；
Fig. 2 is the top view of the utility model；
Fig. 3 is the side view of the utility model；
Fig. 4 is the structure diagram of size switching mechanism described in the utility model；
Fig. 5 is the structure diagram of detent mechanism described in the utility model；
Fig. 6 is detent mechanism described in the utility model and sliding block attachment structure schematic diagram；
Fig. 7 is structure diagram one of the utility model on automatic assembly line in practical application；
Fig. 8 is structure diagram two of the utility model on automatic assembly line in practical application；
Fig. 9 is the functional block diagram of the utility model.
Wherein：1st, rack, 2, rectangular frame, 3, stent, 4, rack transverse slat, 5, longitudinal slide rail, 6, sliding block, 7, sliding slot, 8,
Leading screw, 9, stepper motor, 10, cylinder, 11, L-type plate, 12, horizontal push plate, 13, nylon pushing block, 14, mounting groove, 15, actively turn
Axis, 16, driven spindle, 17, conveyer belt, 18, motor, 19, photovoltaic module.
Specific embodiment
The utility model is further elaborated below in conjunction with specific embodiment.
The intelligent key tangent line positioner of photovoltaic module production, with reference to shown in Fig. 1 to Fig. 9, including intelligent control system
System, branch PLC controller and positioner.Intelligence control system is arranged at control centre, and branch PLC controller is arranged at vehicle
Between.Data interaction can be carried out between each branch PLC controller and intelligence control system, reading and control including device parameter
Order issues, and control positioner positions photovoltaic module 19.Touch display screen is provided in branch PLC controller,
Staff can be manually entered the parameter that positioner movement needs, and can protect according to 19 template size of photovoltaic module
Inside branch PLC controller, manual switching circuit can be carried out.It is again provided with touching display in intelligence control system
Screen, staff also can the parameter that needs of input positioning device movement, and click on operation, realize to branch PLC controller and
One key of each positioner is uniformly controlled.
Positioner is arranged on photovoltaic module production line in each production equipment, including rack 1, transport mechanism and size
Switch detent mechanism.Transport mechanism is arranged in rack 1, is used for transmission photovoltaic module 19, and the controlled end of transport mechanism is connected to
The output terminal of branch PLC controller；Size switching detent mechanism is arranged in rack 1, at left and right sides of transport mechanism, is used for
The photovoltaic module 19 of different size is positioned, the controlled end of size switching detent mechanism is connected to branch PLC controller
Output terminal.
Rack 1 includes rectangular frame 2, stent 3 and rack transverse slat 4.Stent 3 is arranged on 2 top of rectangular frame, is used to support
Device is whole；Two rack transverse slats 4 are symmetrical arranged across being arranged on the middle part of rectangular frame 2, on two rack transverse slats 4
Mounting groove 14 is offered, for installing transport mechanism.
Transport mechanism includes active rotating shaft 15, driven spindle 16, conveyer belt 17 and motor 18.Active rotating shaft 15 and from turn
Axis 16 is separately positioned on rack transverse slat 4, and active rotating shaft 15 is connected in the output shaft of motor 18 by shaft coupling；Conveyer belt 17 is set
It puts in mounting groove 14, is connected between active rotating shaft 15 and driven spindle 16；The controlled end of motor 18 is connected to branch PLC controls
The output terminal of device processed is controlled by branch PLC controller.
Size switching detent mechanism includes two size switching mechanisms and two detent mechanisms.Size switching mechanism is applicable
Clamping spacing switching is carried out in different specification size photovoltaic module 19；Detent mechanism is arranged on above size switching mechanism and is used for
Clamping position is carried out to photovoltaic module 19.
Size switching mechanism includes longitudinal slide rail 5, sliding block 6, leading screw 8 and stepper motor 9.Longitudinal slide rail 5 is longitudinally disposed at
Between rectangular frame 2 and rack transverse slat 4, two are provided with, and it is arranged in parallel；Sliding block 6 is equipped in longitudinal slide rail 5
Top, is provided with the sliding slot 7 to cooperate with longitudinal slide rail 5 on sliding block 6, sliding slot 7 with 5 contact site of longitudinal slide rail is smooth connects
It touches so that sliding block 6 can slide in longitudinal slide rail 5；8 screw thread of leading screw is fitted on sliding block 6, its both ends pass through bearing respectively
It is arranged on rectangular frame 2 and rack transverse slat 4, its input terminal is connected in the output shaft end of stepper motor 9 by shaft coupling, leads to
Crossing stepper motor 9 drives leading screw to rotate, and then sliding block 6 is driven to horizontally slip in longitudinal slide rail 5；The controlled end of stepper motor 9
The output terminal of branch PLC controller is connected to, is controlled by branch PLC controller.
Detent mechanism includes cylinder 10, L-type plate 11, horizontal push plate 12 and nylon pushing block 13.Cylinder 10 is fixed at cunning
On 6 upper surface of block, cylinder 10 uses double-rod cylinder, and solenoid valve is both provided on the air inlet pipeline and outlet pipe of cylinder 10, electricity
The controlled end of magnet valve is connected to the output terminal of branch PLC controller, and cylinder 10 is in inflated condition before positioning operation is not carried out；
L-type plate 11 is fixedly installed on the tailpiece of the piston rod of cylinder 10 by screw, and the ceiling location of L-type plate 11 is higher than the most top of cylinder 10
End so that when 10 piston rod of cylinder is shunk, L-type plate 11 will not be touched with 10 phase of cylinder；Nylon pushing block 13 is arranged on horizontal push plate
12 upper surfaces, for promoting clamping photovoltaic module 19.
The utility model is on automatic assembly line in practical application, when the template specification of photovoltaic module 19 does not change, without
When carrying out tangent line, during photovoltaic module 19 transmits on conveyer belt 17, branch PLC controller controls 10 air inlet of cylinder respectively
The solenoid valves in solenoid valve power-off, 10 outlet pipe of cylinder on pipeline, cylinder 10 lose heart, and 10 piston rod of cylinder is shunk,
L-type plate 11 and the horizontal push plate 12 being arranged on L-type plate 11 and nylon pushing block 13 is driven to be drawn close to 19 center of photovoltaic module, gas
When the piston rod of cylinder 10 is fully retracted, the nylon pushing block in two detent mechanisms in left and right just clamps photovoltaic module 19, realizes
Positioning to photovoltaic module 19 carries out machinery adjustment manually without artificial；It also can be directly by intelligence control system come to each
Branch PLC controller carries out data interaction, and then to control each positioner.
It is when the template specification of photovoltaic module 19 changes, it is necessary to carry out tangent line, that is, first when needing to re-start positioning to component
First, staff should calculate the displacement distance needed for positioner both sides, at each point according to photovoltaic module template size
It inputs and preserves on parameter list in the touch display screen of road PLC controller, to realize that positioner is reformed the separated control of positioning
System；Equally, displacement distance parameter that also can be in the touch display screen directly in intelligence control system needed for input positioning device,
To realize that a reform key of positioning of positioner is uniformly controlled.
Then, size switching mechanism carries out clamping spacing switching according to photovoltaic module template size.Staff passes through
Branch PLC controller touch display screen switches to required specifications parameter, and branch PLC controller controls the step in size switching mechanism
Stepper motor 9 operates, and leading screw 8 is driven to rotate, leading screw 8 drives the sliding block 6 that screw thread is equipped with therewith to be slided on sliding slot 7, reaches suitable
Position after, stepper motor 9 stops operating, at this point, the two size switching mechanisms in left and right are according to the big ditty of photovoltaic module template
It is whole to have arrived suitable distance.
Finally, detent mechanism positions the photovoltaic module 19 transmitted on conveyer belt 17.Branch PLC controller controls gas
Cylinder 10 loses heart, and 10 piston rod of cylinder is shunk, and L-type plate 11 and the horizontal push plate 12 being arranged on L-type plate 11 and nylon is driven to push away
Block 13 is drawn close to 19 center of photovoltaic module, and when the piston rod of cylinder 10 is fully retracted, the nylon in two detent mechanisms in left and right pushes away
Block just clamps photovoltaic module 19, realizes positioning.
Claims (6)
1. the intelligent key tangent line positioner of photovoltaic module production, it is characterised in that：Intelligence including being arranged at control centre
Energy control system is arranged at the branch PLC controller in workshop and is arranged on photovoltaic module production line and used in each production equipment
In to photovoltaic module（19）The positioner positioned；The positioner includes rack（1）, be arranged on rack（1）Upper use
In transmission photovoltaic module（19）Transport mechanism and be arranged on rack（1）It is upper to be located at left and right sides of transport mechanism for difference
The photovoltaic module of specification（19）The size switching detent mechanism positioned；The transport mechanism and size switch detent mechanism
Controlled end is connected to the output terminal of branch PLC controller, into line number between each branch PLC controller and intelligence control system
According to interaction.
2. the intelligent key tangent line positioner of photovoltaic module production according to claim 1, it is characterised in that：It is described
Rack（1）Including rectangular frame（2）, be arranged on rectangular frame（2）Top is used to support the stent of device entirety（3）And across
It is arranged on rectangular frame（2）Two rack transverse slats at middle part（4）；The rack transverse slat（4）On offer that conveyer is installed
The mounting groove of structure（14）.
3. the intelligent key tangent line positioner of photovoltaic module production according to claim 2, it is characterised in that：It is described
Transport mechanism includes being separately positioned on rack transverse slat（4）On active rotating shaft（15）And driven spindle（16）, active rotating shaft（15）
And driven spindle（16）Between be connected with and be arranged on mounting groove（14）Interior conveyer belt（17）, active rotating shaft（15）Pass through shaft coupling
It is connected in motor（18）Output shaft, motor（18）Controlled end be connected to the output terminal of branch PLC controller.
4. the intelligent key tangent line positioner of photovoltaic module production according to claim 2, it is characterised in that：It is described
Size switching detent mechanism includes being suitable for different specification size photovoltaic module（19）To carry out two of clamping spacing switching
The identical size switching mechanism of structure and being separately positioned on above size switching mechanism is used for photovoltaic module（19）It is pressed from both sides
Hold the identical detent mechanism of two structures of positioning.
5. the intelligent key tangent line positioner of photovoltaic module production according to claim 4, it is characterised in that：It is described
Size switching mechanism includes being longitudinally disposed at rectangular frame（2）With rack transverse slat（4）Between longitudinal slide rail（5）And it is arranged on
Longitudinal slide rail（5）Top and and longitudinal slide rail（5）Cooperate the sliding block set（6）；The sliding block（6）Upper screw thread is equipped with useful
In driving sliding block（6）In longitudinal slide rail（5）On the leading screw to horizontally slip（8）, leading screw（8）Both ends set respectively by bearing
In rectangular frame（2）With rack transverse slat（4）On, leading screw stretches out rectangular frame（2）Outer end be connected and fixed by shaft coupling in square
Shape frame（2）The stepper motor of outer rim（9）, stepper motor（9）Controlled end be connected to the output terminal of branch PLC controller.
6. the intelligent key tangent line positioner of photovoltaic module production according to claim 5, it is characterised in that：It is described
Detent mechanism includes being fixed at sliding block（6）Cylinder on upper surface（10）, cylinder（10）Tailpiece of the piston rod be fixedly connected with a L
Template（11）, L-type plate（11）On be fixedly installed horizontal push plate（12）And it is arranged on horizontal push plate（12）Upper surface is used to push away
Dynamic clamping photovoltaic module（19）Nylon pushing block（13）；The cylinder（10）Air inlet pipeline and outlet pipe on be both provided with electricity
Magnet valve, the controlled end of solenoid valve are connected to the output terminal of branch PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721600672.1U CN207441680U (en) | 2017-11-27 | 2017-11-27 | The intelligent key tangent line positioner of photovoltaic module production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721600672.1U CN207441680U (en) | 2017-11-27 | 2017-11-27 | The intelligent key tangent line positioner of photovoltaic module production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207441680U true CN207441680U (en) | 2018-06-01 |
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ID=62288272
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721600672.1U Active CN207441680U (en) | 2017-11-27 | 2017-11-27 | The intelligent key tangent line positioner of photovoltaic module production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107706142A (en) * | 2017-11-27 | 2018-02-16 | 保定嘉盛光电科技股份有限公司 | The intelligent key tangent line positioner of photovoltaic module production |
-
2017
- 2017-11-27 CN CN201721600672.1U patent/CN207441680U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107706142A (en) * | 2017-11-27 | 2018-02-16 | 保定嘉盛光电科技股份有限公司 | The intelligent key tangent line positioner of photovoltaic module production |
| CN107706142B (en) * | 2017-11-27 | 2024-02-13 | 保定嘉盛光电科技股份有限公司 | Intelligent one-key tangent line positioning device for photovoltaic module production |
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