CN110446357A - A kind of full-automatic multi-functional FPC bending machine - Google Patents
A kind of full-automatic multi-functional FPC bending machine Download PDFInfo
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- CN110446357A CN110446357A CN201910816130.5A CN201910816130A CN110446357A CN 110446357 A CN110446357 A CN 110446357A CN 201910816130 A CN201910816130 A CN 201910816130A CN 110446357 A CN110446357 A CN 110446357A
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- 238000005452 bending Methods 0.000 title claims abstract description 89
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 238000003825 pressing Methods 0.000 claims abstract description 98
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000001179 sorption measurement Methods 0.000 claims description 27
- 238000001125 extrusion Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000011521 glass Substances 0.000 description 3
- 239000004642 Polyimide Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0008—Apparatus or processes for manufacturing printed circuits for aligning or positioning of tools relative to the circuit board
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/15—Position of the PCB during processing
- H05K2203/1545—Continuous processing, i.e. involving rolls moving a band-like or solid carrier along a continuous production path
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- Microelectronics & Electronic Packaging (AREA)
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Abstract
本发明属于电子生产设备技术领域,尤其为一种全自动多功能FPC折弯机,包括:机台、送料机构、撕膜机构、折弯机构、压紧机构、CG Tray组件、四轴抓料机构、CCD校准FPC组件和CCD校准CG组件;所述送料机构固定在机台上,以用于将FPC软板固定并带其在上料工位、撕PSA膜工位、折弯工位、撕OCA膜工位、贴CG工位以及下料工位之间进行移动;所述撕膜机构固定在机台上,以用于将FPC软板上的PSA膜和OCA膜撕下。本发明将撕PSA膜、折弯、撕OCA膜、贴CG等复杂动作高度集成于一体,实现了FPC软板撕膜、折弯和贴CG自动化生产,提高了生产效率;通过CCD校准FPC组件、CCD校准CG组件和四轴抓料机构的配合,实现了贴CG精度±0.1mm,降低了成本的浪费,保证了产品的合格率。
The invention belongs to the technical field of electronic production equipment, especially a fully automatic multifunctional FPC bending machine, including: a machine table, a feeding mechanism, a film tearing mechanism, a bending mechanism, a pressing mechanism, a CG Tray component, and a four-axis grasping material Mechanism, CCD calibration FPC assembly and CCD calibration CG assembly; The feeding mechanism is fixed on the machine table, used to fix the FPC soft board and take it at the feeding station, tearing PSA film station, bending station, The OCA film tearing station, the CG station and the unloading station are moved; the film tearing mechanism is fixed on the machine table to tear off the PSA film and the OCA film on the FPC soft board. The invention highly integrates complex actions such as tearing PSA film, bending, tearing OCA film, and pasting CG, and realizes automatic production of FPC soft board tearing film, bending and pasting CG, and improves production efficiency; FPC components are calibrated by CCD , The cooperation of CCD calibration CG components and four-axis grabbing mechanism realizes the CG paste accuracy of ±0.1mm, reduces the waste of cost and ensures the qualified rate of products.
Description
技术领域technical field
本发明涉及电子生产设备技术领域,具体为一种全自动多功能FPC折弯机。The invention relates to the technical field of electronic production equipment, in particular to a fully automatic multifunctional FPC bending machine.
背景技术Background technique
FPC软板是一种以聚酰亚胺(PI)或聚酯(PET)薄膜为基材的、具有高度可靠性的、绝佳曲挠性的印刷电路板。这种电路板,即可弯曲、折叠、卷绕,又可在三维空间内任意移动和伸缩,散热性好,从而被广泛应用于电脑、通讯、航天及家电等行业。FPC soft board is a printed circuit board with high reliability and excellent flexibility based on polyimide (PI) or polyester (PET) film. This kind of circuit board can be bent, folded, wound, moved and stretched arbitrarily in three-dimensional space, and has good heat dissipation, so it is widely used in industries such as computers, communications, aerospace and home appliances.
使用传统FPC折弯载具与作业方法进行折弯,难以兼容撕PSA膜、撕OCA膜以及贴CG(全称为CG玻璃片)等工艺动作需求;软板折弯及贴CG过程复杂繁琐,一致性差,易发生折弯或贴CG不良等现象,且效率低,工程不良率较高,易造成大量的人工成本及材料浪费。Using traditional FPC bending vehicles and working methods for bending is difficult to be compatible with the technical action requirements such as tearing off PSA film, tearing off OCA film, and pasting CG (full name is CG glass sheet); the process of flex board bending and pasting CG is complicated and cumbersome. Poor performance, prone to bending or poor CG sticking, etc., and low efficiency, high engineering defect rate, easy to cause a lot of labor costs and material waste.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种全自动多功能FPC折弯机,解决了现有FPC软板撕PSA膜、折弯、撕OCA膜以及贴CG玻璃片操作步骤繁琐和成本较高的问题。Aiming at the deficiencies of the prior art, the present invention provides a fully automatic multifunctional FPC bending machine, which solves the cumbersome and costly operation steps of tearing PSA film, bending, tearing OCA film and pasting CG glass sheet of the existing FPC soft board. high question.
(二)技术方案(2) Technical solutions
为实现上述目的,本发明提供如下技术方案:一种全自动多功能FPC折弯机,包括:机台、送料机构、撕膜机构、折弯机构、压紧机构、CG Tray组件、四轴抓料机构、CCD校准FPC组件和CCD校准CG组件。In order to achieve the above object, the present invention provides the following technical solutions: a fully automatic multifunctional FPC bending machine, including: machine table, feeding mechanism, film tearing mechanism, bending mechanism, pressing mechanism, CG Tray assembly, four-axis grasping Material mechanism, CCD calibration FPC component and CCD calibration CG component.
所述送料机构固定在机台上,以用于将FPC软板固定并带其在上料工位、撕PSA膜工位、折弯工位、撕OCA膜工位、贴CG工位以及下料工位之间进行移动。The feeding mechanism is fixed on the machine table to fix the FPC soft board and take it to the feeding station, the tearing PSA film station, the bending station, the OCA film tearing station, the CG station and the lower station. Move between material stations.
所述撕膜机构固定在机台上,以用于将FPC软板上的PSA膜和OCA膜撕下。The film tearing mechanism is fixed on the machine table for tearing off the PSA film and the OCA film on the FPC soft board.
所述折弯机构固定在送料机构上,以用于将FPC软板进行折弯。The bending mechanism is fixed on the feeding mechanism for bending the FPC soft board.
所述压紧机构固定在机台上,以用于对撕膜过程中的FPC软板进行压紧固定。The pressing mechanism is fixed on the machine table for pressing and fixing the FPC soft board in the film tearing process.
所述CG Tray组件固定在机台上,以用于存储CG。The CG Tray component is fixed on the machine table for storing CG.
所述四轴抓料机构固定在机台上,以用于对CG Tray组件中存储到的CG进行吸附抓取,并根据CCD校准FPC组件和CCD校准CG组件获取的FPC软板和CG的位姿,对吸附抓取的CG进行位姿调整。The four-axis grasping mechanism is fixed on the machine table for the adsorption and grasping of the CG stored in the CG Tray component, and the position of the FPC soft board and CG acquired by the CCD calibration FPC component and the CCD calibration CG component Pose, adjust the pose of the CG captured by adsorption.
所述CCD校准FPC组件固定在撕膜机构上,以用于获取FPC软板的位姿。The CCD calibration FPC assembly is fixed on the film tearing mechanism to obtain the pose of the FPC soft board.
所述CCD校准CG组件固定在机台上,以用于获取CG的位姿。The CCD calibration CG assembly is fixed on the machine platform to obtain the pose of the CG.
作为本发明的一种优选技术方案,所述送料机构包括送料底座、送料丝杠模组和真空载具。As a preferred technical solution of the present invention, the feeding mechanism includes a feeding base, a feeding screw module and a vacuum carrier.
所述送料底座固定在机台的内部。The feeding base is fixed inside the machine table.
所述送料丝杠模组固定在送料底座上,以用于带动真空载具进行移动。The feeding screw module is fixed on the feeding base for driving the vacuum carrier to move.
所述真空载具固定在送料丝杠模组的滑块上,以用于将FPC软板进行吸附固定。The vacuum carrier is fixed on the slider of the feed screw module for adsorption and fixing of the FPC soft board.
作为本发明的一种优选技术方案,所述撕膜机构包括撕膜底座、定位基座、撕膜X轴移动组件、撕膜旋转组件和撕膜机械手。As a preferred technical solution of the present invention, the film tearing mechanism includes a film tearing base, a positioning base, a film tearing X-axis moving component, a film tearing rotation component and a film tearing manipulator.
所述撕膜底座固定在机台的顶部。The tear film base is fixed on the top of the machine table.
所述定位基座固定在撕膜底座上。The positioning base is fixed on the tear film base.
所述撕膜X轴移动组件固定在定位基座上,以用于带动撕膜旋转组件和撕膜机械手进行X轴方向上的左右移动。The tearing film X-axis moving assembly is fixed on the positioning base to drive the tearing film rotating assembly and the tearing film manipulator to move left and right in the X-axis direction.
所述撕膜旋转组件固定在所述撕膜X轴移动组件上,以用于带动撕膜机械手带动撕膜机械手旋转。The tearing film rotating assembly is fixed on the tearing film X-axis moving assembly, so as to drive the tearing film manipulator to drive the tearing film manipulator to rotate.
所述撕膜机械手固定在所述撕膜旋转组件上,以用于与撕膜旋转组件配合完成撕膜操作。The film tearing manipulator is fixed on the film tearing rotating assembly, so as to cooperate with the film tearing rotating assembly to complete the film tearing operation.
作为本发明的一种优选技术方案,所述折弯机构包括折弯底座、折弯旋转机构和折弯机械手。As a preferred technical solution of the present invention, the bending mechanism includes a bending base, a bending rotation mechanism and a bending manipulator.
所述折弯底座固定在送料底座上。The bending base is fixed on the feeding base.
所述折弯旋转机构固定在折弯底座上,以用于带动折弯机械手旋转。The bending rotation mechanism is fixed on the bending base to drive the bending manipulator to rotate.
所述折弯机械手固定在折弯旋转机构上,以用于对FPC软板进行折弯操作。The bending manipulator is fixed on the bending rotation mechanism for bending the FPC soft board.
作为本发明的一种优选技术方案,所述压紧机构包括第一压紧底座、第二压紧底座、第一压紧X轴调整组件、第一压紧Z轴移动组件,第一压紧Z轴上压块和第二压紧Z轴上压块。As a preferred technical solution of the present invention, the pressing mechanism includes a first pressing base, a second pressing base, a first pressing X-axis adjustment assembly, a first pressing Z-axis moving assembly, a first pressing Z-axis upper pressing block and second pressing Z-axis upper pressing block.
所述第一压紧底座和第二压紧底座均固定在机台上。Both the first pressing base and the second pressing base are fixed on the machine platform.
所述第一压紧X轴调整组件固定在第一压紧底座上,以用对第一压紧Z轴移动组件沿着在X轴方向上的位置进行精密调整。The first pressing X-axis adjustment assembly is fixed on the first pressing base for precise adjustment of the position of the first pressing Z-axis moving assembly along the X-axis direction.
所述第一压紧Z轴移动组件固定在第一压紧X轴调整组件上,以用于带动第一压紧Z轴上压块进行Z轴方向的上下移动。The first pressing Z-axis moving assembly is fixed on the first pressing X-axis adjusting assembly, and is used to drive the pressing block on the first pressing Z-axis to move up and down in the Z-axis direction.
所述第一压紧Z轴上压块固定在第一压紧Z轴移动组件上,以用于对FPC软板进行压紧固定。The first compressing Z-axis upper pressing block is fixed on the first compressing Z-axis moving assembly for compressing and fixing the FPC soft board.
所述第二压紧Z轴上压块固定在第二压紧底座上,通过通过气缸控制其抬起与下降,实现对FPC软板压紧固定。The press block on the Z-axis of the second press is fixed on the second press base, and is controlled by the air cylinder to lift and descend, so as to press and fix the FPC soft board.
作为本发明的一种优选技术方案,所述CG Tray组件包括CG Tray盘、第一侧面挤压组件和第二侧面挤压组件。As a preferred technical solution of the present invention, the CG Tray assembly includes a CG Tray disc, a first side extrusion assembly and a second side extrusion assembly.
所述CG Tray盘放置在机台上,以用于存储CG。The CG Tray disk is placed on the machine table for storing CG.
所述第一侧面挤压组件和第二侧面挤压组件均固定在机台上,以用于对CG Tray盘进行夹紧。Both the first side pressing assembly and the second side pressing assembly are fixed on the machine table for clamping the CG Tray disc.
作为本发明的一种优选技术方案,所述四轴抓料机构包括抓料底座、抓料X轴丝杠模组、抓料Y轴丝杠模组、抓料Z轴移动组件、抓料旋转组件和吸附组件。As a preferred technical solution of the present invention, the four-axis grabbing mechanism includes a grabbing base, a grabbing X-axis screw module, a grabbing Y-axis screw module, a grabbing Z-axis moving assembly, a grabbing rotation Components and Snap Components.
所述抓料底座固定在机台上。The grasping base is fixed on the machine platform.
所述抓料X轴丝杠模组固定在抓料底座上,以用于带动抓料Y轴丝杠模组、抓料Z轴移动组件、抓料旋转组件和吸附组件进行X轴方向上的左右移动。The grasping X-axis lead screw module is fixed on the grasping base to drive the grasping Y-axis lead screw module, the grasping Z-axis moving component, the grasping rotation component and the adsorption component to move in the X-axis direction. Move left and right.
所述抓料Y轴丝杠模组固定在抓料X轴丝杠模组的滑块上,以用于带动抓料Z轴移动组件、抓料旋转组件和吸附组件进行Y轴方向上的前后移动。The grasping Y-axis lead screw module is fixed on the slider of the grasping X-axis lead screw module, so as to drive the grasping Z-axis moving component, the grasping rotation component and the adsorption component to move forward and backward in the Y-axis direction. move.
所述抓料Z轴移动组件固定在抓料Y轴丝杠模组的滑块上,以用于带动抓料Y轴丝杠模组进行Z轴方向上的上下移动。The material grabbing Z-axis moving assembly is fixed on the slider of the material grabbing Y-axis screw module to drive the material grabbing Y-axis screw module to move up and down in the Z-axis direction.
所述抓料旋转组件固定在抓料Z轴移动组件的滑台上,以用于调整吸附组件在水平面内的角度。The material grabbing rotation assembly is fixed on the slide table of the material grabbing Z-axis moving assembly for adjusting the angle of the adsorption assembly in the horizontal plane.
所述吸附组件固定在抓料旋转组件上,以用于将CG进行吸附抓取。The adsorption component is fixed on the grasping rotating component, and is used for absorbing and grasping the CG.
作为本发明的一种优选技术方案,所述CCD校准FPC组件包括校准座和FPC视觉组件。As a preferred technical solution of the present invention, the CCD calibration FPC component includes a calibration seat and an FPC vision component.
所述校准座固定在撕膜底座上。The calibration seat is fixed on the tear film base.
所述FPC视觉组件固定在校准座上,以用于获取FPC软板的位姿。The FPC vision component is fixed on the calibration seat to obtain the pose of the FPC soft board.
作为本发明的一种优选技术方案,所述CCD校准CG组件包括CG定位座和CG视觉组件。As a preferred technical solution of the present invention, the CCD calibration CG assembly includes a CG positioning seat and a CG vision assembly.
所述CG定位座固定在机台上,以用于存储CG。The CG positioning seat is fixed on the machine table for storing CG.
所述CG视觉组件固定在机台的内部,以用于获取CG的位姿。The CG vision component is fixed inside the machine platform to obtain the pose of the CG.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了一种全自动多功能FPC折弯机,具备以下有益效果:Compared with the prior art, the present invention provides a fully automatic multifunctional FPC bending machine, which has the following beneficial effects:
1、该全自动多功能FPC折弯机,将撕PSA膜、折弯、撕OCA膜、贴CG等复杂动作高度集成于一体,实现了FPC软板撕膜、折弯和贴CG自动化生产,提高了生产效率。1. This fully automatic multifunctional FPC bending machine is highly integrated with complex actions such as tearing PSA film, bending, tearing OCA film, and pasting CG, realizing the automatic production of FPC soft board tearing film, bending and pasting CG, Increased production efficiency.
2、该全自动多功能FPC折弯机,通过CCD校准FPC组件、CCD校准CG组件和四轴抓料机构的配合,实现了贴CG精度±0.1mm,降低了成本的浪费,保证了产品的合格率。2. This fully automatic multifunctional FPC bending machine, through the cooperation of CCD calibration of FPC components, CCD calibration of CG components and four-axis grabbing mechanism, realizes the CG paste accuracy of ±0.1mm, reduces the waste of cost, and ensures the safety of the product. Pass rate.
附图说明Description of drawings
图1为本发明结构立体图;Fig. 1 is a perspective view of the structure of the present invention;
图2为本发明结构立体图;Fig. 2 is a perspective view of the structure of the present invention;
图3为本发明送料机构和折弯机构立体图;Fig. 3 is a perspective view of the feeding mechanism and the bending mechanism of the present invention;
图4为本发明撕膜机构和CCD校准FPC组件立体图;4 is a perspective view of the film tearing mechanism and the CCD calibration FPC assembly of the present invention;
图5为本发明压紧机构立体图;Fig. 5 is a three-dimensional view of the pressing mechanism of the present invention;
图6为本发明四轴抓料机构立体图;Fig. 6 is a three-dimensional view of the four-axis grasping mechanism of the present invention;
图7为本发明CG Tray组件和CCD校准CG组件立体图。Fig. 7 is a perspective view of the CG Tray assembly and the CCD calibration CG assembly of the present invention.
图中:1、机台;2、送料机构;201、送料底座;202、送料丝杠模组;203、真空载具;3、撕膜机构;301、撕膜底座;302、定位基座;303、撕膜X轴移动组件;304、撕膜旋转组件;305、撕膜机械手;4、折弯机构;401、折弯底座;402、折弯旋转机构;403、折弯机械手;5、压紧机构;501、第一压紧底座;502、第二压紧底座;503、第一压紧X轴调整组件;504、第一压紧Z轴移动组件;505、第一压紧Z轴上压块;506、第二压紧Z轴上压块;6、CG Tray组件;601、CGTray盘;602、第一侧面挤压组件;603、第二侧面挤压组件;7、四轴抓料机构;701、抓料底座;702、抓料X轴丝杠模组;703、抓料Y轴丝杠模组;704、抓料Z轴移动组件;705、抓料旋转组件;706、吸附组件;8、CCD校准FPC组件;801、校准座;802、FPC视觉组件;9、CCD校准CG组件;901、CG定位座;902、CG视觉组件。In the figure: 1. machine platform; 2. feeding mechanism; 201. feeding base; 202. feeding screw module; 203. vacuum carrier; 3. tearing film mechanism; 301. tearing film base; 302. positioning base; 303. Tear film X-axis moving component; 304. Tear film rotation component; 305. Tear film manipulator; 4. Bending mechanism; 401. Bending base; 402. Bending rotation mechanism; 403. Bending manipulator; Clamping mechanism; 501, the first pressing base; 502, the second pressing base; 503, the first pressing X-axis adjustment assembly; 504, the first pressing Z-axis moving assembly; 505, the first pressing Z-axis Briquetting block; 506, second pressing Z-axis upper pressing block; 6, CG Tray component; 601, CGTray disc; 602, first side extrusion component; 603, second side extrusion component; 7, four-axis material grabbing Mechanism; 701, grasping base; 702, grasping X-axis screw module; 703, grasping Y-axis screw module; 704, grasping Z-axis moving component; 705, grasping rotation component; 706, adsorption component ;8, CCD calibration FPC component; 801, calibration seat; 802, FPC vision component; 9, CCD calibration CG component; 901, CG positioning seat; 902, CG vision component.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例Example
请参阅图1-7,本发明提供以下技术方案:一种全自动多功能FPC折弯机,包括:机台1、送料机构2、撕膜机构3、折弯机构4、压紧机构5、CG Tray组件6、四轴抓料机构7、CCD校准FPC组件8和CCD校准CG组件9。Please refer to Figures 1-7, the present invention provides the following technical solutions: a fully automatic multifunctional FPC bending machine, including: machine 1, feeding mechanism 2, film tearing mechanism 3, bending mechanism 4, pressing mechanism 5, CG Tray component 6, four-axis grasping mechanism 7, CCD calibration FPC component 8 and CCD calibration CG component 9.
送料机构2固定在机台1上,以用于将FPC软板固定并带其在上料工位、撕PSA膜工位、折弯工位、撕OCA膜工位、贴CG工位以及下料工位之间进行移动。The feeding mechanism 2 is fixed on the machine 1, which is used to fix the FPC soft board and take it to the feeding station, the PSA film tearing station, the bending station, the OCA film tearing station, the CG station and the lower station. Move between material stations.
撕膜机构3固定在机台1上,以用于将FPC软板上的PSA膜和OCA膜撕下。The film tearing mechanism 3 is fixed on the machine platform 1, and is used for tearing off the PSA film and the OCA film on the FPC soft board.
折弯机构4固定在送料机构2上,以用于将FPC软板进行折弯。The bending mechanism 4 is fixed on the feeding mechanism 2 for bending the FPC soft board.
压紧机构5固定在机台1上,以用于对撕膜过程中的FPC软板进行压紧固定。The pressing mechanism 5 is fixed on the machine table 1, and is used for pressing and fixing the FPC soft board in the film tearing process.
CG Tray组件6固定在机台1上,以用于存储CG。The CG Tray assembly 6 is fixed on the machine platform 1 for storing CG.
四轴抓料机构7固定在机台1上,以用于对CG Tray组件6中存储到的CG进行吸附抓取,并根据CCD校准FPC组件8和CCD校准CG组件9获取的FPC软板和CG的位姿,对吸附抓取的CG进行位姿调整。The four-axis grasping mechanism 7 is fixed on the machine platform 1, and is used for absorbing and grasping the CG stored in the CG Tray component 6, and the FPC soft board obtained according to the CCD calibration FPC component 8 and the CCD calibration CG component 9 The pose of the CG, adjust the pose of the CG caught by adsorption.
CCD校准FPC组件8固定在撕膜机构3上,以用于获取FPC软板的位姿。The CCD calibration FPC assembly 8 is fixed on the film tearing mechanism 3 for obtaining the pose of the FPC soft board.
CCD校准CG组件9固定在机台1上,以用于获取CG的位姿。The CCD calibration CG component 9 is fixed on the machine platform 1 for obtaining the pose of the CG.
本实施方案中,其中FPC软板和CG(全称CG玻璃片)的上料和下料工作均由工人手动操作;上料工位、撕PSA膜工位、折弯工位、撕OCA膜工位、贴CG工位以及下料工位是指送料机构2带动FPC软板在不同的位置进行停留进行相应的操作,停留的位置既代表不同的工位;CG Tray组件6一次性可以存储70片CG;本发明的具体操作步骤如下:In this embodiment, the loading and unloading work of the FPC soft board and CG (full name CG glass sheet) is manually operated by workers; the loading station, the tearing PSA film station, the bending station, and the OCA film tearing station Station, CG pasting station and unloading station refer to that the feeding mechanism 2 drives the FPC soft board to stop at different positions for corresponding operations, and the staying positions represent different stations; the CG Tray component 6 can store 70 Sheet CG; Concrete operation steps of the present invention are as follows:
①人工手动将FPC软板固定在送料机构2上,送料机构2带动FPC软板移动到撕膜机构3的工位上,此时通过压紧机构5的配合将FPC软板进行压紧固定,压紧机构5的作用是保证撕膜时,产品不翘曲变形而破真空,此时将FPC软板上PSA膜撕下,将PSA膜撕下的作用是保证后续FPC软板折弯180º后可粘连在一起;① Manually fix the FPC soft board on the feeding mechanism 2, and the feeding mechanism 2 drives the FPC soft board to move to the station of the tearing film mechanism 3. At this time, the FPC soft board is pressed and fixed by the cooperation of the pressing mechanism 5, The function of the pressing mechanism 5 is to ensure that the product does not warp and deform to break the vacuum when the film is torn off. At this time, the PSA film on the FPC soft board is torn off. The function of tearing off the PSA film is to ensure that the subsequent FPC soft board is bent by 180° can be glued together;
②当FPC软板上的PSA膜撕下后,此时送料机构2带动FPC软板移动到折弯机构4的工位处,通过折弯机构4对FPC软板进行二次折弯操作,将FPC软板折弯180º,并将折弯部分粘粘在一起;②When the PSA film on the FPC soft board is torn off, the feeding mechanism 2 drives the FPC soft board to move to the station of the bending mechanism 4, and the FPC soft board is bent twice through the bending mechanism 4. The FPC soft board is bent 180º, and the bent parts are glued together;
③当FPC软板折弯后,再次通过送料机构2带动FPC软板移动到撕膜机构3的工位上,通过压紧机构5配合,将FPC软板上的OCA膜撕下,将OCA膜撕下的作用是保证后续贴CG时,CG可靠粘粘在FPC软板上;③After the FPC soft board is bent, the FPC soft board is driven by the feeding mechanism 2 to move to the station of the film tearing mechanism 3, and the OCA film on the FPC soft board is torn off by the cooperation of the pressing mechanism 5, and the OCA film is removed. The function of tearing off is to ensure that the CG will stick to the FPC soft board reliably when the CG is pasted later;
④上述步骤①至③通过本发明进行自动化操作的同时,CG Tray组件6预先放置在机台1上,并且CG Tray组件6的内部存储有70片CG;④While the above-mentioned steps ① to ③ are automatically operated by the present invention, the CG Tray component 6 is pre-placed on the machine 1, and 70 pieces of CG are stored inside the CG Tray component 6;
⑤四轴抓料机构7抓取CG Tray组件6中CG后,送至CCD校准CG组件9上,CCD拍照获取CG的位姿信息,并与FPC软板位姿信息进行比对,直接通过四轴抓料机构7对CG的位姿进行调整,以确保贴合精度;⑤ After the four-axis grabbing mechanism 7 grabs the CG in the CG Tray component 6, it is sent to the CCD to calibrate the CG component 9. The CCD takes pictures to obtain the pose information of the CG, and compares it with the pose information of the FPC soft board. The shaft grabbing mechanism 7 adjusts the pose of the CG to ensure the fitting accuracy;
⑥当FPC软板撕膜工作完成后,通过送料机构2带动FPC软板进行移动到CCD校准FPC组件8位置对应的正下方,同样通过CCD校准FPC组件8获取FPC的位姿后,然后以FPC软板为基准,通过四轴抓料机构7吸附CG并对CG位姿进行调整,以适应送料机构2上FPC软板的位姿;⑥When the FPC soft board tearing work is completed, the FPC soft board is driven by the feeding mechanism 2 to move directly below the position corresponding to the CCD calibration FPC component 8, and the FPC pose is obtained through the CCD calibration FPC component 8, and then the FPC Based on the soft board, the CG is absorbed by the four-axis grasping mechanism 7 and the pose of the CG is adjusted to adapt to the pose of the FPC soft board on the feeding mechanism 2;
⑦通过四轴抓料机构7带动CG与位置固定的FPC软板相贴合后,通过送料机构2带动成品移动到上料的位置处,将成品进行人工下料即可。⑦ After the CG is driven by the four-axis grabbing mechanism 7 to fit the fixed FPC soft board, the finished product is driven by the feeding mechanism 2 to move to the loading position, and the finished product can be manually unloaded.
在步骤⑥和⑦过程中,当CCD校准FPC组件8获取到FPC软板的位姿后,FPC软板的位置开始保持不变,将FPC软板的位置作为基准,只对CG的位置进行调整即可,从而将CG贴合在FPC软板上。In the process of steps ⑥ and ⑦, after the CCD calibration FPC component 8 obtains the pose of the FPC soft board, the position of the FPC soft board starts to remain unchanged, and the position of the FPC soft board is used as a reference, and only the position of the CG is adjusted That's it, so that the CG can be pasted on the FPC soft board.
具体的,送料机构2包括送料底座201、送料丝杠模组202和真空载具203。Specifically, the feeding mechanism 2 includes a feeding base 201 , a feeding screw module 202 and a vacuum carrier 203 .
送料底座201固定在机台1的内部。The feeding base 201 is fixed inside the machine table 1 .
送料丝杠模组202固定在送料丝杠模组202的滑块上,以用于带动真空载具203进行移动。The feeding screw module 202 is fixed on the slider of the feeding screw module 202 for driving the vacuum carrier 203 to move.
真空载具203固定在送料丝杠模组202上,以用于将FPC软板进行吸附固定。The vacuum carrier 203 is fixed on the feed screw module 202 for adsorbing and fixing the FPC soft board.
本实施例中,送料底座201主要起到一个支撑作用,同样为相关组件提供一个安装位置;送料丝杠模组202可以带动真空载具203进行往复移动,直接将FPC软板放置到真空载具203上,通过真空载具203将FPC软板进行吸附固定,然后通过送料丝杠模组202带动FPC软板进行移动;由于FPC软板需要不断的在撕膜机构3和折弯机构4进行移动,从而采用送料机构2的设计具有移动方便、自动化程度高和机械操作稳定的优点。In this embodiment, the feeding base 201 mainly plays a supporting role, and also provides an installation position for related components; the feeding screw module 202 can drive the vacuum carrier 203 to reciprocate, and directly place the FPC soft board on the vacuum carrier On 203, the FPC soft board is adsorbed and fixed by the vacuum carrier 203, and then the FPC soft board is driven to move by the feeding screw module 202; because the FPC soft board needs to be continuously moved in the film tearing mechanism 3 and the bending mechanism 4 , so that the design of the feeding mechanism 2 has the advantages of convenient movement, high degree of automation and stable mechanical operation.
具体的,撕膜机构3包括撕膜底座301、定位基座302、撕膜X轴移动组件303、撕膜旋转组件304和撕膜机械手305。Specifically, the film tearing mechanism 3 includes a film tearing base 301 , a positioning base 302 , a film tearing X-axis moving component 303 , a film tearing rotation component 304 and a film tearing manipulator 305 .
撕膜底座301固定在机台1的顶部。The tear film base 301 is fixed on the top of the machine platform 1 .
定位基座302固定在撕膜底座301上。The positioning base 302 is fixed on the tear film base 301 .
撕膜X轴移动组件303固定在定位基座302上,以用于带动撕膜旋转组件304和撕膜机械手305进行X轴方向上的左右移动。The film tearing X-axis moving assembly 303 is fixed on the positioning base 302 for driving the film tearing rotation assembly 304 and the film tearing manipulator 305 to move left and right in the X-axis direction.
撕膜旋转组件304固定在撕膜X轴移动组件303上,以用于带动撕膜机械手305带动撕膜机械手305旋转。The film tearing rotating assembly 304 is fixed on the film tearing X-axis moving assembly 303 for driving the film tearing manipulator 305 to drive the film tearing manipulator 305 to rotate.
撕膜机械手305固定在撕膜旋转组件304上,以用于与撕膜旋转组件304配合完成撕膜操作。The film tearing manipulator 305 is fixed on the film tearing rotating assembly 304, so as to cooperate with the film tearing rotating assembly 304 to complete the film tearing operation.
本实施例中,通过撕膜机械手305和撕膜旋转组件304的配合完成对PSA膜和OCA膜的撕下操作,其中撕膜机械手305在撕膜X轴移动组件303的作用下,保证撕膜机械手305避开送料机构2,合理利用空间,结构紧凑;撕膜机械手305对FPC软板上的膜进行夹紧,然后在撕膜旋转组件304作用下,实现旋转撕膜;其中撕膜X轴移动组件303、撕膜旋转组件304和撕膜机械手305均通过气缸驱动。In this embodiment, the tearing operation of the PSA film and the OCA film is completed through the cooperation of the tearing film manipulator 305 and the tearing film rotating assembly 304, wherein the tearing film manipulator 305 ensures that the tearing film is under the action of the tearing film X-axis moving assembly 303 The manipulator 305 avoids the feeding mechanism 2, makes reasonable use of the space, and has a compact structure; the film tearing manipulator 305 clamps the film on the FPC soft board, and then under the action of the tearing film rotating component 304, it realizes the rotating film tearing; the tearing film X axis The moving assembly 303, the tearing film rotating assembly 304 and the film tearing manipulator 305 are all driven by air cylinders.
具体的,折弯机构4包括折弯底座401、折弯旋转机构402和折弯机械手403。Specifically, the bending mechanism 4 includes a bending base 401 , a bending rotation mechanism 402 and a bending manipulator 403 .
折弯底座401固定在送料底座201上。The bending base 401 is fixed on the feeding base 201 .
折弯旋转机构402固定在折弯底座401上,以用于带动折弯机械手403旋转。The bending rotation mechanism 402 is fixed on the bending base 401 for driving the bending manipulator 403 to rotate.
折弯机械手403固定在折弯旋转机构402上,以用于对FPC软板进行折弯操作。The bending manipulator 403 is fixed on the bending rotation mechanism 402 for bending the FPC soft board.
本实施例中,依靠折弯机械手403将FPC板进行折弯处理,通过折弯旋转机构402可以带动折弯机械手403进行旋转,提高了折弯机械手403的灵活度;其中折弯机械手403由多个气缸驱动,折弯旋转机构402由电机驱动。In this embodiment, relying on the bending manipulator 403 to bend the FPC board, the bending rotation mechanism 402 can drive the bending manipulator 403 to rotate, which improves the flexibility of the bending manipulator 403; wherein the bending manipulator 403 is composed of multiple Driven by an air cylinder, the bending and rotating mechanism 402 is driven by a motor.
具体的,压紧机构5包括第一压紧底座501、第二压紧底座502、第一压紧X轴调整组件503、第一压紧Z轴移动组件504,第一压紧Z轴上压块505和第二压紧Z轴上压块506。Specifically, the pressing mechanism 5 includes a first pressing base 501, a second pressing base 502, a first pressing X-axis adjustment assembly 503, a first pressing Z-axis moving assembly 504, and a first pressing Z-axis pressing The block 505 and the second pressing block 506 on the Z axis.
第一压紧底座501和第二压紧底座502均固定在机台1上。Both the first pressing base 501 and the second pressing base 502 are fixed on the machine table 1 .
第一压紧X轴调整组件503固定在第一压紧底座501上,以用对第一压紧Z轴移动组件504沿着在X轴方向上的位置进行精密调整。The first pressing X-axis adjusting assembly 503 is fixed on the first pressing base 501 for precise adjustment of the position of the first pressing Z-axis moving assembly 504 along the X-axis direction.
第一压紧Z轴移动组件504固定在第一压紧X轴调整组件503上,以用于带动第一压紧Z轴上压块505进行Z轴方向的上下移动。The first pressing Z-axis moving assembly 504 is fixed on the first pressing X-axis adjusting assembly 503 for driving the upper pressing block 505 of the first pressing Z-axis to move up and down in the Z-axis direction.
第一压紧Z轴上压块505固定在第一压紧Z轴移动组件504上,以用于对FPC软板进行压紧固定。The pressing block 505 on the first pressing Z-axis is fixed on the first pressing Z-axis moving assembly 504 for pressing and fixing the FPC soft board.
第二压紧Z轴上压块506固定在第二压紧底座502上,通过通过气缸控制其抬起与下降,实现对FPC软板压紧固定。The pressing block 506 on the Z-axis of the second pressing is fixed on the second pressing base 502, and the lifting and lowering of it is controlled by the air cylinder, so as to realize the pressing and fixing of the FPC soft board.
本实施例中,通过第一压紧Z轴上压块505和第二压紧Z轴上压块506的配合对FPC软板进行压紧操作,由于FPC软板需要经过折弯处理后再次撕膜,因此第一压紧Z轴上压块505需要通过第一压紧X轴调整组件503和第一压紧Z轴移动组件504的配合进行调节,保证了撕膜工作可以顺利进行;其中压紧机构5对应的组件均由气缸驱动。In this embodiment, the FPC soft board is pressed through the cooperation of the first pressing block 505 on the Z axis and the second pressing block 506 on the Z axis. Since the FPC soft board needs to be bent and then torn again film, so the pressing block 505 on the first pressing Z-axis needs to be adjusted through the cooperation of the first pressing X-axis adjustment assembly 503 and the first pressing Z-axis moving assembly 504, so as to ensure that the film tearing work can be carried out smoothly; The components corresponding to the tightening mechanism 5 are all driven by cylinders.
具体的,CG Tray组件6包括CG Tray盘601、第一侧面挤压组件602和第二侧面挤压组件603。Specifically, the CG Tray assembly 6 includes a CG Tray disc 601 , a first side extrusion assembly 602 and a second side extrusion assembly 603 .
CG Tray盘601放置在机台1上,以用于存储CG。The CG Tray disc 601 is placed on the machine 1 for storing CG.
第一侧面挤压组件602和第二侧面挤压组件603均固定在机台1上,以用于对CGTray盘601进行夹紧。Both the first side pressing assembly 602 and the second side pressing assembly 603 are fixed on the machine table 1 for clamping the CGTray disc 601 .
本实施例中,CG Tray盘601用于存储CG,一次性可以存储70片,直接通过人工放置在机台1上后,再通过第一侧面挤压组件602和第二侧面挤压组件603的配合将CG Tray盘601进行夹紧,通过四轴抓料机构7将CG Tray盘601内存储的CG进行吸附移动时,保证CGTray盘601的稳定性;其中第一侧面挤压组件602和第二侧面挤压组件603均由气缸驱动。In this embodiment, the CG Tray disc 601 is used to store CG, which can store 70 pieces at a time. After being placed on the machine 1 manually, the first side extrusion assembly 602 and the second side extrusion assembly 603 Cooperate with clamping the CG Tray disc 601, when the CG stored in the CG Tray disc 601 is adsorbed and moved by the four-axis grasping mechanism 7, the stability of the CG Tray disc 601 is guaranteed; the first side extrusion component 602 and the second The side extruding assemblies 603 are all driven by air cylinders.
具体的,四轴抓料机构7包括抓料底座701、抓料X轴丝杠模组702、抓料Y轴丝杠模组703、抓料Z轴移动组件704、抓料旋转组件705和吸附组件706。Specifically, the four-axis grabbing mechanism 7 includes a grabbing base 701, a grabbing X-axis screw module 702, a grabbing Y-axis screw module 703, a grabbing Z-axis moving assembly 704, a grabbing rotating assembly 705 and an adsorption Component 706.
抓料底座701固定在机台1上。The grasping base 701 is fixed on the machine platform 1 .
抓料X轴丝杠模组702固定在抓料底座701上,以用于带动抓料Y轴丝杠模组703、抓料Z轴移动组件704、抓料旋转组件705和吸附组件706进行X轴方向上的左右移动。The grab material X-axis lead screw module 702 is fixed on the grab material base 701 to drive the grab material Y-axis screw module 703, the grab material Z-axis moving component 704, the grab material rotating component 705 and the adsorption component 706 for X Left and right movement in the axis direction.
抓料Y轴丝杠模组703固定在抓料X轴丝杠模组702的滑块上,以用于带动抓料Z轴移动组件704、抓料旋转组件705和吸附组件706进行Y轴方向上的前后移动。The grabbing Y-axis lead screw module 703 is fixed on the slider of the grabbing X-axis screw module 702 to drive the grabbing Z-axis moving component 704, the grabbing rotation component 705 and the adsorption component 706 to move in the Y-axis direction. forward and backward movement.
抓料Z轴移动组件704固定在抓料Y轴丝杠模组703的滑块上,以用于带动抓料Y轴丝杠模组703进行Z轴方向上的上下移动。The grabbing Z-axis moving assembly 704 is fixed on the slider of the grabbing Y-axis screw module 703 to drive the grabbing Y-axis screw module 703 to move up and down in the Z-axis direction.
抓料旋转组件705固定在抓料Z轴移动组件704的滑台上,以用于调整吸附组件706在水平面内的角度。The material grabbing rotation assembly 705 is fixed on the sliding table of the material grabbing Z-axis moving assembly 704 for adjusting the angle of the adsorption assembly 706 in the horizontal plane.
吸附组件706固定在抓料旋转组件705上,以用于将CG进行吸附固定。The adsorption assembly 706 is fixed on the material grabbing rotation assembly 705 for adsorption and fixing of the CG.
本实施例中,由于需要对CG的位置进行调整,本发明采用吸附组件706将CG进行吸附抓取后,通过抓料X轴丝杠模组702、抓料Y轴丝杠模组703、抓料Z轴移动组件704和抓料旋转组件705的配合,可以对CG进行X轴、Y轴、Z轴和角度的调整,并且四轴的设计方便带动吸附组件706将CG进行真空吸附抓取;其中抓料Z轴移动组件704通过气缸驱动,并且吸附组件706采用真空吸附。In this embodiment, since the position of the CG needs to be adjusted, the present invention adopts the adsorption component 706 to absorb and grab the CG, and then through the grabbing X-axis screw module 702, the grabbing Y-axis screw module 703, and the grabbing The cooperation of the material Z-axis moving component 704 and the grasping rotating component 705 can adjust the X-axis, Y-axis, Z-axis and angle of the CG, and the four-axis design is convenient to drive the adsorption component 706 to carry out vacuum adsorption and grasping of the CG; Wherein, the Z-axis moving assembly 704 for grabbing material is driven by an air cylinder, and the adsorption assembly 706 adopts vacuum adsorption.
具体的,CCD校准FPC组件8包括校准座801和FPC视觉组件802。Specifically, the CCD calibration FPC component 8 includes a calibration seat 801 and an FPC vision component 802 .
校准座801固定在撕膜底座301上。The calibration seat 801 is fixed on the tear film base 301 .
FPC视觉组件802固定在校准座801上,以用于获取FPC软板的位姿。The FPC vision component 802 is fixed on the calibration seat 801 for obtaining the pose of the FPC soft board.
本实施例中,当FPC软板上的OCA膜撕下后,FPC软板会在送料机构2的调整下移动,通过FPC视觉组件802对FPC软板进行照射,然后获取FPC软板的位姿,然后以FPC软板的位姿作为基准,调整CG位姿,通过四轴抓料机构7带动CG贴合在FPC软板上。In this embodiment, when the OCA film on the FPC soft board is torn off, the FPC soft board will move under the adjustment of the feeding mechanism 2, illuminate the FPC soft board through the FPC vision component 802, and then obtain the pose of the FPC soft board , and then use the pose of the FPC soft board as a reference to adjust the pose of the CG, and drive the CG to stick to the FPC soft board through the four-axis grabbing mechanism 7 .
具体的,CCD校准CG组件9包括CG定位座901和CG视觉组件902。Specifically, the CCD calibration CG assembly 9 includes a CG positioning seat 901 and a CG vision assembly 902 .
CG定位座901固定在机台1上,以用于存储CG。The CG positioning seat 901 is fixed on the machine platform 1 for storing CG.
CG视觉组件902固定在机台1的内部,以用于获取CG的位姿。The CG vision component 902 is fixed inside the machine 1 for obtaining the pose of the CG.
本实施例中,CCD校准CG组件9的作用与CCD校准FPC组件8的作用相同,用于获取CG的位姿,然后通过四轴抓料机构7对CG的位姿进行调整后,最后通过四轴抓料机构7将CG上贴合在FPC软板上即可。In this embodiment, the function of the CCD calibration CG component 9 is the same as that of the CCD calibration FPC component 8. It is used to obtain the pose of the CG, and then adjust the pose of the CG through the four-axis grasping mechanism 7, and finally pass the four-axis The shaft grasping mechanism 7 just sticks the CG on the FPC soft board.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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Application publication date: 20191112 |