Summary of the invention
The technical problems to be solved in the utility model is to provide the laminator of a kind of compact conformation, and it realizes pad pasting automatization, replaces manual operation, reduces cost of labor, improves pad pasting efficiency and the precision of pad pasting.
In order to solve above-mentioned technical problem, this utility model adopts the following technical scheme that
A kind of laminator, including feed rotary table, encloses and is located at the feeding device of feed rotary table, patch diffusion barrier device, the lower bright enhancement film device of patch, sticks bright enhancement film device, patch black and white adhesive dispenser and blanking device successively.
Wherein, described feeding device includes feeding tape handler, be arranged between feeding tape handler and feed rotary table Zheng Wei mechanism and feeding manipulator, Zheng Wei mechanism delivered to by the material of feeding tape handler by this feeding manipulator, and Zheng Wei mechanism is delivered to feed rotary table.
Wherein, described patch diffusion barrier device includes diaphragm mechanical hand and visual alignment mechanism, and visual alignment mechanism includes para-position support and is arranged at the CCD camera assembly of this para-position support, and described feed rotary table is positioned at the top of CCD camera assembly.
Wherein, described CCD camera assembly includes the first CCD camera assembly, second camera assembly and for adjusting the first CCD camera assembly and the camera adjusting mechanism of second camera module position.
Wherein, described patch diffusion barrier device also includes sending diaphragm assembly, and this send diaphragm assembly to include feeding support, be arranged at the discharging device of this feeding support, broach, material collecting device and be arranged at the material receiving in broach front.
Wherein, diaphragm assembly is sent also to include the static charge and dust removing device being arranged at above broach described in.
Wherein, described feed rotary table is provided with some blowing stations, and this blowing station is provided with the hollow hole that the material corner for making material is unsettled.
Wherein, also include the setting-out hold down gag being arranged between patch black and white adhesive dispenser and blanking device, this setting-out hold down gag include setting-out frame, the setting-out assembly being arranged at this setting-out frame, for the lifting drive driving this setting-out assembly to lift, for driving the traversing cross sliding driving device of setting-out assembly and for driving the vertical shift driving means of setting-out assembly vertical shift, described setting-out assembly includes pressing.
Wherein, described setting-out assembly also includes syringe and is arranged at the spring of this syringe, and the upper end of described pressing is arranged in this syringe, and the lower end of described spring abuts with the upper end of pressing.
Wherein, described blanking device includes blanking mechanical hand and is arranged at the turning device of this blanking mechanical hand side, being arranged at the blanking tape handler of this turning device side, described turning device includes flip-arm, the suction plate being arranged at this flip-arm and for the flip-arm drive mechanism driving flip-arm to overturn.
The beneficial effects of the utility model:
During actual application, backlight semi-finished product are delivered in feed rotary table by feeding device, feed rotary table rotates and backlight semi-finished product is carried out feeding, patch diffusion barrier device, the lower bright enhancement film device of patch, stick bright enhancement film device and patch black and white adhesive dispenser respectively by diffusion barrier sheet, under add lustre to diaphragm, on add lustre to diaphragm and black and white glue is attached on backlight semi-finished product successively, then, blanking device carries out blanking to the backlight posting film, thus completes the pad pasting of backlight.Each film sticking apparatus is enclosed by this utility model is located at feed rotary table, its compact conformation, feeding is convenient, realize pad pasting automatization, replace manual operation, reduce cost of labor, improve pad pasting efficiency and the precision of pad pasting, each film sticking apparatus repeatable accuracy is high, and the concordance of product is good, thus ensures the quality of product.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, being further described this utility model with accompanying drawing below in conjunction with embodiment, the content that embodiment is mentioned is not to restriction of the present utility model.
As shown in Figures 1 to 7, a kind of laminator, including feed rotary table 1, encloses and is located at the feeding device 2 of feed rotary table 1, patch diffusion barrier device 3, the lower bright enhancement film device 4 of patch, sticks bright enhancement film device 5, patch black and white adhesive dispenser 6 and blanking device 7 successively.
During actual application, backlight semi-finished product are delivered in feed rotary table 1 by feeding device 2, feed rotary table 1 rotates and backlight semi-finished product is carried out feeding, patch diffusion barrier device 3, the lower bright enhancement film device 4 of patch, stick bright enhancement film device 5 and patch black and white adhesive dispenser 6 respectively by diffusion barrier sheet, under add lustre to diaphragm, on add lustre to diaphragm and black and white glue is attached on backlight semi-finished product successively, then, blanking device 7 carries out blanking to the backlight posting film, thus completes the pad pasting of backlight.
Each film sticking apparatus is enclosed by this utility model is located at feed rotary table 1, its compact conformation, feeding is convenient, realize pad pasting automatization, replace manual operation, reduce cost of labor, improve pad pasting efficiency and the precision of pad pasting, each film sticking apparatus repeatable accuracy is high, and the concordance of product is good, thus ensures the quality of product.
In the present embodiment, described feeding device 2 includes feeding tape handler 21, be arranged between feeding tape handler 21 and feed rotary table 1 Zheng Wei mechanism 22 and feeding manipulator 23, Zheng Wei mechanism 22 delivered to by the material of feeding tape handler 21 by this feeding manipulator 23, and Zheng Wei mechanism 22 is delivered to feed rotary table 1.Concrete, this feeding manipulator 23 is provided with two mechanical paws simultaneously moved, it carries out whole position while the backlight semi-finished product of feeding tape handler 21 are caught Zheng Wei mechanism 22, is caught in feed rotary table 1 by the backlight semi-finished product that position whole in Zheng Wei mechanism 22 completes.This feeding device 2 is provided with Zheng Wei mechanism 22, is adjusted the position of backlight semi-finished product, makes feeding manipulator 23 blowing accurate, improves the laminating quality of diaphragm.
In the present embodiment, described patch diffusion barrier device 3 includes diaphragm mechanical hand 31 and visual alignment mechanism 32, and visual alignment mechanism 32 includes para-position support 321 and is arranged at the CCD camera assembly of this para-position support 321, and described feed rotary table 1 is positioned at the top of CCD camera assembly.
In actual applications, first backlight semi-finished product 01 are delivered to below CCD camera assembly by feed rotary table 1, and backlight semi-finished product 01 are taken pictures by this CCD camera assembly, and record the positional information of backlight semi-finished product 01;Diffusion barrier sheet 02 is delivered to take pictures below CCD camera assembly by diaphragm mechanical hand 31 again, and record the positional information of this diffusion barrier sheet 02, the positional information of twice record is fed back to diaphragm mechanical hand 31 by visual alignment mechanism 32, backlight semi-finished product 01 and diffusion barrier sheet 02 are carried out accurate contraposition according to the positional information of feedback by this diaphragm mechanical hand 31, and diffusion barrier sheet 02 is fitted on backlight semi-finished product 01, i.e. complete the para-position laminating of backlight semi-finished product 01 and diffusion barrier sheet 02.This patch diffusion barrier device 3 simple in construction, uses the laminating of CCD camera assembly visual-alignment, and its aligning accuracy is high, it is ensured that the laminating quality of product, and the repeatable accuracy of para-position laminating is high, and the concordance of product is good, improves the efficiency of production, is further ensured that product quality.
Further, described CCD camera assembly includes the first CCD camera assembly 323, second camera assembly 324 and for adjusting the first CCD camera assembly 323 and the camera adjusting mechanism 325 of second camera assembly 324 position, uses dual camera, improves effect of taking pictures.Camera adjusting mechanism 325 can use motor, screw mandrel attaching nut to drive, and it is for adjusting the first CCD camera assembly 323 and the position of second camera assembly 324, it is simple to adapt to taking pictures of different size diaphragm.
Further, described patch diffusion barrier device 3 also includes sending diaphragm assembly 36, and this send diaphragm assembly 36 to include feeding support 361, be arranged at the discharging device 362 of this feeding support 361, broach 363, material collecting device 364 and be arranged at the material receiving 365 in broach 363 front.
In actual applications, discharging device 362 puts the chaffy strip of band, and this strip walks around broach 363, and diffusion barrier sheet 02 is flaked off into material receiving 365 from tail band by this broach 363, and tail band is collected by material collecting device 364, and tail band is collected by material collecting device 364.Originally sending diaphragm assembly 36 compact conformation, it carries out automatic material stripping and feeding to diaphragm, it is simple to diaphragm mechanical hand 31 captures diffusion barrier sheet 02 from material receiving 365, thus improves the efficiency of production further.
Further, diaphragm assembly 36 is sent also to include the static charge and dust removing device 366 being arranged at above broach 363 described in.Described static charge and dust removing device 366 includes ion wind rod.
Diffusion barrier sheet 02 after peeling is affected by environment can bring dust and electrostatic, and this electric dust collector 366 carries out dedusting to diffusion barrier sheet 02 and destatics.Concrete, use ion wind rod that diffusion barrier sheet 02 is blown, the electrostatic of diffusion barrier sheet 02 is neutralized by substantial amounts of positive and negative charge group, and blow off the dust on diffusion barrier sheet 02 simultaneously, thus plays the effect that diffusion barrier sheet 02 is destaticed and purified.
In the present embodiment example, described feed rotary table 1 is provided with some blowing stations 11, and this blowing station 11 is provided with the hollow hole 12 that the material corner for making material is unsettled.
When backlight semi-finished product 01 or diffusion barrier sheet 02 are taken pictures by the first CCD camera assembly 323 and second camera assembly 324, this backlight semi-finished product 01 or diffusion barrier sheet 02 corner is unsettled is placed at hollow hole 12, it is easy to backlight semi-finished product 01 or diffusion barrier sheet 02 blur-free imaging, makes visual alignment mechanism 32 accurately obtain backlight semi-finished product 01 or the positional information of diffusion barrier sheet 02.
In the present embodiment, bright enhancement film device 4 under described patch, to stick bright enhancement film device 5 all identical with the structure pasting diffusion barrier device 3 and principle with patch black and white adhesive dispenser 6, therefore repeats no more.Each film sticking apparatus all uses visual alignment mechanism 32 para-position, it is achieved full-automatic Full vision pad pasting, improves pad pasting precision, it is ensured that product quality.
In traditional handicraft, after having pasted black and white film, using workman's manual operations that the limit glue of black and white film is carried out pressing, labor strength is big, pressing inefficiency, typically require by experience to judge the power of pressing, the precision of pressing is low, and the level of different operator's pressing products differs, and causes the quality of product quality to be difficult to unified, it cannot be guaranteed that the quality of product, defect is fairly obvious.In the present embodiment, also include the setting-out hold down gag 8 being arranged between patch black and white adhesive dispenser 6 and blanking device 7, this setting-out hold down gag 8 include setting-out frame 81, the setting-out assembly 82 being arranged at this setting-out frame 81, for the lifting drive 83 driving this setting-out assembly 82 to lift, for driving the traversing cross sliding driving device 84 of setting-out assembly 82 and for driving the vertical shift driving means 85 of setting-out assembly 82 vertical shift, described setting-out assembly 82 includes pressing 821.
In actual applications, lifting drive 83 drives setting-out assembly 82 to move down, make the limit glue of pressing 821 pressing black and white film, cross sliding driving device 84 drives setting-out assembly 82 transverse shifting, vertical shift driving means 85 drives setting-out assembly 82 to vertically move, setting-out, and the limit glue of pressing black and white film is carried out at black and white film from making pressing 821.This setting-out hold down gag 8 replaces manual work, reduces labor strength, improves the efficiency of pressing, and its bonding accurcy is high, it is ensured that the quality of product, has the strongest practicality.
Described lifting drive 83 can use cylinder, described cross sliding driving device 84 and vertical shift driving means 85 that motor all can be used to coordinate screw mandrel, nut to realize driving.
In the present embodiment, described setting-out assembly 82 also includes syringe 822 and is arranged at the spring 823 of this syringe 822, and the upper end of described pressing 821 is arranged in this syringe 822, and the lower end of described spring 823 abuts with the upper end of pressing 821.Pressing 821 is played the effect of buffering by spring 823, make pressing 821 and black and white film Elastic Contact, pressing 821 adapts to the depth of the limit glue of setting-out pressing black and white film automatically, it is to avoid pressing 821 forces press-in black and white film to damage product, improves the reliability of pressing 821 pressing further.
In the present embodiment, described blanking device 7 includes blanking mechanical hand 71 and is arranged at the turning device 72 of this blanking mechanical hand 71 side, being arranged at the blanking tape handler 73 of this turning device 72 side, described turning device 72 includes flip-arm 74, the suction plate 75 being arranged at this flip-arm 74 and for the flip-arm drive mechanism 76 driving flip-arm 74 to overturn.
The backlight of good for pressing black and white film is captured and is put on suction plate 75 by blanking mechanical hand 71, flip-arm drive mechanism 76 drives flip-arm 74 to rotate 180 °, so that the backlight of suction plate 75 is by turn-over, and be placed on blanking tape handler 73, backlight is sent by this blanking tape handler 73.Described flip-arm drive mechanism 76 can use rotary cylinder, motor etc..
Above-described embodiment is this utility model preferably implementation, and in addition, this utility model can realize with alternate manner, and on the premise of conceiving without departing from the technical program, any obvious replacement is all within protection domain of the present utility model.