CN105388645A - FPC (Flexible Printed Circuit) automatic bending machine for LCD (Liquid Crystal Display) and automatic being process of FPC automatic bending machine - Google Patents
FPC (Flexible Printed Circuit) automatic bending machine for LCD (Liquid Crystal Display) and automatic being process of FPC automatic bending machine Download PDFInfo
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- CN105388645A CN105388645A CN201511018265.5A CN201511018265A CN105388645A CN 105388645 A CN105388645 A CN 105388645A CN 201511018265 A CN201511018265 A CN 201511018265A CN 105388645 A CN105388645 A CN 105388645A
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- dyestripping
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- 238000005452 bending Methods 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims description 16
- 230000008569 process Effects 0.000 title claims description 5
- 239000004973 liquid crystal related substance Substances 0.000 title abstract 2
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 claims abstract description 40
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 238000011084 recovery Methods 0.000 claims abstract description 8
- 239000002699 waste material Substances 0.000 claims abstract description 8
- 239000003292 glue Substances 0.000 claims description 14
- 238000012937 correction Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Liquid Crystal (AREA)
Abstract
The invention discloses an FPC (Flexible Printed Circuit) automatic bending machine for an LCD (Liquid Crystal Display). The FPC automatic bending machine comprises an electric control cabinet, a control module located in the electric control cabinet, a housing, a human-computer interface arranged on the housing, a display, and a working module located in the housing, wherein the working module comprises a feeding mechanism, a platform deck mechanism, a film tearing mechanism, a bending mechanism, a discharging mechanism, a covering and pressing mechanism and a waste recovery box. Compared with the prior art, the FPC automatic bending machine for the LCD, provided by the invention has the following advantages: (1) the degree of automation is improved without manual operation by personnel, and the efficiency is improved; (2) the accuracy is improved; (3) bending special clamps of different models are not needed to be manufactured, and the production cost is reduced.
Description
[technical field]
The present invention relates to LCDs technical field, particularly relate to for LCDs the automatic bar folder of FPC and automatically bend technique.
[background technology]
It is requisite one technological process during display screen makes that the FPC (flexible PCB) of LCDs industry back segment bends operation, traditional bending operation is employee's handwork, cost of labor is high, need personnel 3-4 name, the low most multipotency of operating efficiency reaches 700 slices/hour, bending low precision, within general technology precision prescribed ± 0.2mm, but the bending precision of manual work cannot ensure, production cost is high, different LCDs needs to make different bending unit clamps, and cost of manufacture is high, and artificial work flow is:
1st step: manually semi-manufacture are picked up from worktable, semi-manufacture are the FPC that gets off of a upper operation and display screen;
2nd step: manually the release liners of biadhesive glue on semi-manufacture is torn, biadhesive glue, for FPC and the display screen of boning, plays fixation, and aid can be any instrument of blade or tweezers or band acute angle;
3rd step: manually semi-manufacture are placed into FPC and bend in auxiliary clamp, the 3rd step can be omitted directly to the 4th step time bending accuracy requirement is not high;
4th step: by FPC double flat, by FPC being snapped to assigned address under the help of employee's naked eyes or auxiliary clamp, and press FPC end gently with finger, FPC and display screen are slightly fixed, assigned address is the relative position of FPC relative to display screen, and general precision requires at ± 0.3mm;
5th step: start to FPC head end along FPC end, with finger sliding pressing, is bonded together completely by FPC and display screen;
6th step: the product after completing is picked up and is placed into subsequent processing.
FPC bends operation 1 circulation and completes, from the 1st step circulation again, the factors such as above All Jobs is employee's handwork at present, and operating efficiency is low, cost is high, low precision, quality are uncontrollable, the staffs training time is long annoying all enterprises being engaged in LCDs industry.
Given this, be necessary in fact the automatic bar folder of a kind of FPC for LCDs to be newly provided and automatically to bend technique to overcome the deficiencies in the prior art.
[summary of the invention]
The object of this invention is to provide a kind of full-automatic, efficiency is high, precision is high, production cost is low automatic bar folder of the FPC for LCDs and automatically bend technique.
To achieve these goals, the invention provides the automatic bar folder of a kind of FPC for LCDs, it comprises electrical control cubicles, be positioned at the control module of electrical control cubicles inside, shell, the man-machine interface be arranged on shell, display and be positioned at the operational module of enclosure, and operational module comprises feeding mechanism, microscope carrier mechanism, dyestripping mechanism, bending mechanism, discharging mechanism, covers press mechanism and waste recovery box.
The one being used for the automatic bar folder of FPC of LCDs as the present invention is improved, and described feeding mechanism comprises charging mechanical arm and location calibration device.
The one being used for the automatic bar folder of FPC of LCDs as the present invention is improved, and described microscope carrier mechanism comprises microscope carrier and support and can drive the support portion that microscope carrier rotates.
The one being used for the automatic bar folder of FPC of LCDs as the present invention is improved, and described dyestripping mechanism comprises dyestripping mechanical arm, by dyestripping machinery hand-driven coat peeling unit and dyestripping pick-up unit.
The one being used for the automatic bar folder of FPC of LCDs as the present invention is improved, described coat peeling unit comprise clip, getter device the two in one of at least.
The one being used for the automatic bar folder of FPC of LCDs as the present invention is improved, described bending mechanism comprises bend unit and bending positioning unit, bend unit comprises machinery hand, bending auxiliary manipulator and bending compression cylinder, and described bending positioning unit comprises bending locating and detecting device, auxiliary lighting apparatus.
The one being used for the automatic bar folder of FPC of LCDs as the present invention is improved, and described discharging mechanism comprises discharging mechanical arm and discharging streamline.
The one being used for the automatic bar folder of FPC of LCDs as the present invention is improved, described in cover press mechanism and comprise and roll coating device, to cover in both pressure devices one of at least and roll and be layed onto pick-up unit.
To achieve these goals, present invention also offers the automatic bending technique of the automatic bar folder of a kind of FPC for LCDs, step comprises:
A. semi-manufacture capture from streamline by the charging mechanical arm of feeding mechanism, and semi-manufacture comprise LCDs and FPC;
B. semi-manufacture move to above position correction apparatus by charging mechanical arm, after position correction, microscope carrier semi-manufacture being moved to microscope carrier mechanism are placed;
C. dyestripping mechanical arm is automatically moved to biadhesive glue edge according to the data of biadhesive glue, and the release liners above biadhesive glue removes by coat peeling unit, and the release liners torn it down is discharged in waste recovery box;
D. confirm whether dyestripping action has had or leaked bad generations such as tearing by dyestripping pick-up unit;
E. rotate microscope carrier semi-manufacture are moved to bending mechanism, by bending auxiliary manipulator FPC is taken after and be turned into user set angle, be transferred to machinery hand;
F., after FPC takes by machinery hand, after the angle being turned to user's setting and height, detected the current location of FPC and LCDs by bending positioning unit, and testing result is notified machinery hand and microscope carrier mechanism;
G. according to testing result, machinery hand and microscope carrier mechanism move to correct position, FPC are accurately attached to the position that client needs;
If h. there is multiple position to need contraposition, according to client's set point number, equipment can repeat f and g step, until complete;
I. precision that FPC bends is detected whether within customer process standard by bending locating and detecting device;
J. semi-manufacture conveyance is to covering press mechanism, can select to cover pressure or roll extrusion mode 2 kinds of mode at least one, finally be adjacent to operation to product;
The one being used for the automatic bar folder of FPC of LCDs as the present invention is improved, and described feeding mechanism also comprises turning device, also comprises step between step a, b: set according to user and automatically select turn to set angle or do not overturn.
Compared with prior art, the present invention is used for the automatic bar folder of FPC of LCDs and benefit that automatically bending technique has is: 1) automaticity raising, without the need to personnel's manual operations, improved efficiency, 2) precision improvement, 3) do not need the bending unit clamp making different model, production cost reduces.
[accompanying drawing explanation]
Fig. 1 is the three-dimensional combination figure of the automatic bar folder of FPC of LCDs of the present invention.
Fig. 2 is the unit assembly drawing that the automatic bar folder of FPC of LCDs of the present invention removes shell.
Fig. 3 is the vertical view shown in Fig. 2.
Fig. 4 to Figure 10 is the part drawing of the automatic bar folder of FPC of LCDs of the present invention.
[embodiment]
In order to make, the object of invention, technical scheme and Advantageous Effects are more clear to be understood, below in conjunction with the drawings and specific embodiments, is further elaborated to the present invention.Should be understood that, the embodiment described in this instructions is only used to explain the present invention, is not to limit the present invention.
Please refer to shown in Fig. 1, Fig. 2, the automatic bar folder of FPC 100 that the present invention is used for LCDs comprises electrical control cubicles 10, is positioned at the control module (not shown) of electrical control cubicles 10 inside, shell 20, the man-machine interface 201 be arranged on shell 20, display 202 and is positioned at the operational module 30 of shell 20 inside.Control module comprises the electric elements such as multiple controller, servomotor, cylinder, relay.
Shown in figure 2, operational module 30 comprises feeding mechanism 1, microscope carrier mechanism 2, dyestripping mechanism 3, bending mechanism 4, discharging mechanism 5, covers the transport mechanism that press mechanism 6, waste recovery box 7 and the product after automatically each mechanism's operation being completed are transported to the mechanism needing operation.
Please refer to shown in Fig. 3, Fig. 4, feeding mechanism 1 comprises charging mechanical arm 11, location calibration device 12.Charging mechanical arm 11 can move along X-axis, Y-axis, Z axis and can rotate along W axle.Semi-manufacture are taken from ad-hoc location and are put into after the correction of position correction apparatus 12 microscope carrier mechanism 2 by charging mechanical arm 11 automatically.Semi-manufacture comprise LCDs and are bonded at FPC to be bent in LCDs, and be provided with in LCDs or FPC biadhesive glue for FPC bending after be fixed on LCDs.In other embodiments, feeding mechanism 1 also comprises turning device, can set automatically select semi-manufacture upset set angle or do not overturn according to user.
Please refer to shown in Fig. 3, Fig. 5, microscope carrier mechanism 2 is square and has four limits, and it comprises microscope carrier 21 and is positioned at the support portion 22 below microscope carrier 21, support portion 22 rotatable thus drive microscope carrier 21 rotate.Microscope carrier 21 can carry four semi-manufacture, thus four semi-manufacture can be kept simultaneously to work together, increase work efficiency.In other embodiments, the shape of microscope carrier 21 can be other shape, also can carry multiple semi-manufacture.
Please refer to shown in Fig. 3, Fig. 6, dyestripping mechanism 3 comprises dyestripping mechanical arm 31, coat peeling unit 32, dyestripping pick-up unit 33.Dyestripping mechanical arm 31 can move along X-axis, Y-axis, Z axis.Coat peeling unit 32 comprises clip or getter device to tear the release liners of biadhesive glue on semi-manufacture.Dyestripping mechanical arm 31 drives coat peeling unit 32 release liners of biadhesive glue on semi-manufacture to be torn, and release liners is placed in waste recovery box 7.Whether dyestripping pick-up unit 33 comprises inductor or camera and can detect release liners and tear, and anti-leak-stopping tears.Dyestripping mechanism 3 can tear 1 or multiple release liners according to user's setting.In the present embodiment, the quantity of dyestripping mechanism 3 is 2, can carry out dyestripping operation simultaneously, can increase work efficiency like this to two semi-manufacture.In other embodiments, the quantity of dyestripping mechanism 3 can be multiple, may correspond to multiple half-finished dyestripping operation.
Please refer to shown in Fig. 3, Fig. 7, Fig. 8, bending mechanism 4 comprises bend unit 41 and bending positioning unit 42.Bend unit 41 comprises the auxiliary compression cylinder 413 of machinery hand 411, bending auxiliary manipulator 412 and bending.Machinery hand 411 can move along X-axis, Y-axis, Z axis, and can rotate along W axle.Bending auxiliary manipulator 412 can move along Y-axis, and can rotate along W axle.Bending positioning unit 42 can move along Y-axis, and comprises bending locating and detecting device 421 and auxiliary lighting apparatus 422.Auxiliary lighting apparatus 422 be used for throw light on semi-manufacture.Bending auxiliary manipulator 412 by FPC upset arrange angle after and after position correction, give machinery hand 411, bending positioning unit 42 can detect the relative position of LCDs and FPC, and data are passed to machinery hand 411, microscope carrier mechanism 2, machinery hand 411, microscope carrier mechanism 2 move to correct position, make FPC attach to assigned address, auxiliary compression cylinder 413 assists force to guarantee to paste to FPC.Bending locating and detecting device 421 also comprises sensor, can effectively detect operation complete after bending precision, underproof product can record and notify field staff, therefore, it is possible to ensure the bending precision of FPC.
Please refer to shown in Fig. 3, Fig. 4, discharging mechanism 5 comprises discharging mechanical arm 51 and discharging streamline 52.Discharging mechanical arm 51 can move along X-axis, Y-axis, Z axis, is captured by the semi-manufacture after bending be put on discharging streamline 52 from microscope carrier 21.
Please refer to shown in Fig. 3, Fig. 9, cover press mechanism 6 comprise can along X-axis roll roll coating device 61, can roll along Y-axis roll coating device 62, roll and be layed onto pick-up unit 63.Roll coating device 61,62 and be all with buffering.Roll and be layed onto pick-up unit 63 and comprise inductor and be used for the semi-manufacture after responding to bending and whether put in place, roll coating device 61,62 contraposition is completed after semi-manufacture by roll mode, FPC and LCDs are bonded together completely, in other embodiments, also can by pressing mode or rolling, pressing both combine mode make FPC and LCDs be bonded together.
Product conveyance after operation completes by discharging streamline 52 is to subsequent processing.
The bending technique that the present invention is used for the automatic bar folder of the FPC of LCDs is:
A, by the charging mechanical arm 11 of feeding mechanism 1, semi-manufacture to be got up from automatic capturing streamline;
B, to set according to user and automatically select turn to set angle or do not overturn;
Semi-manufacture move to above position correction apparatus 12 by c, charging mechanical arm 11, after position correction, the microscope carrier 21 semi-manufacture being moved to microscope carrier mechanism 2 are placed;
D, dyestripping mechanical arm 33 are automatically moved to biadhesive glue edge according to the data of biadhesive glue, and the release liners above biadhesive glue removes by coat peeling unit 32, and release liners setting is 1 also can be multiple;
E, the release liners torn it down is automatically discharged in waste recovery box 7;
F, confirm whether dyestripping action has had or leaked bad generations such as tearing by dyestripping pick-up unit 32;
G, microscope carrier mechanism 2 rotate, and make semi-manufacture move to bending mechanism 4, by bending auxiliary manipulator 412 FPC is taken after and turn over turn 90 degrees or user set angle, be transferred to machinery hand 411.
After FPC takes by h, machinery hand 411, after the angle being turned to user's setting and height, detect the current location of FPC and LCDs by bending positioning unit 42, and testing result is notified machinery hand 411 and microscope carrier mechanism 2.
I, according to testing result, machinery hand 411 and microscope carrier mechanism 2 move to correct position, FPC are accurately attached to the position that client needs, bending precision is accurate to ± 0.1mm within.
If j has multiple position to need contraposition, according to client's set point number, equipment can repeat h and the i-th step, until complete;
K, to be detected precision that FPC bends by bending locating and detecting device 421 whether within customer process standard;
The conveyance of l, semi-manufacture, to covering press mechanism 6, can be selected to cover pressure or roll extrusion mode or 2 kinds of modes and all enable, finally be adjacent to operation to product;
M, complete after product automatically to transport to discharging streamline 52 or client in flow device feed unit.
The present invention is used for the automatic bar folder of FPC of LCDs and automatically bends technique, automaticity improves, without the need to personnel's manual operations, improved efficiency at least 1100/hours, precision improvement, bending precision can reach ± 0.1mm within, do not need to make the bending unit clamp of different model, production cost reduces.
The present invention be used for LCDs the automatic bar folder of FPC and automatically bending technique be not restricted to described in instructions and embodiment, therefore additional advantage and amendment can easily be realized for the personnel of familiar field, therefore when not deviating from the spirit and scope of the universal that claim and equivalency range limit, the present invention is not limited to specific details, representational equipment and illustrates here and the examples shown described.
Claims (10)
1. the automatic bar folder of the FPC for LCDs, it is characterized in that: it comprises electrical control cubicles, is positioned at the control module of electrical control cubicles inside, shell, the man-machine interface be arranged on shell, display and be positioned at the operational module of enclosure, and operational module comprises feeding mechanism, microscope carrier mechanism, dyestripping mechanism, bending mechanism, discharging mechanism, covers press mechanism and waste recovery box.
2., as claimed in claim 1 for the automatic bar folder of FPC of LCDs, it is characterized in that: described feeding mechanism comprises charging mechanical arm and location calibration device.
3. as claimed in claim 2 for the automatic bar folder of FPC of LCDs, it is characterized in that: described microscope carrier mechanism comprises microscope carrier and support and can drive the support portion that microscope carrier rotates.
4. as claimed in claim 3 for the automatic bar folder of FPC of LCDs, it is characterized in that: described dyestripping mechanism comprises dyestripping mechanical arm, by dyestripping machinery hand-driven coat peeling unit and dyestripping pick-up unit.
5., as claimed in claim 4 for the automatic bar folder of FPC of LCDs, it is characterized in that: described coat peeling unit comprise clip, getter device the two in one of at least.
6. as claimed in claim 4 for the automatic bar folder of FPC of LCDs, it is characterized in that: described bending mechanism comprises bend unit and bending positioning unit, bend unit comprises machinery hand, bending auxiliary manipulator and bending compression cylinder, and described bending positioning unit comprises bending locating and detecting device, auxiliary lighting apparatus.
7., as claimed in claim 6 for the automatic bar folder of FPC of LCDs, it is characterized in that: described discharging mechanism comprises discharging mechanical arm and discharging streamline.
8., as claimed in claim 7 for the automatic bar folder of FPC of LCDs, it is characterized in that: described in cover press mechanism and comprise and roll coating device, to cover in both pressure devices one of at least and roll and be layed onto pick-up unit.
9., as described in claim 8 for an automatic bending technique for the automatic bar folder of FPC of LCDs, it is characterized in that: step comprises:
A. semi-manufacture capture from streamline by the charging mechanical arm of feeding mechanism, and semi-manufacture comprise LCDs and FPC;
B. semi-manufacture move to above position correction apparatus by charging mechanical arm, after position correction, microscope carrier semi-manufacture being moved to microscope carrier mechanism are placed;
C. dyestripping mechanical arm is automatically moved to biadhesive glue edge according to the data of biadhesive glue, and the release liners above biadhesive glue removes by coat peeling unit, and the release liners torn it down is discharged in waste recovery box;
D. confirm whether dyestripping action has had or leaked bad generations such as tearing by dyestripping pick-up unit;
E. rotate microscope carrier semi-manufacture are moved to bending mechanism, by bending auxiliary manipulator FPC is taken after and be turned into user set angle, be transferred to machinery hand;
F., after FPC takes by machinery hand, after the angle being turned to user's setting and height, detected the current location of FPC and LCDs by bending positioning unit, and testing result is notified machinery hand and microscope carrier mechanism;
G. according to testing result, machinery hand and microscope carrier mechanism move to correct position, FPC are accurately attached to the position that client needs;
If h. there is multiple position to need contraposition, according to client's set point number, equipment can repeat f and g step, until complete;
I. precision that FPC bends is detected whether within customer process standard by bending locating and detecting device;
J. semi-manufacture conveyance is to covering press mechanism, can select to cover pressure or roll extrusion mode two various ways at least one, finally be adjacent to operation to product;
K. the product after completing to transport to discharging streamline or client in flow device feed unit automatically.
10. as claimed in claim 9 for the automatic bending technique of the automatic bar folder of FPC of LCDs, it is characterized in that: described feeding mechanism also comprises turning device, also step is comprised: set according to user and automatically select turn to set angle or do not overturn between step a, b.
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CN201511018265.5A CN105388645A (en) | 2015-12-29 | 2015-12-29 | FPC (Flexible Printed Circuit) automatic bending machine for LCD (Liquid Crystal Display) and automatic being process of FPC automatic bending machine |
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CN105657978A (en) * | 2016-03-30 | 2016-06-08 | 珠海奇川电子科技有限公司 | Automatic flexible printed circuit board bending device |
CN107672283A (en) * | 2017-10-11 | 2018-02-09 | 深圳市欧盛自动化有限公司 | Automatically release liners equipment is torn |
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CN111415585A (en) * | 2020-03-30 | 2020-07-14 | 深圳市腾盛精密装备股份有限公司 | Flexible screen bending and attaching machine |
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