CN110420874A - A kind of air pump solenoid valve integral test system - Google Patents
A kind of air pump solenoid valve integral test system Download PDFInfo
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- CN110420874A CN110420874A CN201910809631.0A CN201910809631A CN110420874A CN 110420874 A CN110420874 A CN 110420874A CN 201910809631 A CN201910809631 A CN 201910809631A CN 110420874 A CN110420874 A CN 110420874A
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- air pump
- sorting
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- 238000012360 testing method Methods 0.000 title claims abstract description 86
- 238000001514 detection method Methods 0.000 claims abstract description 106
- 230000005540 biological transmission Effects 0.000 claims abstract description 73
- 238000012546 transfer Methods 0.000 claims abstract description 7
- 210000000078 claw Anatomy 0.000 claims abstract description 6
- 239000000523 sample Substances 0.000 claims description 56
- 239000000463 material Substances 0.000 claims description 55
- 230000033001 locomotion Effects 0.000 claims description 52
- 230000006835 compression Effects 0.000 claims description 18
- 238000007906 compression Methods 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 12
- 230000003447 ipsilateral effect Effects 0.000 claims description 3
- 238000009530 blood pressure measurement Methods 0.000 claims 1
- 238000007689 inspection Methods 0.000 abstract description 4
- 239000000178 monomer Substances 0.000 description 9
- 230000007246 mechanism Effects 0.000 description 8
- 230000005611 electricity Effects 0.000 description 7
- 230000001360 synchronised effect Effects 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010330 laser marking Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000002627 tracheal intubation Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3404—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The present invention relates to air pump solenoid valve testing equipment fields, more particularly to a kind of air pump solenoid valve integral test system, including linear transmission device, pressure resistant testing device screw fastening device, air-tightness detection device, marking device, sorting unit, control cabinet and for be mounted in product to be detected jig, sorting machine arm is across the end in linear transmission device and is equipped with the sorting machine machinery claw moved along the direction of transfer perpendicular to linear transmission device, first sorting conveyer and the second sorting conveyer are arranged each parallel to linear transmission device, linear transmission device, pressure resistant testing device, sorting unit has control cabinet electric connection, linear transmission device is equipped with the slideway being oriented to jig.High degree of automation of the present invention can effectively improve detection air pump solenoid valve detection efficiency and fastened by screw efficiency, avoid the missing inspection of artificial detection, while can be mixed into qualified products to avoid substandard product.
Description
Technical field
The present invention relates to air pump solenoid valve testing equipment fields, and in particular to a kind of air pump solenoid valve integral test system.
Background technique
Air pump solenoid valve is also known as air pump valve, is the automatic foundamental element for controlling fluid, belongs to actuator, and unlimited
In hydraulic, pneumatic.Direction, flow, speed and the other parameters of medium are adjusted in industrial control system.Air pump valve can be with
Different electricity is cooperated to fall to realize expected control, and the precision and flexibility that control can guarantee
A kind of air pump valve as disclosed in China Patent No. CN2018203289854.Lead on electromagnetic coil connects socket,
The installation end of socket is fixed between the bottom of electromagnetic coil and bracket, and the inserted terminal of socket is located at the bottom of bracket, bracket bottom
The side wall in portion is equipped with locating notch, and the inserted terminal of socket is arranged in the locating notch, the bottom of static iron core from top to bottom according to
It secondary installation end and bracket across socket and is fixedly connected with bracket, external dragging line is also connected into socket, passes through the company of socket
The connection for realizing electromagnetic coil and dragging line is connect, assembly is simplified, realizes the convenient and good appearance of dismounting maintenance;Control mouth
Inner diameter size is consistent, and the outer diameter of control mouth, in setting is gradually expanded, is bored from outer end to inner end so that control mouth part is formed
Intubation is opened, tracheae is plugged in control mouth, is suitable for industrial automation machinery equipment, improves processing efficiency.Knot of the present invention
Rationally, easy to assembly, good appearance improves processing efficiency for structure setting.
The quality testing link of air pump solenoid valve mainly carries out high-voltage electricity breakdown detection and energization shape to coil therein
State lower valve body air-leakage test.
It is to lead to high-voltage electricity by two pressure-measuring probes to be detected, a pressure-measuring probe connects in high-voltage breakdown detection
Touch an electrode of air pump solenoid valve, the coils overwraps metal casing of two pressure-measuring probe contact air pump solenoid valves, due to coil
There is dielectric protection layer in outside, therefore non-conductive between coil and metal casing coils overwraps, when being passed through high pressure electro-detection, if
Showing for hair conducting, illustrates have contact or coil covering unqualified between coil and coils overwraps.
Air-tightness link under energized state, by lead to electrical probes contact solenoid valve two electrodes realize be powered, then from
The air inlet of air pump valve is passed through high pressure gas, detection air-tightness is carried out by the atmospheric pressure value that measurement control mouth goes out, if control mouth
Measured atmospheric pressure value is lower than setting value, then illustrates that valve inner air-tightness is bad in the energized state.
The air pump valve arrangement as disclosed in the above-mentioned patent No. is complex, above two to detect or examined using artificial means
It surveys or single special equipment is detected, detection efficiency is low and easy missing inspection, especially punctures detection in high-voltage electricity
Using artificial means detection, there are security risks.
Summary of the invention
The purpose of the present invention is to provide a kind of air pump solenoid valve integral test systems.
To achieve this purpose, the present invention adopts the following technical scheme:
There is provided a kind of air pump solenoid valve integral test system, including linear transmission device, pressure resistant testing device screw are tight
Be fixedly mounted with set, air-tightness detection device, marking device, sorting unit, control cabinet and for be mounted in product to be detected jig, pressure resistance
Test device, screw fastening device and air-tightness detection device are sequentially arranged the ipsilateral of linear transmission device, marking device
It is arranged above linear transmission device and is located at after air-tightness detection device, sorting unit includes sorting machine arm, first
Sort transmission device and second sorting transmission device, sorting machine arm across the end in linear transmission device and be equipped with along
Perpendicular to the mobile sorting machine machinery claw of the direction of transfer of linear transmission device, the first sorting conveyer and the second sorting conveyer
It is arranged each parallel to linear transmission device, the feed end of the first sorting transmission and the second sorting conveyer is respectively positioned on sorting machine
The lower section of pawl motion profile, linear transmission device, pressure resistant testing device, sorting unit have control cabinet electric connection, straight line
Formula transmission device is equipped with the slideway being oriented to jig.
Preferably, linear transmission device includes that the first lace conveying device, step-by-step movement transmission device and the second belt pass
Band is sent, the first lace conveying device output end is docked with the input terminal of step-by-step movement transmission device, the input of the second tape conveyor belt
End is connect with the input terminal of step-by-step movement transmission device, and the side of the first lace conveying device, screw is arranged in pressure resistant testing device
Clamp device and air-tightness detection device are arranged in the side of step-by-step movement transmission device, and device and sorting unit setting up to standard is the
The side of two tape conveyor belts, the first lace conveying device, step-by-step movement transmission device and the second tape conveyor belt are mounted on use
Jig to be located in the fixing and locking device of corresponding station.
Preferably, step-by-step movement transmission device includes moving material track and step-by-step movement Material moving device, and the first tape conveyor belt moves material
Along arranged in a straight line, the side for moving material track, step-by-step movement is arranged in step-by-step movement Material moving device by track and the second tape conveyor belt three
Material moving device is equipped with shifting material pawl and moves the material pawl shifting material driver traversing along shifting material track extending direction for driving.
Preferably, pressure resistant testing device include first hold down assembly, resistance test component, the first vertical driver,
One horizontal driver and voltage-withstand test frame body, voltage-withstand test frame body are fixedly mounted on the side of the first lace conveying device, and first
Vertical driver state in a vertical shape is mounted on voltage-withstand test frame body, the first output end to hold down assembly with the first vertical driver
Connection, first level driver be mounted on first hold down assembly top, the output of resistance test component and first level driver
End connection;
First holds down assembly the first pressure plate equipped with the setting of a horizontality, is arranged in a linear on first pressure plate
And several the first elastic compression columns extended straight down, the orientation of the first elastic compression column are installed at equal intervals
It is consistent with tool moving direction;
Resistance test component is equipped with first detection plate for being vertically arranged and being located at the first pressure plate side, this first
It is arranged in a linear in detection plate and several groups resistance test probe is installed at equal intervals, every group of resistance test probe is equipped with
First detection probe and the second detection probe.
Preferably, screw fastening device includes to beat automatically along first that the direction of transfer of step-by-step movement transmission device is arranged
Filature and the second automatic screw fixing machine, the first automatic screw fixing machine and the second automatic screw fixing machine are equipped with screw and send automatically
Expect device, product pressing device is provided between the first automatic screw fixing machine and pressure resistant testing device;
Auto-feeder for screws includes screw sorting vibrating disk and screw feed device, the first automatic screw fixing machine and
Second automatic screw fixing machine passes through feeding tube and connect with screw feed device.
Preferably, air-tightness detection device include second hold down assembly, energization probe assembly, inflatable component, air pressure detection
Component, the second vertical driver, the second horizontal driver and air-tightness detect frame body, and airtight detection frame body is fixedly mounted on stepping
The side of formula transmission device, the second vertical pressing device state in a vertical shape are mounted on air-leakage test frame body, the second compression group
Part is connect with the output end of the second vertical driver, the second horizontal driver be mounted on second hold down assembly top, energization probe
Component is connect with the output end of the second horizontal driver, and air pressure detection components are fixedly mounted on the second bottom to hold down assembly, is filled
Pneumatic module is fixedly mounted on the second vertical driver output end and is located at the side of air pressure component.
Preferably, it second holds down assembly the second pressure plate equipped with the setting of a horizontality, is on first pressure plate
It is arranged in a straight line and several the second elastic compression columns extended straight down are installed at equal intervals, the second elastic compression column
Orientation is consistent with tool moving direction.
Preferably, energization probe assembly is equipped with second detection for being vertically arranged and being located at the second pressure plate side
Plate is arranged in a linear in second detection plate and is equipped with several groups energization probe at equal intervals, and every group of energization probe is all provided with
There are the first energization probe and the second energization probe.
Preferably, inflatable component is equipped with an air inflation nozzle detachably connectable with the inlet tube of air pump solenoid valve.
Preferably, air pressure detection components are equipped with a row and are arranged in a linear and the detection mouth of spaced set, detection mouth position
In the surface of the exhaust outlet of air pump solenoid valve to be detected, each detection mouth passes through gas-tpe fitting and is connected with hose, this is soft
Pipe is connected in control cabinet, and the air pump solenoid valve exhaust outlet atmospheric pressure value being connected to for detecting each hose is equipped in control cabinet
Air pressure analyzer.
Beneficial effects of the present invention: the present invention is used to carry out under high pressure resistant detection and energized state air pump solenoid valve assembly
The automatic full inspection operation of air-tightness, and the operation of screw automatic fastening is carried out in voltage-withstand test station and air-tightness detection station, most
Automatic up to standard and automatic sorting is carried out by the result that two sides are detected afterwards, high degree of automation can effectively improve detection air pump
Solenoid valve detection efficiency and fastened by screw efficiency avoid the missing inspection of artificial detection, while can be mixed into avoid substandard product
In qualified products.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will make below to required in the embodiment of the present invention
Attached drawing is briefly described.It should be evident that drawings described below is only some embodiments of the present invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing.
Fig. 1 is schematic perspective view one of the invention;
Fig. 2 is schematic perspective view two of the invention;
Fig. 3 is main view of the invention;
Fig. 4 is top view of the invention;
Fig. 5 is the schematic perspective view of linear transmission device of the present invention;
Fig. 6 is the working condition schematic perspective view one of pressure resistant testing device in the present invention;
Fig. 7 is the working condition schematic perspective view two of pressure resistant testing device in the present invention;
Fig. 8 is the working condition schematic perspective view three of pressure resistant testing device in the present invention;
Fig. 9 is the working condition side view of pressure resistant testing device in the present invention;
Figure 10 is the schematic perspective view of product pressing device in the present invention;
Figure 11 is the top view of product pressing device in the present invention;
Figure 12 is the main view of product pressing device in the present invention;
Figure 13 is the top view of screw fastening device in the present invention;
Figure 14 is the schematic perspective view one of air-tightness detection device in the present invention;
Figure 15 is the schematic perspective view two of air-tightness detection device in the present invention;
Figure 16 is the main view of air-tightness detection device in the present invention;
Figure 17 is the side view of air-tightness detection device in the present invention;
Figure 18 is the structural schematic diagram one that material pawl and jig locking device is moved in the present invention;
Figure 19 is the structural schematic diagram two that material pawl and jig locking device is moved in the present invention;
In figure:
Linear transmission device 1;
First belt transporting apparatus 1a;
Step-by-step movement transmission device 1b;Move material track 1b1;Step-by-step movement Material moving device 1b2;
Guide rail 1b21;Synchronous tape drive 1b22;Move material pawl 1b23;Corpus unguis 1b24, corpus unguis driver 1b25;Slide unit
1b26;Connecting plate 1b27;Pawl head 1b28;
Second belt transporting apparatus 1c;
Pressure resistant testing device 2;
First holds down assembly 2a;First pressure plate 2a1;First elastic compression column 2a2
Resistance test component 2b;First detection plate 2b1;First detection probe 2b2;Second detection probe 2b3;
First vertical driver 2c;
First level driver 2d;
Voltage-withstand test frame body 2e;
Screw fastening device 3;
First automatic screw fixing machine 3a;
Second automatic screw fixing machine 3b;
Product pressing device 3c;
Compact heap 3c1;The vertical driver 3c2 of third;Product compresses frame body 3c3;
Air-tightness detection device 4;
Second holds down assembly 4a;Second pressure plate 4a1;Second elastic compression column 4a2;
Energization probe assembly 4b;Second detection plate 4b1;First energization probe 4b2;Second energization probe 4b3;
Inflatable component 4c;Air inflation nozzle 4c1;
Air pressure detection components 4d;Detection mouth 4d1;
Second vertical driver 4e;
Second horizontal driver 4f;
Air-leakage test frame body 4g;
Marking device 5;
Sorting unit 6;Sorting machine arm 6a, the first sorting conveyer 6b, the second sorting conveyer 6c, sorting machine machinery claw
6d,
Jig 7;
Slideway 8;
Fixing and locking device 9;
Jig retention device 9a;
Jig locking device 9b;Clamping block 9b1.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
Wherein, the drawings are for illustrative purposes only and are merely schematic diagrams, rather than pictorial diagram, should not be understood as to this
The limitation of patent;Embodiment in order to better illustrate the present invention, the certain components of attached drawing have omission, zoom in or out, not
Represent the size of actual product;It will be understood by those skilled in the art that certain known features and its explanation may be omitted and be in attached drawing
It is understood that.
The same or similar label correspond to the same or similar components in the attached drawing of the embodiment of the present invention;It is retouched in of the invention
In stating, it is to be understood that closed if there is the orientation of the instructions such as term " on ", "lower", "left", "right", "inner", "outside" or position
System is merely for convenience of description of the present invention and simplification of the description to be based on the orientation or positional relationship shown in the drawings, rather than indicates
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore retouch in attached drawing
The term for stating positional relationship only for illustration, should not be understood as the limitation to this patent, for the common skill of this field
For art personnel, the concrete meaning of above-mentioned term can be understood as the case may be.
In the description of the present invention unless specifically defined or limited otherwise, if there are the indicate indicators such as term " connection "
Between connection relationship, which shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or at
One;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection of two components interiors or the interaction relationship of two components.For those of ordinary skill in the art and
Speech, can understand the concrete meaning of above-mentioned term in the present invention with concrete condition.
Referring to figs. 1 to a kind of air pump solenoid valve integral test system shown in Figure 19, including it is linear transmission device 1, resistance to
2 screw fastening device 3 of compression testing device, air-tightness detection device 4, marking device 5, sorting unit 6, control cabinet and for being mounted in
The jig 7 of product to be detected, pressure resistant testing device 2, screw fastening device 3 and air-tightness detection device 4 are sequentially arranged straight line
Formula transmission device 1 it is ipsilateral, marking device 5 be arranged linear transmission device 1 above and positioned at air-tightness detection device 4 it
Afterwards, sorting unit 6 includes sorting machine arm 6a, the first sorting transmission device and the second sorting transmission device, sorting machine arm 6a
Across the end in linear transmission device 1 and it is equipped with point moved along the direction of transfer perpendicular to linear transmission device 1
Gripper 6d, the first sorting conveyer 6b and the second sorting conveyer 6c is selected to be arranged each parallel to linear transmission device 1, first
The feed end of sorting transmission and the second sorting conveyer 6c are respectively positioned on the lower section of sorting machine machinery claw 6d motion profile, linear transmission
Device 1, pressure resistant testing device 2, sorting unit 6 have a control cabinet electric connection, linear transmission device 1 be equipped with to jig 7 into
The slideway 8 of row guiding.
Linear transmission device 1 includes the first lace conveying device, step-by-step movement transmission device 1b and the second tape conveyor belt,
First lace conveying device output end is docked with the input terminal of step-by-step movement transmission device 1b, the input terminal of the second tape conveyor belt with
The input terminal of step-by-step movement transmission device 1b connects, and the side of the first lace conveying device is arranged in pressure resistant testing device 2, and screw is tight
Be fixedly mounted with set 3 and air-tightness detection device 4 side of step-by-step movement transmission device 1b is set, device and sorting unit 6 up to standard is arranged
In the side of the second tape conveyor belt, the first lace conveying device, step-by-step movement transmission device 1b and the second tape conveyor belt are pacified
Equipped with the fixing and locking device 9 jig 7 to be located in corresponding station.
Step-by-step movement transmission device 1b includes moving material track 1b1 and step-by-step movement Material moving device 1b2, and the first tape conveyor belt is moved
Track 1b1 and the second tape conveyor belt three are expected along arranged in a straight line, and step-by-step movement Material moving device 1b2, which is arranged in, moves material track 1b1's
Side, step-by-step movement Material moving device 1b2, which is equipped with to move material pawl 1b23 and be used to drive, moves material pawl 1b23 along shifting material track 1b1 extending direction
Traversing shifting material driver.
Moving material driver includes guide rail 1b21 and synchronous tape drive 1b22, the guide direction of guide rail 1b21 and
The driving direction of synchronous tape drive 1b22 is always and parallel with material track 1b1 is moved.
Shifting material pawl 1b23 includes corpus unguis driver 1b25, corpus unguis the 1b24 stretching that corpus unguis 1b24 and driving corpus unguis 1b24 stretch out
Direction at least have perpendicular to the moving direction for moving material pawl 1b23, on corpus unguis 1,b24 one it is mating with the side of jig 7
Pawl head 1b28.
Two structures identical slide unit 1b26 is installed, slide unit 1b26 includes upper slide unit body and lower slide unit on guiding rail
Body, bottom and the guide rail 1b21 of lower slide unit are slidably matched, and the bottom of upper slide unit body and the top slide of downslide stage body cooperate,
Corpus unguis driver 1b25 and corpus unguis 1b24 is fixedly mounted on the top of upper slide unit body, sliding of the upper slide unit body relative to downslide stage body
Direction is consistent with the driving direction of corpus unguis driver 1b25, and the side of lower slide unit is provided with connecting plate 1b27, connecting plate 1b27
Top and corpus unguis driver 1b25 output end connection and synchronous tape drive 1b22 transmission connection.
Synchronous tape drive 1b22 set there are two with the slide plate of the synchronization band connection of synchronous tape drive 1b22, each slide plate
It is connect respectively with the lower part of a downslide stage body.
Step moves the setting of material driving mechanism, and there are two the shifting material pawl 1b23 for being spaced and being set side by side.
Mobile material driving mechanism not only possesses the mobile jig 7 between each station, and also complexity is in 3 institute of screw fastening device
The mobile jig 7 of step-by-step movement is carried out in station, step pitch at this time is the spacing of two screw holes.Due to needing respectively to two rows of screws
Hole carries out fastened by screw operation, so moving material pawl 1b23 there are two needing.
The application is full-automatic detection device, passes through artificial or manipulator certainly in the feed end of linear transmission device 1
Dynamic feeding, the jig 7 for carrying product to be detected is placed on the first lace conveying device, will be taken by the first lace conveying device
Jig 7 with product to be detected is moved to 2 place station of pressure resistant testing device, is locked jig 7 by fixing and locking device 9
Laggard horizontal high voltage electrical breakdown detection will carry production to be detected by the first lace conveying device after high-voltage electricity breakdown detection
The jig 7 of product is moved on the shifting material track 1b1 of step-by-step movement transmission device 1b, is moved jig 7 by step-by-step movement Material moving device 1b2
It moves 3 place station of screw fastening device and carries out fastened by screw operation, that is, be fixed by screw device 3 for air pump solenoid valve ontology
It fixes on a mounting board.(product targeted about the application is detailed in a kind of air pump valve of China Patent No. CN2018203289854
Disclosure of that, details are not described herein again.) after the completion of fastened by screw operation, by step-by-step movement Material moving device 1b2 will carry to
The jig 7 of testing product is moved to the air-leakage test under 4 place station of air-tightness detection device progress energized state, air-tightness
After detection, step-by-step movement Material moving device 1b2 will test the product finished and move together the second belt drive band together with jig 7
On, the second tape conveyor belt says that product to be detected moves together 5 place station of marking device, device root up to standard together with jig 7
According to front twice testing result product upper surface carry out mark operation.For example, qualified products stamp qualified label, unqualified production
Unqualified label is stamped, also or qualified products are tagged, and substandard product does not label.The specific operation of marking device 5
Process is selectively carried out according to the testing result of preceding working procedure, and the marking machine in the application is preferably laser marking machine, due to this
Application is not related to the technological improvement for marking device 5 itself, therefore the specific structure about marking device 5 repeats no more, In
5 place station of marking device is also equipped with fixing and locking device 9, and fixing and locking device 9 releases jig 7 after the completion of mark operation
It puts, the jig 7 for carrying product after release is moved to the end of the second tape conveyor belt, and sorting unit 6 is according to preceding working procedure
Testing result sorted, i.e., qualified products are moved together together with jig 7 onto the first sorting conveyer 6b, will be unqualified
Product is moved together together with jig 7 onto the second sorting conveyer 6c.
Pressure resistant testing device 2 includes first to hold down assembly 2a, resistance test component 2b, the first vertical driver 2c,
One horizontal driver 2d and voltage-withstand test frame body 2e, voltage-withstand test frame body 2e are fixedly mounted on the side of the first lace conveying device
Side, the first vertical driver 2c state in a vertical shape are mounted on voltage-withstand test frame body 2e, and first holds down assembly 2a and first vertically
The output end of driver 2c connects, and first level driver 2d is mounted on first and holds down assembly at the top of 2a, resistance test component 2b
It is connect with the output end of first level driver 2d;
First 2a that holds down assembly is equipped with the first pressure plate 2a1 of horizontality setting, is on first pressure plate 2a1
It is arranged in a straight line and several the first elastic compression column 2a2 extended straight down, the first elastic compression are installed at equal intervals
The orientation of column 2a2 is consistent with 7 moving direction of jig;
Resistance test component 2b is equipped with first detection plate for being vertically arranged and being located at the first pressure plate 2a1 side
It is arranged in a linear on 2b1, first detection plate 2b1 and several groups resistance test probe, every group of pressure resistance is installed at equal intervals
Detection probe is equipped with the first detection probe 2b2 and the second detection probe 2b3.
The station as where working in voltage-withstand test, the jig 7 for carrying product to be detected are transmitted by the first belt
Band conveying is in place, it is therefore desirable to jig 7 is accurately positioned, so as to pressure resistant testing device 2 can precision maneuver, therefore, the
It is equipped in one tape conveyor belt for jig 7 to be locked in the first fixing and locking device 9 to hold down assembly below 2a.
Fixing and locking device 9 includes to be mounted on the jig retention device 9a of the first tape conveyor belt bottom and be mounted on the
The jig locking device 9b of one tape conveyor belt side.
Jig retention device 9a is the stop cylinder for being mounted on the first belt transmission lower section.
Jig locking device 9b is the lock cylinder for being mounted on the first tape conveyor belt side, the output end of the lock cylinder
Direction is stretched out perpendicular to 7 moving direction of jig, and the output end of lock cylinder is equipped with to be extended in slideway 8 by lock cylinder driving
And it is inserted into the clamping block 9b1 in jig 7.
When jig 7 carry product move to first hold down assembly 2a underface when, stop cylinder movement to jig 7 carry out
Stop, then lock cylinder action drives clamping block 9b1 stretching is inserted into the groove of 7 side of jig, and jig 7 is accurately locked
It is fixed.
Also need to be arranged sensor in the application on conveyer belt for detecting jig 7, will pass through control cabinet control stop
Cylinder and lock cylinder movement.
When jig 7 carries product to be detected and moves to first and hold down assembly immediately below 2a, stop cylinder movement hinders jig 7
Gear is acted by lock cylinder immediately and clamping block 9b1 is inserted into the groove of 7 side of jig.After jig 7 locks, first
Vertical driver 2c driving first 2a that holds down assembly moves downward the contact so that the first elastic compression column 2a2 and product to be detected
It compresses it on jig 7, after the fixed completion of product to be detected, first level driver 2d the first detection plate of action drives
2b1 is translated inwardly, the corresponding air pump solenoid valve monomer of same group of detection probe, wherein the first detection probe 2b2 and air pump
One electrode of solenoid valve monomer contacts, and it is metalwork that the second detection probe 2b3, which contacts the shell with the shell of air pump solenoid valve,
Control cabinet works and applies high voltage between the first detection probe 2b2 and the second detection probe 2b3, in air pump solenoid valve monomer
In the good situation of coil insulating properties, access is not formed between the first detection probe 2b2 and the second detection probe 2b3, if gas
Pump solenoid valve monomer insulating layer insulating properties is bad or coil is exposed when causing to contact with shell, the first detection probe 2b2 and the
It is formed into a loop between two detection probe 2b3, system alarm simultaneously prompts to be which air pump solenoid valve in air pump solenoid valve component
Monomer test result is unqualified.After detection, the vertical driver 2c of first level driver 2d and first resets in succession, so
After be locked out cylinder reset.
Before stop cylinder resets clearance jig 7, moves material driving mechanism driving shifting material pawl 1b23 movement and clamp jig 7
Firmly, then stop cylinder resets, and moves and expects that the jig 7 for carrying product to be detected is being moved material by moving material pawl 1b23 by driving mechanism
Next station is moved on track 1b1.
Screw fastening device 3 includes the first automatic screw nailing being arranged along the direction of transfer of step-by-step movement transmission device 1b
Machine 3a and the second automatic screw fixing machine 3b, the first automatic screw fixing machine 3a and the second automatic screw fixing machine 3b is equipped with screw certainly
Dynamic feed device, is provided with product pressing device 3c between the first automatic screw fixing machine 3a and pressure resistant testing device 2;
In the first automatic screw fixing machine 3a operation, since all air pump solenoid valve ontologies are to connect between mounting plate
Fixation is connect, to prevent from screwing being that the impact force generated shakes other air pump solenoid valves out out of jig 7, needs to pass through product
Pressing device 3c is compressed it.
Auto-feeder for screws includes screw sorting vibrating disk and screw feed device, the first automatic screw fixing machine 3a
Pass through feeding tube with the second automatic screw fixing machine 3b to connect with screw feed device.
The targeted product of the application is total member that multiple air pump solenoid valve ontologies are fixed by screws on mounting plate, often
It is attached between a air pump electromagnetism ontology and mounting plate by two screws, for entire component, all screws are in a row
Setting, i.e., by two rows of screws, automatic installation exercise of the first automatic screw fixing machine 3a for wherein one group of screw, second beats automatically
Filature 3b is used for the automatic installation exercise of another group of screw.Step-by-step movement transmission device 1b is used to carry out step-by-step movement shifting to jig 7
Dynamic, the moving distance in the gap for the operation that screws is the spacing between same row's screw hole.
In the application move material driver be common synchronization tape drive 1b22, due to screw operation when need with adjacent
It is mobile that the spacing minimum unit of two screws carries out step-by-step movement, therefore the driving original part of synchronization tape drive 1b22 is stepping electricity
Machine.
Product pressing device 3c is equipped with compact heap 3c1, the vertical driver 3c2 of third and product compresses frame body 3c3;Product pressure
The side for moving material track 1b1 is arranged in tight frame body 3c3, and the vertical driver 3c2 state in a vertical shape of third is mounted on product clamping frame
On body 3c3, compact heap 3c1 is mounted on the output end of the vertical driver 3c2 of third.The movement rail of jig 7 is arranged in compact heap 3c1
Above mark, compact heap 3c1 is equipped with strip and at horizontally disposed compressed part.
The compacted position for product on jig 7 of compressed part is not interfere the first automatic screw fixing machine 3a normal operation
It is required that.
Air-tightness detection device 4 include second hold down assembly 4a, energization probe assembly 4b, inflatable component 4c, air pressure detection
Component 4d, the second vertical driver 4e, the second horizontal driver 4f and air-tightness detect frame body 4g, the fixed peace of airtight detection frame body
Mounted in the side of step-by-step movement transmission device 1b, the second vertical pressing device state in a vertical shape is mounted on air-leakage test frame body 4g
On, second 4a that holds down assembly is connect with the output end of the second vertical driver 4e, and the second horizontal driver 4f is mounted on the second pressure
At the top of tight component 4a, energization probe assembly 4b is connect with the output end of the second horizontal driver 4f, and air pressure detection components 4d is fixed
It is mounted on the second bottom for holding down assembly 4a, inflatable component 4c is fixedly mounted on the second vertical driver 4e output end and is located at
The side of air pressure component.
It moves material driving mechanism to be used to carry out feeding and unloading work in air-leakage test station, material driver is moved in the application
For common synchronization tape drive 1b22, due to screw operation when need to carry out with the spacing minimum unit of two neighboring screw
Step-by-step movement is mobile, therefore the driving original part of synchronization tape drive 1b22 is stepper motor.
The jig 7 for being mounted with product is moved to the first underface for holding down assembly 2a by moving material driving mechanism, first
The 2a that holds down assembly is pushed and is passed through the second elastic compression column 4a2 and compresses product, simultaneously the institute on air pressure detection components 4d
There is detection mouth 4d1 to dock with all gas outlets on air pump solenoid valve and keep sealing, subsequently power on probe assembly 4b and fills
Pneumatic module 4c is acted immediately, realizes energization and internal ventilation inside air pump solenoid valve respectively.By air pressure analyzer to air pump electricity
The atmospheric pressure value of each gas outlet of magnet valve is measured, air pump solenoid valve corresponding to gas outlet of the atmospheric pressure value lower than setting range
Monomer is unqualified.
Second 4a that holds down assembly is equipped with the second pressure plate 4a1 of horizontality setting, is on first pressure plate 2a1
It is arranged in a straight line and several the second elastic compression column 4a2 extended straight down, the second elastic compression are installed at equal intervals
The orientation of column 4a2 is consistent with 7 moving direction of jig.
Energization probe assembly 4b is equipped with second detection plate for being vertically arranged and being located at the second pressure plate 4a1 side
It is arranged in a linear on 4b1, second detection plate 4b1 and several groups energization probe, every group of energization probe is installed at equal intervals
It is equipped with the first energization probe 4b2 and the second energization probe 4b3.
Inflatable component 4c is equipped with an air inflation nozzle 4c1 detachably connectable with the inlet tube of air pump solenoid valve.
Air pressure detection components 4d is arranged in a linear equipped with a row and the detection mouth 4d1 of spaced set, and detection mouth 4d1
In the surface of the exhaust outlet of air pump solenoid valve to be detected, each detection mouth 4d1 passes through gas-tpe fitting and is connected with hose, should
Hose is connected in control cabinet, and the air pump solenoid valve exhaust outlet air pressure being connected to for detecting each hose is equipped in control cabinet
The air pressure analyzer of value.
The job order of 4 each section of air-tightness detection device is as follows:
Shifting material driving mechanism passes through shifting material pawl 1b23 first will be in the case where shifting expects be moved to the second hold-down mechanism just on track 1b1
Side is immediately locked jig 7 by being located at the lock cylinder that the station goes out, it is ensured that position is accurate, then the second vertical drive
Dynamic device 4e driving second 4a that holds down assembly is moved downward, after the second pressure plate 4a1 is compressed in place, the second elastic compression column 4a2
Product is compressed, each detection mouth 4d1 on air pressure detection components 4d is respectively at air pump solenoid valve monomer at the same time
Exhaust outlet connection, subsequent inflatable component 4c movement, it should be noted that inflatable component 4c has a cylinder controller from side to pressure
Tightly, so that the air inlet of air inflation nozzle 4c1 and air pump solenoid valve connects, in the targeted air pump solenoid valve component of the application, institute
There is air pump solenoid valve monomer to be one another in series, machine air pump solenoid valve component has an air inlet, multiple exhaust outlets, air pump solenoid valve
One end having opposite with air inlet pass through plug seal.Subsequent second horizontal driver 4f movement, drives the second detection plate 4b1
Move inward, the first energization probe 4b2 and the second energization probe 4b3 in the same energization probe groups are respectively at an air pump
Two electrodes of solenoid valve monomer contact, and control cabinet is powered by each energization probe each air pump solenoid valve of forming a team, together
When control cabinet control external air source inflated into air pump solenoid valve component by air inflation nozzle 4c1, stamping pressure may be implemented to set,
Hose by connecting each detection mouth 4d1 feeds back the atmospheric pressure value in each air pump solenoid valve to controller, is surveyed by air pressure
Determine device and carry out atmospheric pressure value measurement, measured value is demarcated as unqualified lower than some range.
It is to be understood that above-mentioned specific embodiment is only that presently preferred embodiments of the present invention and institute's application technology are former
Reason.It will be understood by those skilled in the art that various modifications, equivalent replacement, variation etc. can also be done to the present invention.But this
A little transformation, all should be within protection scope of the present invention without departing from spirit of the invention.In addition, present specification and power
Some terms used in sharp claim are not limitation, it is only for convenient for description.
Claims (10)
1. a kind of air pump solenoid valve integral test system, which is characterized in that filled including linear transmission device (1), voltage-withstand test
Set (2) screw fastening device (3), air-tightness detection device (4), marking device (5), sorting unit (6), control cabinet and for filling
In the jig (7) of product to be detected, pressure resistant testing device (2), screw fastening device (3) and air-tightness detection device (4) are sequentially
It is arranged in the ipsilateral of linear transmission device (1), marking device (5) setting is above linear transmission device (1) and is located at gas
After close property detection device (4), sorting unit (6) includes sorting machine arm (6a), the first sorting transmission device and the second sorting
Transmission device, sorting machine arm (6a) is across the end in linear transmission device (1) and is equipped with along perpendicular to linear biography
The sorting machine machinery claw (6d) for sending the direction of transfer of device (1) mobile, the first sorting conveyer (6b) and the second sorting conveyer
(6c) is arranged each parallel to linear transmission device (1), and the feed end of the first sorting transmission and the second sorting conveyer (6c) are equal
Positioned at the lower section of sorting machine machinery claw (6d) motion profile, linear transmission device (1), pressure resistant testing device (2), sorting unit
(6) there is control cabinet electric connection, linear transmission device (1) is equipped with the slideway (8) being oriented to jig (7).
2. a kind of air pump solenoid valve integral test system according to claim 1, which is characterized in that linear transmission device
It (1) include that the first lace conveying device, step-by-step movement transmission device (1b) and the second tape conveyor belt, the first lace conveying device are defeated
Outlet is docked with the input terminal of step-by-step movement transmission device (1b), the input terminal and step-by-step movement transmission device of the second tape conveyor belt
The input terminal of (1b) connects, and the side of the first lace conveying device is arranged in pressure resistant testing device (2), and bolt clamp device is gentle
In the side of step-by-step movement transmission device (1b), device and sorting unit (6) up to standard are arranged second for close property detection device (4) setting
The side of tape conveyor belt, the first lace conveying device, step-by-step movement transmission device (1b) and the second tape conveyor belt are mounted on
Jig (7) to be located in the fixing and locking device (9) of corresponding station.
3. a kind of air pump solenoid valve integral test system according to claim 2, which is characterized in that step-by-step movement transmission device
(1b) includes moving material track (1b1) and step-by-step movement Material moving device (1b2), and the first tape conveyor belt moves material track (1b1) and second
Tape conveyor belt three is along arranged in a straight line, side of step-by-step movement Material moving device (1b2) setting in shifting material track (1b1), step-by-step movement
Material moving device (1b2), which is equipped with to move, expects pawl (1b23) and moves material pawl (1b23) edge for driving and move to expect that track (1b1) extending direction is horizontal
The shifting material driver of shifting.
4. a kind of air pump solenoid valve integral test system according to claim 1, which is characterized in that pressure resistant testing device
(2) include first hold down assembly (2a), resistance test component (2b), the first vertical driver (2c), first level driver
(2d) and voltage-withstand test frame body (2e), voltage-withstand test frame body (2e) are fixedly mounted on the side of the first lace conveying device, and first
Vertical driver (2c) state in a vertical shape is mounted on voltage-withstand test frame body (2e), first hold down assembly (2a) vertical driven with first
The output end connection of dynamic device (2c), first level driver (2d) are mounted on first and hold down assembly at the top of (2a), resistance test group
Part (2b) is connect with the output end of first level driver (2d);
First hold down assembly (2a) be equipped with first pressure plate (2a1) of horizontality setting, on first pressure plate (2a1)
It is arranged in a linear and several the first elastic compression columns (2a2) extended straight down, the first elasticity is installed at equal intervals
The orientation of hold-down column (2a2) is consistent with jig (7) moving direction;
Resistance test component (2b) is equipped with first detection plate for being vertically arranged and being located at the first pressure plate (2a1) side
(2b1) is arranged in a linear in first detection plate (2b1) and is equipped with several groups resistance test probe at equal intervals, and every group
Resistance test probe is equipped with the first detection probe (2b2) and the second detection probe (2b3).
5. a kind of air pump solenoid valve integral test system according to claim 2, which is characterized in that screw fastening device
It (3) include automatic along the first automatic screw fixing machine (3a) of the direction of transfer setting of step-by-step movement transmission device (1b) and second
Screw fixing machine (3b), the first automatic screw fixing machine (3a) and the second automatic screw fixing machine (3b) are equipped with screw self-feeding dress
It sets, product pressing device (3c) is provided between the first automatic screw fixing machine (3a) and pressure resistant testing device (2);
Auto-feeder for screws includes screw sorting vibrating disk and screw feed device, the first automatic screw fixing machine (3a) and
Second automatic screw fixing machine (3b) is connect by feeding tube with screw feed device.
6. a kind of air pump solenoid valve integral test system according to claim 2, which is characterized in that air-tightness detection device
It (4) include second holding down assembly (4a), being energization probe assembly (4b), inflatable component (4c), air pressure detection components (4d), second perpendicular
Straight driver (4e), the second horizontal driver (4f) and air-tightness detection frame body (4g), airtight detection frame body are fixedly mounted on step
Into the side of formula transmission device (1b), the second vertical pressing device state in a vertical shape is mounted on air-leakage test frame body (4g),
Second hold down assembly (4a) connect with the output end of the second vertical driver (4e), the second horizontal driver (4f) is mounted on second
It holds down assembly at the top of (4a), energization probe assembly (4b) is connect with the output end of the second horizontal driver (4f), air pressure detection group
Part (4d) is fixedly mounted on the second bottom for holding down assembly (4a), and inflatable component (4c) is fixedly mounted on the second vertical driver
(4e) output end and the side for being located at air pressure component.
7. a kind of air pump solenoid valve integral test system according to claim 6, which is characterized in that second holds down assembly
(4a) is equipped with the second pressure plate (4a1) of horizontality setting, is arranged in a linear and waits on first pressure plate (2a1)
Spacing is equipped with several the second elastic compression columns (4a2) extended straight down, the arrangement of the second elastic compression column (4a2)
Direction is consistent with jig (7) moving direction.
8. a kind of air pump solenoid valve integral test system according to claim 7, which is characterized in that energization probe assembly
(4b) is equipped with second detection plate (4b1) for being vertically arranged and being located at the second pressure plate (4a1) side, second detection plate
It is arranged in a linear on (4b1) and several groups energization probe is installed at equal intervals, every group of energization probe is equipped with the first energization
Probe (4b2) and the second energization probe (4b3).
9. a kind of air pump solenoid valve integral test system according to claim 8, which is characterized in that inflatable component (4c) is set
There is an air inflation nozzle (4c1) detachably connectable with the inlet tube of air pump solenoid valve.
10. a kind of air pump solenoid valve integral test system according to claim 9, which is characterized in that air pressure detection components
(4d) is arranged in a linear equipped with a row and the detection mouth of spaced set (4d1), detection mouth (4d1) are located at air pump to be detected
The surface of the exhaust outlet of solenoid valve, each detection mouth (4d1) are connected with hose by gas-tpe fitting, which is connected to control
Air pressure measurement for detecting the air pump solenoid valve exhaust outlet atmospheric pressure value that each hose is connected to is installed in cabinet processed, in control cabinet
Device.
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CN201910809631.0A CN110420874A (en) | 2019-08-29 | 2019-08-29 | A kind of air pump solenoid valve integral test system |
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Cited By (2)
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CN112834206A (en) * | 2021-01-06 | 2021-05-25 | 芜湖优能自动化设备有限公司 | Full-automatic pressure regulating test equipment of pressure valve |
CN113318993A (en) * | 2020-12-18 | 2021-08-31 | 安徽齐力不锈钢制品有限公司 | Full-automatic intelligent ball valve production line |
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