CN109225931A - Full-automatic integral formula tests assembly line - Google Patents
Full-automatic integral formula tests assembly line Download PDFInfo
- Publication number
- CN109225931A CN109225931A CN201811187338.7A CN201811187338A CN109225931A CN 109225931 A CN109225931 A CN 109225931A CN 201811187338 A CN201811187338 A CN 201811187338A CN 109225931 A CN109225931 A CN 109225931A
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- Prior art keywords
- support plate
- dut
- transmission line
- charging tray
- test
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- 238000012360 testing method Methods 0.000 title claims abstract description 147
- 230000005540 biological transmission Effects 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims description 98
- 238000003825 pressing Methods 0.000 claims description 40
- 230000004888 barrier function Effects 0.000 claims description 29
- 230000035945 sensitivity Effects 0.000 claims description 28
- 230000009194 climbing Effects 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 22
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010009 beating Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000011990 functional testing Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2301/00—Sorting according to destination
- B07C2301/0008—Electronic Devices, e.g. keyboard, displays
Landscapes
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Testing Of Individual Semiconductor Devices (AREA)
Abstract
The invention discloses a kind of full-automatic integral formulas to test assembly line, it includes rack, feeding unit material, transmission line, return wire, test cell, blanking unit and fixture support plate, the feeding unit material includes support plate feeding unit material and DUT feeding unit material, and the blanking unit includes support plate blanking unit and DUT blanking unit；The transmission line and the return wire are arranged side by side, and fixture support plate is continuously transmitted on the transmission line and the return wire, and the direction of transfer of the transmission line is opposite with the direction of transfer of the return wire；The transmission line is by being successively arranged DUT feeding unit material, test cell and DUT blanking unit on direction of transfer, the return wire is by being successively arranged support plate blanking unit and support plate feeding unit material on direction of transfer.Compared with prior art, the present invention has the advantages that testing efficiency is high, test is quality, device structure is simple low with cost of labor etc..
Description
Technical field
The present invention relates to flexible circuit board the field of test technology more particularly to a kind of full-automatic integral formula to test assembly line.
Background technique
Flexible Printed Circuit, abbreviation FPC, also known as flexible circuit board, flexible printed circuit board, flexible wire
Road plate, soft board, it is high, light-weight, thickness is thin with Distribution density the features such as be widely used in mobile phone, laptop, PDA,
In the electronic products such as digital camera, LCM.In order to use the quality of the electronic product of FPC to have absolute guarantee, producing
It has to that it is detected and is tested after FPC.
FPC system test equipment survey product machine is more in industry at present, and compatible machine is immature, and it is more to take up space, and
Operator is needed to detect test manually, measuring accuracy is limited, and the degree of automation is low.
Summary of the invention
The present invention is proposed in view of the above problem of the existing technology, and the present invention provides that a kind of testing efficiency is high, surveys
The full-automatic integral formula for trying quality height and high degree of automation tests assembly line.
The present invention is achieved by the following technical solutions: a kind of full-automatic integral formula test assembly line comprising rack,
Feeding unit material, transmission line, return wire, test cell, blanking unit and fixture support plate, the feeding unit material include support plate feed material list
Member and DUT feeding unit material, the blanking unit includes support plate blanking unit and DUT blanking unit；The transmission line with described time
Streamline is arranged side by side, and fixture support plate, the sender of the transmission line are continuously transmitted on the transmission line and the return wire
To opposite with the direction of transfer of the return wire；The transmission line is single by DUT feeding unit material, test is successively arranged on direction of transfer
Member and DUT blanking unit, the return wire is by being successively arranged support plate blanking unit and support plate feeding unit material on direction of transfer.It needs
Illustrate, marking unit either barcode scanning unit is equipped at test cell, and the fixture support plate is equipped with single with the label
The structures such as member or the corresponding bar code of barcode scanning unit, can timely feedback the test result of test cell.
Further, the fixture support plate includes component and bottom plate to be tested, and the component to be tested is equipped with multiple groups and simultaneously
Row is mounted on the bottom plate；The component to be tested includes needle mould group, needle module connector, interface needle, pressing plate, needle stand installation
Plate and positioning and guiding set, the needle mould group are connected to the interface needle through needle module connector, and DUT is fixed on institute by the pressing plate
It states in needle mould group, the needle mould group is fixed on the needle stand mounting plate, several positioning and guidings are equipped at the bottom edge
Set.
Preferably, the DUT feeding unit material includes charging tray feed mechanism, charging tray carrying mechanism, charging tray transmission line, charging tray time
Streamline, charging tray cutting agency and DUT carrying mechanism, the charging tray for being mounted with DUT are sent to through charging tray feed mechanism, charging tray transmission line
At DUT carrying mechanism, the charging tray at DUT carrying mechanism is carried at charging tray return wire by the charging tray carrying mechanism, the material
Disk transmission line and the charging tray return wire are arranged side by side, the biography of the direction of transfer of the charging tray transmission line and the charging tray return wire
It send contrary；The support plate feeding unit material includes support plate carrying mechanism and support plate conveying robot, the support plate handling machinery
Hand can cooperate with the fixture support plate；The DUT blanking unit includes DUT blanking carrying mechanism, qualified products output line and not
Qualified products rewinding disk, the substandard product rewinding disk is at least provided with two layers of rewinding disk.
Further, the DUT feeding unit material further includes DUT rehandling mechanism and DUT calibration mechanism, the school DUT
Quasi- mechanism is arranged at the transmission line.
Preferably, the test cell includes air tightness test unit, and the air tightness test unit includes that driving is inserted in side
Structure, side insert test mould group, guide pin and air-tightness tester are inserted in side, and the slotting test module fixing base in the side is inserted in the side to be driven
The movable end of dynamic structure, the side are plugged in guide pin and are fixed in the slotting test mould group in the side, and the fixture support plate is equipped with and institute
State the plug in pilot hole in side that guide pin cooperation is inserted in side；It includes that side socket, the slotting plug mounting base in side and side are inserted that test mould group is inserted in the side
Plug, the side, which is inserted the joint module on plug and the DUT and sealed, to be cooperated, and the side inserts plug and is equipped with venthole, described
Venthole is communicated with the joint module, and the venthole butts up against the air-tightness tester.
Further, the test cell includes leakage sound test cell, and the leakage sound test cell includes leakage sound lower die
Group, leakage sound upper mold, Lou Yincecha mechanism and leakage sound lower die, the leakage sound upper mold and the leakage sound lower die are located at the fixture support plate
Upper and lower two sides；The leakage sound lower die group is fixed in the rack, the leakage sound lower die group drive the leakage sound upper mold and
Fixture support plate cooperation, the Lou Yincecha mechanism are equipped with connector card module, the connector card module can with it is described
The joint module of DUT cooperates.
Preferably, the test cell includes sensitivity test unit, and the sensitivity test unit includes in sensitivity
Mould mould group, sensitivity lower die group and source of sound control assembly, the sensitivity lower die group drive the sensitivity upper mold mould group
And cooperate with the fixture support plate, the audio frequency control component is connected with the sensitivity upper mold module signal.
Further, further include dyestripping mechanism and film pasting mechanism, by the direction of transfer of transmission line be successively arranged dyestripping mechanism,
Sensitivity test unit and film pasting mechanism, the dyestripping mechanism include dyestripping mould group, mould group driving unit and winder structure, described
Dyestripping mould group is equipped with several dyestripping air cylinder structures, and the mould group driving unit drives the dyestripping air cylinder structure in the fixture
It is moved between support plate and the winder structure；The film pasting mechanism include feeding belt mould group, film-pressing strip mould group, receive material strip mold group and
Pad pasting conveying robot.
Preferably, the transmission line is equipped with several jacking-up spacing mechanisms, and the jacking-up spacing mechanism includes support plate jacking
Structure and line barrier structure, the support plate climbing structure include jacking cylinder and jacking clamping plate, and the jacking cylinder is mounted on institute
It states in rack, the jacking clamping plate is connected with the jacking cylinder, and the jacking clamping plate and the fixture support plate cooperate；The line
Barrier structure is located at the support plate climbing structure and is fixed on the transmission line, and the line barrier structure includes stop cylinder
And barrier plate, the stop cylinder are mounted on the transmission line, the stop cylinder is connected with the barrier plate.
Further, the transmission line is equipped with two groups；Two groups of transmission lines are arranged side by side and direction of transfer is consistent, the test
Unit and the transmission line are correspondingly provided with two groups.
Compared with prior art, the present invention is equipped with transmission line and fixture support plate, and transmission line is equipped with several test cells,
Transmission line drives fixture support plate successively to pass through test cell and completes corresponding test, effectively improves testing efficiency, simultaneously
The carrying for avoiding DUT product between traditional single test and single test cell, reduces cost of labor and equipment manufacturing costs；
Supply line is equipped between each test cell, the test of DUT, which can according to need, successively to be tested, and avoids traditional individually setting
The missing inspection of product transhipment, effectively improves test quality between standby test, at the same time, using transmission line or return wire,
Damage of the manual handling in the process to DUT or fixture support plate is avoided, test quality is effectively improved and extends making for equipment
Use the service life；After product is completed to test, fixture support plate is placed on return wire by manipulator, DUT feed material list will be back to
At member, the conevying efficiency of fixture support plate is effectively improved, the manual handling of traditional test is avoided, effectively improves the survey of DUT
It tries efficiency and reduces cost of labor.Therefore, the present invention is compatible at present containing most of FPC soft boards containing interface module and MIC
On-line Product formula full-automatic testing field, improves production efficiency, reduces entreprise cost, improve the economic benefit of enterprise,
Improve Competitive Products.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of present invention removal rack；
Fig. 3 is present clip carrying board structure schematic diagram；
Fig. 4 is pressure plate structure schematic diagram of the invention；
Fig. 5 is the structural schematic diagram of pressing plate closing device；
Fig. 6 is the structural schematic diagram of pressing plate device for opening；
Fig. 7 is the structural schematic diagram of support plate climbing structure；
Fig. 8 is the structural schematic diagram of line barrier structure；
Fig. 9 is the structural schematic diagram of feeding unit material；
Figure 10 is the structural schematic diagram of charging tray feed mechanism；
Figure 11 is the structural schematic diagram of charging tray cutting agency；
Figure 12 is the structural schematic diagram of DUT carrying mechanism and charging tray feeding unit material；
Figure 13 is the structural schematic diagram of support plate conveying robot；
Figure 14 is the structural schematic diagram of transmission line unit；
Figure 15 is the structural schematic diagram of blanking unit；
Figure 16 is the structural schematic diagram of air tightness test unit；
Figure 17 is the structural schematic diagram of one group of air tightness test unit；
Figure 18 is that test modular structure schematic diagram is inserted in side；
Figure 19 is the enlarged structure schematic diagram of I in Figure 18；
Figure 20 is the structural schematic diagram for leaking sound test cell；
Figure 21 is the structural schematic diagram of sensitivity test unit；
Figure 22 is the structural schematic diagram of dyestripping mechanism.
Specific embodiment
In order to better understand and implement, the invention will now be described in detail with reference to the accompanying drawings.
A kind of full-automatic integral formula tests assembly line comprising rack 80, feeding unit material 1, transmission line 800, return wire 8,
Test cell 2/3/5, blanking unit 6 and fixture support plate 10, the feeding unit material 1 include support plate feeding unit material and DUT feed material list
Member, the blanking unit include support plate blanking unit and DUT blanking unit；The transmission line 800 is set side by side with the return wire 8
Set, the transmission line 800 with continuously transmit fixture support plate 10 on the return wire 8, the direction of transfer of the transmission line with
The direction of transfer of the return wire is opposite；The transmission line 800 is single by DUT feeding unit material, test is successively arranged on direction of transfer
Member and DUT blanking unit, the return wire is by being successively arranged support plate blanking unit and support plate feeding unit material on direction of transfer.
In addition, the transmission line is equipped with more in order to save space (or occupied area) and reduce the input cost of equipment
Group is arranged side by side between multiple groups transmission line and is equipped with identical/different test cell.Preferably, the transmission line is equipped with two groups.
The transmission line 800 includes several transmission line units 13, is connected to each other between adjacent transmission line unit 13.Institute
Stating transmission line unit includes driving motor and conveyer belt 133, and the transport motor drives the conveyer belt transmission.
The return wire 8 includes several return wire units 82, is connected to each other between adjacent return wire unit.In order to protect
The fixture support plate on return wire is protected, the return wire is equipped with shield 820.
DUT product is placed on fixture support plate by DUT feeding unit material, and transmission line will be driven support plate to each test cell
Place is successively tested (ICT test, leakage sound test, joint module air tightness test etc.), after completing test, by fixture support plate
Upper DUT is respectively put into qualified products area and substandard product area (being carried by DUT blanking unit) by test result, thus
Complete product test process.Entire test process, without manually carrying out the carrying of product, is effectively reduced without artificial monitoring
Cost of labor, the test of pipeline system effectively improve the testing efficiency and test quality of DUT product, avoid people in traditional test
Various defects (such as damage product, missing inspection) in work handling process.
At the same time, support plate feeding unit material will grab fixture support plate 10 from return wire and be placed into transmission line, and fixture carries
Plate carries DUT product and completes after testing, and after DUT blanking unit takes out product, fixture support plate is carried to through support plate blanking unit
On return wire at blanking unit, fixture support plate is sent back at feeding unit material through return wire.Equipped with return wire, fixture support plate can be with
Repetitive cycling uses, and without manually being carried, is effectively reduced cost of labor, improves testing efficiency.
Embodiment one
The fixture support plate 10 includes component to be tested and bottom plate 102, and the component to be tested is equipped with multiple groups and pacifies side by side
On the bottom plate 102；The component to be tested includes needle mould group 104, needle module connector (not shown), interface needle
101, pressing plate 105, needle stand mounting plate 109 and positioning and guiding set, the needle mould group are connected to the interface through needle module connector
DUT is fixed in the needle mould group by needle, the pressing plate, and the needle mould group is fixed on the needle stand mounting plate, the bottom plate
Edge is equipped with several positioning and guiding sets.The component to be tested, which can according to need, to be configured, and is not limited especially herein
It is fixed, using two groups of components to be tested in application scheme, that is to say, that in order to improve the work effect of feeding or blanking unit
Rate, corresponding conveying robot can disposably carry two groups of DUT products；Positioning and guiding nested structure includes the positioning of vertical direction
The positioning and guiding nested structure 107 of guide sleeve structure, the positioning and guiding nested structure 103 of direction of transfer and sideways transfer, is provided with
The positioning and guiding nested structure of vertical direction is arranged in the needle stand mounting plate, and DUT feeding unit material or blanking unit can be preferably
DUT product is carried, DUT is accurately put into or is taken out at needle mould group；Positioning and guiding nested structure equipped with direction of transfer, can be effective
Ground improves the accurate positioning of fixture support plate in test process, and then effectively improves measuring accuracy and test quality；Equipped with transverse direction
The positioning and guiding nested structure of carrying can effectively improve support plate feeding/blanking unit carrying quality and handling efficiency,
In, the positioning and guiding nested structure of sideways transfer is not particularly limited, and can also be used and is equipped between needle mould support plate and the bottom plate
Clamping jaw guide groove structure.
It is mutually collided between transmission line or transmission line upper fixture support plate in order to prevent, the transmission line or return wire are equipped with
Multiple groups are set as needed in line barrier structure 85, the line barrier structure 85, are such as arranged in feeding unit material, test cell, blanking
On unit etc. transmission line or return wire.The line barrier structure 85 is located on the transmission line 800 or return wire 8, described
Line barrier structure includes stop cylinder 851 and barrier plate 852, and the stop cylinder 851 is mounted on the transmission line or return wire
On, the stop cylinder 851 is connected with the barrier plate 852；Barrier plate and the fixture support plate rigid collision in order to prevent, institute
Barrier plate is stated equipped with flexible projection material 853.
In use, (not such as the DUT test on the fixture support plate in front of transmission when fixture support plate needs to stop travelling forward
DUT needs in completion or this fixture support plate, which halt, to be tested), stop cylinder drives the barrier plate to transport downwards at this time
It is dynamic, product can be fixed at required position, so that it is guaranteed that entire test process is not orderly random.After being completed, stop gas
Cylinder drives the barrier plate to move upwards, and transmission line or return wire continue that fixture support plate is driven to travel forward at this time.
Influence in order to avoid transmission line/return wire transmission vibration to fixture support plate, it is corresponding at the line barrier structure
Equipped with support plate climbing structure 9, the support plate climbing structure 9 includes jacking cylinder 91 and jacking clamping plate 98, the jacking cylinder 91
It is mounted in the rack 80, the jacking clamping plate 98 is connected with the jacking cylinder 91, the jacking clamping plate 98 and the folder
Have support plate 10 to cooperate.
Specifically, the jacking cylinder 91 is mounted on the jacking mounting plate 92, and the jacking mounting plate 92 is fixed
In the rack 80, cylinder movable end 97 passes through the jacking mounting plate 92 and is connected to the jacking clamping plate 98, the jacking
Clamping plate 98 is equipped with limit strap 96 along the both ends of direction of transfer, between the jacking mounting plate 92 and the jacking clamping plate 98
Equipped with guide post 94, linear bearing is equipped at the guide post 94.Rigid collision in order to prevent, the jacking mounting plate 92 and institute
It states jacking clamping plate 98 and is equipped with crash structure 93/95.
In use, first being stopped using line barrier structure to fixture support plate, thus before realizing that prevention fixture support plate continues
Into preventing from mutually colliding and being damaged between adjoining clips support plate；When corresponding functional test unit needs corresponding test, when
After line barrier structure is stopped, the support plate climbing structure is started, and corresponding fixture support plate is jacked and limited,
It is detached from the transmission line, transmission line is avoided to be driven or shake the influence to test.
It should be noted that the fixture support plate 10 can be placed on transmission line and carry out smooth transport, while the folder
Tool support plate 10, which can also be placed on return wire, carries out smooth transport.
Preferably DUT is fixed on the fixture support plate 10 in order to realize, the fixture support plate is equipped with pressing plate 105,
The pressing plate includes pressing plate ontology 1052/1054, rotational positioning pin 1051 and pressing plate fixing seat 1053, and the pressing plate ontology is divided into
End 1052 and switch terminal 1054 are pressed, rotational positioning pin 1051 is equipped between the pressing end 1052 and the switch terminal 1054,
The rotational positioning pin 1051 is fixed in the pressing plate fixing seat 1053, and the pressing end 1052 is for fixing the DUT, institute
Switch terminal 1054 is stated for switching the use state (pressing plate open or close) of pressing plate.In order to realize that DUT is preferably fixed on institute
It states on needle mould seat, magnetite is equipped at the pressing end, is equipped with the magnetically attractive structure (magnetically attractive cooperated with the magnetite at the needle mould seat
Structure is not particularly limited).
The pressing plate 105 is correspondingly provided with pressing plate device for opening and pressing plate closing device, and the pressing plate device for opening is for beating
Open the pressing plate, thus by the DUT product from taken out in the needle mould group of the fixture support plate (such as pad pasting or after being completed under
Material)；The DUT product is fixed on the needle mould seat of the fixture support plate for locking the DUT by the pressing plate closing device
On.
The pressing plate device for opening includes open cylinder 671 and positioning unit (not shown), the open cylinder peace
On carrying mechanism (DUT conveying robot etc.)；When positioning unit detects carrying mechanism to corresponding switch terminal (switch terminal
It is equipped with corresponding hole slot 109) when, the switch terminal is pressed in open cylinder movement, and pressing end at this time will open.The pressing plate
Closing device includes closure cylinder 163, beats lid column 165 and positioning unit, and the closure cylinder is fixed on the carrying mechanism,
The movable end beaten Gai Zhu and be fixed on the closure cylinder；Corresponding carrying mechanism is transported in use, first passing through positioning unit
Corresponding position is moved, Gai Zhu will be then beaten under the driving of closure cylinder to switching end motion, and determine until beating Gai Zhu and moving to
At the pin of position, to beat lid column mobile to driving for the mobile closure cylinder of subsequent carrying mechanism, and then switch terminal is pushed down in realization.It needs
Bright, the pressing plate device for opening and pressing plate closing device are not particularly limited, and be can according to need and are mounted on corresponding machine
On tool hand (such as feeding unit material, blanking unit, test cell), in addition, pressing plate device for opening and pressing plate closing device can also be straight
It connects and is mounted on the fixture support plate and does not need the closing that external force (manipulator etc.) realizes pressing plate；Positioning unit herein does not make spy
Do not limit, usually with corresponding carrying mechanism control system integration.
Embodiment two
The DUT feeding unit material includes charging tray feed mechanism 11, charging tray carrying mechanism 123, charging tray transmission line 110, charging tray
Return wire 150, charging tray cutting agency 15 and DUT carrying mechanism 124, be mounted with the charging tray 119 of DUT through charging tray feed mechanism 11,
Charging tray transmission line is sent at DUT carrying mechanism 124, and the charging tray carrying mechanism 123 is (empty by the charging tray at DUT carrying mechanism
Charging tray) it is carried at charging tray return wire, the charging tray transmission line and the charging tray return wire are arranged side by side, the charging tray transmission line
Direction of transfer and the charging tray return wire direction of transfer on the contrary, charging tray transmission line and charging tray return wire are arranged side by side, effectively
Ground reduces the occupied area of equipment, while being equipped with return wire and significantly reducing manual handling costs, effectively improves life
Produce efficiency.The support plate feeding unit material includes support plate carrying mechanism 122 and support plate conveying robot 121, the support plate carrying implement
Tool hand 121 can cooperate with the fixture support plate 10；The DUT blanking unit includes that DUT blanking carrying mechanism 64, qualified products are defeated
Outlet 65 and substandard product rewinding disk 66, the substandard product rewinding disk is at least provided with two layers of rewinding disk.
The charging tray feed mechanism 11 includes charging tray lifting body 111, charging tray delivery mechanism 16, support frame 118 and charging tray
Transmission line 110, support frame as described above 118, which is equipped between two groups and two groups of support frames 118, is equipped with charging tray transmission line 110, the charging tray
Transmission line 110 includes transport motor 115 and conveyer belt, and the charging tray equipped with DUT is under the action of charging tray lifting body by the material
Disk is jacked to charging tray delivery mechanism, and the charging tray is carried on conveyer belt under the action of charging tray consigns mechanism；Through
The transmission effect of conveyer belt declines the charging tray and is sent at DUT feeding unit material.
Charging tray delivery mechanism includes delivery cylinder 117 and delivery sliding rail 116, and the delivery cylinder clamps the charging tray
It is slided on the delivery sliding rail, and the charging tray is placed on conveyer belt.In addition, in order to preferably carry charging tray, by charging tray
Direction of transfer, the distance between support frame as described above be it is adjustable, this regulative mode is not particularly limited, can using knot
The simple sliding slot fixed form of structure carries out the adjusting of distance.
The charging tray cutting agency includes charging tray return wire 150, charging tray fixed mechanism 154, charging tray recovering mechanism 156 and branch
Support 152, the charging tray recovering mechanism are equipped with charging tray and limit placement plate 151.Charging tray transmits under the drive of charging tray return wire
To charging tray fixed mechanism, at this point, the empty tray is fixed at the charging tray fixed mechanism by charging tray fixed mechanism, then,
Charging tray recovering mechanism moves downward, and the empty tray is moved down, this process completes the recycling of an empty tray.
In order to be applicable in different size of charging tray, the width between two groups of conveyer belts is adjustable, that is to say, that described
Charging tray width adjustment mechanism is equipped between conveyer belt, the charging tray width adjustment mechanism includes shake the hand 155, screw rod 123 and transmission
Band mounting plate 113, the conveyer belt are separately mounted on the conveyer belt mounting plate 113, and the screw both end rotation is fixed on
On the bracket 114.In use, only needing to manually adjust to shake the hand, so that it may realize that the width between conveyer belt is adjustable, Jin Ershi
The charging tray of existing different in width size, applied widely, the reduction test equipment input cost of equipment.
In order to DUT is placed into the needle mould group of fixture support plate more accurately, the present embodiment further includes DUT calibration mechanism
16 and DUT rehandling mechanism, the DUT calibration mechanism are arranged at the transmission line, the setting of DUT rehandling mechanism
At the transmission line starting point (i.e. transmission line is at feeding unit material).The DUT carrying mechanism 124 carries the DUT on charging tray
To DUT calibration mechanism 16, after DUT is calibrated through DUT calibration mechanism 16, DUT rehandling mechanism will calibrate the DUT finished
It is carried on the fixture support plate at transmission line.It should be noted that DUT rehandling mechanism is equipped with pressing plate closure dress
It sets, after DUT is carried on fixture support plate by rehandling mechanism, the DUT is securely seated between institute by pressing plate closing device
It states on needle mould seat.
The DUT blanking unit includes DUT blanking carrying mechanism 64, qualified products output line 65 and substandard product rewinding
Disk 66, the substandard product rewinding disk is at least provided with two layers of rewinding disk.
It should be noted that support plate climbing structure 9 is also equipped at the DUT blanking unit, at the support plate climbing structure 9
Equipped with barcode scanning group (not shown) and CCD component 63, after fixture support plate 10 is transmitted at DUT blanking unit, line blocking junction
The fixture support plate is jacked under the collective effect of structure 85 and support plate climbing structure 9, the fixture support plate and the transmission line are de-
The DUT is respectively put into qualified products output line 65 and not according to product situation from, the subsequent DUT blanking carrying mechanism 64
Qualified products rewinding disk 66.
The support plate feeding unit material and the support plate blanking unit include support plate carrying mechanism 122 and support plate handling machinery
Hand 121, the support plate conveying robot 121 can cooperate with the fixture support plate 10.
The support plate conveying robot is mounted on the support plate carrying mechanism, and the support plate conveying robot 121 includes
Mounting base 121c, fine tuning cylinder 121e and support plate cylinder 121b, the mounting base 121c are mounted on the support plate carrying mechanism
On movable end, the fine tuning cylinder is mounted on the mounting base 121c, and the support plate cylinder 121b is symmetrically mounted on described micro-
The movable end of regulating the qi flowing in the channels cylinder, the movable end 121a of the support plate cylinder and the clamping jaw guide groove structure 121a cooperate.
In order to preferably adjust 10 placement direction of fixture support plate, rotation is equipped between the fine tuning cylinder and the support plate cylinder
Rotation structure 121d can satisfy the demand of transmission product on multiple groups transmission line, reduce test equipment needed for test cell to the greatest extent, drop
Low equipment input cost.In addition, the rotation mode of the rotational structure 121d is not particularly limited.
Embodiment three
The test cell includes air tightness test unit, the air tightness test unit include side insert driving structure 28,
Test mould group 23 is inserted in side, guide pin 280 and air-tightness tester 239 are inserted in side, and test 23 fixing seat of mould group is inserted described in the side
The movable end of driving structure 28 is inserted in side, and the side is plugged in guide pin 280 and is fixed in the slotting test mould group 23 in the side, and the fixture carries
Plate 10, which is equipped with, inserts the plug in pilot hole 103 in side that guide pin 280 cooperates with the side.
It includes that plug 236, the side are inserted in side socket 233, the slotting plug mounting base 284 in side and side that test mould group 23 is inserted in the side
It inserts the joint module 100 on the plug 236 and DUT and seals and cooperate, the side inserts plug 236 and is equipped with venthole 235, described
Venthole 235 is communicated with the joint module 100, and the venthole 235 butts up against the (gas in figure of the air-tightness tester 239
There is no show completely for close property tester).Wherein, it is silica gel plug that plug 236 is inserted in the side.
It includes side plug-in machine 234, sliding rail and screw rod 231 that driving structure 28 is inserted in the side, and motor drives screw mandrel is inserted in the side
Side socket 233 on 231 slides on the sliding rail, to realize that side is inserted plug and the sealing of the joint module and separated.
Air-tightness is tested in order to be more accurate and extends the service life of equipment, and it further includes bullet that test mould group is inserted in the side
Property component 238, side plate 283, linear bearing 237 and side insert guide rod 282, the side plate 283 inserts plug peace with the side
Dress seat 284 is fixedly connected, and the side plate 283 is equipped with pilot hole, is fixed with linear bearing 237, the side at the pilot hole
It inserts guide rod 282 to be fixed on the side socket 233, the linear bearing 237 is socketed on the side and inserts on guide rod 282.Institute
It states elastic parts to be installed between the side plate and the side socket, wherein the installation form of elastic parts does not limit especially
It is fixed, can directly be sleeved on the side and insert on guide rod 282, can also separately be mounted on the side plate and the side socket it
Between.
In order to preferably control the stroke that driving structure is inserted in side, sensor 232 is equipped at the side plug-in machine.
The air tightness test unit further includes support plate lifting body 9, detector 21 and line barrier structure 85, works as detector
After 21 detect that fixture support plate is sent, start support plate lifting body and line barrier structure as needed.While in order to improve
The stability of air tightness test, the rack is equipped with T-type pressing plate, described when lifting body above pushes away the fixture support plate
Fixture support plate is limited at the T-type pressing plate.
Joint module air tightness test: it is mobile that plug-in machine in side drives side socket, so that side be driven to insert plug and the connector
Module fits closely (cannot theoretically have additional lose heart), and side inserts plug and is equipped with venthole, and the venthole is connected to
Special air-tightness tester, tester, which will be tested and record side, inserts the discouraged atmospheric pressure value of plug, and is compared by test software
Compared with to show whether the air-tightness of the joint module of DUT is up to standard.
It should be noted that air-tightness tester is not particularly limited, using conventional air-tightness tester, therefore
It is not elaborated in this application.
Example IV
The test cell includes leakage sound test cell 3, and the leakage sound test cell 3 includes leakage sound lower die group 33, leakage
Sound upper mold 34, Lou Yincecha mechanism 31, leakage sound lower die 35 and barcode scanning group 32, the leakage sound upper mold and the leakage sound lower die are located at institute
State fixture support plate two sides up and down；The leakage sound lower die group is fixed in the rack, described in the leakage sound lower die group drive
It leaks sound upper mold and the fixture support plate cooperates, the Lou Yincecha mechanism is equipped with connector card module, the connector plug-in unit mould
Block can cooperate with the joint module of the DUT.
Leaking sound test cell further includes support plate lifting body 9, detector 36 and line barrier structure 85.
It should be noted that the test mode and structure of leakage sound test are not particularly limited.
Embodiment five
The test cell includes sensitivity test unit 5, and the sensitivity test unit 5 includes sensitivity upper mold mould group
55, sensitivity lower die group 52, source of sound control assembly 51 and barcode scanning group 53, the sensitivity lower die group drive the sensitivity
Upper mold mould group simultaneously cooperates with the fixture support plate, and the audio frequency control component is connected with the sensitivity upper mold module signal.
The sensitivity test unit 5 further includes support plate lifting body 9, detector 54 and line barrier structure 85.It needs
Bright, the test mode and structure of sensitivity test are not particularly limited.
In order to test the sensitivity of DUT more accurately, the sensitivity test unit 5 further includes dyestripping mechanism 4 and patch
Film mechanism 7 is successively arranged dyestripping mechanism 4, sensitivity test unit 5 and film pasting mechanism 7 by the direction of transfer of transmission line, described to tear
Film mechanism 4 includes dyestripping mould group 42, mould group driving unit 41 and winder structure 43, and the dyestripping mould group is equipped with several dyestripping gas
Cylinder structure, the mould group driving unit drive the dyestripping air cylinder structure to move between the fixture support plate and the winder structure
It is dynamic；The film pasting mechanism 7 includes feeding belt mould group, film-pressing strip mould group, receives material strip mold group and pad pasting conveying robot.
Compared with prior art, the present invention is equipped with transmission line and fixture support plate, and transmission line is equipped with several test cells,
Transmission line drives fixture support plate successively to pass through test cell and completes corresponding test, effectively improves testing efficiency, simultaneously
The carrying for avoiding DUT product between traditional single test and single test cell, reduces cost of labor and equipment manufacturing costs；
Supply line is equipped between each test cell, the test of DUT, which can according to need, successively to be tested, and avoids traditional individually setting
The missing inspection of product transhipment, effectively improves test quality between standby test, at the same time, using transmission line or return wire,
Damage of the manual handling in the process to DUT or fixture support plate is avoided, test quality is effectively improved and extends making for equipment
Use the service life；After product is completed to test, fixture support plate is placed on return wire by manipulator, DUT feed material list will be back to
At member, the conevying efficiency of fixture support plate is effectively improved, the manual handling of traditional test is avoided, effectively improves the survey of DUT
It tries efficiency and reduces cost of labor.
The invention is not limited to above embodiment, if not departing from the present invention to various changes or deformation of the invention
Spirit and scope, if these changes and deformation belong within the scope of claim and equivalent technologies of the invention, then this hair
It is bright to be also intended to encompass these changes and deformation.
Claims (10)
1. full-automatic integral formula tests assembly line, it is characterised in that: it includes rack, feeding unit material, transmission line, return wire, survey
Trying unit, blanking unit and fixture support plate, the feeding unit material includes support plate feeding unit material and DUT feeding unit material, the blanking
Unit includes support plate blanking unit and DUT blanking unit；The transmission line and the return wire are arranged side by side, the transmission line with
Fixture support plate, the direction of transfer phase of the direction of transfer of the transmission line and the return wire are continuously transmitted on the return wire
Instead；The transmission line is by being successively arranged DUT feeding unit material, test cell and DUT blanking unit, the return wire on direction of transfer
By being successively arranged support plate blanking unit and support plate feeding unit material on direction of transfer.
2. full-automatic integral formula tests assembly line according to claim 1, it is characterised in that: the fixture support plate includes to be measured
Component and bottom plate are tried, the component to be tested is equipped with multiple groups and is mounted side by side on the bottom plate；The component to be tested includes
Needle mould group, needle module connector, interface needle, pressing plate, needle stand mounting plate and positioning and guiding set, the needle mould group are connected through needle mould group
Device is connected to the interface needle, and DUT is fixed in the needle mould group by the pressing plate, and the needle mould group is fixed on the needle stand peace
In loading board, several positioning and guiding sets are equipped at the bottom edge.
3. full-automatic integral formula tests assembly line according to claim 2, it is characterised in that: the DUT feeding unit material includes
Charging tray feed mechanism, charging tray carrying mechanism, charging tray transmission line, charging tray return wire, charging tray cutting agency and DUT carrying mechanism, dress
The charging tray for being loaded with DUT is sent at DUT carrying mechanism through charging tray feed mechanism, charging tray transmission line, and the charging tray carrying mechanism will
Charging tray at DUT carrying mechanism is carried at charging tray return wire, and the charging tray transmission line and the charging tray return wire are arranged side by side,
The direction of transfer of the charging tray transmission line is opposite with the direction of transfer of the charging tray return wire；The support plate feeding unit material includes carrying
Plate carrying mechanism and support plate conveying robot, the support plate conveying robot can cooperate with the fixture support plate；The DUT blanking
Unit includes DUT blanking carrying mechanism, qualified products output line and substandard product rewinding disk, the substandard product rewinding disk
At least provided with two layers of rewinding disk.
4. full-automatic integral formula tests assembly line according to claim 3, it is characterised in that: the DUT feeding unit material also wraps
DUT rehandling mechanism and DUT calibration mechanism are included, the DUT calibration mechanism is arranged at the transmission line.
5. full-automatic integral formula tests assembly line according to claim 2, it is characterised in that: the test cell includes airtight
Property test cell, the air tightness test unit includes that driving structure is inserted in side, test mould group is inserted in side, guide pin and air-tightness are inserted in side
Tester, the side insert test module fixing base and insert the movable end of driving structure in the side, and the side is plugged in guide pin and is fixed on
The side is inserted in test mould group, and the fixture support plate is equipped with the side for plugging in guide pin cooperation with the side and plugs in pilot hole；The side
Inserting test mould group includes that plug is inserted in side socket, the slotting plug mounting base in side and side, and the connector mould on plug and the DUT is inserted in the side
Block sealing cooperation, the side insert plug and are equipped with venthole, and the venthole is communicated with the joint module, the venthole pair
It is connected to the air-tightness tester.
6. full-automatic integral formula tests assembly line according to claim 2, it is characterised in that: the test cell includes leakage sound
Test cell, the leakage sound test cell include leakage sound lower die group, leakage sound upper mold, Lou Yincecha mechanism and leakage sound lower die, institute
It states leakage sound upper mold and the leakage sound lower die is located at fixture support plate two sides up and down；The leakage sound lower die group is fixed on the machine
On frame, the leakage sound lower die group drives the leakage sound upper mold and the fixture support plate to cooperate, and sets in the Lou Yincecha mechanism
There is connector card module, the connector card module can cooperate with the joint module of the DUT.
7. full-automatic integral formula tests assembly line according to claim 2, it is characterised in that: the test cell includes sensitive
Test cell is spent, the sensitivity test unit includes sensitivity upper mold mould group, sensitivity lower die group and source of sound control assembly,
The sensitivity lower die group drives the sensitivity upper mold mould group and cooperates with the fixture support plate, the audio frequency control component
It is connected with the sensitivity upper mold module signal.
8. full-automatic integral formula tests assembly line according to claim 7, it is characterised in that: further include dyestripping mechanism and pad pasting
Mechanism is successively arranged dyestripping mechanism, sensitivity test unit and film pasting mechanism, the dyestripping mechanism by the direction of transfer of transmission line
Including dyestripping mould group, mould group driving unit and winder structure, the dyestripping mould group is equipped with several dyestripping air cylinder structures, the mould
Group driving unit drives the dyestripping air cylinder structure to move between the fixture support plate and the winder structure；The laminator
Structure includes feeding belt mould group, film-pressing strip mould group, receives material strip mold group and pad pasting conveying robot.
9. testing assembly line according to full-automatic integral formula described in claim 2 to 8 any one, it is characterised in that: the transmission
Line is equipped with several jacking-up spacing mechanisms, and the jacking-up spacing mechanism includes support plate climbing structure and line barrier structure, the load
Plate climbing structure includes jacking cylinder and jacking clamping plate, and the jacking cylinder is mounted on the rack, the jacking clamping plate and
The jacking cylinder is connected, and the jacking clamping plate and the fixture support plate cooperate；The line barrier structure is equipped with several groups, described
Line barrier structure is fixed on the transmission line, and the line barrier structure includes stop cylinder and barrier plate, the stop cylinder
It is mounted on the transmission line, the stop cylinder is connected with the barrier plate.
10. testing assembly line to full-automatic integral formula described in 9 any one according to claim 1, it is characterised in that: the transmission
Line is equipped with two groups；Two groups of transmission lines are arranged side by side and direction of transfer is consistent, and the test cell is correspondingly provided with the transmission line
Two groups.
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