CN107764164A - A kind of commutator endoporus detection device - Google Patents
A kind of commutator endoporus detection device Download PDFInfo
- Publication number
- CN107764164A CN107764164A CN201710935844.9A CN201710935844A CN107764164A CN 107764164 A CN107764164 A CN 107764164A CN 201710935844 A CN201710935844 A CN 201710935844A CN 107764164 A CN107764164 A CN 107764164A
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- push pedal
- commutator
- gauge
- monitor station
- connecting rod
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- 238000001514 detection method Methods 0.000 title claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 52
- 238000012360 testing method Methods 0.000 claims abstract description 13
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/003—Measuring of motor parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
- G01B11/12—Measuring arrangements characterised by the use of optical techniques for measuring diameters internal diameters
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/26—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
- G01B5/12—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters internal diameters
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
- G01B5/241—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for measuring conicity
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Abstract
The present invention is a kind of commutator endoporus detection device,Including workbench,Feed arrangement,Positioner,Detection means,Feed device and control device,The material table of feeding belt port of export connection locator in feed arrangement,The commutator on material table is accurately positioned to monitor station by the first push pedal and the second push pedal of positioner,Monitor station is arranged at the underface of detection means,Go-no go gauge and the pressure inductor descending detection in the presence of the 4th cylinder of top,Go-no go gauge inserts the endoporus of commutator,The pressure that pressure inductor sensing go-no go gauge is subject to,At the same time relative displacement occurs on grating scale,The data of pressure inductor and grating scale are transmitted to PLC system,Draw endoporus aperture and the taper of commutator,And draw whether qualified conclusion,The 3rd push pedal that commutator after detection is positioned in device pushes to the feeding belt of feed device,And corresponding classification is carried out according to testing result,Automatic detection and degree of accuracy height.
Description
Technical field
The present invention relates to commutator detection technique field, more particularly to a kind of commutator endoporus detection device.
Background technology
Commutator is in order to a part for allowing motor persistently to rotate down, its structure on AC permanent magnet series-wound motor
Had according to specifically used occasion a variety of.The apparent size of commutator has a great impact to the service life of commutator, therefore right
The commutator of production usually requires to carry out the detection at the positions such as external diameter, internal diameter, groove.Detection wherein to commutator internal diameter is usual
Using go-no go gauge, judge that whether qualified the internal diameter of commutator is by the testing result of go-no go gauge.But in the past generally by artificial
Detected, determine checkability and effect because it relies primarily on artificial experience, therefore its accuracy of detection is not high enough.In order to
Solve this problem, corresponding equipment occur and carry out automatic detection, but it is typically to fix commutator using fixture,
Go-no go gauge is reused to be detected, the data of its go-no go gauge are more difficult to carry out unitized processing, and in the process of fixed commutator
In external lesional is easily caused to commutator, and this detection method is less efficient, therefore there is an urgent need to a kind of high efficiency now
Commutator inner hole detecting device.
The content of the invention
The purpose of the present invention is to be directed to prior art problem, there is provided a kind of commutator endoporus detection device.
A kind of commutator endoporus detection device, including following structure：
Workbench, processor is equiped with the workbench；
Feed arrangement, the feed arrangement include linear feeding belt；
Positioner, the positioner include material table, and the material table side, which is horizontally disposed with, the first push pedal, and described first
U-lag is offered towards material table direction in push pedal, is arranged with the second push pedal, the material table edge in first push pedal in parallel
Second push pedal push direction is provided with monitor station, and the monitor station side is provided with threeth vertical with the first push pedal direction
Push pedal, first push pedal connect the first cylinder, and second push pedal connects the second cylinder, and the 3rd push pedal connects the 3rd gas
Cylinder, the feeding belt port of export connect the material table, and the feeding belt is vertical with first push pedal；
Detection means, the detection means include vertically disposed pedestal, the inspection that can slide up and down are provided with front side of the pedestal
Survey portion, the test section connect the 4th cylinder, and the 4th cylinder is arranged on rear side of the pedestal, and the test section includes pressure
Inductor, vertically disposed go-no go gauge is connected under the pressure inductor, the pedestal side is vertically installed with grating scale, described
Grating scale is connected with the test section, is monitor station immediately below the go-no go gauge；
Feed device, the feed device include linear feeding belt, and the feeding belt both sides are provided with sensing sorter；
Control device, the control device include PLC system and display screen, the pressure inductor and the grating scale with it is described
PLC system signal connects.
In one of the embodiments, second push pedal offers V-shaped groove towards material table direction.
In one of the embodiments, the bent portion of the U-lag and the external diameter of material are identical, after first push pedal
Square that the symmetrical place of the monitor station is provided with the second monitor station, the second monitor station side is provided with and the 3rd push pedal phase
The 4th same push pedal, the 4th push pedal connect the 5th cylinder.
In one of the embodiments, some horizontal connecting rods are provided with the top of the go-no go gauge, outside the connecting rod
Adjustment spring is connected between end and go-no go gauge.
In one of the embodiments, the connecting rod is provided with three, respectively head rod, the second connecting rod and
3rd connecting rod, perpendicular to the pedestal, the second connecting rod and the 3rd connecting rod are symmetrically distributed in described the head rod
The kink of oriented pedestal direction bending is set on the outside of go-no go gauge both sides, second connecting rod and the 3rd connecting rod.
In one of the embodiments, it is provided with hollow locating part between the material table and the monitor station, described
The height of one push pedal and second push pedal is below the hollow height inside the locating part.
In one of the embodiments, the locating part has keeper towards the detection means side is horizontally disposed, described
The positioning hole detected for go-no go gauge is offered among keeper, the positioning hole is located at the surface of the monitor station.
In one of the embodiments, the transmission device of the feeding belt is belt transmission or directly shakes feeding.
In summary, a kind of commutator endoporus detection device, including workbench, feed arrangement, positioner, detection dress
Put, feed device and control device, the material table of the feeding belt port of export connection locator in feed arrangement, pass through and position dress
Commutator on material table is accurately positioned to monitor station, monitor station by the first push pedal and the second push pedal put is arranged at detection means
Underface, go-no go gauge and the pressure inductor descending detection in the presence of the 4th cylinder of top, go-no go gauge insertion commutator
Endoporus, the pressure that is subject to of pressure inductor sensing go-no go gauge, relative displacement, pressure inductor at the same time occur on grating scale
Transmitted to PLC system with the data of grating scale, draw endoporus aperture and the taper of commutator, and draw whether qualified knot
By, the 3rd push pedal that the commutator after detection is positioned in device pushes to the feeding belt of feed device, and according to detection
As a result corresponding classification, automatic detection and degree of accuracy height are carried out.
Brief description of the drawings
Fig. 1 is the structural representation of one embodiment of the invention；
Fig. 2 is the positioning device structure schematic diagram of one embodiment of the invention；
Fig. 3 is the structure of the detecting device schematic diagram of one embodiment of the invention.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the present invention is further detailed explanation.
As shown in Figure 1, Figure 2 and shown in Fig. 3, a kind of commutator endoporus detection device, including following structure：
Workbench 1, processor is equiped with the workbench 1；
Feed arrangement, the feed arrangement include linear feeding belt 2；
Positioner, the positioner include material table 3, and the side of material table 3 is horizontally disposed the first push pedal 4, described
U-lag 41 is offered towards the direction of material table 3 in first push pedal 4, is arranged with the second push pedal 5, institute in first push pedal 4 in parallel
State material table 3 and second push pedal 5 push direction is provided with monitor station, the monitor station side is provided with and first push pedal 4
The 3rd vertical push pedal 6 of direction, first push pedal 4 connect the first cylinder 42, and second push pedal 5 connects the second cylinder 52,
3rd push pedal 6 connects the 3rd cylinder 61, and the port of export of feeding belt 2 connects the material table 3, the feeding belt 2 and institute
It is vertical to state the first push pedal 4；
Detection means, the detection means include vertically disposed pedestal 7, and the front side of pedestal 7, which is provided with, can slide up and down
Test section, the test section connect the 4th cylinder, and the 4th cylinder is arranged at the rear side of pedestal 7, and the test section includes
Pressure inductor 8, described 8 times vertically disposed go-no go gauges 9 of connection of pressure inductor, the side of pedestal 7 is vertically installed with light
Grid chi 10, the grating scale 10 are connected with the test section, are monitor station immediately below the go-no go gauge 9；
Feed device, the feed device include linear feeding belt 11, and the both sides of feeding belt 11 are provided with sensing classification
Device；
Control device, the control device include PLC system and display screen 12, the pressure inductor 8 and the grating scale 10
It is connected with the PLC system signal.The material table 3 of the port of export connection locator of feeding belt 2 in feed arrangement, passes through positioning
Commutator on material table 3 is accurately positioned to monitor station by the first push pedal 4 and the second push pedal 5 of device, and monitor station is arranged at inspection
The underface of device, go-no go gauge 9 and the pressure inductor 8 descending detection in the presence of the 4th cylinder of top are surveyed, go-no go gauge 9 is inserted
Enter the endoporus of commutator, pressure inductor 8 senses the pressure that go-no go gauge 9 is subject to, and relative position at the same time occurs on grating scale 10
Move, the data of pressure inductor 8 and grating scale 10 are transmitted to PLC system, draw endoporus aperture and the taper of commutator, and obtain
Go out whether qualified conclusion, the 3rd push pedal 6 that the commutator after detection is positioned in device pushes to sending for feed device
Material strip 11, and corresponding classification is carried out according to testing result, automatic detection and degree of accuracy height.
Commutator endoporus is detected using this equipment, commutator will not be damaged in position fixing process and makes combined use
One push pedal 4 and the second push pedal 5, can be accurately positioned to commutator, in detection process, combination pressure inductor 8 and grating scale 10
Detected, as a result more precisely, and the taper of endoporus can also be measured while commutator endoporus aperture is measured.
In one of the embodiments, second push pedal 5 offers V-shaped groove 51 towards the direction of material table 3.Second push pedal
5 continue to push commutator material, and the shape of commutator material on the basis of the first push pedal 4 positions commutation implements material
For cylinder, in order to avoid commutator material shifts during push, and in order to adapt to the commutation implements of different-diameter
Material, the front end of the second push pedal 5 is arranged to V-shaped groove 51, the indentation, there contact commutator material of V-shaped groove 51 pushes forward, will not
Commutator material position during push is set to shift.
In one of the embodiments, the bent portion of the U-lag 41 is identical with the external diameter of material, first push pedal
4 rears are provided with the second monitor station with the symmetrical place of the monitor station, and the second monitor station side is provided with to push away with the described 3rd
The push pedal of 6 identical of plate the 4th, the 4th push pedal connect the 5th cylinder.U-lag 41 contacts commutator material first, it is necessary to protects
Card commutator material moves along a straight line when being transferred to monitor station, and the bent portion of U-lag 41 is identical with the external diameter of material, i.e.,
The shape of U-lag 41 and the size of commutator material are mutually agreed with, therefore can guarantee that commutator material during fixed push
Position does not shift, and is accurately pushed to the position to be detected of monitor station, commutator material to be detected can be carried out accurate
It is determined that position, improves the efficiency and reliability that appearance delection device below carries out outward appearance detection to commutation implements material.In order to accelerate to examine
Efficiency is surveyed, after commutator is delivered to monitor station by the first push pedal 4 with reference to the second push pedal 5, subsequent first push pedal 4 is to next commutator
Material moves backward after being positioned in the presence of the first cylinder 42, commutator material web to the second monitor station is used another
Detection means is detected, because the efficiency that the positioning transport speed of commutator detects to commutator outward appearance has considerable influence, therefore
The second monitor station set can accelerate commutator material location efficiency, that is, improve the outward appearance detection efficiency of commutator material.Inspection
Feed device is pushed under the 5th cylinder action by the 4th push pedal after survey.
In one of the embodiments, the top of the go-no go gauge 9 is provided with some horizontal connecting rods, outside the connecting rod
Adjustment spring 14 is connected between end and go-no go gauge 9.Because commutator and go-no go gauge 9 are rigid, and commutator has no folder
Tool is positioned, therefore when commutator position has a little skew, can influence angle when go-no go gauge 9 probes into, then can influence to press
The sensing accuracy rate of power inductor 8, the adjustment spring 14 connected in connecting rod can make go-no go gauge 9 enter water-filling within the specific limits
The adjustment that prosposition is put so that the positioning between go-no go gauge 9 and commutator endoporus is more accurate, can so improve pressure inductor 8
Precision, i.e., finally improve the precision of commutator endoporus detection.
In one of the embodiments, the connecting rod is provided with three, and respectively head rod 131, second connects
The connecting rod 133 of bar 132 and the 3rd, the head rod 131 is perpendicular to the pedestal 7, the second connecting rod 132 and the 3rd connection
Bar 133 is symmetrically distributed in the both sides of go-no go gauge 9, and second connecting rod 132 and the outside of the 3rd connecting rod 133 are provided with
The kink 134 bent to the direction of pedestal 7.In order to expand the angle adjustment scope of the horizontal direction of go-no go gauge 9, three directions are set
Connecting rod on adjustment spring 14 position of go-no go gauge 9 is finely adjusted.In addition, the second connecting rod 132 and the 3rd connecting rod
The kink 134 set on 133 increases the horizontal direction adjusting range of go-no go gauge 9.In order that all directions stress balance, three adjustment
Best angle between spring 14 is to be mutually 120 degree of angles.
In one of the embodiments, hollow locating part 15 is provided between the material table 3 and the monitor station, it is described
The height of first push pedal 4 and second push pedal 5 is below the hollow height inside the locating part 15.Commutator is from material table
3 are worked during pushing to monitor station by the first push pedal 4 and the second push pedal 5 one, because commutator is without constraint positioning, and commutate
Device height is generally relatively low, therefore in order to further ensure that the detection reliability of positioning of commutator, the locating part 15 of setting avoids changing
Stress causes change in displacement in vertical direction during being pushed to device, and the outward appearance being unfavorable for below detects, and the He of the first push pedal 4
The height of second push pedal 5 is below the hollow height inside locating part 15, facilitates the first push pedal 4 and the second push pedal 5 through spacing
Part 15 pushes commutator material.
In one of the embodiments, the locating part 15 has keeper towards the detection means side is horizontally disposed, institute
The positioning hole 16 for offering among keeper and being detected for go-no go gauge 9 is stated, the positioning hole 16 is being located at the monitor station just
Top.Commutator is sent to monitor station, and the positioning hole 16 being arranged above is beneficial to position go-no go gauge 9, descending through fixed
Position hole 16 is detected to the endoporus of commutator, and the aperture of positioning hole 16 is more than the maximum diameter of go-no go gauge 9, to facilitate logical stop
9 normal upstream of rule and descending.
In one of the embodiments, the transmission device of the feeding belt 2 is belt transmission or directly shakes feeding.Feeding belt
2 transmission commutators, commutator belt transmission or straight shake effect under motion delivered to successively on material table 3 carry out it is to be detected.
The specific embodiment of the present invention is the foregoing is only, but the architectural feature of the present invention is not limited to this, it is any
In the field of the invention, the change or modification made are encompassed by the scope of the claims of the present invention those skilled in the art.
Claims (8)
1. a kind of commutator endoporus detection device, it is characterised in that including following structure：
Workbench, processor is equiped with the workbench；
Feed arrangement, the feed arrangement include linear feeding belt；
Positioner, the positioner include material table, and the material table side, which is horizontally disposed with, the first push pedal, and described first
U-lag is offered towards material table direction in push pedal, is arranged with the second push pedal, the material table edge in first push pedal in parallel
Second push pedal push direction is provided with monitor station, and the monitor station side is provided with threeth vertical with the first push pedal direction
Push pedal, first push pedal connect the first cylinder, and second push pedal connects the second cylinder, and the 3rd push pedal connects the 3rd gas
Cylinder, the feeding belt port of export connect the material table, and the feeding belt is vertical with first push pedal；
Detection means, the detection means include vertically disposed pedestal, the inspection that can slide up and down are provided with front side of the pedestal
Survey portion, the test section connect the 4th cylinder, and the 4th cylinder is arranged on rear side of the pedestal, and the test section includes pressure
Inductor, vertically disposed go-no go gauge is connected under the pressure inductor, the pedestal side is vertically installed with grating scale, described
Grating scale is connected with the test section, is monitor station immediately below the go-no go gauge；
Feed device, the feed device include linear feeding belt, and the feeding belt both sides are provided with sensing sorter；
Control device, the control device include PLC system and display screen, the pressure inductor and the grating scale with it is described
PLC system signal connects.
A kind of 2. commutator endoporus detection device according to claim 1, it is characterised in that：Second push pedal is towards material
Platform direction offers V-shaped groove.
A kind of 3. commutator endoporus detection device according to claim 1, it is characterised in that：The bent portion of the U-lag
Identical with the external diameter of material, the first push pedal rear and the symmetrical place of the monitor station are provided with the second monitor station, and described second
Monitor station side is provided with connects the 5th cylinder with the push pedal of the 3rd push pedal identical the 4th, the 4th push pedal.
A kind of 4. commutator endoporus detection device according to claim 1, it is characterised in that：It is provided with the top of the go-no go gauge
Some horizontal connecting rods, adjustment spring is connected between the connecting rod outer end and go-no go gauge.
A kind of 5. commutator endoporus detection device according to claim 4, it is characterised in that：The connecting rod is provided with three
Root, respectively head rod, the second connecting rod and the 3rd connecting rod, the head rod is perpendicular to the pedestal, and second
Connecting rod and the 3rd connecting rod are symmetrically distributed in the go-no go gauge both sides, second connecting rod and the 3rd connecting rod outside
The kink of oriented pedestal direction bending is set.
A kind of 6. commutator endoporus detection device according to claim 1, it is characterised in that：The material table and the detection
It is provided with hollow locating part between platform, the height of first push pedal and second push pedal is below inside the locating part
Hollow height.
A kind of 7. commutator endoporus detection device according to claim 6, it is characterised in that：The locating part is towards the inspection
Surveying device side and being horizontally disposed with has keeper, and the positioning hole detected for go-no go gauge is offered among the keeper, described fixed
Position hole position is in the surface of the monitor station.
A kind of 8. commutator endoporus detection device according to claim 1-7 any one, it is characterised in that：The feeding belt
Transmission device shake for belt transmission or directly feeding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710935844.9A CN107764164A (en) | 2017-10-10 | 2017-10-10 | A kind of commutator endoporus detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710935844.9A CN107764164A (en) | 2017-10-10 | 2017-10-10 | A kind of commutator endoporus detection device |
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| CN107764164A true CN107764164A (en) | 2018-03-06 |
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| CN201710935844.9A Pending CN107764164A (en) | 2017-10-10 | 2017-10-10 | A kind of commutator endoporus detection device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108689163A (en) * | 2018-05-21 | 2018-10-23 | 安徽安元智能科技有限公司 | The pusher method of pusher clamping device for Thickness measuring machine |
| CN110779413A (en) * | 2019-10-14 | 2020-02-11 | 合肥常青机械股份有限公司 | Automobile punching part detection device |
| CN112033259A (en) * | 2020-08-21 | 2020-12-04 | 安徽康尼精密机械有限公司 | Automatic detection device for outer diameter go-no go gauge |
| CN114577086A (en) * | 2022-04-28 | 2022-06-03 | 深圳市诺盛豪自动化有限公司 | Internal dimension detection device and PLC program control method thereof |
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| CN203887630U (en) * | 2014-06-16 | 2014-10-22 | 北京凯奇数控设备成套有限公司 | Air floating type linear grating ruler device |
| CN204330016U (en) * | 2014-12-19 | 2015-05-13 | 绍兴中轴自动化设备有限公司 | Integration commutator detecting device |
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Address after: 523000 103, 3rd floor, 7 Building of lane five, Lane 7, Nanchang, Humen Town, Dongguan, Guangdong. Applicant after: Dongguan fly Chen Automation Technology Co., Ltd. Address before: 523000 103, 3rd floor, 7 Building of lane five, Lane 7, Nanchang, Humen Town, Dongguan, Guangdong. Applicant before: Dongguan Jiaying Automation Technology Co. Ltd. |