CN203744961U - Outer diameter, height and inner hole automatic detection machine of commutator - Google Patents
Outer diameter, height and inner hole automatic detection machine of commutator Download PDFInfo
- Publication number
- CN203744961U CN203744961U CN201420059842.XU CN201420059842U CN203744961U CN 203744961 U CN203744961 U CN 203744961U CN 201420059842 U CN201420059842 U CN 201420059842U CN 203744961 U CN203744961 U CN 203744961U
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- commutator
- height
- external diameter
- endoporus
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Abstract
The utility model discloses an outer diameter, height and inner hole automatic detection machine of a commutator. The machine comprises a case (74). A commutator outer diameter automatic detection mechanism (79) and a commutator height automatic detection mechanism (66) are successively arranged on the case through a material channel plate (77). A commutator detection station transfer mechanism (80) is arranged on the side of the case. A microcomputer controller (81) is arranged in the case. The commutator height automatic detection mechanism (66) and the commutator outer diameter automatic detection mechanism (79) are respectively electrically connected with the microcomputer controller (81). A commutator inner hole automatic detection mechanism (69) is arranged on the case (74) through the material channel plate (77). The commutator inner hole automatic detection mechanism (69) is electrically connected with the microcomputer controller (81). According to the utility model, the machine can automatically detect the inner hole, the outer diameter and the height of the commutator, and has the advantages of high automation degree and high accuracy, thus the product quality of the commutator can be ensured and improved.
Description
Technical field
The present invention relates to a kind of checkout equipment of commutator for motor.
Background technology
At present, the Data Detection of the aspects such as the external diameter of engine commutator (being cylindrical), endoporus (being lining internal diameter), height generally divides three steps by manual operation by modes such as vernier caliper, go-no go gauge, milscales, degree of accuracy is not high, work efficiency is lower, is unfavorable for guaranteeing and promoting the quality of commutator product.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, and a kind of external diameter that can automatically detect commutator and height, commutator brush track diameter height endoporus automatic detecting machine that automaticity is high are provided.
Object of the present invention realizes by following technical solution: commutator brush track diameter height endoporus automatic detecting machine, comprise cabinet, on described cabinet, by material guidance tape, commutator brush track diameter automatic detection mechanism, the highly automated testing agency of commutator are housed successively, sidepiece at described cabinet is equipped with commutator detection station connecting gear, in described cabinet, microcomputer controller is housed, the highly automated testing agency of this commutator, commutator brush track diameter automatic detection mechanism are electrically connected to microcomputer controller respectively.
On described cabinet, by material guidance tape, commutator endoporus automatic detection mechanism is also housed, this commutator endoporus automatic detection mechanism is electrically connected to microcomputer controller, by the detection of the unified regulation and control of microcomputer controller commutator endoporus.
Adopt after the present invention, by commutator endoporus automatic detection mechanism, commutator brush track diameter automatic detection mechanism, the highly automated testing agency of commutator, detected separately respectively endoporus, external diameter and the height of commutator, the station detected commutator being carried out between described each testing agency by commutator detection station connecting gear transmits, whether the size of the endoporus that conversion and the conversion by microcomputer controller obtains commutator again, external diameter and height is qualified to judge this commutator workpiece.The present invention can detect endoporus, external diameter and the height of commutator automatically, and automaticity is high, degree of accuracy is high, is conducive to guarantee and promote the quality of commutator product.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail.
Fig. 1 is the structural representation of commutator brush track diameter height endoporus automatic detecting machine of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.
Fig. 4 is the structural representation of commutator endoporus automatic detection mechanism in Fig. 1.
Fig. 5 is the left view of Fig. 4.
Fig. 6 is the structural representation of commutator brush track diameter automatic detection mechanism in Fig. 1.
Fig. 7 is the left view of Fig. 6.
Fig. 8 is the vertical view of Fig. 6.
Fig. 9 is the structural representation of the highly automated testing agency of commutator in Fig. 1.
Figure 10 is the left view of Fig. 9.
Embodiment
With reference to Fig. 1, Fig. 2, shown in Fig. 3, commutator brush track diameter height endoporus automatic detecting machine of the present invention, comprise cabinet 74, on described cabinet 74, by material guidance tape 77, commutator brush track diameter automatic detection mechanism 79 (in middle part) is housed successively, the highly automated testing agency 66 of commutator (in the leftmost side), sidepiece (front portion) at described cabinet 74 is equipped with commutator detection station connecting gear 80, microcomputer controller 81 (containing exterior display screen 67) is housed in described cabinet 74, the highly automated testing agency 66 of this commutator, commutator brush track diameter automatic detection mechanism 79 is electrically connected to microcomputer controller 81 respectively, by the unified regulation and control of microcomputer controller commutator height, the detection of external diameter.
On described cabinet 74, by material guidance tape 77, commutator endoporus automatic detection mechanism 69 (in the rightmost side) is also housed, this commutator endoporus automatic detection mechanism 69 is electrically connected to microcomputer controller 81, by the detection of the unified regulation and control of microcomputer controller commutator endoporus.Described commutator detects station connecting gear 80 and comprises transfer plate 65, at the sidepiece of this transfer plate 65, transverse shifting cylinder 64 is housed, and in the front portion of this transfer plate 65, is equipped with and vertically moves cylinder 68.It is (corresponding with transmitted commutator size that one side of described transfer plate 65 is wave concave/convex-shaped structure, as shown in Figure 3), its front portion in commutator endoporus automatic detection mechanism, commutator brush track diameter automatic detection mechanism, the highly automated testing agency of commutator, the top of material guidance tape 77.Wherein, transverse shifting cylinder 64, vertically move cylinder 68 respectively separately by transverse shifting air cylinder support 63, vertically move air cylinder support 70 and be contained on cabinet 74.
At the sidepiece of described cabinet 74 (be commutator porch, and by transfer gantry 73), vertically disposed commutator delivery device 72 (cylinder crosswise pushing mode), commutator conveying mechanism 71 (the longitudinal mode of movement of conveying belt) are each other housed.
With reference to Fig. 4, shown in Fig. 5, described commutator endoporus automatic detection mechanism 69, comprise frame 52, at the top of described frame 52, motor 48 is housed, at this motor, by intermediate transmission assembly 49 (for the combination of ball screw and nut), crossbeam 44 (including nut) is housed 48 times, one side of described crossbeam 44 is equipped with endoporus successively longitudinally measures assembly 46, endoporus cross measure assembly 47, this endoporus is longitudinally measured assembly 46, endoporus cross measure assembly 47 includes hole measuring spring block 43, on this hole measuring spring block 43, endoporus cylinder 42 is housed, interior hole sensor 41 (being setting up and down), in the bottom of this hole measuring spring block 43, measuring claw 51 is housed.In described frame 52 and with intermediate transmission assembly 49 corresponding positions (by inductor bearing 53), inductor 45 (for upper and lower two settings) is housed.The opposite side of described crossbeam 44 (outside) is equipped with air gun 50.
Wherein, the Nomenclature Composition and Structure of Complexes that endoporus is longitudinally measured assembly 46, endoporus cross measure assembly 47 is identical (forming by endoporus cylinder 42, interior hole sensor 41, hole measuring spring block 43, measuring claw 51) all, only towards difference (a longitudinal setting, a horizontally set), its action by endoporus cylinder promotes the elastic component in hole measuring spring block, drives measuring claw uphold or shrink.This interior hole sensor 41, inductor 45 are connected with microcomputer controller 81 respectively.
Shown in Fig. 6, Fig. 7, Fig. 8, described commutator brush track diameter automatic detection mechanism 79, comprise external diameter chassis 1, on a side on described external diameter chassis 1, be equipped with on another side on block (for Y-piece) 12, this external diameter chassis 1 polished rod corresponding with block 12 7 is housed, this polished rod 7 joins with external diameter cylinder 4 by external diameter slide block 3, external diameter air cylinder tie rod 11 successively, on described external diameter chassis 1 and with polished rod 7, external diameter slide block 3 corresponding sections (by external diameter sensor stand 8), external diameter sensor 5 is housed.
Wherein, described external diameter cylinder 4 is contained on external diameter chassis 1 by external diameter air cylinder support 9, and described external diameter sensor 5 is contained on external diameter chassis 1 by external diameter sensor stand 8, and described external diameter slide block 3 is contained on external diameter chassis 1 by external diameter guide rail 2; Described external diameter slide block 3 is contained on external diameter air cylinder support 9 by the spring 10 on pole 13 and pole, on described external diameter sensor stand 8, external diameter caging bolt 6 is also housed, this external diameter caging bolt 6 below in external diameter sensor 5, to prevent that polished rod from excessively propping up commutator.This external diameter sensor 5 is connected with microcomputer controller 81.
Shown in Fig. 9, Figure 10, the highly automated testing agency 66 of described commutator, comprise height chassis 21, height cylinder 22 is housed on a side on described height chassis 21, this height cylinder 22 is equipped with gauge head support plate 31 by height air cylinder tie rod 32, height slide block 28 is equipped with in the inner that gauge head 30, this gauge head support plate 31 are housed on the outer end of described gauge head support plate 31, and on described gauge head support plate 31, (by height sensor support 23) is equipped with height sensor 25.
Wherein, described height slide block 28 is contained on a side on height chassis 21 by height guide rail 27 and rail brackets 26.On described height slide block 28 and between height slide block 28 and gauge head support plate 31, locate to be equipped with return support 29 (itself and gauge head support plate 31 join), retracing spring 33 (it pushes up mutually with height sensor support 23) is housed on this return support 29, can makes gauge head support plate and gauge head effectively put in place.On described gauge head support plate 31, by height sensor support 23, height caging bolt 24 is housed, to carry out effectively spacing to gauge head support plate and gauge head.This height sensor is connected with microcomputer controller 81.
Need the commutator detecting first to pass through the conveying of commutator conveying mechanism 71, then by commutator delivery device 72, pushed on the material guidance tape 77 of cabinet 74.First, by commutator endoporus automatic detection mechanism 69, carry out the detection of commutator endoporus: when workpiece commutator arrives air gun 50 below, motor 48 work drive crossbeam 44 to decline by intermediate transmission assembly, the air gun 50 that drive is fixed on crossbeam 44 declines together, air gun 50 is to the endoporus that blows off commutator after commutator endoporus, blowing off rear cross beam 44 is driven and is risen by motor 48, then this commutator arrives measuring claw 51 belows that endoporus is longitudinally measured assembly 46, motor 48 drives crossbeam 44 to decline, measuring claw is stretched to the endoporus of commutator, now endoporus cylinder action, make measuring claw touch commutator inwall, the variation of hole sensor generation stroke simultaneously, circuit conversion and software conversion by microcomputer controller obtain a data volume (tolerance value), then measuring claw continues to drop to second and cross section is set stops, again measure, twice measured value relatively reflects that the hole taper index of this commutator (is the top average-size of commutator endoporus, differing of bottom average-size), inductor 45 is for twice vertical differing heights declining of measurement of inductance pawl, then, this commutator arrives the measuring claw below of endoporus cross measure assembly 47, identical with last measuring claw metering system, again carry out the cross section inner diameter measurement of twice commutator endoporus differing heights, and respectively with twice measured value comparison of last measuring claw, thereby the endoporus circularity index (for the top of commutator endoporus, middle part, bottom measurement size maximal value and minimum value poor) that reflects this commutator, to judge this commutator workpiece whether qualified (each position of commutator endoporus is measured all large value and little value).
Then, the cylinder 68 promotion transfer plates that vertically move that detect station connecting gear 80 by commutator vertically move, and make commutator enter the wave concave/convex-shaped structure interior (transmitting when can realize many commutators) of transfer plate 65 sides, the external diameter that commutator cross drive to commutator brush track diameter automatic detection mechanism 79 after this endoporus being detected by transverse shifting cylinder 64 again carries out commutator detects (now transfer plate is return): when external diameter cylinder is during in retracted mode, external diameter air cylinder tie rod is by external diameter slide block, external diameter guide rail is held, now the spring 10 on pole 13 is in tightening state, polished rod 7 does not contact with workpiece commutator, when workpiece commutator arrives block relevant position, external diameter cylinder when stretching out state, external diameter air cylinder tie rod and external diameter slide block, external diameter guide rail depart from, spring relaxation on pole and promote external diameter slide block and move on external diameter guide rail, is pushed into block place by polished rod 7 by workpiece commutator and props up.Whether now, the stroke that is fixed on the external diameter sensor at polished rod rear changes, then the circuit conversion by microcomputer controller and software converts and obtain the size of workpiece external diameter, qualified to judge this commutator workpiece.
Then, the transfer plate that detects station connecting gear 80 by commutator again vertically moves, cross drive, commutator after external diameter is detected is sent to the height detection (now transfer plate is return) that the highly automated testing agency 66 of commutator carries out commutator: when height cylinder is when stretching out state, height air cylinder tie rod unclamps gauge head support plate, height slide block, and now gauge head does not contact with workpiece commutator; When relevant position, height cylinder that workpiece commutator arrives gauge head below are during in contraction state, height air cylinder tie rod is held gauge head support plate and height slide block and be with dynamic height slide block to move along height guide rail downwards, by gauge head support plate, gauge head is against on workpiece commutator.Whether now, the stroke that is fixed on the height sensor on gauge head support plate changes, then obtains workpiece height size by circuit conversion and the software conversion of microcomputer controller, qualified to judge this commutator workpiece.
The equal qualified commutator of three indexs of this after described endoporus, external diameter, height detection respectively, can by the discharging cylinder 75 that is contained in the leftmost side on material guidance tape 77, (be connected with baffle plate 76, also be electrically connected to microcomputer controller) control baffle plate and carry out discharging processing, and deliver in receiver 61 (it is contained in and connects material on frame 78) by discharging channel 62; In described endoporus, external diameter, height detection, underproof if any an index, be judged to be defective commutator, by the discharging cylinder 75 (having three) that is contained in the middle part on material guidance tape 77, control baffle plate 76 (having three) and send into defective passage.
Claims (9)
1. commutator brush track diameter height endoporus automatic detecting machine, comprise cabinet (74), it is characterized in that: upper by expecting that guidance tape (77) is equipped with commutator brush track diameter automatic detection mechanism (79), the highly automated testing agency of commutator (66) successively at described cabinet (74), sidepiece at described cabinet (74) is equipped with commutator detection station connecting gear (80), microcomputer controller (81) is housed in described cabinet (74), and the highly automated testing agency of this commutator (66), commutator brush track diameter automatic detection mechanism (79) are electrically connected to microcomputer controller (81) respectively.
2. commutator brush track diameter height endoporus automatic detecting machine as claimed in claim 1, it is characterized in that: upper by expecting that guidance tape (77) is also equipped with commutator endoporus automatic detection mechanism (69) at described cabinet (74), this commutator endoporus automatic detection mechanism (69) is electrically connected to microcomputer controller (81), by the detection of the unified regulation and control of microcomputer controller commutator endoporus.
3. commutator brush track diameter height endoporus automatic detecting machine as claimed in claim 1 or 2, it is characterized in that: described commutator detects station connecting gear (80) and comprises transfer plate (65), sidepiece at this transfer plate (65) is equipped with transverse shifting cylinder (64), in the front portion of this transfer plate (65), is equipped with and vertically moves cylinder (68); Described transverse shifting cylinder (64), vertically move cylinder (68) respectively separately by transverse shifting air cylinder support (63), vertically move air cylinder support (70) and be contained on cabinet (74).
4. commutator brush track diameter height endoporus automatic detecting machine as claimed in claim 2, it is characterized in that: described commutator endoporus automatic detection mechanism (69), comprise frame (52), at the top of described frame (52), motor (48) is housed, under this motor (48), by intermediate transmission assembly (49), crossbeam (44) is housed, one side of described crossbeam (44) is equipped with endoporus successively longitudinally measures assembly (46), endoporus cross measure assembly (47), this endoporus is longitudinally measured assembly (46), endoporus cross measure assembly (47) includes hole measuring spring block (43), on this hole measuring spring block (43), endoporus cylinder (42) is housed, interior hole sensor (41), in the bottom of this hole measuring spring block (43), measuring claw (51) is housed.
5. commutator brush track diameter height endoporus automatic detecting machine as claimed in claim 4, is characterized in that: in described frame (52), go up and with intermediate transmission assembly (49) corresponding position, inductor (45) be housed; The opposite side of described crossbeam (44) is equipped with air gun (50).
6. commutator brush track diameter height endoporus automatic detecting machine as claimed in claim 1, it is characterized in that: described commutator brush track diameter automatic detection mechanism (79), comprise external diameter chassis (1), block (12) is housed on a side on described external diameter chassis (1), the polished rod (7) corresponding with block (12) is housed on another side on this external diameter chassis (1), this polished rod (7) is successively by external diameter slide block (3), external diameter air cylinder tie rod (11) joins with external diameter cylinder (4), on described external diameter chassis (1), and with polished rod (7), external diameter sensor (5) is equipped with in external diameter slide block (3) corresponding section.
7. commutator brush track diameter height endoporus automatic detecting machine as claimed in claim 6, it is characterized in that: described external diameter cylinder (4) is contained on external diameter chassis (1) by external diameter air cylinder support (9), described external diameter sensor (5) is contained on external diameter chassis (1) by external diameter sensor stand (8), it is upper that described external diameter slide block (3) is contained in external diameter air cylinder support (9) by the spring (10) on pole (13) and pole, and external diameter caging bolt (6) is also housed on described external diameter sensor stand (8).
8. commutator brush track diameter height endoporus automatic detecting machine as claimed in claim 1, it is characterized in that: the highly automated testing agency of described commutator (66), comprise height chassis (21), height cylinder (22) is housed on a side on described height chassis (21), this height cylinder (22) is equipped with gauge head support plate (31) by height air cylinder tie rod (32), height slide block (28) is equipped with in the inner that gauge head (30), this gauge head support plate (31) are housed on the outer end of described gauge head support plate (31), and height sensor (25) is housed on described gauge head support plate (31).
9. commutator brush track diameter height endoporus automatic detecting machine as claimed in claim 8, it is characterized in that: described height slide block (28) is contained on a side on height chassis (21) by height guide rail (27) and rail brackets (26), at described height slide block (28), go up and locate to be equipped with return support (29) between height slide block (28) and gauge head support plate (31), on this return support (29), retracing spring (33) being housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420059842.XU CN203744961U (en) | 2014-01-28 | 2014-01-28 | Outer diameter, height and inner hole automatic detection machine of commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420059842.XU CN203744961U (en) | 2014-01-28 | 2014-01-28 | Outer diameter, height and inner hole automatic detection machine of commutator |
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| Publication Number | Publication Date |
|---|---|
| CN203744961U true CN203744961U (en) | 2014-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420059842.XU Expired - Fee Related CN203744961U (en) | 2014-01-28 | 2014-01-28 | Outer diameter, height and inner hole automatic detection machine of commutator |
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|---|---|
| CN (1) | CN203744961U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106774116A (en) * | 2016-12-12 | 2017-05-31 | 厦门捷讯汽车零部件有限公司 | A kind of full-automatic endoporus processing dimension screening apparatus |
| CN107764164A (en) * | 2017-10-10 | 2018-03-06 | 东莞嘉应自动化科技有限公司 | A kind of commutator endoporus detection device |
| CN108827224A (en) * | 2018-05-21 | 2018-11-16 | 安徽龙磁精密器件有限公司 | A kind of commutator hook foot detection device |
-
2014
- 2014-01-28 CN CN201420059842.XU patent/CN203744961U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106774116A (en) * | 2016-12-12 | 2017-05-31 | 厦门捷讯汽车零部件有限公司 | A kind of full-automatic endoporus processing dimension screening apparatus |
| CN107764164A (en) * | 2017-10-10 | 2018-03-06 | 东莞嘉应自动化科技有限公司 | A kind of commutator endoporus detection device |
| CN107764164B (en) * | 2017-10-10 | 2024-09-10 | 北和智远科技(北京)有限公司 | Commutator hole detection equipment |
| CN108827224A (en) * | 2018-05-21 | 2018-11-16 | 安徽龙磁精密器件有限公司 | A kind of commutator hook foot detection device |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140730 Termination date: 20220128 |