CN110256061A - 一种生物特质陶瓷及其制备方法 - Google Patents

一种生物特质陶瓷及其制备方法 Download PDF

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CN110256061A
CN110256061A CN201910714661.3A CN201910714661A CN110256061A CN 110256061 A CN110256061 A CN 110256061A CN 201910714661 A CN201910714661 A CN 201910714661A CN 110256061 A CN110256061 A CN 110256061A
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严海东
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LOUDI YUANCHENG PRECISION STRUCTURE CERAMIC CO Ltd
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Abstract

本发明提供一种生物特质陶瓷，所述生物特质陶瓷各组份的质量份为：氧化硅50~80份、氧化镁20~50份、氧化铝1~5份、氧化铁5~10份、氧化钙1~5份、氧化钾0.01~0.1份、氧化硼1~5份、硒0.1~1份。采用本方案后的结构合理、使用效果好。

Description

一种生物特质陶瓷及其制备方法
技术领域
本发明涉及新型陶瓷材料技术领域，尤其是指一种生物特质陶瓷及其制备方法。
背景技术
陶瓷是陶器、炻器和瓷器的总称，凡是用陶土和瓷土这两种不同性质的粘土为原料，经过配料、成型、干燥、焙烧等工艺流程制成的器物都可以叫陶瓷，陶瓷的发展史是中华文明史的一个重要的组成部分，中国作为四大文明古国之一，为人类社会的进步和发展做出了卓越的贡献，随着现在人民生活水平的逐步提高，人民越来越注重生活的质量，对于陶瓷的要求也越来越高，市场急需带有特种功能的陶瓷。
发明内容
本发明的目的在于克服现有技术的不足，提供一种对人体有益的、健康的生物特质陶瓷及其制备方法。
为实现上述目的，本发明所提供的技术方案为：一种生物特质陶瓷，所述生物特质陶瓷各组份的质量份为：氧化硅50~80份、氧化镁20~50份、氧化铝1~5份、氧化铁5~10份、氧化钙1~5份、氧化钾0.01~0.1份、氧化硼1~5份、硒0.1~1份。
完成上述生物特质陶瓷的制备方法，它包括有如下步骤：原材料采用高岭土、滑石粉，含锰、镁、硒、铁的天然矿物材料，主要含量如下：
高岭土，分子式为2SiO2·Al2O3·2H2O，颜色采用褐色和黑色粉体，占总量的10~80%；
滑石粉，采用陶瓷级的滑石粉，占总量的5~70%；
硼砂，化学分子式为Na2B4O7·10H2O ，占总量的1~10%；
托玛琳石，占总量的1~20%；
硒石，含总量的1~10%；
上述配方的制备工艺为：
第一步骤：将以上原料倒入振磨机，加入适量水和分散剂，磨4~10小时；
第二步骤：将磨碎后的原料倒出，用微波炉加热、烘干；
第三步骤：再将烘干的原料在球磨机中磨4~72小时，磨成900-1200目的粉体；
第四步骤：在磨好的粉体中加入聚乙烯、石蜡及添加剂，在100~250摄氏度的温度下，搅拌约2~24小时，然后制成直径5毫米左右的颗粒；
第五步骤：冷却后的颗粒经过注塑机成型，制成所需的各种形状坯体；
第六步骤：坯体经过油浸脱蜡、400~1000摄氏度的脱脂工艺，然后在600~1500摄氏度的高温烧结成陶瓷。
本发明的陶瓷材料特性是在加热情况下，能产生大量对人体有益的各种微量元素，如：Mg、Mn、Si等，并能释放出对人体有益的远红外线，能渗透到身体深处，温暖细胞，促进血液循环，促进新陈代谢。空气经过这种陶瓷材料能产生大量负离子，有效改善空气质量。能有效地让人排除压力，消除疲劳，排出浊气，改善人体体质，增强人体的修复速度。
附图说明
图1为本发明的整体结构示意图。
图2为本发明的剖视图。
图3为本发明的型柱安装示意图。
具体实施方式
下面结合所有附图对本发明作进一步说明，本发明的较佳实施例为：参见附图1至附图3，本实施例所述的一种生物特质陶瓷，所述生物特质陶瓷各组份的质量份为：氧化硅50份、氧化镁20份、氧化铝1份、氧化铁5份、氧化钙1份、氧化钾0.01份、氧化硼1份、硒0.1份。
所述生物特质陶瓷各组份或者使用如下质量份：氧化硅80份、氧化镁50份、氧化铝5份、氧化铁10份、氧化钙5份、氧化钾0.1份、氧化硼5份、硒1份。
完成上述生物特质陶瓷的制备方法包括有如下步骤：原材料采用高岭土、滑石粉，含锰、镁、硒、铁的天然矿物材料，主要含量如下：
高岭土，分子式为2SiO2·Al2O3·2H2O，颜色采用褐色和黑色粉体，占总量的10~80%；
滑石粉，采用陶瓷级的滑石粉，占总量的5~70%；
硼砂，化学分子式为Na2B4O7·10H2O ，占总量的1~10%；
托玛琳石，占总量的1~20%；
硒石，含总量的1~10%；
上述配方的制备工艺为：
第一步骤：将以上原料倒入振磨机，加入适量水和分散剂，磨4~10小时；
第二步骤：将磨碎后的原料倒出，用微波炉加热、烘干；
第三步骤：再将烘干的原料在球磨机中磨4~72小时，磨成900-1200目的粉体；
第四步骤：在磨好的粉体中加入聚乙烯、石蜡及添加剂，所述的添加剂由高密度聚乙烯1~5份、硬脂酸1~5份、蜡40~80份、分散剂1~10份、聚丙烯10~20份，在100~250摄氏度的温度下，搅拌约2~24小时，然后制成直径5毫米左右的颗粒；
第五步骤：冷却后的颗粒经过注塑机成型，制成所需的各种形状坯体；
第六步骤：坯体经过油浸脱蜡、400~1000摄氏度的脱脂工艺，然后在600~1500摄氏度的高温烧结成陶瓷。
完成上述方法用的注塑模具，它包括有底板1，底板1顶部两侧固定有侧板2，两块侧板2之间预留有顶框室，两块侧板2顶部之间固定有下模固定板3，下模固定板3顶部中心处固定有型柱4，型柱4外侧套装有型框5，型框5中心处设有上下贯穿的型腔9，型柱4位于型腔9内，型框5顶部扣装有盖板7，型框5一侧设有内外贯穿的注塑孔8，盖板7中心处设有上下贯穿的顶盖孔10，顶框室内活动放置有顶框板11，底板1底部安装有顶框气缸12，顶框气缸12活塞杆向上穿过底板1与顶框板11底部连接，顶框板11顶部设有顶框柱13，型框5下方的下模固定板3上设有上下贯穿的顶框孔，顶框柱13位于顶框孔正下方；顶框室内的底板1上固定有承托柱14，承托柱14上部向上穿过顶框板11形成承托端，承托端上放置有顶芯板15，顶芯板15顶部设有数量大于4的顶芯柱16，型腔9内的下模固定板3上设有上下贯穿的顶芯孔，顶芯柱16顶部位于顶芯孔内；顶芯柱16上套装有复位弹簧17，复位弹簧17顶部与下模固定板3底部抵触，复位弹簧17底部与顶芯板15顶部抵触，安装后的顶芯柱16表面与下模固定板3表面齐平；承托柱14为至少三条，顶框板11上设有与承托柱14相配合的托柱孔，顶芯板15呈方形，由三条承托柱14承托；顶盖孔10由下至上依次为连接段、渐变段、排气段，其中，连接段与型腔9顶部的形状相同，连接段顶部的顶盖孔10由下向上逐渐收缩形成渐变段，渐变段顶部为直筒形的排气段；下模固定板3顶部设有凸起的型框定位销6，型框5底部设有型框定位孔，型框定位孔与型框定位销6套合。
在采用上述方案后，注塑时，将型框的型框定位孔对准型框定位销下压，型框与下模固定板叠合，再将盖板对位扣合在型框顶部，注塑机下压将盖板压住，通过注塑孔向型腔内注入原料成型，注塑时型腔内的空气通过排气段排出，成型后注塑机离开盖板；顶框气缸活塞杆向上伸出带动顶框板上行，顶框板上行同步带动顶框柱上升，顶框柱上升时向上顶起型框，使型框和盖板脱离成型后的陶瓷件，顶框气缸活塞杆继续上升，顶框板上行与顶芯板接触，并带动顶芯板上行，顶芯板上行时复位弹簧压缩通过顶芯柱将陶瓷件顶起脱离型柱，实现型框和陶瓷件的分级脱离，陶瓷件脱离后，顶框气缸活塞杆收缩带动顶框板复位，复位弹簧张开带动顶芯柱复位，采用本实施例后的结构合理、使用效果好。
以上所述之实施例只为本发明之较佳实施例，并非以此限制本发明的实施范围，故凡依本发明之形状、原理所作的变化，均应涵盖在本发明的保护范围内。

Claims (2)

1.一种生物特质陶瓷，其特征在于：所述生物特质陶瓷各组份的质量份为：氧化硅50~80份、氧化镁20~50份、氧化铝1~5份、氧化铁5~10份、氧化钙1~5份、氧化钾0.01~0.1份、氧化硼1~5份、硒0.1~1份。
2.完成权1所述生物特质陶瓷的制备方法，其特征在于，它包括有如下步骤：原材料采用高岭土、滑石粉，含锰、镁、硒、铁的天然矿物材料，主要含量如下：
高岭土，分子式为2SiO2·Al2O3·2H2O，颜色采用褐色和黑色粉体，占总量的10~80%；
滑石粉，采用陶瓷级的滑石粉，占总量的5~70%；
硼砂，化学分子式为Na2B4O7·10H2O ，占总量的1~10%；
托玛琳石，占总量的1~20%；
硒石，含总量的1~10%；
上述配方的制备工艺为：
第一步骤：将以上原料倒入振磨机，加入适量水和分散剂，磨4~10小时；
第二步骤：将磨碎后的原料倒出，用微波炉加热、烘干；
第三步骤：再将烘干的原料在球磨机中磨4~72小时，磨成900-1200目的粉体；
第四步骤：在磨好的粉体中加入聚乙烯、石蜡及添加剂，在100~250摄氏度的温度下，搅拌约2~24小时，然后制成直径5毫米左右的颗粒；
第五步骤：冷却后的颗粒经过注塑机成型，制成所需的各种形状坯体；
第六步骤：坯体经过油浸脱蜡、400~1000摄氏度的脱脂工艺，然后在600~1500摄氏度的高温烧结成陶瓷。
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