CN110195361A - 一种涤纶织物的数码印花工艺 - Google Patents

一种涤纶织物的数码印花工艺 Download PDF

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CN110195361A
CN110195361A CN201910416542.XA CN201910416542A CN110195361A CN 110195361 A CN110195361 A CN 110195361A CN 201910416542 A CN201910416542 A CN 201910416542A CN 110195361 A CN110195361 A CN 110195361A
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程东喜
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Suzhou Caiwang Textile Finishing Co Ltd
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Abstract

本发明公开了一种涤纶织物的数码印花工艺，包括以下步骤：配置数码印花浆料；配置预处理剂；将涤纶织物采用去离子水清洗干净，并干燥，然后置于S2中的预处理剂中，二浸二轧，随后取出涤纶织物并进行干燥，得到预处理织物；通过S1得到的浆料对S3中的预处理涤纶织物表面进行上浆处理；预处理涤纶织物表面上浆后，送入热压机，将织物置于高温高压环境下进行热压处理；对S5热压处理后的织物进行烘干。印花浆料着色剂色光稳定，颜色鲜艳，得色率高，印花轮廓清晰，水洗牢度和摩擦牢度好，环保安全；对织物使用预处理剂，能够改善织物的力学性能；整个工艺流程操作简单，印花效果好，成本低，得到的图案效果精致漂亮。

Description

一种涤纶织物的数码印花工艺
技术领域
本发明涉及数码印刷技术领域，具体是一种涤纶织物的数码印花工艺。
背景技术
数码印花，是用数码技术进行的印花。数码印花技术是随着计算机技术不断发展而逐渐形成的一种集机械、计算机机电子信息技术为一体的高新技术产品。近年来，数码印花技术得到了迅速的发展。与传统印花相比，数码印花工艺清洁，生产过程灵活，可以进行远程定货，纳入供应链网络，是未来纺织品印花技术发展的方向。但是由于涤纶的特性，其织物表面较为光滑，喷墨印花在实际应用中却达不到预期的效果，存在很多问题，例如喷墨印花在纺织品上的颜色深度不够，与电子图案的色差较大等，因而限制了纺织品喷墨印花的发展，所以，需要对涤纶织物表面进行处理，提高涤纶织物表面数码印花的色牢度，因此，需要一种涤纶织物的数码印花工艺。
发明内容
本发明的目的在于提供一种涤纶织物的数码印花工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种涤纶织物的数码印花工艺，其特征在于，包括以下步骤：
S1：配置数码印花浆料；
S2：配置预处理剂；
S3：将涤纶织物采用去离子水清洗干净，并干燥，然后置于S2中的预处理剂中，二浸二轧，随后取出涤纶织物并进行干燥，得到预处理织物；
S4：通过S1得到的浆料对S3中的预处理涤纶织物表面进行上浆处理；
S5：预处理涤纶织物表面上浆后，送入热压机，将织物置于高温高压环境下进行热压处理；
S6：对S5热压处理后的织物进行烘干；
S7：将S6得到的织物进行数码喷印处理，然后进行汽蒸处理；
S8：对S7得到的织物先冷水洗，然后热水洗，随后进行皂洗；
S9：对S8得到的织物先热水洗，然后冷水洗，最后烘干处理。
作为本发明进一步的方案：所述步骤S1中的浆料包括以下质量分数的组分：分散红为60-80％，分散桃红为15-20％，扩散剂10-15％，匀染剂为3-6％，抗皱柔软剂为3-6％，抗泳移剂为1-3％。
作为本发明进一步的方案：所述抗泳移剂为丙烯酸与丙烯酞胺的共聚物。
作为本发明进一步的方案：所述步骤S2中的预处理剂是将黄原胶、聚丙烯酸纳、柠檬酸溶于去离子水中搅拌混合均匀，然后加入壳聚糖/纳米蒙脱土复合材料，搅拌混合均匀后依次加入柔软剂、消泡剂，搅拌混合制得。
作为本发明进一步的方案：所述柔软剂为氨基硅油，所述消泡剂为有机硅消泡剂。
作为本发明进一步的方案：所述步骤S3中的轧余率为100％。
作为本发明进一步的方案：所述步骤S5中的热压压力为3-5kgf/cm2，加热温度为200-300℃。
作为本发明进一步的方案：所述步骤S7中的汽蒸处理的条件为100-120℃下处理30-60min。
作为本发明进一步的方案：所述步骤S8和S9中的冷水温度为10-15℃，热水温度为60-80℃。
与现有技术相比，本发明的有益效果是：本发明使用的印花浆料着色剂色光稳定，颜色鲜艳，得色率高，印花轮廓清晰，水洗牢度和摩擦牢度好，环保安全；对织物使用预处理剂，能够改善织物的力学性能；整个工艺流程操作简单，印花效果好，成本低，得到的图案效果精致漂亮。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一：
一种涤纶织物的数码印花工艺，其特征在于，包括以下步骤：
S1：配置数码印花浆料；
S2：配置预处理剂；
S3：将涤纶织物采用去离子水清洗干净，并干燥，然后置于S2中的预处理剂中，二浸二轧，随后取出涤纶织物并进行干燥，得到预处理织物；
S4：通过S1得到的浆料对S3中的预处理涤纶织物表面进行上浆处理；
S5：预处理涤纶织物表面上浆后，送入热压机，将织物置于高温高压环境下进行热压处理；
S6：对S5热压处理后的织物进行烘干；
S7：将S6得到的织物进行数码喷印处理，然后进行汽蒸处理；
S8：对S7得到的织物先冷水洗，然后热水洗，随后进行皂洗；
S9：对S8得到的织物先热水洗，然后冷水洗，最后烘干处理。
所述步骤S1中的浆料包括以下质量分数的组分：分散红为60％，分散桃红为15％，扩散剂10％，匀染剂为3％，抗皱柔软剂为3％，抗泳移剂为1％，所述抗泳移剂为丙烯酸与丙烯酞胺的共聚物。
所述步骤S2中的预处理剂是将黄原胶、聚丙烯酸纳、柠檬酸溶于去离子水中搅拌混合均匀，然后加入壳聚糖/纳米蒙脱土复合材料，搅拌混合均匀后依次加入柔软剂、消泡剂，搅拌混合制得，所述柔软剂为氨基硅油，所述消泡剂为有机硅消泡剂。
所述步骤S3中的轧余率为100％。
所述步骤S5中的热压压力为3kgf/cm2，加热温度为200℃。
所述步骤S7中的汽蒸处理的条件为100℃下处理30min。
所述步骤S8和S9中的冷水温度为10℃，热水温度为60℃。
实施例二：
一种涤纶织物的数码印花工艺，其特征在于，包括以下步骤：
S1：配置数码印花浆料；
S2：配置预处理剂；
S3：将涤纶织物采用去离子水清洗干净，并干燥，然后置于S2中的预处理剂中，二浸二轧，随后取出涤纶织物并进行干燥，得到预处理织物；
S4：通过S1得到的浆料对S3中的预处理涤纶织物表面进行上浆处理；
S5：预处理涤纶织物表面上浆后，送入热压机，将织物置于高温高压环境下进行热压处理；
S6：对S5热压处理后的织物进行烘干；
S7：将S6得到的织物进行数码喷印处理，然后进行汽蒸处理；
S8：对S7得到的织物先冷水洗，然后热水洗，随后进行皂洗；
S9：对S8得到的织物先热水洗，然后冷水洗，最后烘干处理。
所述步骤S1中的浆料包括以下质量分数的组分：分散红为80％，分散桃红为20％，扩散剂15％，匀染剂为6％，抗皱柔软剂为6％，抗泳移剂为3％，所述抗泳移剂为丙烯酸与丙烯酞胺的共聚物。
所述步骤S2中的预处理剂是将黄原胶、聚丙烯酸纳、柠檬酸溶于去离子水中搅拌混合均匀，然后加入壳聚糖/纳米蒙脱土复合材料，搅拌混合均匀后依次加入柔软剂、消泡剂，搅拌混合制得，所述柔软剂为氨基硅油，所述消泡剂为有机硅消泡剂。
所述步骤S3中的轧余率为100％。
所述步骤S5中的热压压力为5kgf/cm2，加热温度为300℃。
所述步骤S7中的汽蒸处理的条件为120℃下处理60min。
所述步骤S8和S9中的冷水温度为15℃，热水温度为80℃。
实施例三：
一种涤纶织物的数码印花工艺，其特征在于，包括以下步骤：
S1：配置数码印花浆料；
S2：配置预处理剂；
S3：将涤纶织物采用去离子水清洗干净，并干燥，然后置于S2中的预处理剂中，二浸二轧，随后取出涤纶织物并进行干燥，得到预处理织物；
S4：通过S1得到的浆料对S3中的预处理涤纶织物表面进行上浆处理；
S5：预处理涤纶织物表面上浆后，送入热压机，将织物置于高温高压环境下进行热压处理；
S6：对S5热压处理后的织物进行烘干；
S7：将S6得到的织物进行数码喷印处理，然后进行汽蒸处理；
S8：对S7得到的织物先冷水洗，然后热水洗，随后进行皂洗；
S9：对S8得到的织物先热水洗，然后冷水洗，最后烘干处理。
所述步骤S1中的浆料包括以下质量分数的组分：分散红为70％，分散桃红为18％，扩散剂1％，匀染剂为5％，抗皱柔软剂为5％，抗泳移剂为2％，所述抗泳移剂为丙烯酸与丙烯酞胺的共聚物。
所述步骤S2中的预处理剂是将黄原胶、聚丙烯酸纳、柠檬酸溶于去离子水中搅拌混合均匀，然后加入壳聚糖/纳米蒙脱土复合材料，搅拌混合均匀后依次加入柔软剂、消泡剂，搅拌混合制得，所述柔软剂为氨基硅油，所述消泡剂为有机硅消泡剂。
所述步骤S3中的轧余率为100％。
所述步骤S5中的热压压力为4kgf/cm2，加热温度为250℃。
所述步骤S7中的汽蒸处理的条件为110℃下处理50min。
所述步骤S8和S9中的冷水温度为13℃，热水温度为70℃。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。

Claims (9)

1.一种涤纶织物的数码印花工艺，其特征在于，包括以下步骤：
S1：配置数码印花浆料；
S2：配置预处理剂；
S3：将涤纶织物采用去离子水清洗干净，并干燥，然后置于S2中的预处理剂中，二浸二轧，随后取出涤纶织物并进行干燥，得到预处理织物；
S4：通过S1得到的浆料对S3中的预处理涤纶织物表面进行上浆处理；
S5：预处理涤纶织物表面上浆后，送入热压机，将织物置于高温高压环境下进行热压处理；
S6：对S5热压处理后的织物进行烘干；
S7：将S6得到的织物进行数码喷印处理，然后进行汽蒸处理；
S8：对S7得到的织物先冷水洗，然后热水洗，随后进行皂洗；
S9：对S8得到的织物先热水洗，然后冷水洗，最后烘干处理。
2.根据权利要求1所述的一种涤纶织物的数码印花工艺，其特征在于，所述步骤S1中的浆料包括以下质量分数的组分：分散红为60-80％，分散桃红为15-20％，扩散剂10-15％，匀染剂为3-6％，抗皱柔软剂为3-6％，抗泳移剂为1-3％。
3.根据权利要求2所述的一种涤纶织物的数码印花工艺，其特征在于，所述抗泳移剂为丙烯酸与丙烯酞胺的共聚物。
4.根据权利要求1所述的一种涤纶织物的数码印花工艺，其特征在于，所述步骤S2中的预处理剂是将黄原胶、聚丙烯酸纳、柠檬酸溶于去离子水中搅拌混合均匀，然后加入壳聚糖/纳米蒙脱土复合材料，搅拌混合均匀后依次加入柔软剂、消泡剂，搅拌混合制得。
5.根据权利要求4所述的一种涤纶织物的数码印花工艺，其特征在于，所述柔软剂为氨基硅油，所述消泡剂为有机硅消泡剂。
6.根据权利要求1所述的一种涤纶织物的数码印花工艺，其特征在于，所述步骤S3中的轧余率为100％。
7.根据权利要求1所述的一种涤纶织物的数码印花工艺，其特征在于，所述步骤S5中的热压压力为3-5kgf/cm2，加热温度为200-300℃。
8.根据权利要求1所述的一种涤纶织物的数码印花工艺，其特征在于，所述步骤S7中的汽蒸处理的条件为100-120℃下处理30-60min。
9.根据权利要求1所述的一种涤纶织物的数码印花工艺，其特征在于，所述步骤S8和S9中的冷水温度为10-15℃，热水温度为60-80℃。
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111118930A (zh) * 2019-12-16 2020-05-08 江苏卡巴度斯服饰有限公司 一种服饰面料加工用印花工艺
CN114016314A (zh) * 2021-11-22 2022-02-08 天泓环境科技有限责任公司 一种羊毛织物数码印花工艺

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111118930A (zh) * 2019-12-16 2020-05-08 江苏卡巴度斯服饰有限公司 一种服饰面料加工用印花工艺
CN114016314A (zh) * 2021-11-22 2022-02-08 天泓环境科技有限责任公司 一种羊毛织物数码印花工艺

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