CN110102655B - Full-automatic stretching, cleaning and recycling robot production line for box workpieces and production method thereof - Google Patents
Full-automatic stretching, cleaning and recycling robot production line for box workpieces and production method thereof Download PDFInfo
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- CN110102655B CN110102655B CN201910409865.6A CN201910409865A CN110102655B CN 110102655 B CN110102655 B CN 110102655B CN 201910409865 A CN201910409865 A CN 201910409865A CN 110102655 B CN110102655 B CN 110102655B
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- sheet
- sheets
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- guide rail
- oil
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- 238000004140 cleaning Methods 0.000 title claims abstract description 100
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000004064 recycling Methods 0.000 title claims abstract description 21
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 54
- 230000005540 biological transmission Effects 0.000 claims description 38
- 238000004080 punching Methods 0.000 claims description 36
- 238000003860 storage Methods 0.000 claims description 34
- 238000002347 injection Methods 0.000 claims description 17
- 239000007924 injection Substances 0.000 claims description 17
- 238000007664 blowing Methods 0.000 claims description 16
- 230000007306 turnover Effects 0.000 claims description 10
- 230000032258 transport Effects 0.000 claims description 6
- 238000000748 compression moulding Methods 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 description 10
- 239000000446 fuel Substances 0.000 description 8
- 239000007921 spray Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/026—Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to a full-automatic stretching, cleaning and recycling robot production line for box workpieces, which comprises a sheet machine for providing sheets and overturning the sheets, an oil spraying device for spraying oil to the sheets, a first oil press for performing first compression molding on the sheets, a first cleaning device for cleaning the sheets, a second oil press for performing second compression molding on the sheets, a first joint robot for moving the sheets of the first oil press to the first cleaning device or the second oil press, a fourth joint robot for moving the sheets of the second stamping to the third cleaning device or the third oil press, and a conveying device for outputting products.
Description
Technical Field
The invention relates to a full-automatic stretching, cleaning and recycling robot production line for box workpieces and a production method thereof.
Background
The existing sheet stock machine has the functions of material distribution and feeding, has a single function, and needs a plurality of stations for matching in stretching, cleaning and recycling of box workpieces, and has the advantages that in the traditional working procedure, firstly, the box workpiece sheet stock is subjected to oil spraying treatment, then is put into an oil press for compression molding, then clean waste materials are cleaned, then is put into the oil press for compression molding again, then is subjected to cleaning waste materials, then is put into a punching machine for punching treatment, finally, the manufactured sheet material conforming to the specification needs manual assistance in each time of feeding and discharging, the labor cost is high, and the quality of a finished product is low.
Disclosure of Invention
The invention aims to provide a full-automatic stretching, cleaning and recycling robot production line for box workpieces, which is capable of automatically spraying oil, stretching and cleaning.
The purpose of the invention is realized in the following way:
the utility model provides a full-automatic tensile clean recovery robot production line of box work piece, including the sheet machine that is used for providing sheet and upset sheet, be used for carrying out the oil spout device of oil spout to the sheet, a first hydraulic press for carrying out the first press forming to the sheet, a first cleaning device for carrying out the clean hydraulic press of second press forming to the sheet, a first joint robot for moving the sheet of first hydraulic press to a cleaning device or second hydraulic press, a second cleaning device for carrying out the clean sheet, a first punch press for carrying out the first punching treatment to the sheet, a second joint robot for moving the sheet of second hydraulic press to a cleaning device or first punch press, a second punch press for carrying out the second punching treatment to the sheet, a third joint robot for moving the sheet of first punch press to the second punch press, a third cleaning device for carrying out the clean hydraulic press to the sheet, a third oil press for carrying out the third punching to the sheet, a second punch press for moving the sheet to the third punch press or a third joint robot for carrying out the clean hydraulic press and fourth joint robot for conveying the product. The sheet machine automatically provides sheets and turns over the sheets, the oil spraying device automatically clamps the sheets of the sheet machine and sprays the sheets and then places the sheets into the first oil press for first pressing, after the pressing is finished, the first robot clamps the sheets of the first oil press and enters the first cleaning device for cleaning, after the cleaning is finished, the first joint robot clamps the sheets of the first oil press and enters the second oil press for second pressing, after the pressing is finished, the second joint robot clamps the sheets of the second oil press and enters the second cleaning device for cleaning, after the cleaning is finished, the second joint robot clamps the sheets of the second cleaning device and enters the first punch for first punching treatment, after the punching is completed, the third joint robot clamps the sheet material of the first punching machine to the second punching machine to carry out the second punching treatment, after the punching is completed, the fourth joint robot clamps the sheet material of the second punching machine to enter the third cleaning device to clean, after the cleaning is completed, the fourth joint robot clamps the sheet material of the third cleaning device to the third oil press to press the sheet material to form a product, the conveying device clamps the product and outputs the product, the whole process is automatically operated, manual assistance is not needed, and the efficiency of the full-automatic stretching cleaning and recycling robot production line for box workpieces is greatly improved.
The aim of the invention can be also solved by adopting the following technical measures:
as a more specific scheme, the sheet machine comprises a first machine tool, a sheet conveying device, a sheet turning device and a sheet lifting device, wherein a sheet storage area and a sheet turning area are arranged on the first machine tool, the sheet turning area is positioned between the sheet storage areas, the sheet turning device is arranged on the sheet turning area, the sheet conveying device is arranged on the first machine tool, and the sheet conveying device conveys the sheets in the sheet storage area to the sheet turning area. The sheet feeder is provided with a sheet storage area and a sheet turning area, and the sheet turning area is positioned between the sheet storage areas, so that double-station feeding of the sheet feeder is realized, and the interval between each sheet storage area and the sheet turning area is the same, so that the distance from the sheet of the sheet storage area to the sheet turning device of the sheet transport device is the same, the sheet storage area is increased, and the storage capacity and the transport efficiency of the sheet feeder are greatly improved.
As a more specific scheme, the sheet storage areas are provided with limit baffles at intervals, and a sheet storage cavity is formed by surrounding the limit baffles.
As more specific scheme, sheet conveyer includes first crossbeam, first lead screw transmission pair and lifting unit, lifting unit includes arm lock, slide and first rack transmission subassembly, the arm lock is "L" arm lock, and the bottom of arm lock is the extension stabilizer blade, extension stabilizer blade tip is provided with vacuum chuck, the arm lock sets up on the slide, and first rack transmission unit drives the arm lock and goes up and down, first crossbeam sets up on first lathe, is provided with first guide rail on the first crossbeam, the slide slides and sets up on first guide rail, first lead screw transmission pair and slide are connected, and first lead screw transmission pair drives the slide and slides along first guide rail. The extension stabilizer blade department of arm lock is provided with vacuum chuck, and when the arm lock pressed close to the sheet material, vacuum chuck can inhale tight sheet material, and the arm lock presss from both sides and gets the sheet material very simple, improves and presss from both sides and gets efficiency.
As more specific scheme, sheet material turning device includes upset board, first cylinder, first rack and connecting seat, the upset board sets up in sheet material upset region, and the upset board is connected with the connecting seat with movable mode, and the tip of upset board is provided with first gear, is provided with vacuum chuck on the upset board, first rack sets up on the connecting seat, first gear and first rack meshing, first cylinder and first rack connection, first cylinder drive first rack back-and-forth movement, and first rack drives first gear rotation to make the upset board overturn. The first cylinder moves to drive the first rack to move back and forth, and the first rack moves back and forth to drive the first gear to rotate, so that the turnover plate is turned over, and the structure is simple.
As a more specific scheme, the sheet lifting device comprises a lifting cylinder, the lifting cylinder is connected with the connecting seat, and drives the connecting seat to lift, and the driven belt sheet turnover device lifts. By the aid of the lifting device, the lifting cylinder lifts the sheet material turnover device, so that the sheet material turnover device can turn smoothly.
As a more specific scheme, the device comprises a fuel injection device, wherein the fuel injection device comprises a second machine tool, a capturing component and a fuel injection component, the capturing component is used for capturing sheet materials, a lifting fuel injection area is arranged on the surface of the second machine tool, the fuel injection component is a fuel injection nozzle, the fuel injection nozzle is arranged on the fuel injection area, a second cross beam and a second screw rod transmission pair are arranged on the second machine tool, a second guide rail is arranged on the second cross beam, the capturing component is arranged on the second guide rail in a sliding mode, and the second screw rod transmission pair drives the capturing component to slide along the second guide rail. The capturing component is arranged on the second guide rail in a sliding manner, and the second screw rod transmission pair drives the capturing component to slide along the second guide rail, so that the sliding distance of the capturing component is increased.
As a more specific scheme, catch and get the subassembly and include third guide rail, slider, third lead screw transmission pair and inhale the arm, the slider slides and sets up on the second guide rail, and second lead screw transmission pair and slider are connected, and second lead screw transmission pair drives the slider and slides along the second guide rail, the third guide rail is fixed on the slider, inhale the arm with slide setting on the third guide rail, the third lead screw transmission pair is connected with inhaling the arm, and the third lead screw transmission pair drives inhales the arm and slides along the third guide rail, inhale the interval and be provided with a plurality of vacuum chuck on the arm. The suction arm is arranged on the third guide rail in a sliding manner, the third screw rod transmission pair drives the suction arm to slide along the third guide rail, and the sliding distance of the suction arm is improved.
As a more specific scheme, the first cleaning device comprises a third machine tool, an air blowing assembly and a third air cylinder, wherein the third machine tool is provided with a placing platform for placing the sheet materials, the air blowing assembly is arranged below the placing platform, the third air cylinder is connected with the air blowing assembly, and the third air cylinder drives the air blowing assembly to move so as to clean the sheet materials, and the second cleaning device and the first cleaning device are identical in structure.
As a more specific scheme, the blowing assembly comprises an air outlet seat and an air pump, wherein the air outlet seat is provided with air outlet holes at intervals, and the air pump is communicated with the air outlet seat.
A production method of a full-automatic stretching, cleaning and recycling robot production line for box workpieces comprises the following steps:
step one: the clamping arm of the sheet conveyer stretches into the sheet storage area to suck the sheet, then slides along the first guide rail to the sheet overturning area to put down the sheet, and the overturning plate of the sheet overturning device sucks the sheet tightly.
Step two: the lifting cylinder is provided with a moving sheet material turnover device to ascend, at the moment, the first cylinder drives the first rack to move forwards and backwards, and the first rack drives the first gear to rotate, so that the turnover plate is driven to turn over, and the turnover angle is 180 degrees;
step three: the second screw rod transmission pair drives the sliding block to slide leftwards along the second guide rail, so that the capturing component is close to a sheet storage area of the sheet machine;
step four: the third screw rod transmission pair drives the suction arm to slide leftwards to the sheet storage area to suck the sheet, then the third screw rod transmission pair drives the suction arm to the lifting oil spraying area arranged on the surface of the second machine tool, and the oil spraying assembly sprays oil to the sheet;
step five: after the oil injection is finished, the second screw rod transmission pair drives the sliding block to slide rightwards to be close to the first oil press, the third screw rod transmission pair drives the suction arm to slide rightwards to be close to the first oil press, and the sheet material is placed into the first oil press to be pressed;
step six: when the first oil press is pressed, the first joint robot clamps the sheet materials and places the sheet materials on a placing platform of a first cleaning device, and an air blowing assembly of the first cleaning device blows and cleans the sheet materials;
step seven: after the first cleaning device is cleaned, the first joint robot clamps the sheet materials and puts the sheet materials into a second oil press for secondary pressing;
step eight: when the second oil press is pressed, the second joint robot clamps the sheet material and then cleans the sheet material in the second cleaning device, and when the second cleaning device is cleaned, the second joint robot clamps the sheet material and then places the sheet material in the first punch press for punching;
step nine: after the first punch is punched, the third joint robot clamps the sheet material of the first punch and puts the sheet material into the second punch for the second punching treatment;
step ten: after the second punch is punched, the fourth joint robot clamps the sheet materials of the second punch to the third cleaning device for cleaning, and after the third cleaning device is cleaned, the fourth joint robot clamps the sheet materials to the third oil press for pressing;
step eleven: when the third oil press is pressed to form a product, the conveying device clamps the product of the third oil press and outputs the product;
the beneficial effects of the invention are as follows:
according to the invention, the sheet machine automatically provides sheets and turns over the sheets, the oil spraying device automatically clamps the sheets of the sheet machine and sprays the sheets and then places the sheets into the first oil press for first punching, after the first punching is finished, the first robot clamps the sheets of the first oil press and places the sheets into the first cleaning device for cleaning, after the cleaning is finished, the first joint robot clamps the sheets of the first oil press and places the sheets into the second oil press for second punching, after the pressing is finished, the second joint robot clamps the sheets of the second oil press and places the sheets of the second cleaning device into the first punch for first punching, after the punching is finished, the third joint robot clamps the sheets of the first punch to the second punching for second punching, after the punching is finished, the fourth joint robot clamps the sheets of the second punch to place the sheets into the third cleaning device for cleaning, after the cleaning is finished, the fourth joint robot clamps the sheets of the third cleaning device into the third oil press for cleaning, the second cleaning device is clamped into the third oil press for cleaning, after the cleaning is finished, the second joint robot clamps the sheets of the third cleaning device are clamped into the third oil press for cleaning, after the cleaning is finished, the second joint robot clamps the second punching press is required to place the second punching press, the second punching press is required to be fully stretched, the whole production line is formed, the whole production efficiency is improved, and the whole production line is realized, and the whole production efficiency is improved, and the automatic production line is achieved, and the production efficiency is improved.
According to the invention, the sheet stock machine is provided with the sheet stock storage areas and the sheet stock turning areas, and the sheet stock turning areas are positioned between the sheet stock storage areas, so that double-station feeding of the sheet stock machine is realized, and the interval between each sheet stock storage area and the sheet stock turning areas is the same, so that the distance from the sheet stock in the sheet stock storage area to the sheet stock turning device is the same, the sheet stock storage area is increased, and the storage capacity and the transport efficiency of the sheet stock machine are greatly improved.
According to the invention, the capturing component is arranged on the second guide rail in a sliding way, the second screw transmission pair drives the capturing component to slide along the second guide rail, so that the sliding distance of the capturing component is increased, the capturing component comprises the third guide rail, the sliding block, the third screw transmission pair and the suction arm, the suction arm is arranged on the third guide rail in a sliding way, the third screw transmission pair drives the suction arm to slide along the third guide rail, and the sliding distance of the suction arm is increased, so that the suction arm can travel for two sections, and the moving distance and the clamping range are increased.
Drawings
FIG. 1 is a schematic diagram of a fully automatic stretching, cleaning and recycling robot production line for box workpieces.
Fig. 2 is a front view of the full-automatic stretching, cleaning and recycling robot production line for box workpieces.
Fig. 3 is a top view of the full-automatic stretching, cleaning and recycling robot production line for box workpieces.
Fig. 4 is a schematic diagram of a sheet feeder and an oil spraying device of the full-automatic stretching, cleaning and recycling robot production line for box workpieces.
Fig. 5 is a schematic diagram of a sheet turning device of a sheet machine of the full-automatic stretching, cleaning and recycling robot production line for box workpieces.
Fig. 6 is a schematic view of a first cleaning device of the full-automatic stretching cleaning and recycling robot production line for box workpieces.
Detailed Description
The invention is further described below with reference to the accompanying drawings and examples:
in an embodiment, as shown in connection with fig. 1 to 6, a full-automatic stretching, cleaning and recycling robot production line for box workpieces includes a sheet machine 1 for providing sheets and turning the sheets, an oil spraying device 2 for spraying the sheets, a first oil press 100 for performing a first press forming on the sheets, a first cleaning device 3 for cleaning the sheets, a second oil press 200 for performing a second press forming on the sheets, a first articulated robot 300 for moving the sheets of the first oil press 100 to the first cleaning device 3 or the second oil press 200, a second cleaning device 400 for cleaning the sheets, a first articulated robot 500 for performing a first punch processing on the sheets, a second punch press 600 for moving the sheets of the second oil press 200 to the second cleaning device 400 or the first punch press 500, a second punch press 700 for performing a second punch processing on the sheets, a third articulated robot 800 for moving the sheets of the first punch press 500 to the second punch press 700, a third punch press 900 for cleaning the sheets of the third oil press 100, a third punch press 900 for cleaning the third punch press 900, and a fourth punch press 900 for conveying the third punched products.
Further, the sheet machine 1 comprises a first machine tool 11, a sheet transporting device 4, a sheet turning device 5 and a sheet lifting device 6, wherein a sheet storage area 111 and a sheet turning area 112 are arranged on the first machine tool 11, the sheet turning area 112 is located between the sheet storage areas 111, the sheet turning device 5 is arranged on the sheet turning area 112, the sheet transporting device 4 is arranged on the first machine tool 11, and the sheet transporting device 4 transports sheets in the sheet storage area 111 to the sheet turning area 112.
Further, the sheet storage areas 111 are provided with limiting baffles 12 at intervals, and a sheet storage cavity 113 is defined between the limiting baffles 12 and the limiting baffles 12.
Further, the sheet material transporting device 4 includes a first cross beam 41, a first screw rod transmission pair 42 and a lifting assembly 43, the lifting assembly 43 includes a clamping arm 431, a sliding seat 432 and a first rack 53 transmission assembly 433, the clamping arm 431 is an L-shaped clamping arm 431, the bottom of the clamping arm 431 is an extension support leg 4311, a vacuum chuck 4312 is arranged at the end of the extension support leg 4311, the clamping arm 431 is arranged on the sliding seat 432, the first rack 53 transmission assembly 433 drives the clamping arm 431 to lift up and down, the first cross beam 41 is arranged on the first machine tool 11, a first guide rail 411 is arranged on the first cross beam 41, the sliding seat 432 is slidably arranged on the first guide rail 411, the first screw rod transmission pair 42 is connected with the sliding seat 432, and the first screw rod transmission pair 42 drives the sliding seat 432 to slide along the first guide rail 411.
Further, the sheet material turning device 5 includes a turning plate 51, a first cylinder 52, a first rack 53 and a connecting seat 54, where the turning plate 51 is disposed in the sheet material turning area 112, the turning plate 51 is movably connected with the connecting seat 54, a first gear 511 is disposed at an end of the turning plate 51, a vacuum chuck 4312 is disposed on the turning plate 51, the first rack 53 is disposed on the connecting seat 54, the first gear 511 is meshed with the first rack 53, the first cylinder 52 is connected with the first rack 53, the first cylinder 52 drives the first rack 53 to move back and forth, and the first rack 53 drives the first gear 511 to rotate, so that the turning plate 51 turns.
Further, the sheet lifting device 6 comprises a lifting air cylinder 61, the lifting air cylinder 61 is connected with the connecting seat 54, the lifting air cylinder 61 drives the connecting seat 54 to lift, and the driven belt sheet turnover device 5 lifts.
Further, the oil spraying device 2 comprises a second machine tool 21, a capturing component 7 for capturing sheets and an oil spraying component 8, wherein a lifting oil spraying area 211 is arranged on the surface of the second machine tool 21, the oil spraying component 8 is an oil spraying nozzle 81, the oil spraying nozzle 81 is arranged on the oil spraying area 211, a second cross beam 22 and a second screw rod transmission pair 23 are arranged on the second machine tool 21, a second guide rail 221 is arranged on the second cross beam 22, the capturing component 7 is slidably arranged on the second guide rail 221, and the second screw rod transmission pair 23 drives the capturing component 7 to slide along the second guide rail 221.
Further, the capturing assembly 7 includes a third guide rail 71, a slider 72, a third screw driving pair 73 and a suction arm 74, the slider 72 is slidably disposed on the second guide rail 221, the second screw driving pair 23 is connected with the slider 72, the second screw driving pair 23 drives the slider 72 to slide along the second guide rail 221, the third guide rail 71 is fixed on the slider 72, the suction arm 74 is slidably disposed on the third guide rail 71, the third screw driving pair 73 is connected with the suction arm 74, the third screw driving pair 73 drives the suction arm 74 to slide along the third guide rail 71, and a plurality of vacuum suction cups 4312 are disposed on the suction arm 74 at intervals.
Further, the first cleaning device 3 includes a third machine tool 31, an air blowing assembly 32 and a third air cylinder 33, the third machine tool 31 is provided with a placing platform 311 for placing the sheet material, the air blowing assembly 32 is arranged below the placing platform 311, the third air cylinder 33 is connected with the air blowing assembly 32, the air blowing assembly 32 is driven to move by the third air cylinder 33, so that the sheet material is cleaned, and the second cleaning device 400 and the first cleaning device 3 have the same structure.
Further, the air blowing assembly 32 includes an air outlet seat 321 and an air pump 322, the air outlet seat 321 is spaced apart by an air outlet hole 3211, and the air pump 322 is communicated with the air outlet seat 321.
The working steps of the full-automatic stretching, cleaning and recycling robot production line for box workpieces are as follows: the worker stores the sheet in the sheet storage area 111, and starts the production line:
step one: the gripper arms 431 of the sheet transport device 4 extend into the sheet storage area 111 to grip the sheet and then slide along the first guide rail 411 to the sheet reversing area 112 to drop the sheet, and the reversing plate 51 of the sheet reversing device 5 grips the sheet.
Step two: the lifting cylinder 61 drives the sheet overturning device 5 to ascend, at this time, the first cylinder 52 drives the first rack 53 to move forward and backward, and the first rack 53 drives the first gear 511 to rotate, so as to drive the overturning plate 51 to overturn, and the overturning angle is 180 degrees.
Step three: the second screw drive pair 23 drives the slider 72 to slide leftwards along the second rail 221, thereby bringing the catch assembly 7 closer to the sheet storage area 111 of the sheet machine 1.
Step four: the third screw driving pair 73 drives the suction arm 74 to slide leftwards to the sheet storage area 111 to suck the sheet, then the third screw driving pair 73 drives the suction arm 74 to the lifting oil spraying area 211 arranged on the surface of the second machine tool 21, and the oil spraying assembly 8 sprays oil to the sheet.
Step five: after the oil injection is finished, the second screw transmission pair 23 drives the sliding block 72 to slide rightwards to be close to the first oil press 100, and the third screw transmission pair 73 drives the suction arm 74 to slide rightwards to be close to the first oil press 100, and the sheet materials are placed into the first oil press 100 to be pressed.
Step six: when the first hydraulic press 100 is pressed, the first joint robot 300 clamps the sheet material to be placed on the placing platform 311 of the first cleaning device 3, and the air blowing component 32 of the first cleaning device 3 blows and cleans the sheet material.
Step seven: when the cleaning of the first cleaning device 3 is completed, the first articulated robot 300 clamps the sheet material and puts it into the second oil press 200 for the second pressing.
Step eight: when the second oil press 200 is pressed, the second joint robot clamps the sheet material and then cleans the sheet material in the second cleaning device 400, and when the second cleaning device 400 is cleaned, the second joint robot 600 clamps the sheet material and then places the sheet material into the first punch 500 for punching.
Step nine: after the first punch 500 punches, the third articulated robot 800 clips the sheet material of the first punch 500 and puts the sheet material into the second punch 700 for the second punching process.
Step ten: after the second punch 700 is punched, the fourth joint robot 902 clamps the sheet material of the second punch 700 to the third cleaning device 900 for cleaning, and when the third cleaning device 900 is cleaned, the fourth joint robot 902 clamps the sheet material to the third oil press 901 for pressing.
Step eleven: when the pressing of the third oil press 901 is completed to form a product, the conveying device 903 grips the product of the third oil press 901 and outputs.
Claims (5)
1. Full-automatic stretching, cleaning and recycling robot production line for box workpieces is characterized in that: the device comprises a sheet machine for providing sheets and overturning the sheets, an oil spraying device for spraying oil to the sheets, a first oil press for performing first press forming on the sheets, a first cleaning device for cleaning the sheets, a second oil press for performing second press forming on the sheets, a first joint robot for moving the sheets of the first oil press to the first cleaning device or the second oil press, a second cleaning device for cleaning the sheets, a first punching machine for performing first punching processing on the sheets, a second joint robot for moving the sheets of the second oil press to the second cleaning device or the first punching machine, a second punching machine for performing second punching processing on the sheets, a third cleaning device for moving the sheets of the first punching machine to the second punching machine, a third oil press for performing third press forming on the sheets, a third punching machine for moving the sheets of the second punching machine to the third cleaning device or the third oil press, and a fourth joint robot for outputting products;
the sheet feeder comprises a first machine tool, a sheet transporting device, a sheet turning device and a sheet lifting device, wherein a sheet storage area and a sheet turning area are arranged on the first machine tool, the sheet turning area is positioned between the sheet storage areas, the sheet turning device is arranged on the sheet turning area, the sheet transporting device is arranged on the first machine tool, and the sheet transporting device transports the sheets in the sheet storage area to the sheet turning area;
the sheet overturning device comprises an overturning plate, a first air cylinder, a first rack and a connecting seat, wherein the overturning plate is arranged in a sheet overturning area and is connected with the connecting seat in a movable mode, a first gear is arranged at the end part of the overturning plate, a vacuum chuck is arranged on the overturning plate, the first rack is arranged on the connecting seat and is meshed with the first rack, the first air cylinder is connected with the first rack, the first air cylinder drives the first rack to move back and forth, and the first rack drives the first gear to rotate, so that the overturning plate overturns;
the sheet material lifting device comprises a lifting cylinder, the lifting cylinder is connected with the connecting seat, the lifting cylinder drives the connecting seat to lift, and the driven belt sheet material turnover device lifts;
the oil injection device comprises a second machine tool, a capturing component and an oil injection component, wherein the capturing component is used for capturing sheet materials, an oil injection area is arranged on the surface of the second machine tool, the oil injection component is an oil injection nozzle, the oil injection nozzle is arranged on the oil injection area, a second cross beam and a second screw rod transmission pair are arranged on the second machine tool, a second guide rail is arranged on the second cross beam, the capturing component is slidably arranged on the second guide rail, and the second screw rod transmission pair drives the capturing component to slide along the second guide rail.
2. The full-automatic stretching, cleaning and recycling robot production line for box workpieces according to claim 1, wherein: and the sheet storage areas are provided with limiting baffles at intervals, and a sheet storage cavity is defined between the limiting baffles.
3. The full-automatic stretching, cleaning and recycling robot production line for box workpieces according to claim 1, wherein: the sheet material conveying device comprises a first cross beam, a first screw rod transmission pair and a lifting assembly, wherein the lifting assembly comprises a clamping arm, a sliding seat and a first rack transmission assembly, the clamping arm is an L-shaped clamping arm, the bottom of the clamping arm is an extension supporting leg, the end part of the extension supporting leg is provided with a vacuum chuck, the clamping arm is arranged on the sliding seat, the first rack transmission assembly drives the clamping arm to ascend and descend, the first cross beam is arranged on a first machine tool, a first guide rail is arranged on the first cross beam, the sliding seat is arranged on the first guide rail in a sliding mode, the first screw rod transmission pair is connected with the sliding seat, and the first screw rod transmission pair drives the sliding seat to slide along the first guide rail.
4. The full-automatic stretching, cleaning and recycling robot production line for box workpieces according to claim 1, wherein: the first lead screw driving pair drives the sliding block to slide along the second guide rail, the third guide rail is fixed on the sliding block, the suction arm is arranged on the third guide rail in a sliding mode, the third lead screw driving pair is connected with the suction arm, the suction arm is driven by the third lead screw driving pair to slide along the third guide rail, and a plurality of vacuum suction cups are arranged on the suction arm at intervals.
5. The full-automatic stretching, cleaning and recycling robot production line for box workpieces according to claim 1, wherein: the first cleaning device comprises a third machine tool, an air blowing assembly and a third air cylinder, wherein the third machine tool is provided with a placing platform for placing sheet materials, the air blowing assembly is arranged below the placing platform, the third air cylinder is connected with the air blowing assembly, and the third air cylinder drives the air blowing assembly to move so as to clean the sheet materials, and the second cleaning device and the first cleaning device are identical in structure.
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| CN201910409865.6A CN110102655B (en) | 2019-05-17 | 2019-05-17 | Full-automatic stretching, cleaning and recycling robot production line for box workpieces and production method thereof |
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| CN110814161A (en) * | 2019-10-15 | 2020-02-21 | 佛山市成达液压设备有限公司 | Inner bag deep-drawing transfer machine |
| CN111015350B (en) * | 2020-03-06 | 2020-06-26 | 莱克电气股份有限公司 | CNC machining system |
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