CN110814161A - Inner bag deep-drawing transfer machine - Google Patents
Inner bag deep-drawing transfer machine Download PDFInfo
- Publication number
- CN110814161A CN110814161A CN201910980346.5A CN201910980346A CN110814161A CN 110814161 A CN110814161 A CN 110814161A CN 201910980346 A CN201910980346 A CN 201910980346A CN 110814161 A CN110814161 A CN 110814161A
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- Prior art keywords
- machine
- axis robot
- conveyor
- stretcher
- feeding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
- B21C51/005—Marking devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/12—Edge-curling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
- B21D51/22—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like pots, e.g. for cooking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention relates to the technical field of electric cooker production lines, in particular to an automatic liner deep-drawing line which comprises a feeding and oiling integrated machine, a feeding mechanical arm, a first drawing machine, a discharging inclined hopper, a first conveyor, a clamping and positioning mechanism, a first four-axis robot, a second drawing machine, a second four-axis robot, a curling machine, a third four-axis robot, a marking machine, a fourth four-axis robot and a second conveyor. The invention achieves the purposes of stable, safe and reliable control process, close cooperation with production beats and production efficiency guarantee, and compared with the traditional manual operation, the robot and the oil press are matched for processing, so that the processing period of the liner can be greatly shortened, the processing cycle time is shortened, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of electric cooker production lines, in particular to an automatic inner container deep-drawing line.
Background
Electric cookers are also known as electric cookers and electric rice cookers. The electric cooker is a cooker which converts electric energy into internal energy, is convenient to use, clean and sanitary, has multiple operation functions of steaming, boiling, stewing and the like on food, and common electric cookers are divided into three types, namely an automatic heat preservation type, a timing heat preservation type and a novel microcomputer control type. Now, the electric cooker becomes a daily household appliance, and the invention of the electric cooker shortens the time spent on cooking by a plurality of families.
In the production process of electric rice cooker courage, need carry out the operation of processes such as tensile to the sheet stock, whole production line need use the manual work to participate in, is mainly responsible for going on unloading with the product after every process is processed, and the unloading mode efficiency is extremely low in the manual work, and it is low to lead the degree of automation of whole production line, whole production efficiency is low, has increased workman's intensity of labour, the injured dangerous accident of workman appears easily in process of production, has reduced product quality's stability simultaneously.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the automatic deep-drawing line for the liner, which achieves the purposes of stable, safe and reliable control process, close cooperation with production takt and production efficiency guarantee.
(II) technical scheme
In order to realize the technical problem, the invention provides the following technical scheme: an automatic liner deep drawing line comprises a feeding and oiling integrated machine, a feeding mechanical arm, a first drawing machine, a discharging inclined hopper, a first conveyor, a clamping and positioning mechanism, a first four-axis robot, a second drawing machine, a second four-axis robot, a curling machine, a third four-axis robot, a marking machine, a fourth four-axis robot and a second conveyor, wherein the feeding mechanical arm is positioned on the left side of the top of the feeding and oiling integrated machine, the first drawing machine is positioned on the left side of the feeding and oiling integrated machine, one end of the discharging inclined hopper is fixedly communicated with a discharging port on the left side of the first drawing machine, the first conveyor is positioned on the discharging inclined hopper, the clamping and positioning mechanism is positioned on the left side of the first conveyor, the first four-axis robot is positioned on the left front side of the first conveyor, the second drawing machine is positioned on the left side of the clamping and positioning mechanism, the second four-axis robot is positioned on the left front side of the second drawing machine, the hemming machine is located the left side of second stretcher, the third four-axis robot is located the left side of hemming machine, it is located the left side of hemming machine to beat mark the machine, the fourth four-axis robot is located the left place ahead of marking the machine, the second conveyer is located the left side of marking the machine.
Furthermore, the feeding mechanical arm consists of a servo motor, a ball screw, a cylinder and a sucker, and the clamping and positioning mechanism consists of a mechanical arm, a positioning sensor and a power source.
Further, press from both sides material positioning mechanism, the model of beading machine is XCX-210AJ, the model of marking the machine is YBD-30L, the model of material loading oiling all-in-one is RBF-SW-0500.
Further, the first conveyor and the second conveyor are of the same structure, and the first conveyor is composed of a rack, a driving motor, a driving roller, a bearing roller and a conveying belt.
Further, the model of the first stretching machine is YB28-350, and the model of the second stretching machine is YB 28-150.
Furthermore, the models of the first four-axis robot, the second four-axis robot, the third four-axis robot and the fourth four-axis robot are all RH-12FH 70.
(III) advantageous effects
The invention provides an automatic deep-drawing line for an inner container, which has the following beneficial effects:
1. the invention adopts a four-axis robot to match with an oil press to realize the feeding and discharging of the inner container of the electric cooker, can achieve the effects of stable, safe and reliable control process, close matching with production beats and ensuring production efficiency, adopts an adjustable sucker structure for the material taking part of the robot to adapt to workpieces of the same type with different sizes, improves operation safety, reduces the labor intensity of workers and the probability of industrial injury, and can realize accurate positioning in high-speed production.
2. The automatic rice cooker liner production line disclosed by the invention realizes the full-automatic process and automatic output operation of rice cooker liner production, improves the production efficiency, reduces the cost and reduces the manual participation, and well solves the technical problems of high production cost, low efficiency, overlarge labor intensity of personnel, frequent industrial accidents, low product qualification rate and the like caused by overhigh manual participation and low automation degree in the traditional manual operation process.
3. The invention achieves the effects of less labor, high efficiency, great reduction of the manufacturing cost of unit price products and the like, replaces the traditional manual assembly mode with a continuous and automatic assembly line production mode, saves the intermediate complicated link, reduces the labor intensity of workers, avoids the limitation of manual operation, saves the production cost, can greatly improve the production efficiency, has simple and convenient operation and maintenance and high cost performance, can greatly improve the quality and improve the production efficiency.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
fig. 2 is a top view of the structure of the present invention.
In the figure: 1. a feeding and oiling integrated machine; 2. a feeding manipulator; 3. a first stretcher; 4. blanking inclined buckets; 5. a first conveyor; 6. a material clamping and positioning mechanism; 7. a first four-axis robot; 8. a second stretcher; 9. a second four-axis robot; 10. a beader; 11. a third four-axis robot; 12. marking machine; 13. a fourth four-axis robot; 14. a second conveyor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: an automatic liner deep drawing line comprises a feeding and oiling integrated machine 1, a feeding manipulator 2, a first drawing machine 3, a discharging inclined hopper 4, a first conveyor 5, a clamping and positioning mechanism 6, a first four-axis robot 7, a second drawing machine 8, a second four-axis robot 9, a curling machine 10, a third four-axis robot 11, a marking machine 12, a fourth four-axis robot 13 and a second conveyor 14, wherein the feeding manipulator 2 is positioned on the left side of the top of the feeding and oiling integrated machine 1, the first drawing machine 3 is positioned on the left side of the feeding and oiling integrated machine 1, one end of the discharging inclined hopper 4 is fixedly communicated with a discharging port on the left side of the first drawing machine 3, the first conveyor 5 is positioned on the discharging inclined hopper 4, the clamping and positioning mechanism 6 is positioned on the left side of the first conveyor 5, the first four-axis robot 7 is positioned in front of the left side of the first conveyor 5, the second drawing machine 8 is positioned on the left side of the clamping and positioning mechanism 6, the invention adopts the four-shaft robot to match with the oil press to realize the charging and discharging of the liner electric cooker, can achieve the effects of stable, safe and reliable control process, close matching of production takt and ensuring production efficiency, adopts an adjustable sucker structure for the material taking part of the robot to adapt to workpieces of the same type with different sizes, improves the operation safety, reduces the labor intensity and the probability of occurrence of industrial injury, can realize accurate positioning in high-speed production, and compared with the traditional manual operation, the robot and the oil press are matched to process a processing period which can be greatly shortened, the processing cycle time is shortened, and the production efficiency is improved.
The feeding manipulator 2 consists of a servo motor, a ball screw, a cylinder and a sucker, the clamping and positioning mechanism 6 consists of a manipulator, a positioning sensor and a power source, the clamping and positioning mechanism, the curling machine 10 is XCX-210AJ, the marking machine 12 is YBD-30L, the feeding and oiling all-in-one machine 1 is RBF-SW-0500, the first conveyor 5 and the second conveyor 14 are of the same structure, the first conveyor 5 consists of a frame, a driving motor, a driving roller, a bearing roller and a conveying belt, the first stretcher 3 is YB28-350, the second stretcher 8 is YB28-150, the first four-axis robot 7, the second four-axis robot 9, the third four-axis robot 11 and the fourth four-axis robot 13 are RH-12FH70, the invention realizes the full-automatic process of the production of the electric cooker liner, and automatic output operation, improves production efficiency, reduces cost and reduces manual participation, and well solves the technical problems of high production cost, low efficiency, overlarge labor intensity of personnel, frequent industrial injury accidents, low product percent of pass and the like caused by overhigh manual participation and low automation degree in the traditional manual operation process.
The working principle is as follows: when the automatic line of the electric cooker provided by the invention works, the sheet stock is subjected to feeding and oil coating operations through the feeding and oil coating integrated machine 1, when the sheet stock reaches the feeding position of the feeding and oil coating integrated machine 1, the positioning device can perform center positioning on the sheet stock, then the feeding manipulator 2 of the feeding and oil coating integrated machine 1 accurately sends the sheet stock to the center of a mold of a YB28-350 first stretcher 3, the first stretcher 3 stretches the sheet stock, and the electric cooker liner is preliminarily molded; when the feeding manipulator 2 of the feeding and oiling integrated machine 1 feeds materials to the YB28-350 first stretcher 3 again, the front end of the manipulator pushes the electric cooker liner to the discharging inclined hopper 4, the electric cooker liner is conveyed to the clamping and positioning mechanism 6 through the first conveyor 5, the clamping and positioning mechanism 6 positions the electric cooker liner, the first four-axis robot 7 conveys the electric cooker liner to a mold of the YB28-150 second stretcher 8, the YB28-150 second stretcher 8 punches edges of the electric cooker liner, the electric cooker liner with the punched edges is conveyed to the edge rolling machine 10 through the second four-axis robot 9 for edge rolling, the electric cooker liner with the rolled edges is conveyed to the YBD-30L label printing machine 12 for punching water level scales through the third four-axis robot 11, the electric cooker liner with the carved water level is conveyed to the last second conveyor 14 through the fourth four-axis robot 13, and then conveyed to the next process The manufacturing cost of the unit price product is greatly reduced, and the like, and the traditional manual assembly mode is replaced by a continuous and automatic assembly line production mode, so that the intermediate tedious link is omitted, the labor intensity of workers is reduced, the manual operation limitation is avoided, the production cost is saved, the production efficiency can be greatly improved, the operation and maintenance are simple and convenient, the cost performance is high, the quality can be greatly improved, and the production efficiency is improved.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of the power supply also belongs to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the circuit connection are not explained in detail in the invention.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an inner bag deep-drawing transfer machine, includes material loading fat liquoring all-in-one (1), feeding manipulator (2), first stretcher (3), unloading fill (4) to one side, first conveyer (5), press from both sides material positioning mechanism (6), first four-axis robot (7), second stretcher (8), second four-axis robot (9), hemming machine (10), third four-axis robot (11), mark machine (12), fourth four-axis robot (13) and second conveyer (14), its characterized in that: the feeding mechanical arm (2) is located on the left side of the top of the feeding and oiling integrated machine (1), the first stretcher (3) is located on the left side of the feeding and oiling integrated machine (1), one end of the discharging inclined hopper (4) is fixedly communicated with a discharging port on the left side of the first stretcher (3), the first conveyor (5) is located on the discharging inclined hopper (4), the clamping and positioning mechanism (6) is located on the left side of the first conveyor (5), the first four-axis robot (7) is located in the front left of the first conveyor (5), the second stretcher (8) is located on the left side of the clamping and positioning mechanism (6), the second four-axis robot (9) is located in the front left of the second stretcher (8), the hemming machine (10) is located on the left side of the second stretcher (8), the third four-axis robot (11) is located on the left side of the hemming machine (10), beat mark machine (12) and be located the left side of beading machine (10), fourth four-axis robot (13) are located the left place ahead of beating mark machine (12), second conveyer (14) are located the left side of beating mark machine (12).
2. The liner deep drawing automatic line according to claim 1, characterized in that: the feeding mechanical arm (2) is composed of a servo motor, a ball screw, a cylinder and a sucker, and the clamping and positioning mechanism (6) is composed of a mechanical arm, a positioning sensor and a power source.
3. The liner deep drawing automatic line according to claim 1, characterized in that: press from both sides material positioning mechanism, the model of beader (10) is XCX-210AJ, the model of marking machine (12) is YBD-30L, the model of material loading fat liquoring all-in-one (1) is RBF-SW-0500.
4. The liner deep drawing automatic line according to claim 1, characterized in that: the first conveyor (5) and the second conveyor (14) are of the same structure, and the first conveyor (5) comprises a rack, a driving motor, a driving roller, a bearing roller and a conveying belt.
5. The liner deep drawing automatic line according to claim 1, characterized in that: the model of the first stretching machine (3) is YB28-350, and the model of the second stretching machine (8) is YB 28-150.
6. The liner deep drawing automatic line according to claim 1, characterized in that: the model of first four-axis robot (7), second four-axis robot (9), third four-axis robot (11) and fourth four-axis robot (13) is RH-12FH 70.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910980346.5A CN110814161A (en) | 2019-10-15 | 2019-10-15 | Inner bag deep-drawing transfer machine |
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CN201910980346.5A CN110814161A (en) | 2019-10-15 | 2019-10-15 | Inner bag deep-drawing transfer machine |
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CN110814161A true CN110814161A (en) | 2020-02-21 |
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CN201910980346.5A Pending CN110814161A (en) | 2019-10-15 | 2019-10-15 | Inner bag deep-drawing transfer machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112122437A (en) * | 2020-08-05 | 2020-12-25 | 浙江安胜科技股份有限公司 | Intelligent stretching treatment method for heat-insulating container |
CN113084534A (en) * | 2021-04-29 | 2021-07-09 | 珠海格力智能装备有限公司 | Electric cooker inner container production system and operation method thereof |
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JP2006212682A (en) * | 2005-02-04 | 2006-08-17 | Central Motor Co Ltd | Automated forming system |
CN205733837U (en) * | 2016-06-22 | 2016-11-30 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Electric cooker stamping piling intelligent robot production line |
CN107321847A (en) * | 2017-04-26 | 2017-11-07 | 广东华强电器集团有限公司 | A kind of inner container of electric cooker automatic stamping production line |
CN108817212A (en) * | 2018-08-16 | 2018-11-16 | 中山市金中电热科技有限公司 | Electric pressure cooking saucepan stainless steel inner container stretches automatic production line |
CN110102655A (en) * | 2019-05-17 | 2019-08-09 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Cabinet workpiece automatically stretches cleaning recycling machine life producing line and its production method |
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2019
- 2019-10-15 CN CN201910980346.5A patent/CN110814161A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006212682A (en) * | 2005-02-04 | 2006-08-17 | Central Motor Co Ltd | Automated forming system |
CN205733837U (en) * | 2016-06-22 | 2016-11-30 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Electric cooker stamping piling intelligent robot production line |
CN107321847A (en) * | 2017-04-26 | 2017-11-07 | 广东华强电器集团有限公司 | A kind of inner container of electric cooker automatic stamping production line |
CN108817212A (en) * | 2018-08-16 | 2018-11-16 | 中山市金中电热科技有限公司 | Electric pressure cooking saucepan stainless steel inner container stretches automatic production line |
CN110102655A (en) * | 2019-05-17 | 2019-08-09 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Cabinet workpiece automatically stretches cleaning recycling machine life producing line and its production method |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112122437A (en) * | 2020-08-05 | 2020-12-25 | 浙江安胜科技股份有限公司 | Intelligent stretching treatment method for heat-insulating container |
CN112122437B (en) * | 2020-08-05 | 2022-12-27 | 浙江安胜科技股份有限公司 | Intelligent stretching treatment method for heat-insulating container |
CN113084534A (en) * | 2021-04-29 | 2021-07-09 | 珠海格力智能装备有限公司 | Electric cooker inner container production system and operation method thereof |
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Application publication date: 20200221 |