CN109622198A - A kind of kitchen residue is automatically separated and the equipment of high-efficient homogeneous emulsification treatment - Google Patents
A kind of kitchen residue is automatically separated and the equipment of high-efficient homogeneous emulsification treatment Download PDFInfo
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- CN109622198A CN109622198A CN201910109425.9A CN201910109425A CN109622198A CN 109622198 A CN109622198 A CN 109622198A CN 201910109425 A CN201910109425 A CN 201910109425A CN 109622198 A CN109622198 A CN 109622198A
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- softer
- hard object
- hyperbaric heating
- solid
- soft
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- 238000004945 emulsification Methods 0.000 title claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 91
- 239000007787 solid Substances 0.000 claims abstract description 67
- 239000000463 material Substances 0.000 claims abstract description 52
- 238000000227 grinding Methods 0.000 claims abstract description 41
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 238000005259 measurement Methods 0.000 claims abstract description 30
- 210000003781 tooth socket Anatomy 0.000 claims description 26
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 18
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 11
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 11
- 238000010008 shearing Methods 0.000 claims description 9
- 235000021419 vinegar Nutrition 0.000 claims description 9
- 239000000052 vinegar Substances 0.000 claims description 9
- 230000003746 surface roughness Effects 0.000 claims description 8
- 230000009514 concussion Effects 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 230000007797 corrosion Effects 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 5
- 210000004907 gland Anatomy 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 2
- 239000010806 kitchen waste Substances 0.000 abstract description 30
- 238000012545 processing Methods 0.000 abstract description 12
- 239000006185 dispersion Substances 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000010813 municipal solid waste Substances 0.000 description 25
- 238000000034 method Methods 0.000 description 24
- 238000010298 pulverizing process Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 8
- 210000000988 bone and bone Anatomy 0.000 description 7
- 238000010411 cooking Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 235000013305 food Nutrition 0.000 description 7
- 238000005299 abrasion Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 239000010794 food waste Substances 0.000 description 4
- 239000002671 adjuvant Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000001804 emulsifying effect Effects 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000012805 post-processing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000287828 Gallus gallus Species 0.000 description 1
- 241000208822 Lactuca Species 0.000 description 1
- 235000003228 Lactuca sativa Nutrition 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 210000001694 thigh bone Anatomy 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/18—Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/18—Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating
- B02C19/186—Use of cold or heat for disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/06—Selection or use of additives to aid disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Crushing And Pulverization Processes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
It is automatically separated the invention discloses a kind of kitchen residue and the equipment of high-efficient homogeneous emulsification treatment, including feed inlet sorting unit, Gu the first grinding device of hard object, Gu hard object hyperbaric heating device, softer object heats grinding device, high-shear device, solid hard object droplet measurement device between the high-shear device and solid hard object hyperbaric heating device, softer object droplet measurement device and total detection device between the high-shear device and the softer object heating device, just grinding device is connect the solid hard object with solid hard object hyperbaric heating device, the high-shear device is connect with the conjoint outlet of the two classes detection device.Achievable kitchen residue provided by the invention is automatically separated and the equipment of high-efficient homogeneous emulsification treatment has the beneficial effect that the present invention can complete automatic sorting and the dispersion and fining processing to all kinds of kitchen waste materials such as soft or hard, compared with prior art, all kinds of kitchen waste materials such as soft or hard can be efficiently separated, the particle size of kitchen waste material dispersion and fining is reduced.
Description
Technical field
The present invention relates to a kind of kitchen residues to be automatically separated, and after effective dispersion and fining, finally realizes kitchen
Residue is by the equipment of high-efficient homogeneous emulsification treatment.
Background technique
Currently, kitchen garbage has become a key factor for hindering China's Ecological Civilization Construction, kitchen garbage is mainly wrapped
It includes and eats surplus food waste on waste material and dining table remaining in kitchen food process.Family's kitchen garbage average product is not
Greatly, but quantity is extremely more, accounts for the 30%-70% of entire kitchen garbage, and effect on environment is very big, especially when scrubbing tableware and food,
Many rubbish enter sewer pipe, produce a very large impact to water quality, also result in the congestion problems of water pipe.Even if some families are
Begin to use machine for disintegrating ketchen garbage, but still has the following problems: first, present residential households living standard improves, to all kinds of
The demand of food is relatively abundant, wherein just include harder food containing bone etc. and rich in the relatively soft diet product for having high microsteping class etc.,
And existing family small-sized kitchen garbage crushing machine can not consolidate the sum of hard classes with the softer of high microsteping high tenacity class to these
Kitchen residue carries out intelligent classification processing；Second, existing family small-sized kitchen waste crushing machine can only be to chicken feet, fish-bone
Etc the crushing that is crushed, and cannot achieve the slightly larger hard object such as thigh bone of bone class etc of relatively ossiculum class, but also cannot achieve
High microsteping high tenacity to lettuce skin etc etc. compared with softer material crushing, resident there is still a need for topple over the rubbish that can not crush of part and
It gos out and even above goes downstairs, still have inconvenience using upper；Third, since existing family small-sized kitchen waste crushing machine mostly uses greatly
The mode directly crushed, it is very big to the abrasion of cutter, seriously affect the service life of cutter even complete machine, replacement cutter etc. zero
Component then increases use cost；4th, existing family small-sized kitchen waste crushing machine only carries out rubbish from cooking simple
Crushing, and for smashed rubbish size without effectively identify screen, although the progress using sieve etc having
Screening, little particle passed through, and bulky grain is trapped in not can be carried out at screening and handles again and easily cause pipeline and machinery
Blocking.
Therefore, existing household kitchen waste material garbage pulverator tool can only to all kinds of rubbishes from cooking such as admittedly hard object and softer object into
Row mixed processing, degree for the treatment of is relatively limited, and the fineness that the prior art crushes is also inadequate, also causes to cutter and machine life
It seriously affects, these all produce larger drawback.
Summary of the invention
Technical problem to be solved by the present invention lies in the deficiencies for overcoming the above-mentioned prior art, provide a kind of kitchen residue
It is automatically separated and the equipment of high-efficient homogeneous emulsification treatment.
It is automatically separated according to a kind of kitchen residue provided by the invention and the equipment of high-efficient homogeneous emulsification treatment uses
Technical solution are as follows: including grinding device, solid hard object hyperbaric heating device, the heating of softer object at the beginning of feed inlet sorting unit, solid hard object
Grinding device, high-shear device, solid hard object droplet measurement device, softer object droplet measurement device and total detection device, it is described solid
Hard object droplet measurement device is located between the high-shear device and the solid hard object hyperbaric heating device, the softer object partial size
Detection device is located between the high-shear device and the softer object heating grinding device, total detection device and the height
The connection of shear exit, just grinding device is connect the solid hard object with the solid hard object hyperbaric heating device, and the height is cut
Cutting apparatus is connected at the conjoint outlet of the solid hard object droplet measurement device and softer object droplet measurement device.
The feed inlet sorting unit includes feed inlet, rigidity detection device, travel switch, blowing electromagnet, blowing bullet
Spring, pusher spring, movable plate and expeller, the pusher spring are connect with the expeller, and the rigidity detection device is located at
The feed inlet side wall, the travel switch are located at the feed inlet side wall, and the blowing electromagnet is located at the feed inlet bottom
Portion, the blowing spring are connect with the movable plate and the electromagnet respectively, the expeller and the blowing electromagnet by
The travel switch control.
The rigidity detection device includes being located at the striker of the feed inlet side wall and being located at the hard of the feed inlet side wall
Inductor is spent, the striker is the cuspidated conical objects of tool.
The solid hard object just grinding device include it is dynamic roll cutterhead and roll cutterhead surely, the dynamic rolling cutterhead with it is described fixed
It rolls and is rolled between cutterhead by the intermeshing of cutterhead groove.
The solid hard object hyperbaric heating device includes hyperbaric heating crush box and is located on the hyperbaric heating crush box
Closing device.
The hyperbaric heating crush box include be located on the hyperbaric heating crush box lateral wall it is heatable crush admittedly it is micro-
Wave producer, is located in the hyperbaric heating crush box position sensor being located on the hyperbaric heating crush box lateral wall
The solid crushing fluted disc in portion and the hammer knife being mounted on the fluted disc of crushing admittedly, the solid crushing tooth pan bottom are provided with evenly spaced
Aperture and fluted disc inside edge rack gear, position has certain upward radian among the hammer knife, the hammer knife and described
Admittedly the surface for crushing fluted disc is equipped with wear resistant corrosion resistant layer, to prevent from being corroded and reduce abrasion.
At least three, hammer knife inside the hyperbaric heating crush box on fluted disc, so that more to the crushing of kitchen waste material rubbish
Increase effect, crushes speed faster.
The closing device includes the upper top closing device being located on hyperbaric heating crush box and is located at the high pressure and adds
The lower bottom part closing device of hot crush box, the upper top closing device include the solid hard object hyperbaric heating device inside top
The gland block of connection, the top cover electromagnet being located at the top of the hyperbaric heating device are located at the top of the hyperbaric heating crush box
Upper top cover and top cover latch hook, liquid storage bucket is equipped in the upper top cover, inlet and outlet up and down, the liquid storage are equipped in the liquid storage bucket
Storage has vinegar and sodium bicarbonate in bucket, and object to be comminuted is crushed faster, accelerates crush efficiency, while can be effective
Peculiar smell in remove device, the lower bottom part closing device include lower bottom cover, the connecting rod being connect with the lower bottom cover and with it is described
The pump of connecting rod connection, the pump provide power for the movement of the lower bottom cover and the connecting rod.
The softer object heating grinding device includes soft crushing microwave generator, sensor, five jiaos of hammer knives, soft crushing fluted discs
And crushing knife tool, the soft crushing fluted disc are fixed, the soft crushing fluted disc is located inside the softer object heating grinding device,
The soft crushing tooth pan bottom is provided with evenly spaced aperture, is provided with gear ring at the soft edge crushed on the inside of fluted disc, described
Five jiaos of hammer knives are connect with the soft crushing fluted disc, and the intermediate position for hammering knife into shape at described five jiaos is in upward certain radian, described
Crushing knife tool is located at the entrance below the softer object heating grinding device, five jiaos of hammer knives and the soft crushing tooth
The surface of disk is equipped with wear resistant corrosion resistant layer, to prevent from being corroded and reduce abrasion.
The high-shear device includes main shaft, the shearing tool being located on main shaft, rotor and stator, the shearing tool,
Rotor and stator are successively staggered cooperation from inside to outside, and the periphery of the rotor and stator is provided with the elongated tooth of identical quantity
Slot notch.The table of the intersection of the outer edge and side of the rotor of the tooth socket inlet and tooth socket exit of the rotor
Surface roughness Ra is 1.6 to 3.2 microns, and high roughness makes crushing effect more preferable, the surface of the rotor tooth socket middle part position
Roughness Ra is 0.2 to 0.4 micron, and the smooth flowing that can accelerate material in surface improves efficiency, avoids congestion；The stator
Tooth socket inlet the inward flange of the stator and the surface roughness Ra of intersection of side be 1.6 to 3.2 microns, can be with
Increase frictional force when crushing, the surface of the intersection of the stator outer edge and side in the tooth socket exit of the stator has
The surface roughness Ra of fillet or chamfering, other outer positions of stator tooth socket entrance is 0.2 to 0.4 micron, and surface is smooth can
It to accelerate the flowing of material, improves efficiency, avoids circulating unsmooth.
Shearing tool in the high-shear device on main shaft at least three, so that more to the crushing of kitchen waste material rubbish
Efficiently, speed is crushed faster.
The solid hard object droplet measurement device includes solid particless diameter inductor, shakes cam admittedly, is located at feed back pipe upper port
Charging absorption pump and the feed back pipe being located between the solid first grinding device top of hard object and the solid particless diameter inductor lower part, it is described solid
Partial size inductor and the cam of concussion admittedly are each provided at the pipe side wall of hyperbaric heating device lower part.
The softer object droplet measurement device includes soft partial size inductor, soft concussion cam, is located at feed back pipe upper port
Charging absorption pump and the feed back pipe being located between the softer object heating grinding device top and the soft partial size inductor lower part, it is described
Soft partial size inductor and the soft concussion cam are each provided at the pipe side wall of the softer object heating grinding device lower part.
Total detection device include total inductor, total electromagnet, total spring and be located at the high-shear device upper end with
Feed back pipe between total inductor, total inductor are located at the vertical direction pipe side wall of the high-shear device lower part, institute
It states total electromagnet to connect with total spring, and is located at horizontal pipe side wall.
It is automatically separated according to a kind of kitchen residue provided by the present invention and the equipment of high-efficient homogeneous emulsification treatment, and it is existing
There is technology to compare, the present invention has the following advantages: firstly, the present invention can complete the solid hard object and high microsteping to all kinds of sizes of food waste
The softer kitchen waste material rubbish such as physical property high tenacity carries out abundant pulverization process；Secondly, handling solid hard object and high microsteping high tenacity
It can be realized automatic detection food type before Deng softer kitchen waste material rubbish and classify, to realize targetedly crushing
Processing；Then, when crushing solid hard object, admittedly hard object successively can be subjected to multi-stage crushing micronization processes, to reduce post-processing
Difficulty, especially hyperbaric heating pulverization process, in conjunction with crushing knife tool etc. structure design, and be added simultaneously common vinegar and
Sodium bicarbonate further realizes and the hardness of the hard object of bone class is accelerated to reduce and reduce its particle size, while also can be to a certain degree
Peculiar smell inside upper removing equipment, and while crushing the softer kitchen waste materials such as high microsteping, it is heated, softens kitchen waste material, subtracted
The small loss to cutter；Finally, the present invention can also realize the multiple refinement and detection control of crushed material size, it is included in solid
The crushing later period of the softer object of hard object and high microsteping etc. carries out droplet measurement, flows back the crushed material of below standard standard with again
It crushes, and is further refined and detects after converging by the crushed material of detection, eventually become homogeneous or emulsion liquid, realize
Partial size minimizes, and farthest avoids line clogging problem and to the kitchen that can not classify, crush under all kinds of prior art scenarios
Excess carries out mechanized classification, dispersion and fining, and reduces cutter by the method for heating pressurization plus adjuvant in treatment process
Deng loss, extend cutter and whole set equipment service life, provide for resident and farthest facilitate.
In short, the present invention can first carry out mechanized classification to all kinds of rubbishes from cooking such as hard, soft before treatment；Processing
In the process by the case where the auxiliary material effect of sodium bicarbonate and vinegar is added, by various high temperature and pressure and pulverization process, strict control
The particle size of pulverized object extends the service life of cutter and complete machine and effectively removes the peculiar smell of internal body, final to realize by powder
The emulsifying minced crushes, and efficiently avoids line clogging problem.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is the structural schematic diagram of feed inlet sorting unit of the invention.
Fig. 3 is the structural schematic diagram of solid hard object hyperbaric heating device of the invention.
Fig. 4 is the structural schematic diagram of softer object heating grinding device of the invention.
Fig. 5 is the structural schematic diagram of high-shear device of the invention.
Fig. 6 is the structural schematic diagram of the rotor in high-shear device of the invention.
Fig. 7 is the structural schematic diagram of the stator in high-shear device of the invention.
Specific embodiment
Referring to Fig. 1 to 7, it is automatically separated according to a kind of kitchen residue provided by the present invention and high-efficient homogeneous emulsification treatment
Equipment, including grinding device 2, solid hard object hyperbaric heating device 5, softer object heat powder at the beginning of feed inlet sorting unit 1, solid hard object
Crushing device 10, high-shear device 14, Gu hard object droplet measurement device 6, softer object droplet measurement device 11 and total detection device 15,
Just grinding device 2 includes dynamic rolling cutterhead 3 and is rolled to disk 4 surely the solid hard object, and the dynamic rolling cutterhead 3 determines rolling with described
Cutterhead 4 is rolled by the intermeshing of cutterhead groove, and the solid hard object droplet measurement device 6 is located at the high-shear device 14 and institute
State between admittedly hard object hyperbaric heating device 5, the softer object droplet measurement device 11 be located at the high-shear device 14 with it is described
Between softer object heating grinding device 10, total detection device 15 is connect with 14 exit of high-shear device, described solid
Just grinding device 2 is connect hard object with the solid hard object hyperbaric heating device 5, and the high-shear device 14 is connected to the solid hard object
At the conjoint outlet of droplet measurement device 6 and softer object droplet measurement device 11.Firstly, the present invention can complete it is all kinds of to food waste
The solid softer kitchen waste material rubbish such as hard object and high microsteping physical property high tenacity of size carries out abundant pulverization process；Secondly, solid in processing
It can be realized automatic detection food type before the softer kitchen waste material rubbish of hard object and high microsteping high tenacity etc. and classify, from
And realize targeted pulverization process；Then, when crushing solid hard object, admittedly hard object successively can be subjected to multi-stage crushing refinement
Processing, with reduce the difficulty of post-processing, especially hyperbaric heating pulverization process, in conjunction with crushing knife tool etc. structure design, and
Common vinegar and sodium bicarbonate is added simultaneously, further realizes and the hardness of the hard object of bone class is accelerated to reduce and reduce its particle size,
The peculiar smell inside equipment can also be removed to a certain extent simultaneously, and while crushing the softer kitchen waste materials such as high microsteping, into
Row heating, softens kitchen waste material, reduces the loss to cutter；Finally, the present invention can also realize the multiple refinement of crushed material size
And detection control, including carrying out droplet measurement in the crushing later period to softer objects such as admittedly hard object and high microstepings, to below standard standard
Crushed material flow back to crush again, and by detection crushed material be further refined and detect after converging, finally
As homogeneous or emulsion liquid, realizes that partial size minimizes, farthest avoid line clogging problem and to all kinds of prior arts
In the case of can not classify, the kitchen waste material that crushes carries out mechanized classification, dispersion and fining, and pass through the heating pressurization in treatment process
Add the method for adjuvant to reduce the loss of cutter etc., extends the service life of cutter and whole set equipment, provide maximum journey for resident
Degree ground is convenient.In short, the present invention can first carry out mechanized classification to all kinds of rubbishes from cooking such as hard, soft before treatment；Place
By the auxiliary materials such as various high temperature and pressure and pulverization process and addition sodium bicarbonate during reason, strict control is crushed the partial size of object
Size extends the service life of cutter and complete machine and effectively removes the peculiar smell of internal body, the final emulsifying for realizing pulverized object
It crushes, efficiently avoids line clogging problem.
Referring to Fig. 1 and Fig. 2, the feed inlet sorting unit 1 include feed inlet 20, rigidity detection device, travel switch 19,
Blowing electromagnet 24, blowing spring 25, pusher spring 21, movable plate 26 and expeller 22, the pusher spring 21 are pushed away with described
Expect that block 22 connects, the rigidity detection device is located at 20 side wall of feed inlet, does not mark in the rigidity detection device attached drawing,
The travel switch 19 is located at 20 side wall of feed inlet, and the blowing electromagnet 24 is located at 20 bottom of feed inlet, described
Blowing spring 25 is connect with the movable plate 26 and the blowing electromagnet 24 respectively, the expeller 22 and the blowing electromagnetism
Iron 24 is controlled by the travel switch 19.The rigidity detection device includes being located at the striker 23 of 20 side wall of feed inlet and setting
In the hardness inductor 18 of 20 side wall of feed inlet, the striker 23 is the cuspidated conical objects of tool.Firstly, this hair
It is bright to complete sufficiently to crush the solid softer kitchen waste material rubbish such as hard object and high microsteping high tenacity of all kinds of sizes of food waste
Processing；Secondly, can be realized automatic detection food before handling the solid softer kitchen waste material rubbish such as hard object and high microsteping high tenacity
Category type is simultaneously classified, to realize targeted pulverization process；It then, can be by solid hard object when crushing solid hard object
Multi-stage crushing micronization processes are successively carried out, to reduce the difficulty of post-processing, especially hyperbaric heating pulverization process, in conjunction with crushing
The structure of cutter etc. designs, and common vinegar and sodium bicarbonate are added simultaneously, further realizes the hardness drop for accelerating the hard object of bone class
It is low and reduce its particle size, while the peculiar smell inside equipment can be also removed to a certain extent, and crushing high microsteping etc.
It while softer kitchen waste material, is heated, softens kitchen waste material, reduce the loss to cutter；Finally, the present invention can also realize powder
The multiple refinement and detection control for the size that minces, including carrying out grain in the crushing later period to softer objects such as admittedly hard object and high microstepings
Diameter detection, flows back to crush again to the crushed material of below standard standard, and the crushed material by detecting after converging by into one
Step refinement and detection, eventually become homogeneous or emulsion liquid, realize that partial size minimizes, farthest avoid line clogging problem
Mechanized classification, dispersion and fining are carried out with to the kitchen waste material that can not classify under all kinds of prior art scenarios, crush, and passes through processing
The method of heating pressurization plus adjuvant in the process reduces the loss of cutter etc., extends the service life of cutter and whole set equipment,
It provides for resident and farthest facilitates.
That is, the present invention can first classify before treatment to all kinds of rubbishes from cooking such as hard, soft；It is processed
By the auxiliary materials such as various high temperature and pressure and pulverization process and addition sodium bicarbonate in journey, the partial size that strict control is crushed object is big
It is small, extend the service life of cutter and complete machine and effectively removes the peculiar smell of internal body, the final emulsifying powder for realizing pulverized object
It is broken.
Referring to Fig. 1 and Fig. 3, the solid hard object hyperbaric heating device 5 includes hyperbaric heating crush box 27, the hyperbaric heating
The upper top closing device 28 and lower bottom part closing device 29 of crush box 27, the hyperbaric heating crush box 27 are described including being located at
It is heatable on 27 lateral wall of hyperbaric heating crush box to crush microwave generator 34 admittedly, be located at outside the hyperbaric heating crush box 27
It position sensor 35 on side wall, the solid crushing fluted disc 30 being located inside the hyperbaric heating crush box 27 and is mounted on described solid
The hammer knife 31 on fluted disc is crushed, 30 bottom of fluted disc that crushes admittedly is provided in evenly spaced aperture and the fluted disc 30 of crushing admittedly
Side edge rack gear, the hammer intermediate position of knife 31 have certain upward radian, can increase the contact with rubbish from cooking
Area, the hammer knife and the surface for crushing fluted disc admittedly are equipped with wear resistant corrosion resistant layer, to prevent from being corroded and reduce abrasion.Institute
It states the inside of hyperbaric heating crush box 27 and crushes at least three, hammer knife on fluted disc admittedly, so that more to the crushing of kitchen waste material rubbish
Efficiently, speed is crushed faster.The upper top closing device 28 includes the upper top cover being located at the top of the hyperbaric heating crush box
The 32 gland blocks 36 connected with top cover latch hook 37, the solid hard object hyperbaric heating device inside top and it is located at the hyperbaric heating
Top cover electromagnet at the top of device does not mark in the top cover electromagnet attached drawing, and liquid storage bucket 33, institute are equipped in the upper top cover 32
State and be equipped with inlet and outlet up and down in liquid storage bucket 33, storage has vinegar and sodium bicarbonate in the liquid storage bucket, enable object to be comminuted more
It is fast pulverized, accelerate crush efficiency, while can peculiar smell effectively in remove device, the lower bottom part closing device 29 includes
Lower bottom cover 38, the connecting rod 39 being connect with the lower bottom cover and the pump 40 being connect with the connecting rod 39, under the pump 40 is described
The movement of bottom cover 38 and the connecting rod 39 provides power.
Referring to Fig. 1 and Fig. 4, the softer object heating grinding device 10 include soft crushing microwave generator 43, sensor 45,
Five jiaos of hammer knives 41, soft crushing fluted disc 42 and crushing knife tool 44, the soft edge for crushing 42 inside of fluted disc are equipped with intensive gear ring,
The soft bottom for crushing fluted disc 42 is provided with evenly spaced hole, and the soft crushing fluted disc 42 is located at the softer object heating grinding device
Inside 10, five jiaos of hammer knives 41 are connect with the soft crushing fluted disc 42, and the crushing knife tool 44 is located at the softer object heating
At the entrance of 10 lower section of grinding device, five jiaos of hammer knives 41 and the soft surface for crushing fluted disc 42 are equipped with abrasion-proof corrosion-proof
Layer is lost, to prevent from being corroded and reduce abrasion.
Referring to Fig. 1 and Fig. 5, the high-shear device 16 includes main shaft 48, shearing tool 47, the rotor 49 being located on main shaft
With stator 46, the shearing tool, rotor and stator are successively staggered from inside to outside, the rotor of the interlaced cooperation
The elongated tooth socket notch of identical quantity is provided with the periphery of stator, as the linear velocity of the gear teeth gradually increases from inner ring to outer ring
Height generates powerful suction since cutter quickly rotates, and will be trapped in material at total detection device because partial size is larger
Suck back, it is again processed to make it into high-shear device, material moved under the influence of centrifugal force to outer ring during by
More more and more intense shearing, friction, impact and be crushed the effects of hit, fineness is more and more thinner, is finally reached crushing
Matter and the purpose of emulsification.
Referring to figs. 5 and 6, for the rotor 49 in the high-shear device 16 of the invention, when by the high shear
The strong suction that shearing tool 47 described in device 16 generates sucks the material of the high-shear device via the shearing tool
It after 47 crush, moves from inside to outside under the action of the centrifugal force, the inner surface of rotor 49 can be encountered first, on entering the rotor
Tooth socket notch when, can be crushed, go out by 49 inward flange of the rotor of the 49 tooth socket entrance of rotor and the intersection of side
When 49 tooth socket of rotor, and the intersection for the rotor outer edge and side that can be exported by the rotor tooth socket crushes, therefore
The surface of the intersection 491 of the outer edge and side of the rotor of the tooth socket inlet and tooth socket exit of the rotor is thick
Rugosity Ra is 1.6 to 3.2 microns, and high roughness makes the crushing to material more efficient, and other are not used for the tooth socket crushed
The surface roughness Ra at intermediate position 492 is 0.2 to 0.4 micron, the smooth centre for enabling material to pass through tooth socket in surface
Part, had both avoided the congestion problems of tooth socket, also accelerated the flowing of material, improved crush efficiency.
Referring to Fig. 5 and Fig. 7, for the stator 46 in the high-shear device 16 of the invention, from the stator 46 it
Between tooth socket in come out material, under the action of the centrifugal force enter the stator 46 between tooth socket in, in the institute of tooth socket entrance
The intersection 461 of the inward flange and side of stating stator 46 is pulverized, in the outside of the stator of 46 tooth socket of stator outlet
Edge is thrown away with side intersection 462 by centrifugal force.Therefore, the surface roughness Ra of intersection 461 is 1.6 to 3.2 millimeters, to increase
Greatly to the frictional force of material, there are fillet or chamfering on the surface of intersection 462, so that material can be smoothly after pulverized
It throws away without will cause the problems such as unsmooth of circulating in tooth socket.
Referring to Fig. 1 to Fig. 7, the course of work of the invention is as follows:
Kitchen residue is poured into a kind of kitchen residue connected below sink to be automatically separated and high-efficient homogeneous emulsification treatment
Equipment feed inlet, and open power switch of the invention, striker 23 under the action of pulse current with certain frequency before
After move, by hit feed inlet 20 in kitchen waste material rubbish, can rubbish from cooking surface generate certain depth recess, firmly
Spend inductor 18 by cup depth information collection with calculate obtain rubbish hardness, by will calculate resulting hardness with
Set hardness compare judge rubbish in feed inlet 20 as the softer object such as bone class high rigidity object or high microsteping high tenacity,
And will determine that result passes to travel switch 19, when the result is that travel switch 19 gives the energization of blowing electromagnet 24 when high hard object, gram
The pulling force for taking blowing spring 25 makes 26 downlink of movable plate, grinding device at the beginning of putting the high rigidity kitchen waste material such as bone class into left side solid hard object
2, when overcoming the pulling force right lateral of pusher spring 21 the result is that travel switch 19 gives expeller 22 to be powered when the softer object such as high microsteping,
The softer object in right side is promoted to heat grinding device 11 the softer kitchen waste material such as high microsteping or high tenacity.Into the kitchen waste material in left side,
The dynamic rolling cutterhead 3 and the powerful crushing for rolling cutterhead 4 surely that tooth socket is mutually twisted are first passed around, realizes the preliminary broken of solid hard object
Change, then enter in the hyperbaric heating crush box 27 in solid hard object hyperbaric heating device 5 from lower end outlet, is entering the high pressure
Before heating crush box 27, lower bottom part closing device 29, which first acts, closes the outlet at bottom of the hyperbaric heating crush box 27,
After inlet reaches setting value, trigger position inductor 35, upper top closing device 28 is acted, and will be heated at high temperature crush box 27
The closing of upper top entrance, in upper top entrance closed process, the vinegar of liquid storage bucket 33 and sodium bicarbonate etc. are mixed in upper top cover 32
Object, which can flow out, to be mixed in a part entrance high-temperature heating crush box 27 with object to be comminuted, and crushing effect and remove device are promoted
Interior peculiar smell, under the effect of solid crushing microwave generator 34,27 internal temperature of hyperbaric heating crush box is increased, pressure becomes larger,
Simultaneously hammer knife 31 of the object the hyperbaric heating crush box 27 inside and admittedly crushing fluted disc 30 under the action of futher stirred
And crushing, when heating crushes after a certain period of time, upper lower sealing device is opened, and is crushed object from the bottom for crushing fluted disc 30 admittedly
Then outflow is detected via admittedly hard object droplet measurement device 6, big object can not pass through, and triggers solid hard object partial size inductor 7,
It is crushed again in grinding device 2 at the beginning of returning to admittedly hard object under the action of charging absorption pump 9, until pulverized size reaches requirement.Into the right side
The objects such as the high microsteping high tenacity of side can heat in grinding device 10 in softer object by microwave heating, realize softening, reduce to rear
The damage of the cutter of phase processing, while heating, five jiaos of hammer knives 41 inside the softer object heating grinding device 10 and soft
Crush and simply crushed under the action of fluted disc 42, when object is crushed to it is sufficiently small when, since gravity is greater than centrifugal force, meeting
It is dropped out from the hole of soft 42 bottom of crushing fluted disc inside softer object heating grinding device 10 under gravity, then in institute
The powerful smashing at the entrance of softer 10 lower section of object heating grinding device by crushing knife tool 44 is stated, object is by further thin
Change, then when by softer object droplet measurement device 11, since pipeline narrows, only reach sufficiently small object can under
It falls and passes through, big object triggers softer object partial size inductor 12 because of delay, and the softer object is returned under the action of charging absorption pump 9
It heats and is crushed processing in grinding device 10 again.From the solid hard object droplet measurement device 6 and the softer object droplet measurement
The smashed kitchen waste material passed through in device 11 avoids only a few item from partial size occur larger and not more after converging
The case where secondary processing and further refine smashed kitchen waste material, object can also again by the micronization processes of high-shear device 14 and
The detection of total detection device 15, the biggish object of partial size trigger total inductor 17, and the total electromagnet 16 connecting with total spring is powered,
By pipe sealing, it is detained the biggish object of the partial size to get off under the powerful suction of the high-shear device 14, returns to institute
It states 14 top of high-shear device to be reprocessed repeatedly, so that partial size minimizes, realization object is final real after heavy micronization processes
The purpose for now crushing homogeneous and emulsification, farthest avoids the appearance of line clogging problem, does not mark in total spring attached drawing
Out.
The upper top cover 32 of upper top closing device 28 described in the above-mentioned course of work is equipped with liquid storage bucket 33, the liquid storage
Storage has the mixture of vinegar and sodium bicarbonate in bucket 33, and when unused, the upper top cover is failure to actuate, the liquid storage bucket just by
Gland block 36 seals, and avoids the loss of evaporation of mixture etc., and when in use, 32 right lateral of upper top cover is just stuck in right end
At top cover latch hook 37, and the liquid storage bucket is understood during the right lateral of the upper top cover from liquid storage bucket lower part small outlet
It flows out a part of mixture to enter in the hyperbaric heating crush box, be mixed with object to be comminuted, help the powder for accelerating object to be comminuted
Broken and change is dredged, and after the upper top cover enters the top cover latch hook, the liquid storage bucket upper and lower side inlet and outlet are respectively by the top cover
It is sealed at the top of latch hook and the hyperbaric heating crush box.
All hammer knives and fluted disc have not only acted as the effect that stirring crushes in the above-mentioned course of work, while but also by adding
Hot object moves in microwave to be sufficiently heated evenly, in addition, the surface of all hammer knives and fluted disc is designed with abrasion-proof corrosion-proof
Erosion layer prolongs the service life to avoid being corroded and reducing abrasion.
In the above-mentioned course of work, Gu due to pipeline at hard object droplet measurement device 6 and at softer object droplet measurement device 11
The material block that channel is extended to reduce heavy connection of pipe size leads to that congestion may be generated, so in the solid hard object grain
It is equipped in diameter detection device 6 and shakes cam 8 admittedly, soft concussion cam 13 is equipped in the softer object droplet measurement device 11.
Claims (10)
1. a kind of kitchen residue is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, it is characterised in that: including feed inlet point
The first grinding device, solid hard object hyperbaric heating device, softer object heating grinding device, high-shear device, solid hard of screening device, solid hard object
Object droplet measurement device, softer object droplet measurement device and total detection device, the solid hard object droplet measurement device are located at described
Between high-shear device and the solid hard object hyperbaric heating device, the softer object droplet measurement device is located at high shear dress
It sets between the softer object heating grinding device, total detection device is connect with the high-shear device exit, described
Gu just grinding device is connect hard object with solid hard object hyperbaric heating device, the high-shear device is connected to the solid hard object partial size inspection
It surveys at the conjoint outlet of device and softer object droplet measurement device.
2. a kind of kitchen residue according to claim 1 is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, special
Sign is: the feed inlet sorting unit includes feed inlet, rigidity detection device, travel switch, blowing electromagnet, blowing bullet
Spring, pusher spring, movable plate and expeller, the pusher spring are connect with the expeller, and the rigidity detection device is located at
The feed inlet side wall, the rigidity detection device include being located at the striker of the feed inlet side wall and being located at the feed inlet side
The hardness inductor of wall, the striker are the cuspidated conical objects of tool, and the travel switch is located at the feed inlet side
Wall, the blowing electromagnet are located at the feed inlet bottom, and the blowing spring is electric with the movable plate and the blowing respectively
Magnet connection；The hardness inductor is controlled by the striker, and the expeller and the electromagnet are by the travel switch control
System.
3. a kind of kitchen residue according to claim 1 is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, special
Sign is: the solid hard object just grinding device include it is dynamic roll cutterhead and roll cutterhead surely, the dynamic rolling cutterhead with it is described fixed
It rolls and is rolled between cutterhead by the intermeshing of cutterhead groove.
4. a kind of kitchen residue according to claim 1 is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, special
Sign is: the envelope that the solid hard object hyperbaric heating device includes hyperbaric heating crush box and is located on the hyperbaric heating crush box
Mouth device.
5. a kind of kitchen residue according to claim 4 is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, special
Sign is: the hyperbaric heating crush box includes being located at heatable on the hyperbaric heating crush box lateral wall to crush microwave admittedly
Generator, is located inside the hyperbaric heating crush box position sensor being located on the hyperbaric heating crush box lateral wall
Solid crushing fluted disc and be mounted on it is described admittedly crush fluted disc on hammer knife, it is described hammer knife and it is described admittedly crush fluted disc surface be equipped with
Wear resistant corrosion resistant layer.
6. a kind of kitchen residue according to claim 4 is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, special
Sign is: the closing device includes the upper top closing device being located on hyperbaric heating crush box and is located at the hyperbaric heating
The lower bottom part closing device of crush box, the upper top closing device include that the solid hard object hyperbaric heating device inside top connects
The gland block that connects, is located at the top of the hyperbaric heating crush box top cover electromagnet being located at the top of the hyperbaric heating crush box
Upper top cover and top cover latch hook, liquid storage bucket is equipped in the upper top cover, inlet and outlet up and down, the liquid storage are equipped in the liquid storage bucket
Storage has a vinegar and sodium bicarbonate in bucket, the lower bottom part closing device include lower bottom cover, the connecting rod being connect with the lower bottom cover and
The pump being connect with the connecting rod.
7. a kind of kitchen residue according to claim 1 is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, special
Sign is: the softer object heating grinding device includes soft crushing microwave generator, sensor, five jiaos of hammer knives, soft crushing fluted discs
And crushing knife tool, the soft crushing fluted disc are located inside the softer object heating grinding device, five jiaos of hammer knives with it is described soft
Fluted disc connection is crushed, the crushing knife tool is located at the entrance below the softer object heating grinding device, and described five jiaos
It hammers knife into shape and the soft surface for crushing fluted disc is equipped with wear resistant corrosion resistant layer.
8. a kind of kitchen residue according to claim 1 is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, special
Sign is: the high-shear device includes main shaft, the shearing tool being located on the main shaft, rotor and stator, the shear knife
Tool, rotor and stator are successively staggered from inside to outside；The tooth socket inlet of the rotor and the rotor in tooth socket exit
Outer edge and side intersection surface roughness Ra be 1.6 to 3.2 microns, the intermediate position of the rotor tooth socket
Surface roughness Ra is 0.2 to 0.4 micron；The inward flange of the stator of the tooth socket inlet of the stator and the boundary of side
The surface roughness at place is that Ra is 1.6 to 3.2 microns, the stator outer edge in the tooth socket exit of the stator and side
The surface of intersection is equipped with fillet or chamfering.
9. a kind of kitchen residue according to claim 1 is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, special
Sign is: the suction for consolidating hard object droplet measurement device and including solid particless diameter inductor, shaking cam admittedly, be located at feed back pipe upper port
Material pump and the feed back pipe being located between the solid first grinding device top of hard object and the solid particless diameter inductor lower part, the solid particless
Diameter inductor and the cam of concussion admittedly are each provided at the pipe side wall of hyperbaric heating device lower part；The softer object partial size inspection
Device is surveyed to include soft partial size inductor, soft concussion cam, be located at the charging absorption pump of feed back pipe upper port and softer object described in being located at adds
Feed back pipe between hot grinding device top and the soft partial size inductor lower part, the soft partial size inductor and the soft concussion
Cam is each provided at the pipe side wall of the softer object heating grinding device lower part.
10. a kind of kitchen residue according to claim 1 is automatically separated and the equipment of high-efficient homogeneous emulsification treatment, special
Sign is: total detection device includes total inductor, total electromagnet, total spring and is located at the high-shear device upper end and described total
Feed back pipe between inductor, total inductor is located at the vertical direction pipe side wall of the high-shear device lower part, described
Total electromagnet is connected with total spring, and is located at horizontal pipe side wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910109425.9A CN109622198B (en) | 2019-02-10 | 2019-02-10 | Kitchen residue automatic separation and efficient homogenizing and emulsifying treatment equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910109425.9A CN109622198B (en) | 2019-02-10 | 2019-02-10 | Kitchen residue automatic separation and efficient homogenizing and emulsifying treatment equipment |
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| CN109622198B CN109622198B (en) | 2024-01-12 |
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| CN109622198B (en) | 2024-01-12 |
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