CN105080674A - Double-shaft differential type crusher - Google Patents

Double-shaft differential type crusher Download PDF

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Publication number
CN105080674A
CN105080674A CN201510240178.8A CN201510240178A CN105080674A CN 105080674 A CN105080674 A CN 105080674A CN 201510240178 A CN201510240178 A CN 201510240178A CN 105080674 A CN105080674 A CN 105080674A
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China
Prior art keywords
cutting knife
pottery
dual
disintegrating machine
driving shaft
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Granted
Application number
CN201510240178.8A
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Chinese (zh)
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CN105080674B (en
Inventor
牧和久
山崎秀人
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Sumitomo Heavy Industries Envirotech Inc
Sumitomo Heavy Industries Environment Co Ltd
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Sumitomo Heavy Industries Envirotech Inc
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Publication of CN105080674A publication Critical patent/CN105080674A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • B02C18/182Disc-shaped knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
    • B02C2201/063Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage for waste water or sewage

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention provides a double-shaft differential type crusher. In the prior art, in a double-shaft differential type crusher, chromium-molybdenum steel having excellent strength property is employed to work as disc type cutter material. However, the chromium-molybdenum steel corrosive, so the surface of the disc type cutter is corroded when used in corrosive environment such as a sewage processing factory and sliding surface wear is caused. To solve the above problems, impurities in the water can be crushed by the use of the double-shaft differential type crusher. The double-shaft differential type crusher is characterized by comprising a driving motor, a driving shaft driven by the driving motor, a driven shaft driven by rotation of the driving shaft, and a ceramic cutter equipped to the driving shaft and the periphery of the driven shaft.

Description

Dual-axis differential formula disintegrating machine
The application advocates the priority of No. 2014-106897th, the Japanese patent application based on application on May 23rd, 2014.The full content of this Japanese publication is by reference to being applied in this description.
Technical field
The present invention relates to a kind of dual-axis differential formula disintegrating machine field trash in water being carried out to fragmentation.
Background technology
The problem of the equipment such as field trash block pumps or dewaterer such as residue is there is in sewage treatment plant etc.Therefore, the leading portion of these equipment is provided with the disintegrating machine for field trashes such as crushing residuas.Further, in the operation of the field trashes such as cleaning residue, disintegrating machine is used in order to improve the cleaning performance of field trash.
Such as, record a kind of dual-axis differential formula disintegrating machine in patent document 1, it is in the treatment system of the residue of sewage treatment plant's recovery, for carrying out fragmentation to residue and cleaning.In this dual-axis differential formula disintegrating machine, the plate-like cutting knife that 2 fragmentation cells being fixed with many pieces of plate-like cutting knifes at rotating shaft are arranged to fragmentation cell overlaps each other.
Patent document 1: Japanese Unexamined Patent Publication 2001-187399 publication
In the past, in dual-axis differential formula disintegrating machine, as the material of plate-like cutting knife, use the chrome-molybdenum steel with excellent intensity property, in sewage treatment plant, also use the dual-axis differential formula disintegrating machine possessing the plate-like cutting knife of chrome-molybdenum steel.But chrome-molybdenum steel easily corrodes, if therefore use under the corrosive atmospheres such as sewage treatment plant, then the surface corrosion of plate-like cutting knife, sliding surface weares and teares.Therefore, in the past, needed to safeguard termly, and needed the plate-like cutting knife that replacing sliding surface has worn and torn.The object of the invention is to, suppress the wearing and tearing of cutting knife sliding surface and the replacement frequency of minimizing plate-like cutting knife.
Summary of the invention
The result that the present inventor furthers investigate these problems, finds, by using pottery cutting knife processed as the cutting knife of dual-axis differential formula disintegrating machine, can suppress the corrosion of cutting knife and the wearing and tearing of sliding surface thereof, thus complete the present invention.
Specifically, the invention provides following disintegrating machine.
A kind ofly carry out broken dual-axis differential formula disintegrating machine to the field trash in water for solving the present invention of above-mentioned problem, described dual-axis differential formula disintegrating machine possesses: CD-ROM drive motor; Driving shaft, is driven by described CD-ROM drive motor; Driven shaft, the rotation of described driving shaft passes over and drives described driven shaft; Pottery cutting knife processed, is disposed in around described driving shaft and described driven shaft.
According to the present invention, due to the excellent corrosion resistance of pottery cutting knife, therefore compared with chrome molybdenum steel cutting knife in the past, the replacement frequency of cutting knife can be reduced.
Further, if chrome molybdenum steel cutting knife corrosion in the past, then produce concavo-convex at sliding surface, therefore occur the phenomenon that the power consumption of the rotary power being used for cutting knife rises.On the other hand, in the present invention, by using pottery cutting knife processed, the concavo-convex of the sliding surface caused by corrosion is produced hardly.Therefore, it is possible to the phenomenon suppressing the power consumption of the rotary power being used for cutting knife to rise gradually along with corrosion, the dual-axis differential formula disintegrating machine that a kind of province is electrically excellent can be provided.
The present invention also has following feature, that is, described pottery cutting knife processed is implemented the processing of repairing its surface roughness and formed after biscuiting.
Thus, what produce in the biscuiting operation of pottery cutting knife concavo-convexly diminishes, therefore, it is possible to reduce the power consumption of the rotary power being used for pottery cutting knife processed.
The present invention also has following feature, that is, surface roughness (arithmetic average roughness) Ra of the sliding surface of described pottery cutting knife processed is less than 3.2.
Thus, the concavo-convex of sliding surface of pottery cutting knife processed almost disappears, thus the resistance to sliding of cutting knife can be made to become minimum.Therefore, it is possible to the power consumption being used in the rotary power of pottery cutting knife processed significantly reduces.
The present invention also has following feature, that is, described pottery is zirconia.
Zirconia has the intensity higher than other ceramic materials.Therefore, by using zirconia cutting knife, having and can reduce breaking or collapsing the effect of broken generation frequency of cutting knife.
The present invention also has following feature, that is, the specified output of described CD-ROM drive motor is 1.1kW.
If the rotating speed of cutting knife or moment are comparatively large, then pottery cutting knife processed easily produce break or collapse broken.By the specified output of CD-ROM drive motor is set to 1.1kW, can be optimum condition by rotating speed and torque setting, therefore have can reduce pottery cutting knife processed break or collapse broken effect.
Invention effect
According to dual-axis differential formula disintegrating machine of the present invention, the wearing and tearing of the sliding surface of plate-like cutting knife can be suppressed, and the replacement frequency of plate-like cutting knife can be reduced.
Accompanying drawing explanation
Fig. 1 be represent the dual-axis differential formula disintegrating machine of embodiments of the invention and the structure in cutting knife portion thereof outline figure.
Fig. 2 is the figure of the structure of the pottery cutting knife representing embodiments of the invention.
In figure: 1-dual-axis differential formula disintegrating machine, 2-CD-ROM drive motor, 3-driving shaft, 4-driven shaft, 5-shell, 6-cutting knife portion, 6A, 6B-cutting knife unit, 7,7A, 7B-pottery cutting knife processed, 8A, 8B-lining, 9-axis hole, 10-cuts blade, 11-hook portion.
Detailed description of the invention
Below, with reference to accompanying drawing, the embodiment of dual-axis differential formula disintegrating machine involved in the present invention is described in detail.
Fig. 1 be the structure of the dual-axis differential formula disintegrating machine 1 representing embodiments of the invention outline figure.
[dual-axis differential formula disintegrating machine]
The dual-axis differential formula disintegrating machine 1 of embodiments of the invention possesses: CD-ROM drive motor 2; Driving shaft 3, is driven by described CD-ROM drive motor 2; Driven shaft 4, transmits and has the rotary power of described driving shaft 3 and driven; Shell 5; And cutting knife portion 6.
Further, described cutting knife portion 6 is formed by with lower unit: cutting knife unit 6A, is made up of multiple potteries cutting knife 7A processed and lining 8A of driving shaft 3 with the surrounding being disposed in described driving shaft 3; And cutting knife unit 6B, be made up of multiple potteries cutting knife 7B processed and lining 8B of driven shaft 4 with the surrounding being disposed in described driven shaft 4.
In sewage treatment plant etc., use dual-axis differential formula disintegrating machine of the present invention to carry out fragmentation to field trashes such as residues contained in the processed waters such as sewage or waste water.Containing the fiber substance etc. such as metal species or Plastic, underwear, rag, absorbent cotton in sewage or waste water, and these field trashes can be wound in the equipment such as pump, dewaterer, mixer and become the reason of equipment fault.Therefore, dual-axis differential formula disintegrating machine of the present invention is arranged on the pipeline of processed water, and before putting into equipment, fragmentation is carried out to field trash, thus can equipment fault be reduced.Further, dual-axis differential formula disintegrating machine of the present invention, in the matting of residue, can improve the cleaning efficiency of residue, therefore, it is possible to utilize in the cleaning sink being arranged on residue.
In addition, dual-axis differential formula disintegrating machine of the present invention is not limited to and is used in sewage treatment plant etc., as long as carrying out broken object to the field trash be contained in water, can be used in arbitrary break process.
Below, the structure of dual-axis differential formula disintegrating machine 1 of the present invention is described in detail.
[CD-ROM drive motor]
CD-ROM drive motor 2 of the present invention is by driving shaft 3 transmitting rotary power, makes the motor that pottery of the present invention cutting knife processed rotates.
As the rotating mechanism of CD-ROM drive motor 2, arbitrary mechanism can be used.Such as, electro-motor, hydraulic motor, hydraulic motor, air pressure motor etc. can be exemplified out.
Reductor or buncher is provided with in CD-ROM drive motor 2.Reductor or buncher make the output speed of CD-ROM drive motor 2 slow down, thus the output speed of adjustment driving shaft 3.
In addition, reductor slows down to the output speed of CD-ROM drive motor 2 step by step, and buncher then can the output speed of step-less adjustment CD-ROM drive motor 2 in certain scope.As reductor, such as, there is the reductor of gear type, belt, chain-type, friction-type, as buncher, such as, have the speed changer of disc type, bevel-type, belt.
By reductor or buncher, the output speed of controlled driving shaft 3 is 20 ~ 70rpm.When being less than 20rpm, treating capacity is few, and operating efficiency reduces.On the other hand, if more than 40rpm, then pottery cutting knife processed easily breaks.Therefore, output speed is preferably 20 ~ 40rpm.
CD-ROM drive motor 2 of the present invention uses specified output to be the motor of 0.75 ~ 3.7kW usually.If use the motor being less than 0.75kW, then crushing force weakens, and cannot obtain sufficient crushing effect.Further, if more than 3.7kW, then the problem of the frequency increase that pottery cutting knife processed breaks can be produced.From the view point of reducing the pottery cutting knife processed frequency of breaking and obtaining the crushing force of the best, the specified output of CD-ROM drive motor 2 is preferably 0.8 ~ 2.0kW, and more preferably 0.9 ~ 1.3kW, most preferably is 1.1kW.
[driving shaft]
The spindle unit that driving shaft 3 of the present invention rotates for the rotary power by CD-ROM drive motor 2.Further, around driving shaft 3, be equipped with pottery cutting knife 7A processed and lining 8A, the rotation of pottery cutting knife 7A processed and driving shaft 3 together rotates with the speed specified.
For the shape of driving shaft 3, such as, as long as to the shape that the pottery cutting knife 7A being disposed in surrounding is fixed, following structure can be exemplified: arrange protuberance on driving shaft 3, and recess is set on pottery cutting knife 7A, thus the structure making these protuberances chimeric with recess; And driving shaft 3 is set to section polygon, the axis hole 9 of the polygon roughly the same with driving shaft 3 is set at the central part of pottery cutting knife 7A, thus the structure making it be engaged each other (about the axis hole 9 of pottery cutting knife, with reference to figure 2).
From the view point of preventing pottery cutting knife 7A processed breakage, preferably the shape of driving shaft 3 is set to polygon.Further, as polygon, preferably there is the angle of more than corner, be more preferably set to more than hexagonal.If be set to triangle, be then applied in stronger power in the bight of the axis hole 9 of pottery cutting knife 7A, easily break from bight.
In addition, about the details of pottery cutting knife 7A, will carry out aftermentioned.
Further, between the axially adjacent pottery cutting knife 7A of driving shaft 3, lining 8A is provided with.Lining 8A is the cylinder part with the external diameter less than the external diameter of pottery cutting knife 7A.The axial length of lining 8A is designed to, larger a little than the axial width of pottery cutting knife 7B of the surrounding being disposed in adjacent driven shaft 4, forms gap at pottery cutting knife 7A and the sliding surface of ceramic cutting knife 7B processed.The size in this gap suitably adjusts according to large I field trash being crushed to what degree.
The material of lining 8A is not particularly limited, but can be the ceramic materials such as aluminium oxide, zirconia, silicon nitride, also can be chrome-molybdenum steel or stainless steel and other metal materials.Even if lining 8A corrodes less on the impact of crushing force, therefore consider the advantage of not easily breaking, preferably use chrome-molybdenum steel or stainless steel and other metal materials.
In addition, lining 8A also can have the structure becoming to be integrated with pottery cutting knife 7A.But because the radial thickness of lining 8A is thinner, and the pottery cutting knife 7A becoming to be integrated with lining 8A has complicated shape, therefore easily to break from the part of lining 8A.Therefore, preferably ceramic cutting knife 7A and lining 8A is independent parts.
Identical with pottery cutting knife 7A, the shape of the central part of lining 8A can be set to the shape that can be fixed on driving shaft 3, also can be set to the simple cylinder part that cannot be fixed on driving shaft 3.If lining 8A is not fixed on driving shaft 3, then can produce skidding in the slip between lining 8A and the outer peripheral face of pottery cutting knife 7B processed, thus can reduce crushing force, therefore preferably lining 8A is fixed on driving shaft 3.
Multiple pottery cutting knife 7A processed and lining 8A can dismantle respectively from driving shaft 3, when producing damaged grade, only can change damaged parts.
[driven shaft]
The spindle unit that driven shaft 4 of the present invention rotates for the rotary power of the CD-ROM drive motor 2 by being passed via driving shaft 3 and carrying out.
Further, identical with driving shaft 3, around driven shaft 4, be equipped with pottery cutting knife 7B processed and lining 8B, the rotation of pottery cutting knife 7B processed and driven shaft 4 together rotates with the speed specified.In addition, about the shape of driven shaft 4, pottery cutting knife 7B processed and lining 8B, can be identical with driving shaft 3, ceramic cutting knife 7A processed and lining 8A.
The rotating speed of driven shaft 4 is not particularly limited, but is preferably set to the rotating speed different from driving shaft 3.By changing the rotating speed of driven shaft 4 and driving shaft 3, the crushing effect of field trash improves.Further, driven shaft 4 is preferably 1 ~ 30rpm, more preferably 5 ~ 15rpm with the difference of the rotating speed of driving shaft 3.
To be not particularly limited as from driving shaft 3 to the transmission method of driven shaft 4 transmitting rotary power, but such as, the method utilizing belt to link to be arranged at the pulley of the upper end of each axle can be exemplified, or carried out the method that links by gear.To arrange difference on driving shaft 3 with the rotating speed of driven shaft 4, then change the pulley of upper end being arranged on driving shaft 3 and driven shaft 4 or the diameter of gear, and to be set to identical rotating speed, then make the diameter of pulley or gear identical.
[cutting knife portion]
Cutting knife portion of the present invention is formed by with lower unit: cutting knife unit 6A, by driving shaft 3 be disposed in the pottery cutting knife 7A of surrounding of described driving shaft 3 and lining 8A and form; And cutting knife unit 6B, by driven shaft 4 be disposed in the pottery cutting knife 7B of surrounding of described driven shaft 4 and lining 8B and form.
Cutting knife unit 6A and cutting knife unit 6B is arranged to, and is set up in parallel, and is provided with interval in the mode that pottery cutting knife 7A and 7B of each unit engages between the outside portion of the pottery cutting knife of a cutting knife unit and the lining of another adjacent cutting knife unit.According to size field trash being crushed to what degree, the size at this interval suitably can be changed.
In addition, multiple cutting knife unit 6A and 6B be set up in parallel can be set in the direction of advance of field trash.
About the direction of rotation of each cutting knife unit, observe from top the figure of dual-axis differential formula disintegrating machine 1, cutting knife unit 6A is arranged at left side, cutting knife unit 6B is arranged at right side, when making upward field trash circulate from below, the direction of rotation of cutting knife unit 6A is counterclockwise, and the direction of rotation of cutting knife unit 6B is clockwise.
[shell]
Shell 5 of the present invention is the parts holding above-mentioned cutting knife unit 6A and 6B, the flow export that it inflow entrance possessing the processed water inflow making to comprise field trash and the processed water making to comprise broken field trash flow out.
Because field trash is directed between cutting knife unit 6A and 6B by shell 5, therefore, it is possible to effectively carry out break process to field trash.
[pottery cutting knife processed]
Then, pottery cutting knife 7 is described in detail.In addition, in the following description, pottery cutting knife 7 processed is the pottery cutting knife 7A of the surrounding being disposed in driving shaft 3 and is disposed in the arbitrary pottery cutting knife processed used in the pottery cutting knife 7B of the surrounding of driven shaft 4.
Fig. 2 be the structure representing pottery of the present invention cutting knife 7 processed outline figure.
Pottery cutting knife 7 processed has axis hole 9 at the center of cutting knife main part 8, and has multiple cutting blade 10 in the outside portion of pottery cutting knife.
As mentioned above, axis hole 9 is the shape that can be fixed on driving shaft 3 or driven shaft 4, is hexagonal configuration in fig. 2.
Cutting blade 10 is from the outstanding convex shaped part in the outside portion of pottery cutting knife 7, has scraping field trash and guides to the effect between cutting knife unit 6A and 6B.
Further, cut blade 10 and possess the hook portion 11 outstanding to the direction of rotation side of pottery cutting knife, become the structure of easier scraping field trash.
Guide to field trash between cutting knife unit 6A and 6B by cutting blade 10, the gap formed between pottery cutting knife 7A and 7B of each unit and pottery cutting knife and and its opposed lining between the interval that formed be grated.At this, the rotating speed of each cutting knife unit there are differences, because the effect grinding field trash improves, therefore, it is possible to obtain higher crushing effect.
In addition, the pottery cutting knife 7 of embodiment for possessing the structure of cutting blade 10, but also can have the circular outside portion not having cutting blade sheet 10.
According to the hardness of the field trash as handling object, or the desired size of field trash after break process, suitably can set the thickness of the axis of pottery cutting knife 7 processed.
Further, the diameter (by cutting the outermost circle diameter of blade 10) of pottery cutting knife 7 processed is generally about 120mm.
The surface roughness Ra (JISB0601:2001) of the sliding surface of pottery cutting knife 7 processed is preferably less than 3.2.More preferably less than 1.6, be especially preferably less than 0.8.
If by burning till the article shaped (biscuiting operation) of reinforcing pottery cutting knife processed, then shaggy pottery cutting knife processed can be obtained.If directly use this pottery cutting knife, then because the resistance on sliding surface is comparatively large, the power consumption therefore for the rotary power of cutting knife increases.Therefore, in pottery of the present invention cutting knife 7 processed, preferably after biscuiting operation, implement the processing of the refacing roughness such as grinding, attrition process, polishing, mirror finish.
In addition, as long as the surface roughness Ra of the sliding surface of pottery cutting knife 7 processed reaches less than 3.2, obtained by arbitrary operation.
As the manufacture method of pottery cutting knife 7, the powder of ceramic material and binding agent are mixed, be shaped to desired shape, or article shaped is cut into desired shape.Then, obtained article shaped burnt till, then the moisture be contained in binding agent and raw material is removed, and by proceeding heating, the powder of ceramic material is fuse with one another, thus can obtain densification and harder pottery cutting knife.As required, this burned material is carried out to the processing such as grinding, surface roughness Ra is trimmed to less than 3.2, thus durability, the electrical excellent pottery cutting knife of province can be obtained.
As the material of pottery cutting knife, such as, can exemplify out the ceramic materials such as zirconia, aluminium oxide, carborundum, silicon nitride.From the view point of resistance to impact, mar proof, corrosion resistance, preferably use zirconia cutting knife.
Compared with the dual-axis differential formula disintegrating machine of the metal cutting knife used in the past, use corrosion resistance, the excellent in wear resistance of the dual-axis differential formula disintegrating machine of pottery of the present invention cutting knife processed, therefore, it is possible to use under water moderate corrosion environment.Specifically, can in middle uses such as sewage treatment plants.
Further, the present invention can also at food manufacturing workshop etc. in use, be such as used in the leading portion etc. of the juice extracting device of squeezing fresh juices etc.
Namely in addition, also playing excellent effect in seawater as under the environment that corrosivity is high, therefore such as, also may be used for carrying out broken object to field trashes such as the jellyfishes of the seawater intake entering into atomic power station etc.
In addition, use in the dual-axis differential formula disintegrating machine of pottery of the present invention cutting knife processed, due to the power consumption of the rotary power for cutting knife can be reduced, therefore compared with the dual-axis differential disintegrating machine of the metal cutting knife used in the past, the breaking method of the field trash that a kind of power consumption can be provided less.
Further, due to the excellent in te pins of durability of cutting knife, therefore, it is possible to the operation method of the disintegrating machine providing a kind of replacement frequency of cutting knife less.
In addition, as replacing parts, can only provide pottery of the present invention cutting knife processed.

Claims (5)

1. a dual-axis differential formula disintegrating machine, it carries out fragmentation to the field trash in water, and the feature of described dual-axis differential formula disintegrating machine is to possess:
CD-ROM drive motor;
Driving shaft, is driven by described CD-ROM drive motor;
Driven shaft, the rotation of described driving shaft passes over and drives described driven shaft;
Pottery cutting knife processed, is disposed in around described driving shaft and described driven shaft.
2. dual-axis differential formula disintegrating machine according to claim 1, is characterized in that,
Described pottery cutting knife processed is implemented processing that effects on surface roughness carries out repairing and is formed after biscuiting.
3. dual-axis differential formula disintegrating machine according to claim 1 and 2, is characterized in that,
The surface roughness Ra of the sliding surface of described pottery cutting knife processed is less than 3.2.
4. the dual-axis differential formula disintegrating machine according to any one of claims 1 to 3, is characterized in that,
Described pottery is zirconia.
5. the dual-axis differential formula disintegrating machine according to any one of Claims 1 to 4, is characterized in that,
The specified output of described CD-ROM drive motor is 1.1kW.
CN201510240178.8A 2014-05-23 2015-05-12 Dual-axis differential formula crusher Active CN105080674B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2014-106897 2014-05-23
JP2014106897A JP6253511B2 (en) 2014-05-23 2014-05-23 Biaxial differential crusher

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CN105080674B CN105080674B (en) 2018-10-09

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