CN203409806U - Wear resistantkelp shredder - Google Patents
Wear resistantkelp shredder Download PDFInfo
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- CN203409806U CN203409806U CN201320400934.5U CN201320400934U CN203409806U CN 203409806 U CN203409806 U CN 203409806U CN 201320400934 U CN201320400934 U CN 201320400934U CN 203409806 U CN203409806 U CN 203409806U
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- cutter shaft
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- kelp
- wear
- cutter
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Abstract
The utility model belongs to the technical field of food processing machinery. For solving the technical problems of short service life of a blade and non-standard specification of kelp shreds of the existing kelp shredder, the utility model provides a wear resistant kelp shredder which comprises a frame, wherein the top of the frame is provided with a feeding table, the front end of the feeding table is provided with a first cutter shaft and a second cutter shaft rotating oppositely, the first cutter shaft and the second cutter shaft are driven by a motor at the bottom of the frame, circular blades are mounted on the first cutter shaft and the second cutter shaft at intervals, and the blades on the two cutter shafts are inserted in a mutually staggered manner; the wear resistant kelp shredder is characterized in that the circular blades are made of ceramic material by sintering and grinding. The wear resistant kelp shredder has reasonable structure and long service life, has uniform kelp shredding specification, can make full use of raw material, and can be widely used in processing production of kelp, and the processing cost can be saved.
Description
Technical field
The utility model belongs to food processing machinery technical field, is specifically related to a kind of wear-resistant type laminarian slitter.
Background technology
The effect of laminarian slitter is that sea-tangle is cut into uniform Shredded kelp with eating of being convenient for people to.As ZL95230927.0 kelp shredder, be provided with frame, frame upper support has two with respect to the rotating serrated knife of frame, and serrated knife is cylindric, and its circumference is provided with rectangular teeth, and interlaced insertion, between the axle being connected respectively, is provided with transmission device with serrated knife.ZL99223716.5 decomposition type filament cutter, this decomposition type filament cutter, by shoulder axis body, annular knife blade, annulus dottle pin and axle head fixed cover form; Said annular knife blade and annulus dottle pin be alternate placement and be enclosed within and on shoulder axis body, be close to shaft shoulder end face, said axle head fixed cover interference assembling.There is above-mentioned file to describe known, at present sea-tangle is carried out to the main Biaxial combined filament cutter that adopts of chopping operation and complete.But the blade using at present, mostly its processing is to adopt general steel plate to make through punching press, machining.In use find, when processing Fresh Laminaria Japonica, the sharpness of blade only can maintain 48 hours, after 48 hours, the obvious rust of blade, and when processing pickled or limnetic dry kelp, blade is by the further reduction of time of sharp rust, when blade become blunt after, the Shredded kelp processing will be as shown in Figure 1, the two ends of sea-tangle filament 10 are with dovetail portion 11.This is mainly to rely on staggered the crowded of blade to cut into because sea-tangle is main in the process of chopping, and when blade is after wearing and tearing rust, it is large that the gap of its alternating share can become, in the middle of sea-tangle body, compared with thickness portion, can also squeezedly be cut into silk, and the thinner part in sea-tangle body two ends can enter into the rotation of blade among the gap of staggered blade, thereby sea-tangle filament 10 two ends width become the large dovetail portion 11 that forms.When Shredded kelp forms above-mentioned shape, need to, by dovetail Partial Resection so that Shredded kelp reaches regulation requirement, so cause waste of material, cost to increase, the technical problem that Shredded kelp shipment rate is low.
Zl02132461.1 carbide alloy sea-tangle shredding cutter, the disclosed blade material of this patent is powder metallurgy, but find in actual applications, although the blade that this material is made increases than ordinary steel blade wearability, but still do not reach perfect condition, and the corrosion resistance of metal material itself is very poor, especially, for the processing of the marine algaes such as sea-tangle, blade very easily burn into gets rusty.The main method that solution metal blade wears no resistance is at present after blade rust, the distance of two cutter shafts to be furthered, and the staggered degree of depth of blade is deepened, and controls the gap width of blade alternating share within the limits prescribed.But adopt above-mentioned solution to find in practice conventionally to maintain its service life two weeks left and right, when service time, surpass two weeks, blade needs thoroughly to change, otherwise the Shredded kelp of excision does not reach regulation requirement, or not sea-tangle can be cut into silk.
Summary of the invention
For solving the technical problem that current Kelp shredder machine knife blade service life is short, Kelp shredder specification is not up to standard, the utility model provides the wear-resistant type laminarian slitter of adjusting without blade in a kind of service life significant prolongation, use procedure.
For realizing above-mentioned technical purpose, the technical solution adopted in the utility model is: wear-resistant type laminarian slitter, comprise frame, frame top is installed feeding table top, front end at feeding table top is installed the first cutter shaft and the second cutter shaft that subtend is rotated, the first cutter shaft and the second cutter shaft are by the driven by motor of frame bottom, on the first cutter shaft and the second cutter shaft, circular shear blade is installed at interval, the interlaced insertion of blade on two cutter shafts, is characterized in that: described circular shear blade adopts ceramic material sintering, grinding to make.
Between the first described cutter shaft and the second cutter shaft, distance is fixed.
Above-mentioned circular shear blade ceramic material used comprises zirconia ceramics or aluminium oxide ceramics.
Circular shear blade on described the first cutter shaft and the second cutter shaft is provided with space washer between blade and blade, and the diameter of space washer is less than circular shear blade diameter, and the thickness of space washer is equal to or greater than blade thickness 0.1-0.2mm.
The interlaced insertion depth of blade on above-mentioned two cutter shafts is 0.2-1mm.
On the periphery of above-mentioned circular shear blade, be evenly provided with ratchet.
Its blade of the wear-resisting type laminarian slitter that the utility model provides adopts ceramic material sintering, grinding to make the very big anti-wear performance that increases blade, take zirconia ceramics as example, and its anti-wear performance can reach 200 times of left and right of ordinary steel anti-wear performance.Adopt the blade of ceramic material corrosion-free simultaneously, be especially suitable for the cutting of the marine algas such as sea-tangle, can effectively solve the technical problem that conventional steel blade is corroded.Due to the raising of ceramic tip wearability, this laminarian slitter need not adjusted the distance between two cutter shafts with the prolongation of service time in use, has improved the working (machining) efficiency of Kelp shredder.This is wear-resistant type laminarian slitter is rational in infrastructure, long service life, and Kelp shredder uniform specification, can make full use of raw material, saves processing cost, can be widely used in the processing of sea-tangle.
Accompanying drawing explanation
Accompanying drawing 1 is the Shredded kelp structural representation of traditional Kelp shredder machined.
The structural representation of the laminarian slitter that accompanying drawing 2 provides for the utility model.
Accompanying drawing 3 is the structural representation after these laminarian slitter two arbor associations.
The front view that accompanying drawing 4 is circular shear blade.
In figure, 1, frame, 2, feeding table top, the 3, first cutter shaft, the 4, second cutter shaft, 5, circular shear blade, 6, motor, 7, packing ring, 8, axis hole, 9, ratchet, 10, sea-tangle filament, 11, dovetail portion.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described further.
As shown in Figure 2, wear-resistant type laminarian slitter, comprise frame 1, feeding table top 2 is installed at frame 1 top, front end at feeding table top is installed the first cutter shaft 3 and the second cutter shaft 4 that subtend is rotated, the first cutter shaft 3 and the second cutter shaft 4 are by driven by motor 6, the first cutter shafts 3 of frame bottom and the second cutter shaft 4, circular shear blade 5 being installed respectively.
As shown in Figure 4, the center of circular shear blade 5 is provided with axis hole 8, and shown in 3, circular shear blade 5 is sleeved on cutter shaft by axis hole 8 by reference to the accompanying drawings.
As shown in Figure 3, the blade 5 on the first cutter shaft and the second cutter shaft is installed for interval, between two, is provided with packing ring 7 between blade, and the diameter of space washer is less than circular shear blade diameter, the interlaced insertion of blade on two cutter shafts.
In the laminarian slitter providing at the utility model, blade 5 adopts ceramic material sintering, grinding to make.In the present embodiment, ceramic material is preferentially selected zirconia ceramics or alumina ceramic material, its preparation method is zirconia ceramics or alumina ceramic material to be put into mould then at vacuum high-temperature high pressure combustion freezing of a furnace, sinter circular shear blade shape into, after sintering, adopt diamond dust to carry out grinding the blade blank of sintering, make thickness, the diameter of each blade consistent, guarantee the flatness on blade two sides simultaneously.
The blade of the zirconia ceramics material sintering selected of take is example, it is wear-resisting, corrosion resistance significantly improves, be applied on laminarian slitter, use through continuous 6 months, the Shredded kelp product of its cutting still can reach regulatory specifications, blade face is without polishing scratch, and with respect to adopting metal blade, its properties all has significantly raising.
Owing to adopting the blade of ceramic material without wearing and tearing, corrosion-resistant, as shown in accompanying drawing 2 and accompanying drawing 3, when manufacturing this filament cutter by the first cutter shaft and the second cutter shaft between distance fix, in use procedure, do not need to adjust, solved traditional laminarian slitter technical problem that distance furthers between processing needs cutter shaft after a period of time.
In practical application, find, when the gap on two cutter shafts between interlaced blade adopts seamless contact or the contact of minimum gap, therefore blade is the highest to the cutting efficiency of sea-tangle, and when making packing ring, the thickness of packing ring is consistent with blade thickness or be greater than blade thickness 0.1-0.2mm.
The interlaced insertion depth of blade on two cutter shafts is controlled at the chopping requirement that can meet various thickness sea-tangles between 0.2-1mm in the present embodiment.
As shown in Figure 2, when sea-tangle advances by feeding table top, the end of sea-tangle is to be drawn between two cutter shafts after the blade interlock by being staggered, and for strengthening the interlock ability of blade to sea-tangle, as shown in Figure 4, is evenly provided with ratchet 9 on the periphery of circular shear blade.
Claims (6)
1. wear-resistant type laminarian slitter, comprise frame, frame top is installed feeding table top, front end at feeding table top is installed the first cutter shaft and the second cutter shaft that subtend is rotated, the first cutter shaft and the second cutter shaft are by the driven by motor of frame bottom, on the first cutter shaft and the second cutter shaft, circular shear blade is installed at interval, and the interlaced insertion of blade on two cutter shafts, is characterized in that: described circular shear blade adopts ceramic material sintering, grinding to make.
2. wear-resistant type laminarian slitter according to claim 1, is characterized in that: between the first described cutter shaft and the second cutter shaft, distance is fixed.
3. wear-resistant type laminarian slitter according to claim 1, is characterized in that: described circular shear blade ceramic material used comprises zirconia ceramics or aluminium oxide ceramics.
4. wear-resistant type laminarian slitter according to claim 1, it is characterized in that: described the first cutter shaft and the second cutter shaft, on the cutter shaft body between blade and blade, space washer is housed, the diameter of space washer is less than circular shear blade diameter, and the thickness of space washer is equal to or greater than blade thickness 0.1-0.2mm.
5. wear-resistant type laminarian slitter according to claim 1, is characterized in that: the interlaced insertion depth of blade on described two cutter shafts is 0.2-1mm.
6. according to the wear-resistant type laminarian slitter described in claim 1 or 3, it is characterized in that: on the periphery of described circular shear blade, be evenly provided with ratchet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320400934.5U CN203409806U (en) | 2013-07-08 | 2013-07-08 | Wear resistantkelp shredder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320400934.5U CN203409806U (en) | 2013-07-08 | 2013-07-08 | Wear resistantkelp shredder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203409806U true CN203409806U (en) | 2014-01-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320400934.5U Expired - Fee Related CN203409806U (en) | 2013-07-08 | 2013-07-08 | Wear resistantkelp shredder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203409806U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105835107A (en) * | 2016-05-21 | 2016-08-10 | 王彬 | Safety kelp shredding machine |
| CN110978100A (en) * | 2020-01-08 | 2020-04-10 | 罗川 | Slice kelp is shredded and is collected equipment with integral type |
-
2013
- 2013-07-08 CN CN201320400934.5U patent/CN203409806U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105835107A (en) * | 2016-05-21 | 2016-08-10 | 王彬 | Safety kelp shredding machine |
| CN110978100A (en) * | 2020-01-08 | 2020-04-10 | 罗川 | Slice kelp is shredded and is collected equipment with integral type |
| CN110978100B (en) * | 2020-01-08 | 2021-06-29 | 山东洪川农业科技有限公司 | Slice kelp is shredded and is collected equipment with integral type |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140129 Termination date: 20150708 |
|
| EXPY | Termination of patent right or utility model |