JP2600958Y2 - 2-axis clay shearing device - Google Patents
2-axis clay shearing deviceInfo
- Publication number
- JP2600958Y2 JP2600958Y2 JP1993015516U JP1551693U JP2600958Y2 JP 2600958 Y2 JP2600958 Y2 JP 2600958Y2 JP 1993015516 U JP1993015516 U JP 1993015516U JP 1551693 U JP1551693 U JP 1551693U JP 2600958 Y2 JP2600958 Y2 JP 2600958Y2
- Authority
- JP
- Japan
- Prior art keywords
- clay
- shearing
- blade
- blades
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Crushing And Pulverization Processes (AREA)
Description
【0001】[0001]
【産業上の利用分野】本考案は、バックホーやグラブバ
ケットなどで浚渫した土砂を埋立処分地へ圧縮空気を利
用して混気圧送する際に、その混気圧送機の土砂受入れ
ホッパー上部などに組込んで、硬質粘土および浚渫土砂
に混入している木材などを効率良く細断し、土砂を混気
圧送機にスムースに送り込むために使用される2軸式粘
土剪断装置に関するものである。[Industrial application] The present invention relates to the use of compressed air to feed mixed sediment dredged by a backhoe or grab bucket to a landfill site using compressed air. The present invention relates to a two-shaft clay shearing device that is used for efficiently shredding wood and the like mixed into hard clay and dredged earth and sand and smoothly feeding the earth and sand to a mixed-pressure transmitter.
【0002】[0002]
【従来の技術】浚渫土砂に粘土が混入していたり、また
は浚渫土砂の大部分が粘土である浚渫土砂を圧縮空気に
より混気圧送する場合、その混気圧送機に送り込む前処
理工程として、従来、ホッパー上で人力により水ジェッ
トやスコップなどでその浚渫土を細断したり、高圧水ジ
ェットカッターにより細断し、さらには小型バックホー
などの小機械で細断する方式がとられている。2. Description of the Related Art When clay is mixed in dredged soil or when dredged soil in which most of the dredged soil is clay is fed by compressed air using compressed air, a conventional pretreatment step of feeding the mixed air to a mixed pressure transmitter is a conventional process. The dredged soil is cut into pieces with a water jet or a scoop by a manual operation on a hopper, cut with a high-pressure water jet cutter, and further cut with a small machine such as a small backhoe.
【0003】一方、浚渫粘土には硬質、軟質等さまざま
な粘土があり、とりわけ、硬質、高粘着力を有する粘土
はその取扱が難かしく、粘土の性質として一度高圧水で
切り口を入れても、引き裂く力が加わらないと、再度も
との状態に戻ってしまう。従って、高圧水や人手により
その浚渫粘土を剪断するにしても、塊りから小さくはが
し取り、次工程へ速やかに送り込む必要があり、多大の
労力と時間を要し、その能率が極めて悪い。On the other hand, there are various kinds of clay such as hard and soft in dredged clay, and hard and high-clay clay are particularly difficult to handle. Even if the clay is once cut with high-pressure water, If no tearing force is applied, it will return to its original state. Therefore, even if the dredged clay is sheared by high-pressure water or manually, it must be removed from the lump and sent to the next process promptly, which requires a great deal of labor and time, and is extremely inefficient.
【0004】他方、水ジェットカッターの水を多量に使
用することは、圧送土砂の含水比を上げ、埋立地の余水
処理費用がかさむということになる。また、一般産業の
分野で、産業廃棄物や、生活廃棄物を細断するため、2
軸式の破砕装置が知られており、広く活用されている。
この2軸式の破砕装置は、100mmから150mm厚さの
強靱な工具鋼の刃を各軸に交互に密に配設されているも
のが通常知られており、鉄や非鉄の別なく細断するよう
になっているが、この場合、粘土を扱うとなると、団子
状の塊りとなり、処理不能になるという問題がある。[0004] On the other hand, using a large amount of water from the water jet cutter increases the water content of the pumped soil and increases the wastewater treatment cost of the landfill. In addition, in the field of general industry, industrial waste and household waste are shredded.
Shaft-type crushers are known and widely used.
It is generally known that the two-shaft crusher is provided with a tough tool steel blade having a thickness of 100 mm to 150 mm alternately and densely arranged on each axis. However, in this case, when handling clay, there is a problem that it becomes a dumpling mass and cannot be processed.
【0005】[0005]
【考案が解決しようとする課題】本考案は、前記従来の
問題点を解決するためになされたものであり、浚渫土砂
中の硬質粘土や、混入している木材などを、効果的に引
き裂き、細断して下方向の混気圧送機などに送り込み可
能な2軸式粘土剪断装置を提供することを目的としてい
る。The present invention has been made to solve the above-mentioned conventional problems, and effectively tears hard clay or mixed wood in dredged soil and the like, It is an object of the present invention to provide a two-shaft clay shearing device that can be cut into small pieces and fed to a downward pressure mixer or the like.
【0006】[0006]
【課題を解決するための手段】上記の目的を達成するた
め、本考案の2軸式粘土剪断装置は、相互に回転数に差
を持たせ、かつ互いに内方向へ回転駆動される2つの剪
断軸の軸上のそれぞれに、複数の刃を円周に有する粘土
剪断刃の複数個を、その軸方向にそれぞれの刃に位相差
を持たせて配設すると共に、上記各粘土剪断刃の各刃の
回転方向背面に回転方向に直角に板状の粘土の送り込み
板を設けて粘土を粘土剪断刃の回転方向に運ぶようにし
た2軸式粘土剪断装置からなる。SUMMARY OF THE INVENTION In order to achieve the above object, a two-shaft clay shearing device of the present invention is provided with two shearing devices which are mutually different in rotational speed and are driven to rotate inward each other. On each of the axes of the shaft, a plurality of clay shearing blades having a plurality of blades on the circumference are arranged so that each blade has a phase difference in the axial direction, and each of the clay shearing blades is Blade
The infeed plate orthogonally plate-like clay in the rotational direction in the rotation direction rear provided comprising clay from two-shaft clay shearing device was then <br/> to carry in the direction of rotation of the clay shearing blades.
【0007】[0007]
【実施例】以下図面を参照して本考案の2軸式粘土剪断
装置の実施例を説明するが、図1は浚渫土砂を混気圧送
する土砂圧送用ホッパー2に、2組の本考案の装置を組
込んだ一実施例の平面図であり、図2は図1のA−A方
向の縦断面図である。すなわち、バックホー1により土
砂が土砂受入れホッパー2に搬入され、この土砂受入れ
ホッパー2の上部に組込まれた2組の2軸式粘土剪断装
置4により粘土塊3が細断されるようになっており、こ
の2軸式粘土剪断装置4は駆動電動機5で回転駆動され
るようになっている。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an exploded perspective view of a two-shaft clay shearing device according to the present invention; FIG. FIG. 2 is a plan view of an embodiment in which the device is incorporated, and FIG. 2 is a longitudinal sectional view taken along the line AA in FIG. That is, the earth and sand is carried into the earth and sand receiving hopper 2 by the backhoe 1, and the clay mass 3 is shredded by two sets of biaxial clay shearing devices 4 incorporated in the upper part of the earth and sand receiving hopper 2. The two-shaft clay shearing device 4 is driven to rotate by a drive motor 5.
【0008】また、土砂受入れホッパー2で分離された
障害物や、振動スクリーン6で分離された障害物は、ベ
ルトコンベア8を経由して障害物箱9に投入される。さ
らに、上記の2軸式粘土剪断装置4で細断された土砂は
下部タンク10内の混練機11で混練した後、加圧翼車
7で逆止弁12経由、圧縮空気供給管13からの空気と
共に、圧送管14により混気圧送される。The obstacles separated by the sediment receiving hopper 2 and the obstacles separated by the vibrating screen 6 are put into an obstacle box 9 via a belt conveyor 8. Further, the earth and sand shredded by the biaxial clay shearing device 4 are kneaded by a kneading machine 11 in a lower tank 10, and thereafter, from a compressed air supply pipe 13 via a check valve 12 by a pressurizing impeller 7. The mixed pressure is sent by the pressure feed pipe 14 together with the air.
【0009】次に、上記の2軸式粘土剪断装置4の詳細
を説明すると、図3において、各装置には、相互に回転
数に差を持たせ、かつ互いに内方向へ駆動電動機5によ
り回転駆動される2つの剪断軸20が設けられている。
そして、図3のB−B方向の縦断面図の図4のごとく土
砂受入れホッパー2内の上部に配設された2組の剪断軸
20のそれぞれの軸上には、複数、例えばこの実施例の
ように5枚の刃を有する粘土剪断刃21の複数個、例え
ばこの実施例では13個を、その軸方向にそれぞれの刃
に位相差を持たせて配設している。Next, the details of the two-shaft clay shearing device 4 will be described. Referring to FIG. 3, each device is provided with a difference in the number of rotations, and is rotated inward by a driving motor 5 in a mutually rotating manner. Two driven shear axes 20 are provided.
As shown in FIG. 4 in a longitudinal sectional view taken along the line BB in FIG. 3, a plurality of, for example, this embodiment, is provided on each of two sets of shearing shafts 20 arranged in the upper part in the sediment receiving hopper 2. In this embodiment, a plurality of clay shearing blades 21 having five blades, for example, thirteen in this embodiment are arranged so that each blade has a phase difference in the axial direction.
【0010】すなわち、粘土剪断刃21の5枚の刃は、
図7に示すごとく、隣接する各刃に位相差を持たせてい
るが、この実施例では刃が5枚なので、360°÷5=
72°、そして粘土剪断刃21が13個なので、72°
÷13≒5.5°以下となり、位相差は5.5°以下の
5°程度としている。このように位相差を持たせたのは
駆動電動機5に急激な負荷を与えないためである。That is, the five blades of the clay shearing blade 21 are:
As shown in FIG. 7, each adjacent blade has a phase difference. However, in this embodiment, since there are five blades, 360 ° ÷ 5 =
72 °, and since there are 13 clay shearing blades 21, 72 °
{13} 5.5 ° or less, and the phase difference is set to about 5 °, which is 5.5 ° or less. The reason for providing the phase difference in this manner is to prevent a sudden load from being applied to the drive motor 5.
【0011】次に、この粘土剪断刃21は、図5の拡大
側面図および図6の剪断軸の横断面図に示すごとく、円
周に設けられた5枚の刃が比較的薄い鋼板からなる剪断
刃で、刃の前・背部にはそれぞれ5°のすくい角・逃げ
角を有し、刃の先端は粘土への喰み込みを容易にするた
めナイフエッジ状に切り落とされており、各粘土剪断刃
21の各刃の回転方向背面に回転方向に直角に板状の粘
土の送り込み板22を設けて粘土を粘土剪断刃21の回
転方向に運ぶようにし、その結果粘土を下方向へ送り込
む機能を有している。Next, as shown in the enlarged side view of FIG. 5 and the cross-sectional view of the shearing shaft of FIG. 6, the clay shearing blade 21 has five blades provided on the circumference made of a relatively thin steel plate. A shearing blade with a 5 ° rake angle and a clearance angle at the front and back of the blade, and the tip of the blade is cut into a knife edge to facilitate biting into the clay. Shear blade
A plate-like viscous material is provided at right angles to the rotation direction on the back in the rotation direction of each blade 21.
A clay feed plate 22 is provided and the clay is turned by the clay shearing blade 21.
Transport in the reverse direction, and as a result, send clay down
It has the function of
【0012】また、これら2組の剪断軸20は駆動電動
機5により互いに回転数に差を持たせて内方向へ回転駆
動されるが、各回転数には10から15%程度の差を持
たせることが好ましいことが実験により確認されてい
る。また、各剪断軸20には、過負荷電流などの手段に
より逆回転駆動機能を設けており、過大な負荷がかかっ
たときにはこの逆方向の回転により粘土の引き裂き力を
発生させている。The two sets of shearing shafts 20 are driven inward by the drive motor 5 so that the rotational speeds are different from each other, and each rotational speed has a difference of about 10 to 15%. It has been confirmed by experiments that this is preferable. Each shearing shaft 20 is provided with a reverse rotation driving function by means of an overload current or the like, and when an excessive load is applied, the reverse rotation rotates to generate a tearing force of the clay.
【0013】さらに、図4に示すような固定刃24を設
けることにより、刃に固着する粘土を剥離させる効果を
もたせている。一方、各粘土剪断刃21は適正な間隔を
保って配置することで、粘土の目詰りを防止すると共
に、浚渫土砂に含まれる障害物の通過を容易にしてい
る。さらに、図6に示すごとく、中空の剪断軸20の端
部に給水ホース25を接続すると共に、その剪断軸20
の周囲に、各粘土剪断刃21に向って多数の水噴出穴2
6を設けており、各粘土剪断刃21に水Wを供給するこ
とで、刃を少量の水Wで濡らして、粘土が刃に附着する
のを防止している。Further, the provision of the fixed blade 24 as shown in FIG. 4 has an effect of peeling off the clay adhered to the blade. On the other hand, by arranging the clay shearing blades 21 at appropriate intervals, clogging of the clay is prevented, and an obstacle contained in the dredged soil is easily passed. Further, as shown in FIG. 6, a water supply hose 25 is connected to an end of the hollow shear shaft 20 and the shear shaft 20 is connected to the water supply hose 25.
Around each of the clay shearing blades 21, a number of water jet holes 2
6 is provided to supply water W to each of the clay shearing blades 21 to wet the blades with a small amount of water W and prevent the clay from adhering to the blades.
【0014】[0014]
【考案の効果】以上に説明した本考案の2軸式粘土剪断
装置によれば、浚渫した土砂を埋立処分地へ混気圧送す
る際に、浚渫土砂中の硬質粘土や、混入している木材な
どを効果的に引き裂き細断して、混気圧送機などに円滑
に導入できる。また、従来の高圧水ジェットカッターに
よる粘土の細断のごとく、多量の水を必要としないので
経済的である。According to the biaxial clay shearing device of the present invention described above, when the dredged soil is sent to the landfill site under mixed pressure, the hard clay in the dredged soil and the mixed wood Can be effectively torn and shredded, and can be smoothly introduced into a mixed-pressure transmitter. Further, unlike the conventional chopping of clay by a high-pressure water jet cutter, a large amount of water is not required, so that it is economical.
【図1】本考案の2軸式粘土剪断装置を組込んだ土砂圧
送用ホッパーの平面図である。FIG. 1 is a plan view of a hopper for feeding soil and sand incorporating the biaxial clay shearing device of the present invention.
【図2】図1のA−A方向の縦断面図である。FIG. 2 is a longitudinal sectional view taken along the line AA of FIG.
【図3】図1の2組の2軸式粘土剪断装置の平面図であ
る。FIG. 3 is a plan view of the two sets of biaxial clay shearing devices of FIG. 1;
【図4】図3のB−B方向の縦断面図である。FIG. 4 is a vertical sectional view taken along the line BB in FIG. 3;
【図5】図4の粘土剪断刃の拡大側面図である。FIG. 5 is an enlarged side view of the clay shearing blade of FIG.
【図6】図3の剪断軸の横断面図である。FIG. 6 is a cross-sectional view of the shear axis of FIG.
【図7】図5の粘土剪断刃の5枚の刃の位相差の説明図
である。FIG. 7 is an explanatory diagram of a phase difference between five blades of the clay shearing blade of FIG. 5;
20 剪断軸 21 粘土剪断刃 22 粘土の送り込み板 26 水噴出穴 Reference Signs List 20 shear axis 21 clay shearing blade 22 clay feeding plate 26 water ejection hole
Claims (1)
内方向へ回転駆動される2つの剪断軸の軸上のそれぞれ
に、複数の刃を円周に有する粘土剪断刃の複数個を、そ
の軸方向にそれぞれの刃に位相差を持たせて配設すると
共に、上記各粘土剪断刃の各刃の回転方向背面に回転方
向に直角に板状の粘土の送り込み板を設けて粘土を粘土
剪断刃の回転方向に運ぶようにした2軸式粘土剪断装
置。1. A plurality of clay shearing blades having a plurality of blades on the circumference of each of two shearing shafts which are mutually different in rotational speed and are driven to rotate inward each other. , as well as arranged by providing a phase difference to each of the blades in the axial direction, the rotational direction in the rotation direction back surface of each blade of each clay shear blade
Clay clay perpendicularly provided infeed plate of the plate-like clay countercurrent
A two-shaft clay shearing device that is carried in the direction of rotation of the shearing blade .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1993015516U JP2600958Y2 (en) | 1993-03-31 | 1993-03-31 | 2-axis clay shearing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1993015516U JP2600958Y2 (en) | 1993-03-31 | 1993-03-31 | 2-axis clay shearing device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0672640U JPH0672640U (en) | 1994-10-11 |
JP2600958Y2 true JP2600958Y2 (en) | 1999-11-02 |
Family
ID=11890989
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1993015516U Expired - Lifetime JP2600958Y2 (en) | 1993-03-31 | 1993-03-31 | 2-axis clay shearing device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2600958Y2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5329503B2 (en) * | 2010-09-16 | 2013-10-30 | 株式会社松井製作所 | Multi-axis crusher |
JP6253511B2 (en) * | 2014-05-23 | 2017-12-27 | 住友重機械エンバイロメント株式会社 | Biaxial differential crusher |
-
1993
- 1993-03-31 JP JP1993015516U patent/JP2600958Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0672640U (en) | 1994-10-11 |
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