CN109175644A - Full-automatic intelligent welding machine tool - Google Patents
Full-automatic intelligent welding machine tool Download PDFInfo
- Publication number
- CN109175644A CN109175644A CN201811193326.5A CN201811193326A CN109175644A CN 109175644 A CN109175644 A CN 109175644A CN 201811193326 A CN201811193326 A CN 201811193326A CN 109175644 A CN109175644 A CN 109175644A
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- Prior art keywords
- probe
- pedestal
- fixed
- block
- feeding
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
- B23K31/125—Weld quality monitoring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Optics & Photonics (AREA)
- Analytical Chemistry (AREA)
- Immunology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Electrochemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Pathology (AREA)
- Quality & Reliability (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Automatic Assembly (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Feeding Of Workpieces (AREA)
Abstract
The present invention relates to industrial automation equipments, more specifically to a kind of automated arm for probe assembly.Full-automatic intelligent welding machine tool, including workbench, flexible frock for positioning base and probe, for realizing the stepping assembly line of circulation conveying to the flexible frock, for providing the pedestal feed mechanism of pedestal in an orderly manner, pedestal manipulator for grabbing pedestal from the pedestal feed mechanism and being placed on the flexible frock, probe feed mechanism for being assembled to probe on the flexible frock, for probe and pedestal to be realized that the precision welding of solder bond picks, for detection probe and pedestal, whether there is or not the probe test instruments for realizing solder bond, for the blanking mechanical hand being put into lower material container will to be taken out with unqualified workpiece.Full-automatic intelligent welding machine tool of the present invention, is applied in the manufacturing process of probe；Full-automatic intelligent welding machine tool of the present invention, for realizing the Automated assembly of probe, welding and detection operation.
Description
Technical field
The application is divisional application, and the application number of female case is 2018107402174, and the applying date is on July 7th, 2018.This
Invention is related to industrial automation equipment, more specifically to a kind of automated arm for probe assembly.
Background technique
Industrial automation is that automatic control, automatic regulating apparatus are widely used in the industrial production, to replace artificial behaviour
The trend that vertical machine and machine architecture are processed.Under the conditions of industrial production automation, people only look after indirectly and
Supervision machine is produced.Industrial automation can be divided by its developing stage: (1) semi-automatic.I.e. part is using automatic control
System and automatic device, and another part is then produced by manual operation machine.(2) full-automatic.Refer in production process all
Process, including feeding, blanking, handling etc. are all not required to very important person and directly carry out production operation (people only keeps an eye on and supervises indirectly
Machine run), and continuously, repeatedly produce one or a collection of product automatically by machine.
Industrial automation technology is a kind of with control theory, instrument and meter, computer and other information technology, to industry
Production process realize detection, control, optimization, scheduling, management and decision, reach increase yield, improve quality, reduce consumption, really
The comprehensive high-tech of the purpose of ensuring safety, including Industrial Automation Software, hardware and system three parts.Industrial automation skill
Art mainly solves production efficiency and consistency problem as one of most important technology in 20th century modern manufacturing field.No matter
Flexible, flexible and customization enterprise is still pursued by high speed high-volume manufacturing enterprise, it is necessary to by the application of automatic technology.
Automated system itself does not create benefit directly, but it plays the effect of being obviously improved to enterprise production process:
(1) safety of production process is improved；
(2) production efficiency is improved；
(3) product quality is improved；
(4) raw material, the energy loss of production process are reduced.
Traditional probe assembling work is all manual mode, causes the consistency of product low, utilizes industrial automation skill
Art realizes the automated production of probe assembling work, has important practical significance.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic intelligent welding machine tools, apply the manufacturing process in probe
In；Full-automatic intelligent welding machine tool of the present invention, for realizing the Automated assembly of probe, welding and detection operation.
A kind of full-automatic intelligent welding machine tool, including workbench, for positioning base and probe flexible frock, be used for
The stepping assembly line of circulation conveying is realized to the flexible frock, the pedestal feed mechanism for providing pedestal in an orderly manner, is used for
From the pedestal feed mechanism grab pedestal and be placed on the flexible frock pedestal manipulator, for probe to be assembled
Probe feed mechanism on to the flexible frock, for probe and pedestal to be realized to, the precision welding of solder bond picks, is used for
Whether there is or not realize the probe test instrument of solder bond, be put into lower material container for that will take out with unqualified workpiece for detection probe and pedestal
In blanking mechanical hand, the stepping assembly line, flexible frock, pedestal feed mechanism, probe feed mechanism, pedestal manipulator,
Precision welding picks, probe test instrument, blanking mechanical hand are fixed on the workbench, and the flexible frock is movably connected on the step
Influent stream waterline, the pedestal feed mechanism, probe feed mechanism, precision welding pick, probe test instrument, blanking mechanical hand are located at institute
State the side of stepping assembly line；
The blanking mechanical hand include: cast iron bracket, blanking horizontal pushing cylinder, T connector, blanking transverse shifting sliding block, damper,
Caging bolt, tailstock adjustable cylinder, blanking longitudinal sliding block, T-slot, blanking gripper, lower material container, the cast iron bracket are fixed on
The workbench, the cylinder block of the blanking horizontal pushing cylinder are fixed on the cast iron bracket, and the blanking transverse shifting slide unit is living
Dynamic to be connected to the cast iron bracket, the end of the piston rod of the blanking horizontal pushing cylinder is fixed with the T connector, the blanking
The T-slot to match with the T connector is provided on transverse shifting sliding block；Be provided on the cast iron bracket with it is described under
The damper, the caging bolt that material transverse shifting sliding block matches；The blanking longitudinal sliding block is movably connected on the blanking
Transverse shifting sliding block, the cylinder block of the tailstock adjustable cylinder are fixed on the blanking transverse shifting sliding block, the blanking gripper
The blanking longitudinal sliding block is fixed on the end of the piston rod of tailstock adjustable cylinder；
Lateral feeding mechanism is by after the side shoe contact to the roller of the flexible frock, and the side sliding block closes up, institute
The probe guide pad realization on flexible frock is stated to the positioning and guiding of probe, meanwhile, the flexible frock lug locating piece is withstood on
Lug on pedestal is realized lug and is corrected；The welding electrode falling head, institute's displacement sensors accurately measure the weldering
The shift position of slide unit is connect, the welding electrode completes the welding to pedestal and probe.
Preferably, the accurate electric welding machine includes: electric welding bracket, vertical bottom plate, welding slide unit, ball screw, motor, point
Welding electrode, correcting block, displacement sensor, the electric welding bracket are fixed on the workbench, and the vertical bottom plate is fixed on described
It is welded one end of bracket；The welding slide unit is movably connected on the vertical bottom plate, and the output shaft of the motor passes through ball wire
Bar is movably connected on the welding slide unit；The welding electrode is fixed on the lower part of the welding slide unit；In the vertical bottom plate
On be fixed with correcting block, be fixed with institute's displacement sensors on the welding slide unit, when the welding slide unit falling head,
The probe contacts of institute's displacement sensors are to the correcting block.
Preferably, the stepping assembly line includes: lateral chute feeder, vertical chute feeder, vertical feeding mechanism, lateral feeding
Mechanism, massive plate, roller, the massive plate are fixed on the workbench, are provided on the massive plate described soft for accommodating
The chute feeder of property tooling, the chute feeder includes: lateral chute feeder, vertical chute feeder；The transverse direction chute feeder, vertical chute feeder
It is interconnected, the position that the lateral chute feeder and vertical chute feeder are returned is provided with vertical feeding mechanism and lateral feeder
Structure, the vertical feeding mechanism are used to the flexible frock being located in the lateral chute feeder being delivered to the vertical feeding
In slot, the transverse direction feeding mechanism, which is used to the flexible frock being located in the vertical chute feeder being delivered to the transverse direction, to be sent
In hopper；The two sides of the lateral chute feeder are provided with the roller for triggering the flexible frock；The chute feeder includes:
Feeding cylinder, feeding push plate, feeding guide post, feeding guide sleeve, the cylinder block and feeding guide sleeve of the feeding cylinder are fixed on described
The lower part of massive plate, the feeding guide post are movably connected on the feeding guide sleeve, and the end of the piston rod of the feeding cylinder is solid
It is connected in the feeding push plate, the feeding push plate is fixed on the end of the feeding guide post.
Preferably, the flexible frock include: sliding bottom, centerbody, side sliding block, probe guide pad, half slot of probe,
Lug locating piece, slide block guide post, sliding block spring, central boss, the sliding bottom are movably connected on the stepping assembly line, institute
It states centerbody and is fixed on the sliding bottom, the central boss, slide block guide post are fixed on the centerbody；It is led in the sliding block
The end of column is fixed with the side slide unit, the sliding block spring is provided between the side slide unit and centerbody, in institute
State the lug locating piece that the position for correcting the lug on pedestal is provided on the sliding block of side；On the top of the side sliding block
It is fixed with the probe guide pad, half slot of the probe that probe matches is provided on the probe guide pad.
Preferably, oil storage tank is additionally provided on the sliding bottom of the flexible frock.
Preferably, sliding block rib, the sliding block rib and the side are also fixed on the sliding bottom of the flexible frock
Slider edge matches.
Preferably, the pedestal feed mechanism includes: pedestal vibrating disk, straight line feeder, feeding track, pedestal is horizontal pushes away gas
Cylinder, pedestal material containing block, it is horizontal push away bracket, pedestal is exported in an orderly manner from the pedestal vibrating disk into the feeding track, described to send
Material track is fixed on the top of the straight line feeder, the horizontal end for pushing away bracket and being set to the feeding track；The bottom
Seat horizontal pushing cylinder cylinder block be fixed on it is described it is horizontal push away bracket, the pedestal material containing block is fixed on the work of the pedestal horizontal pushing cylinder
The end of stopper rod, it is described it is horizontal push away be provided on bracket it is horizontal push away slot, the pedestal material containing block, which is movably connected on, described horizontal pushes away slot.
Preferably, be additionally provided on the feeding track in the pedestal feed mechanism match with the lug on probe it is convex
Ear hopper.
Preferably, the pedestal manipulator includes: manipulator support, manipulator horizontal slide unit, manipulator longitudinal slide unit, bottom
Seat gripper, the manipulator support are fixed on the workbench, and the manipulator horizontal slide unit is fixed on the manipulator support,
The manipulator longitudinal slide unit is fixed on the sliding block of the manipulator horizontal slide unit, and the pedestal gripper is fixed on the machinery
On the sliding block of hand longitudinal slide unit；The pedestal gripper is located at the top of the pedestal feed mechanism.
Preferably, the probe feed mechanism includes: probe vibrating disk, probe track, probe slot, frictional electric machine, friction
Wheel, funnel block, probe decline block, probe send out cylinder, funnel, probe and decline pipeline, probe plug, and probe shakes from the probe
In the probe slot in Moving plate on order output to the probe track, probe is contained in the probe slot, the friction
The shell of motor is fixed on the probe track, and the friction pulley is fixed on the output shaft of the frictional electric machine, described
Friction pulley and probe slot match；It is fixed with the funnel block in the end of the probe track, is provided on the funnel block
The funnel to match with the probe slot is provided with the probe decline block in the lower part of the funnel, in the probe
The probe decline pipeline is provided in decline block, probe glides in probe decline pipeline；Decline block in the probe
Lower part outlet at be fixed with the probe and send out cylinder, the end that the probe sends out the piston rod of cylinder is fixed on the spy
Needle plug, the probe plug and probe decline pipeline match.
Preferably, the probe feed mechanism further include: vibration disc carrier, tensioned screw, holds out against spiral shell at vibrating disk bottom plate
Bolt, nut, the probe vibrating disk are located on the vibrating disk bottom plate, and the vibration disc carrier is fixed on the workbench；Institute
It states puller bolt to be threadingly attached on the vibrating disk bottom plate, the vibration disc carrier is withstood at the top of the puller bolt
On；The tensioned screw passes through the vibrating disk bottom plate and vibration disc carrier, and the spiral shell is arranged in one end of the tensioned screw
Mother, the vibration disc carrier, vibrating disk bottom plate are in locking state by the locking effect of tensioned screw, nut.
Preferably, the probe feed mechanism further include: link block, semicircle gripping block, column, the probe track are connected
In on the link block, being provided with the leghole to match with the column on the link block, the column is fixed on described
Workbench, is also fixed with the semicircle gripping block on the link block, and the link block is connected by the semicircle gripping block
In on the column.
Detailed description of the invention
Fig. 1,2 be full-automatic intelligent welding machine tool of the present invention structural schematic diagram；
Fig. 3,4,5 are the structural schematic diagrams of the stepping assembly line of full-automatic intelligent welding machine tool of the present invention；
Fig. 6,7 be full-automatic intelligent welding machine tool of the present invention flexible frock structural schematic diagram；
Fig. 8,9,10 are the structural schematic diagrams of the probe feed mechanism of full-automatic intelligent welding machine tool of the present invention；
Figure 11 is the pedestal feed mechanism of full-automatic intelligent welding machine tool of the present invention and the structural schematic diagram of pedestal manipulator；
Figure 12 is the structural schematic diagram of the accurate electric welding machine of full-automatic intelligent welding machine tool of the present invention；
Figure 13 is the structural schematic diagram of the probe test instrument of full-automatic intelligent welding machine tool of the present invention.
Figure 14 is the structural schematic diagram of the probe test instrument of full-automatic intelligent welding machine tool of the present invention.
1 workbench, 2 stepping assembly lines, 3 flexible frocks, 4 pedestal feed mechanisms, 5 probe feed mechanisms, 6 pedestals
Manipulator, 10 lateral chute feeders, 11 vertical chute feeders, 12 vertical feeding mechanisms, 13 lateral feeding mechanisms, 14 feeding gas
Cylinder, 15 feeding push plates, 16 feeding guide posts, 17 feeding guide sleeves, 18 massive plates, 19 rollers, 20 sliding bottoms, 21 centers
Body, 22 side sliding blocks, 23 probe guide pads, 24 probe, half slot, 25 pedestals, 26 probes, 27 lugs, the positioning of 28 lugs
Block, 29 sliding block ribs, 30 slide block guide posts, 31 sliding block springs, 32 oil storage tanks, 33 central boss, 40 pedestal vibrating disks, 41
Straight line feeder, 42 feeding tracks, 43 lug hoppers, 44 pedestal horizontal pushing cylinders, 45 pedestal material containing blocks, 46 it is horizontal push away bracket,
47 it is horizontal push away slot, 50 manipulator supports, 51 manipulator horizontal slide units, 52 manipulator longitudinal slide units, 53 pedestal grippers, 60 visit
Needle vibrating disk, 61 probe tracks, 62 probe slots, 63 frictional electric machines, 64 friction pulleys, 65 link blocks, 66 semicircle gripping blocks,
67 columns, 68 legholes, 69 funnel blocks, 70 probes decline block, 71 probes send out cylinder, 72 funnels, the decline of 73 probes
Pipeline, 74 probe plugs, 75 vibration disc carriers, 76 vibrating disk bottom plates, 77 tensioned screws, 78 puller bolts, 79 nuts,
80 accurate electric welding machines, 81 electric welding brackets, 82 vertical bottom plates, 83 welding slide units, 84 ball screws, 85 motors, 86 spot welding
Electrode, 87 correcting blocks, 88 displacement sensors, 90 probe test instruments, 91 detector mounting plates, 92 Hall sensors, 93
Visit foot, 100 blanking mechanical hands, 101 cast iron brackets, 102 blanking horizontal pushing cylinders, 103 T connectors, 104 blankings laterally shifting
Movable slider, 105 dampers, 106 caging bolts, 107 tailstock adjustable cylinders, 108 blanking longitudinal sliding blocks, 109 T-slots,
110 blanking grippers, 111 lower material containers.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing, but does not constitute any limitation of the invention,
Similar element numbers represent similar element in attached drawing.As described above, the present invention provides a kind of welding of full-automatic intelligent
Lathe is applied in the manufacturing process of probe；Full-automatic intelligent welding machine tool of the present invention, for realizing the automatic makeup of probe
Match, weld, detect operation.
Fig. 1,2 be full-automatic intelligent welding machine tool of the present invention structural schematic diagram, Fig. 3,4,5 are full-automatic intelligents of the present invention
Can change the structural schematic diagram of the stepping assembly line of welding machine tool, Fig. 6,7 be full-automatic intelligent welding machine tool of the present invention flexibility
The structural schematic diagram of tooling, Fig. 8,9,10 are the structural representations of the probe feed mechanism of full-automatic intelligent welding machine tool of the present invention
Figure, Figure 11 are the pedestal feed mechanism of full-automatic intelligent welding machine tool of the present invention and the structural schematic diagram of pedestal manipulator, figure
12 be the structural schematic diagram of the accurate electric welding machine of full-automatic intelligent welding machine tool of the present invention, and Figure 13 is fully-automatic intelligent of the present invention
Change the structural schematic diagram of the probe test instrument of welding machine tool, Figure 14 is the probe in detecting of full-automatic intelligent welding machine tool of the present invention
The structural schematic diagram of instrument.
A kind of full-automatic intelligent welding machine tool, including workbench 1, for the flexible frock of positioning base 25 and probe 26
3, for realizing the stepping assembly line 2 of circulation conveying to the flexible frock 3, for providing the pedestal feeding of pedestal 25 in an orderly manner
Mechanism 4, the pedestal manipulator for grabbing pedestal 25 from the pedestal feed mechanism 4 and being placed on the flexible frock 3
6, the probe feed mechanism 5 for probe 26 to be assembled on the flexible frock 3, be used to probe 26 and pedestal 25 realizing weldering
The precision welding that binding is closed picks 80, for detection probe 26 and pedestal 25, whether there is or not realize the probe test instrument 90 of solder bond, use
In the blanking mechanical hand 100 that will be put into lower material container 111 with the taking-up of unqualified workpiece, the stepping assembly line 2, flexible frock
3, pedestal feed mechanism 4, probe feed mechanism 5, pedestal manipulator 6, precision welding pick 80, probe test instrument 90, blanking mechanical
Hand 100 is fixed on the workbench 1, and the flexible frock 3 is movably connected on the stepping assembly line 2, the pedestal feeder
Pick 80, probe test instrument 90, blanking mechanical hand 100 of structure 4, probe feed mechanism 5, precision welding is located at the stepping assembly line 2
Side；
The blanking mechanical hand 100 includes: cast iron bracket 101, blanking horizontal pushing cylinder 102, T connector 103, blanking transverse shifting
Sliding block 104, damper 105, caging bolt 106, tailstock adjustable cylinder 107, blanking longitudinal sliding block 108, T-slot 109, blanking hand
Pawl 110, lower material container 111, the cast iron bracket 101 are fixed on the workbench 1, the cylinder of the blanking horizontal pushing cylinder 102
Body is fixed on the cast iron bracket 101, and the blanking transverse shifting slide unit 104 is movably connected on the cast iron bracket 101, described
The end of the piston rod of blanking horizontal pushing cylinder 102 is fixed with the T connector 103, sets on the blanking transverse shifting sliding block 104
It is equipped with the T-slot 109 to match with the T connector 103；It is provided on the cast iron bracket 101 lateral with the blanking
The damper 105, the caging bolt 106 that mobile sliding block 104 matches；The blanking longitudinal sliding block 108 is movably connected on institute
Blanking transverse shifting sliding block 104 is stated, the cylinder block of the tailstock adjustable cylinder 107 is fixed on the blanking transverse shifting sliding block
104, the end of the piston rod of the blanking gripper 110 and tailstock adjustable cylinder 107 is fixed on the blanking longitudinal sliding block 108；
After the side sliding block 22 of the flexible frock 3 is touched the roller 19 by lateral feeding mechanism 13, the side sliding block
22 close up, and the probe guide pad 23 on the flexible frock 3 realizes the positioning and guiding to probe 26, meanwhile, the flexible frock 3
Lug locating piece 28 withstands on the lug 27 on pedestal 25, realizes and corrects to lug 27；86 falling head of welding electrode, it is described
Displacement sensor 88 accurately measures the shift position of the welding slide unit 83, and the welding electrode 86 is completed to pedestal 25 and probe
26 welding.
More specifically, the probe test instrument 90 includes: detector mounting plate 91, Hall sensor 92, visits foot 93, it is described
Detector mounting plate 91 is fixed on the workbench 1, and the Hall sensor 92 is fixed on the detector mounting plate 91, described
Hall sensor 92 is located at the top of the flexible frock 3, the two sides visited foot 93 and be located at probe 26.
More specifically, the precision electric welding machine 80 includes: electric welding bracket 81, vertical bottom plate 82, welding slide unit 83, ball wire
Bar 84, motor 85, spot-wedling electrode 86, correcting block 87, displacement sensor 88, the electric welding bracket 81 are fixed on the workbench 1,
The vertical bottom plate 82 is fixed on one end of the electric welding bracket 81；The welding slide unit 83 is movably connected on the vertical bottom plate
82, the output shaft of the motor 85 is movably connected on the welding slide unit 83 by ball screw 84；The welding electrode 86 is solid
It is connected in the lower part of the welding slide unit 83；It is fixed with correcting block 87 on the vertical bottom plate 82, on the welding slide unit 83
Institute's displacement sensors 88 are fixed with, when welding 83 falling head of slide unit, the probe contacts of institute's displacement sensors 88
To the correcting block 87.
More specifically, the stepping assembly line 2 includes: lateral chute feeder 10, vertical chute feeder 11, vertical feeding mechanism
12, lateral feeding mechanism 13, massive plate 18, roller 19, the massive plate 18 are fixed on the workbench 1, the massive plate 18
On be provided with chute feeder for accommodating the flexible frock, the chute feeder includes: lateral chute feeder 10, vertical chute feeder
11；The transverse direction chute feeder 10, vertical chute feeder 11 are interconnected, and return in the lateral chute feeder 10 and vertical chute feeder 11
Position be provided with vertical feeding mechanism 12 and lateral feeding mechanism 13, the vertical feeding mechanism 12 will be for that will be located at the cross
The flexible frock 3 into chute feeder 10 is delivered in the vertical chute feeder 11, and the transverse direction feeding mechanism 13 is used for will
The flexible frock 3 in the vertical chute feeder 11 is delivered in the lateral chute feeder 10；In the lateral feeding
The two sides of slot 10 are provided with the roller 19 for triggering the flexible frock 3；The chute feeder includes: feeding cylinder 14, feeding
Push plate 15, feeding guide post 16, feeding guide sleeve 17, the cylinder block and feeding guide sleeve 17 of the feeding cylinder 14 are fixed on described big flat
The lower part of plate 18, the feeding guide post 16 are movably connected on the feeding guide sleeve 17, the end of the piston rod of the feeding cylinder 14
End is fixed on the feeding push plate 15, and the feeding push plate 15 is fixed on the end of the feeding guide post 16.
More specifically, the flexible frock 3 includes: sliding bottom 20, centerbody 21, side sliding block 22, probe guide pad
23, half slot 24 of probe, lug locating piece 28, slide block guide post 30, sliding block spring 31, central boss 33, the sliding bottom 20 are living
Dynamic to be connected to the stepping assembly line 2, the centerbody 21 is fixed on the sliding bottom 20, the central boss 33, sliding block
Guide post 30 is fixed on the centerbody 21；It is fixed with the side slide unit 22 in the end of the slide block guide post 30, in the side
It is provided with the sliding block spring 31 between side slide unit 22 and centerbody 21, is provided on the side sliding block 22 for correcting bottom
The lug locating piece 28 of the position of lug 27 on seat 25；The probe guide pad is fixed on the top of the side sliding block 22
23, half slot 24 of the probe that probe 26 matches is provided on the probe guide pad 23.
More specifically, being additionally provided with oil storage tank 32 on the sliding bottom 20 of the flexible frock 3.
More specifically, be also fixed with sliding block rib 29 on the sliding bottom 20 of the flexible frock 3, the sliding block rib and
The side sliding block 22 matches.
More specifically, the pedestal feed mechanism 4 include: pedestal vibrating disk 40, straight line feeder 41, feeding track 42,
Pedestal horizontal pushing cylinder 44, pedestal material containing block 45, it is horizontal push away bracket 46, pedestal 25 is exported in an orderly manner from the pedestal vibrating disk 40 to institute
It states in feeding track 42, the feeding track 42 is fixed on the top of the straight line feeder 41, and the horizontal bracket 46 that pushes away is arranged
In the end of the feeding track 42；The cylinder block of the pedestal horizontal pushing cylinder 44, which is fixed on, described horizontal pushes away bracket 46, the bottom
Seat material containing block 45 is fixed on the end of the piston rod of the pedestal horizontal pushing cylinder 44, it is described it is horizontal push away to be provided on bracket 46 horizontal push away slot
47, the pedestal material containing block 45, which is movably connected on, described horizontal pushes away slot 47.
More specifically, being additionally provided with and the lug 27 on probe 26 on feeding track 42 in the pedestal feed mechanism 4
The lug hopper 43 to match.
More specifically, the pedestal manipulator 6 includes: manipulator support 50, manipulator horizontal slide unit 51, manipulator longitudinal direction
Slide unit 52, pedestal gripper 53, the manipulator support 50 are fixed on the workbench 1, and the manipulator horizontal slide unit 51 is connected
In the manipulator support 50, the manipulator longitudinal slide unit 52 is fixed on the sliding block of the manipulator horizontal slide unit 51, institute
Pedestal gripper 53 is stated to be fixed on the sliding block of the manipulator longitudinal slide unit 52；The pedestal gripper 53 is located at the pedestal feeding
The top of mechanism 4.
More specifically, the probe feed mechanism 5 includes: probe vibrating disk 60, probe track 61, probe slot 62, friction
Motor 63, friction pulley 64, funnel block 69, probe decline block 70, probe are sent out cylinder 71, funnel 72, probe decline pipeline 73, are visited
Needle plug 74, probe 26 is from the probe slot 62 in the probe vibrating disk 60 on order output to the probe track 61
In, probe 26 is contained in the probe slot 62, and the shell of the frictional electric machine 63 is fixed on the probe track 61, in institute
It states and is fixed with the friction pulley 64 on the output shaft of frictional electric machine 63, the friction pulley 64 and probe slot 62 match；Described
The end of probe track 61 is fixed with the funnel block 69, is provided on the funnel block 69 and matches with the probe slot 62
The funnel 72 is provided with the probe decline block 70 in the lower part of the funnel 72, is arranged in probe decline block 70
There is the probe decline pipeline 73, probe 26 glides in probe decline pipeline 73；Decline under block 70 in the probe
Portion exit is fixed with the probe and sends out cylinder 71, and the end that the probe sends out the piston rod of cylinder 71 is fixed on the spy
Needle plug 74, the probe plug 74 and probe decline pipeline 73 match.
More specifically, the probe feed mechanism 5 further include: vibration disc carrier 75, vibrating disk bottom plate 76, tensioned screw
77, puller bolt 78, nut 79, the probe vibrating disk 60 are located on the vibrating disk bottom plate 76, the vibration disc carrier 75
It is fixed on the workbench 1；The puller bolt 78 is threadingly attached on the vibrating disk bottom plate 76, the puller bolt
78 top is withstood on the vibration disc carrier 75；The tensioned screw 77 passes through the vibrating disk bottom plate 76 and vibration disc carrier
75, the nut 79 is set in one end of the tensioned screw 77, the vibration disc carrier 75, vibrating disk bottom plate 76 pass through tension
The locking of screw 77, nut 79 acts on and is in locking state.
More specifically, the probe feed mechanism 5 further include: link block 65, semicircle gripping block 66, column 67, the spy
Needle track 61 is fixed on the link block 65, and the leghole to match with the column 67 is provided on the link block 65
68, the column 67 is fixed on the workbench 1, and the semicircle gripping block 66 is also fixed on the link block 65, described
Link block 65 is fixed on the column 67 by the semicircle gripping block 66.
Finally it is pointed out that above embodiments are only the more representational examples of full-automatic intelligent welding machine tool of the present invention
Son.Obviously, full-automatic intelligent welding machine tool of the present invention is not limited to the above embodiments, and acceptable there are many deformations.All foundations
The technical spirit of full-automatic intelligent welding machine tool of the present invention it is to the above embodiments it is any it is simple modification, equivalent variations with
Modification, is considered as belonging to the protection scope of full-automatic intelligent welding machine tool of the present invention.
Claims (10)
1. a kind of full-automatic intelligent welding machine tool, characterized by comprising: workbench, for the flexibility of positioning base and probe
Tooling, for the flexible frock realize circulation conveying stepping assembly line, for providing the pedestal feeding of pedestal in an orderly manner
Mechanism, is used for the pedestal manipulator for grabbing pedestal from the pedestal feed mechanism and being placed on the flexible frock
By probe feed mechanism that probe is assembled on the flexible frock, the precision welding for being used to realize probe and pedestal solder bond
It picks, be put for detection probe and pedestal whether there is or not the probe test instrument of realization solder bond, for that will be taken out with unqualified workpiece
To the blanking mechanical hand in lower material container, the stepping assembly line, flexible frock, pedestal feed mechanism, probe feed mechanism, bottom
Seat manipulator, precision welding picks, probe test instrument, blanking mechanical hand are fixed on the workbench, and the flexible frock activity connects
It is connected to the stepping assembly line, the pedestal feed mechanism, probe feed mechanism, precision welding pick, probe test instrument, blanking machine
Tool hand is located at the side of the stepping assembly line；
The blanking mechanical hand include: cast iron bracket, blanking horizontal pushing cylinder, T connector, blanking transverse shifting sliding block, damper,
Caging bolt, tailstock adjustable cylinder, blanking longitudinal sliding block, T-slot, blanking gripper, lower material container, the cast iron bracket are fixed on
The workbench, the cylinder block of the blanking horizontal pushing cylinder are fixed on the cast iron bracket, and the blanking transverse shifting slide unit is living
Dynamic to be connected to the cast iron bracket, the end of the piston rod of the blanking horizontal pushing cylinder is fixed with the T connector, the blanking
The T-slot to match with the T connector is provided on transverse shifting sliding block；Be provided on the cast iron bracket with it is described under
The damper, the caging bolt that material transverse shifting sliding block matches；The blanking longitudinal sliding block is movably connected on the blanking
Transverse shifting sliding block, the cylinder block of the tailstock adjustable cylinder are fixed on the blanking transverse shifting sliding block, the blanking gripper
The blanking longitudinal sliding block is fixed on the end of the piston rod of tailstock adjustable cylinder；
Lateral feeding mechanism is by after the side shoe contact to the roller of the flexible frock, and the side sliding block closes up, institute
The probe guide pad realization on flexible frock is stated to the positioning and guiding of probe, meanwhile, the flexible frock lug locating piece is withstood on
Lug on pedestal is realized lug and is corrected；The welding electrode falling head, institute's displacement sensors accurately measure the weldering
The shift position of slide unit is connect, the welding electrode completes the welding to pedestal and probe；
The stepping assembly line includes: lateral chute feeder, vertical chute feeder, vertical feeding mechanism, lateral feeding mechanism, puts down greatly
Plate, roller, the massive plate are fixed on the workbench, are provided on the massive plate for accommodating sending for the flexible frock
Hopper, the chute feeder include: lateral chute feeder, vertical chute feeder；The transverse direction chute feeder, vertical chute feeder are interconnected,
The position that the lateral chute feeder and vertical chute feeder are returned is provided with vertical feeding mechanism and lateral feeding mechanism, it is described perpendicular
It is used to for the flexible frock being located in the lateral chute feeder being delivered in the vertical chute feeder to feeding mechanism, it is described
Lateral feeding mechanism is used to be delivered to the flexible frock being located in the vertical chute feeder in the lateral chute feeder；?
The two sides of the transverse direction chute feeder are provided with the roller for triggering the flexible frock；
The pedestal feed mechanism includes: pedestal vibrating disk, straight line feeder, feeding track, pedestal horizontal pushing cylinder, pedestal material containing
Block, it is horizontal push away bracket, pedestal is exported in an orderly manner from the pedestal vibrating disk into the feeding track, and the feeding track is fixed on
The top of the straight line feeder, the horizontal end for pushing away bracket and being set to the feeding track；The pedestal horizontal pushing cylinder
Cylinder block be fixed on it is described it is horizontal push away bracket, the pedestal material containing block is fixed on the end of the piston rod of the pedestal horizontal pushing cylinder.
2. full-automatic intelligent welding machine tool according to claim 1, which is characterized in that it is described precision electric welding machine include:
It is welded bracket, vertical bottom plate, welding slide unit, ball screw, motor, spot-wedling electrode, correcting block, displacement sensor, the electric welding
Bracket is fixed on the workbench, and the vertical bottom plate is fixed on one end of the electric welding bracket；The welding slide unit activity connects
It is connected to the vertical bottom plate, the output shaft of the motor is movably connected on the welding slide unit by ball screw；The electric welding
Electrode is fixed on the lower part of the welding slide unit；It is fixed with correcting block on the vertical bottom plate, it is solid on the welding slide unit
Institute's displacement sensors are connected with, when the welding slide unit falling head, the probe contacts of institute's displacement sensors to the school
Positive block.
3. full-automatic intelligent welding machine tool according to claim 1, which is characterized in that the chute feeder includes: feeding
Cylinder, feeding push plate, feeding guide post, feeding guide sleeve, the cylinder block and feeding guide sleeve of the feeding cylinder are fixed on described big flat
The lower part of plate, the feeding guide post are movably connected on the feeding guide sleeve, and the end of the piston rod of the feeding cylinder is fixed on
The feeding push plate, the feeding push plate are fixed on the end of the feeding guide post.
4. full-automatic intelligent welding machine tool according to claim 1, which is characterized in that the flexible frock includes: cunning
Dynamic pedestal, centerbody, side sliding block, probe guide pad, half slot of probe, lug locating piece, slide block guide post, sliding block spring, center
Boss, the sliding bottom are movably connected on the stepping assembly line, and the centerbody is fixed on the sliding bottom, it is described in
Cardiac prominence platform, slide block guide post are fixed on the centerbody；It is fixed with the side slide unit in the end of the slide block guide post, described
It is provided with the sliding block spring between side slide unit and centerbody, is provided on the side sliding block for correcting on pedestal
The lug locating piece of the position of lug；It is fixed with the probe guide pad on the top of the side sliding block, is led in the probe
Half slot of the probe that probe matches is provided on block.
5. full-automatic intelligent welding machine tool according to claim 4, which is characterized in that the sliding bottom of the flexible frock
Oil storage tank is additionally provided on seat；Sliding block rib, the sliding block rib and institute are also fixed on the sliding bottom of the flexible frock
Side sliding block is stated to match.
6. full-automatic intelligent welding machine tool according to claim 1, which is characterized in that horizontal push away is provided on bracket
Horizontal to push away slot, the pedestal material containing block, which is movably connected on, described horizontal pushes away slot.
7. full-automatic intelligent welding machine tool according to claim 1, which is characterized in that the pedestal manipulator includes:
Manipulator support, manipulator horizontal slide unit, manipulator longitudinal slide unit, pedestal gripper, the manipulator support are fixed on the work
Make platform, the manipulator horizontal slide unit is fixed on the manipulator support, and the manipulator longitudinal slide unit is fixed on the machinery
On the sliding block of hand horizontal slide unit, the pedestal gripper is fixed on the sliding block of the manipulator longitudinal slide unit；The pedestal gripper
Positioned at the top of the pedestal feed mechanism.
8. full-automatic intelligent welding machine tool according to claim 1, which is characterized in that the probe feed mechanism packet
It includes: probe vibrating disk, probe track, probe slot, frictional electric machine, friction pulley, funnel block, probe decline block, probe sends out cylinder,
Funnel, probe decline pipeline, probe plug, and probe is from the institute in the probe vibrating disk on order output to the probe track
It states in probe slot, probe is contained in the probe slot, and the shell of the frictional electric machine is fixed on the probe track, in institute
It states and is fixed with the friction pulley on the output shaft of frictional electric machine, the friction pulley and probe slot match；In the probe track
End be fixed with the funnel block, the funnel to match with the probe slot is provided on the funnel block, described
The lower part of funnel is provided with the probe decline block, and the probe decline pipeline, probe are provided in probe decline block
It glides in probe decline pipeline；The probe, which is fixed with, at the lower part outlet of probe decline block sends out cylinder,
The end that the probe sends out the piston rod of cylinder is fixed on the probe plug, the probe plug and the probe down-comer
Road matches.
9. full-automatic intelligent welding machine tool according to claim 8, which is characterized in that the probe feed mechanism also wraps
Include: vibration disc carrier, vibrating disk bottom plate, tensioned screw, puller bolt, nut, the probe vibrating disk are located at the vibrating disk
On bottom plate, the vibration disc carrier is fixed on the workbench；The puller bolt is threadingly attached to the vibrating disk bottom
On plate, withstood at the top of the puller bolt on the vibration disc carrier；The tensioned screw pass through the vibrating disk bottom plate and
Disc carrier is vibrated, the nut is set in one end of the tensioned screw, the vibration disc carrier, vibrating disk bottom plate pass through tension
The locking of screw, nut acts on and is in locking state.
10. full-automatic intelligent welding machine tool according to claim 8, which is characterized in that the probe feed mechanism is also
It include: link block, semicircle gripping block, column, the probe track is fixed on the link block, is provided on the link block
The leghole to match with the column, the column are fixed on the workbench, are also fixed on the link block described
Semicircle gripping block, the link block are fixed on the column by the semicircle gripping block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811193326.5A CN109175644A (en) | 2018-07-07 | 2018-07-07 | Full-automatic intelligent welding machine tool |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810740217.4A CN108568588B (en) | 2018-07-07 | 2018-07-07 | Welding and detecting integrated flexible manufacturing assembly line |
| CN201811193326.5A CN109175644A (en) | 2018-07-07 | 2018-07-07 | Full-automatic intelligent welding machine tool |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810740217.4A Division CN108568588B (en) | 2018-07-07 | 2018-07-07 | Welding and detecting integrated flexible manufacturing assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109175644A true CN109175644A (en) | 2019-01-11 |
Family
ID=63572367
Family Applications (6)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811193319.5A Withdrawn CN109277682A (en) | 2018-07-07 | 2018-07-07 | Building-block machine for lean production |
| CN201811193326.5A Withdrawn CN109175644A (en) | 2018-07-07 | 2018-07-07 | Full-automatic intelligent welding machine tool |
| CN201810740217.4A Active CN108568588B (en) | 2018-07-07 | 2018-07-07 | Welding and detecting integrated flexible manufacturing assembly line |
| CN201811193329.9A Withdrawn CN109202246A (en) | 2018-07-07 | 2018-07-07 | Intelligent assembly line welding machine tool |
| CN201811193331.6A Withdrawn CN109277684A (en) | 2018-07-07 | 2018-07-07 | Full-automatic combination lathe towards flexible manufacturing |
| CN201811193330.1A Withdrawn CN109175645A (en) | 2018-07-07 | 2018-07-07 | High-speed welding intelligence building-block machine |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811193319.5A Withdrawn CN109277682A (en) | 2018-07-07 | 2018-07-07 | Building-block machine for lean production |
Family Applications After (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810740217.4A Active CN108568588B (en) | 2018-07-07 | 2018-07-07 | Welding and detecting integrated flexible manufacturing assembly line |
| CN201811193329.9A Withdrawn CN109202246A (en) | 2018-07-07 | 2018-07-07 | Intelligent assembly line welding machine tool |
| CN201811193331.6A Withdrawn CN109277684A (en) | 2018-07-07 | 2018-07-07 | Full-automatic combination lathe towards flexible manufacturing |
| CN201811193330.1A Withdrawn CN109175645A (en) | 2018-07-07 | 2018-07-07 | High-speed welding intelligence building-block machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (6) | CN109277682A (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110961760B (en) * | 2018-09-29 | 2022-08-26 | 鸿富锦精密工业(武汉)有限公司 | Method for designing and manufacturing chassis |
| CN109000811B (en) * | 2018-10-15 | 2024-06-04 | 哈尔滨博实自动化股份有限公司 | Temperature measurement and sampling storage device for intelligent automatic operation on continuous casting table |
| CN111515698A (en) * | 2019-02-01 | 2020-08-11 | 吴秀英 | Product processing machine and tool pushing device thereof |
| CN111922714B (en) * | 2020-08-28 | 2024-06-11 | 福建凯博尔智能装备有限公司 | Automatic blood taking needle assembling equipment and assembling method thereof |
| CN113305032B (en) * | 2021-04-13 | 2022-10-14 | 河北新兴铸管有限公司 | Cast tube outer wall quality detection device |
| CN113458756B (en) * | 2021-07-15 | 2024-06-07 | 万向钱潮股份公司 | Efficient automatic needle loading mechanism |
| CN113601642A (en) * | 2021-07-19 | 2021-11-05 | 松阳县古市车木厂 | Automatic welding mechanism for machining wood waste thin plates |
| CN115138954B (en) * | 2022-07-27 | 2024-08-06 | 成都理工大学 | Automatic welding equipment for oil filter framework and filter screen |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1318364A1 (en) * | 1985-10-08 | 1987-06-23 | Специальное Конструкторско-Технологическое Бюро Автоматики И Нестандартного Оборудования | Line for assembling and welding reinforcement skeletons |
| RU2051774C1 (en) * | 1990-07-02 | 1996-01-10 | Николай Михайлович Антуков | Line for making reinforcement networks |
| CN100343124C (en) * | 2005-11-10 | 2007-10-17 | 上海交通大学 | Automatic constant force binding spot-welding mechanism of automobile exhausted gas three-stage purifier |
| CN201776565U (en) * | 2010-09-06 | 2011-03-30 | 东莞市鸿宝锂电科技有限公司 | Welding machine for battery caps |
| CN106829402A (en) * | 2017-02-27 | 2017-06-13 | 温州市贝佳福自动化技术有限公司 | Electric product intelligent test streamline is equipped |
-
2018
- 2018-07-07 CN CN201811193319.5A patent/CN109277682A/en not_active Withdrawn
- 2018-07-07 CN CN201811193326.5A patent/CN109175644A/en not_active Withdrawn
- 2018-07-07 CN CN201810740217.4A patent/CN108568588B/en active Active
- 2018-07-07 CN CN201811193329.9A patent/CN109202246A/en not_active Withdrawn
- 2018-07-07 CN CN201811193331.6A patent/CN109277684A/en not_active Withdrawn
- 2018-07-07 CN CN201811193330.1A patent/CN109175645A/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| CN108568588B (en) | 2023-10-31 |
| CN109277684A (en) | 2019-01-29 |
| CN109277682A (en) | 2019-01-29 |
| CN109175645A (en) | 2019-01-11 |
| CN109202246A (en) | 2019-01-15 |
| CN108568588A (en) | 2018-09-25 |
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Application publication date: 20190111 |