CN108568588B - Welding and detecting integrated flexible manufacturing assembly line - Google Patents
Welding and detecting integrated flexible manufacturing assembly line Download PDFInfo
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- CN108568588B CN108568588B CN201810740217.4A CN201810740217A CN108568588B CN 108568588 B CN108568588 B CN 108568588B CN 201810740217 A CN201810740217 A CN 201810740217A CN 108568588 B CN108568588 B CN 108568588B
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- 238000003466 welding Methods 0.000 title claims abstract description 113
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 239000000523 sample Substances 0.000 claims abstract description 194
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000007689 inspection Methods 0.000 claims description 14
- 238000006073 displacement reaction Methods 0.000 claims description 13
- 229910001018 Cast iron Inorganic materials 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 7
- 238000001514 detection method Methods 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
- B23K31/125—Weld quality monitoring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Optics & Photonics (AREA)
- Analytical Chemistry (AREA)
- Immunology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Electrochemistry (AREA)
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Pathology (AREA)
- Quality & Reliability (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Automatic Assembly (AREA)
- Feeding Of Workpieces (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention relates to industrial automation equipment, and more particularly to automation equipment for probe assembly. The utility model provides a welding and detect flexible manufacturing assembly line of integral type, includes the workstation, is used for the flexible frock of location base and probe, is used for right flexible frock realizes the step-by-step assembly line of circulation transport, is used for providing the base feed mechanism of base in order, is used for following snatch the base on the base feed mechanism and place base manipulator on the flexible frock, be used for with the probe assembly to probe feed mechanism on the flexible frock, be used for realizing the precision welder of welding combination with probe and base, be used for detecting whether probe and base have the probe detector of realizing welding combination, be used for taking out the unloading manipulator of putting into the unloading container with unqualified work piece. The welding and detecting integrated flexible manufacturing assembly line is applied to the manufacturing process of the probe; the welding and detecting integrated flexible manufacturing assembly line is used for realizing automatic assembly, welding and detecting operation of the probe.
Description
Technical Field
The present invention relates to industrial automation equipment, and more particularly to automation equipment for probe assembly.
Background
Industrial automation is a trend of widely adopting automatic control and automatic adjustment devices in industrial production to replace manual operation machines and machine systems for processing production. Under industrial production automation conditions, humans only take care of and supervise the machine indirectly for production. Industrial automation can be classified into: (1) semi-automatization. I.e. partly by automatic control and automation and partly by a manually operated machine. (2) full automation. All working procedures in the production process, including feeding, discharging, loading and unloading, do not need a person to directly carry out production operation (the person only indirectly takes care of and supervises the operation of the machine), and one or a batch of products are continuously and repeatedly automatically produced by the machine.
The industrial automation technology is a comprehensive high-technology which uses control theory, instruments, computers and other information technologies to realize detection, control, optimization, scheduling, management and decision-making for the industrial production process, and achieves the purposes of increasing yield, improving quality, reducing consumption, ensuring safety and the like, and comprises three parts of industrial automation software, hardware and a system. Industrial automation technology is one of the most important technologies in the modern manufacturing field of the 20 th century, and mainly solves the problems of production efficiency and consistency. Whether high-speed mass manufacturing enterprises or pursuing flexible, flexible and customized enterprises, rely on the application of automation technology. The automation system does not directly create benefits, but has obvious promotion effect on the production process of enterprises:
(1) The safety of the production process is improved;
(2) The production efficiency is improved;
(3) The product quality is improved;
(4) The raw materials and energy consumption in the production process are reduced.
The traditional probe assembly operation is all manual, so that the consistency of products is low, and the industrial automation technology is utilized to realize the automatic production of the probe assembly operation, thereby having important practical significance.
Disclosure of Invention
The invention aims to provide a welding and detecting integrated flexible manufacturing assembly line which is applied to the manufacturing process of a probe; the welding and detecting integrated flexible manufacturing assembly line is used for realizing automatic assembly, welding and detecting operation of the probe.
The utility model provides a flexible manufacturing assembly line of welding and detection integral type, includes the workstation, is used for the flexible frock of location base and probe, is used for to the step-by-step assembly line that flexible frock realized circulating delivery, be used for providing the base in order base feed mechanism, be used for from the base feed mechanism snatchs the base and place to the base manipulator on the flexible frock, be used for the probe assembly to the probe feed mechanism on the flexible frock, be used for the probe with the base realize the accurate electric welding of welding combination, be used for detecting whether probe and base realize the probe detector of welding combination, be used for taking out with unqualified work piece and put the unloading manipulator in the unloading container, step-by-step assembly line, flexible frock, base feed mechanism, probe feed mechanism, base manipulator, accurate electric welding machine, probe detector, unloading manipulator link firmly in the workstation, flexible frock swing joint is in step-by-step assembly line, probe feed mechanism, accurate electric welding machine, probe detector, unloading manipulator are located the side of step-by-step assembly line;
the unloading manipulator includes: the automatic feeding device comprises a cast iron bracket, a feeding transverse pushing cylinder, a T-shaped joint, a feeding transverse moving sliding block, a damper, a limit bolt, a tailstock adjustable cylinder, a feeding longitudinal sliding block, a T-shaped groove, a feeding paw and a feeding container, wherein the cast iron bracket is fixedly connected with a workbench; the cast iron bracket is provided with the damper and the limit bolt which are matched with the blanking transverse moving slide block; the blanking longitudinal sliding block is movably connected with the blanking transverse moving sliding block, a cylinder body of the tailstock adjustable cylinder is fixedly connected with the blanking transverse moving sliding block, and the tail ends of the blanking paw and a piston rod of the tailstock adjustable cylinder are fixedly connected with the blanking longitudinal sliding block;
after the lateral sliding blocks of the flexible tool are contacted with the roller by the transverse feeding mechanism, the lateral sliding blocks are folded, the probe guide blocks on the flexible tool realize positioning and guiding of the probe, and meanwhile, lugs on the base are propped by lug positioning blocks of the flexible tool, so that correction of the lugs is realized; the welding electrode descends to the height, the displacement sensor accurately measures the moving position of the welding sliding table, and the welding electrode finishes welding the base and the probe.
Preferably, the precision electric welding machine includes: the welding device comprises an electric welding bracket, a vertical bottom plate, a welding sliding table, a ball screw, a motor, an electric welding electrode, a correction block and a displacement sensor, wherein the electric welding bracket is fixedly connected to the workbench, and the vertical bottom plate is fixedly connected to one end of the electric welding bracket; the welding sliding table is movably connected to the vertical bottom plate, and an output shaft of the motor is movably connected to the welding sliding table through a ball screw; the welding electrode is fixedly connected to the lower part of the welding sliding table; the vertical base plate is fixedly connected with a correction block, the welding sliding table is fixedly connected with a displacement sensor, and when the welding sliding table descends to a high degree, a probe of the displacement sensor contacts with the correction block.
Preferably, the stepping pipeline comprises: horizontal feed chute, vertical feeding mechanism, horizontal feeding mechanism, big flat board, roller, big flat board link firmly in the workstation, be provided with on the big flat board and be used for holding the feed chute of flexible frock, the feed chute includes: a transverse feeding groove and a vertical feeding groove; the transverse feeding grooves and the vertical feeding grooves are communicated with each other, a vertical feeding mechanism and a transverse feeding mechanism are arranged at the intersection position of the transverse feeding grooves and the vertical feeding grooves, the vertical feeding mechanism is used for conveying the flexible tool positioned in the transverse feeding grooves into the vertical feeding grooves, and the transverse feeding mechanism is used for conveying the flexible tool positioned in the vertical feeding grooves into the transverse feeding grooves; rollers for triggering the flexible tool are arranged on two sides of the transverse feeding groove; the feed chute includes: the feeding device comprises a feeding cylinder, a feeding push plate, a feeding guide pillar and a feeding guide sleeve, wherein a cylinder body of the feeding cylinder and the feeding guide sleeve are fixedly connected to the lower portion of the large plate, the feeding guide pillar is movably connected to the feeding guide sleeve, the tail end of a piston rod of the feeding cylinder is fixedly connected to the feeding push plate, and the feeding push plate is fixedly connected to the tail end of the feeding guide pillar.
Preferably, the flexible tool includes: the device comprises a sliding base, a central body, side sliders, a probe guide block, a probe half groove, a lug positioning block, a slider guide post, a slider spring and a central boss, wherein the sliding base is movably connected with the stepping assembly line, the central body is fixedly connected with the sliding base, and the central boss and the slider guide post are fixedly connected with the central body; the end part of the slide block guide post is fixedly connected with the side slide block, the slide block spring is arranged between the side slide block and the central body, and the side slide block is provided with a lug positioning block for correcting the position of a lug on the base; the upper part of the side sliding block is fixedly connected with the probe guide block, and the probe guide block is provided with a probe half groove matched with the probe.
Preferably, an oil storage tank is further arranged on the sliding base of the flexible tool.
Preferably, the sliding base of the flexible tool is fixedly connected with a sliding block flange, and the sliding block flange is matched with the side sliding block.
Preferably, the base feed mechanism includes: the device comprises a base vibration disc, a linear feeder, a feeding rail, a base transverse pushing cylinder, a base loading block and a transverse pushing bracket, wherein the base is orderly output from the base vibration disc to the feeding rail, the feeding rail is fixedly connected to the upper part of the linear feeder, and the transverse pushing bracket is arranged at the tail end of the feeding rail; the cylinder body of the base transverse pushing cylinder is fixedly connected to the transverse pushing support, the base loading block is fixedly connected to the tail end of a piston rod of the base transverse pushing cylinder, a transverse pushing groove is formed in the transverse pushing support, and the base loading block is movably connected to the transverse pushing groove.
Preferably, a lug trough matched with the lug on the probe is further arranged on the feeding track in the base feeding mechanism.
Preferably, the base manipulator includes: the manipulator comprises a manipulator support, a manipulator transverse sliding table, a manipulator longitudinal sliding table and a base paw, wherein the manipulator support is fixedly connected with the workbench, the manipulator transverse sliding table is fixedly connected with the manipulator support, the manipulator longitudinal sliding table is fixedly connected with a sliding block of the manipulator transverse sliding table, and the base paw is fixedly connected with a sliding block of the manipulator longitudinal sliding table; the base paw is positioned at the upper part of the base feeding mechanism.
Preferably, the probe feeding mechanism comprises: the probe vibrating plate, the probe track, the probe groove, the friction motor, the friction wheel, the funnel block, the probe descending block, the probe sending cylinder, the funnel, the probe descending pipeline and the probe plug are sequentially output from the probe vibrating plate to the probe groove on the probe track, the probe is accommodated in the probe groove, the shell of the friction motor is fixedly connected to the probe track, the friction wheel is fixedly connected to the output shaft of the friction motor, and the friction wheel is matched with the probe groove; the tail end of the probe track is fixedly connected with the funnel block, the funnel block is provided with the funnel matched with the probe groove, the lower part of the funnel is provided with the probe descending block, the probe descending pipeline is arranged in the probe descending block, and the probe slides downwards in the probe descending pipeline; the probe sending cylinder is fixedly connected to the outlet of the lower part of the probe descending block, the tail end of a piston rod of the probe sending cylinder is fixedly connected to the probe plug, and the probe plug is matched with the probe descending pipeline.
Preferably, the probe feeding mechanism further comprises: the probe vibration plate is positioned on the vibration plate bottom plate, and the vibration plate support is fixedly connected to the workbench; the jacking bolts are connected to the vibrating disc bottom plate through threads, and the tops of the jacking bolts are propped against the vibrating disc support; the tensioning screw penetrates through the vibrating disc bottom plate and the vibrating disc support, the nut is arranged at one end of the tensioning screw, and the vibrating disc support and the vibrating disc bottom plate are in a locking state through locking actions of the tensioning screw and the nut.
Preferably, the probe feeding mechanism further comprises: connecting block, semicircle clamp block, stand, the probe track link firmly in on the connecting block, be provided with on the connecting block with stand assorted stand hole, the stand link firmly in the workstation still link firmly on the connecting block semicircle clamp block, the connecting block passes through semicircle clamp block link firmly in on the stand.
Drawings
FIGS. 1 and 2 are schematic structural views of a welding and inspection integrated flexible manufacturing line of the present invention;
FIGS. 3, 4 and 5 are schematic diagrams of the step-by-step assembly line of the welding and inspection integrated flexible manufacturing assembly line of the present invention;
FIGS. 6 and 7 are schematic structural diagrams of a flexible tool for welding and detecting an integrated flexible manufacturing line;
FIGS. 8, 9 and 10 are schematic structural diagrams of a probe feeding mechanism of a welding and detecting integrated flexible manufacturing line;
FIG. 11 is a schematic diagram of a base feeding mechanism and a base manipulator of the welding and inspection integrated flexible manufacturing line;
FIG. 12 is a schematic view of a precision welder in a welding and inspection integrated flexible manufacturing line according to the present invention;
fig. 13 is a schematic structural view of a probe tester for a welding and inspection integrated flexible manufacturing line according to the present invention.
Fig. 14 is a schematic structural view of a probe tester for a welding and inspection integrated flexible manufacturing line according to the present invention.
1. The device comprises a workbench, a 2-step assembly line, a 3-flexible tool, a 4-base feeding mechanism, a 5-probe feeding mechanism, a 6-base manipulator, a 10-transverse feeding groove, a 11-vertical feeding groove, a 12-vertical feeding mechanism, a 13-transverse feeding mechanism, a 14-feeding cylinder, a 15-feeding push plate, a 16-feeding guide column, a 17-feeding guide sleeve, a 18-large plate, a 19 roller, a 20-sliding base, a 21-center body, a 22-side sliding block, a 23-probe guide block, a 24-probe half groove, a 25-base, a 26-probe, a 27-lug, a 28-lug positioning block, a 29-slider flange, a 30-slider guide column, a slider spring, a 32-oil storage groove, a center boss, a 40-base vibration disc, a 41-linear feeder, a 42-feeding track, a 43-lug groove, a 44-base transverse-pushing cylinder, a 45-base carrier block. 46 horizontal pushing support, 47 horizontal pushing groove, 50 manipulator support, 51 manipulator horizontal sliding table, 52 manipulator longitudinal sliding table, 53 base claw, 60 probe vibration plate, 61 probe rail, 62 probe groove, 63 friction motor, 64 friction wheel, 65 connection block, 66 semicircular clamping block, 67 upright post, 68 upright post hole, 69 funnel block, 70 probe descending block, 71 probe sending cylinder, 72 funnel, 73 probe descending pipe, 74 probe plug, 75 vibration plate support, 76 vibration plate bottom plate, 77 tightening screw, 78 pushing bolt, 79 nut, 80 precision electric welding machine, 81 electric welding support, 82 vertical bottom plate, 83 welding sliding table, 84 ball screw, 85 motor, 86 electric welding electrode, 87 correction block, 88 displacement sensor, 90 probe detector, 91. The device comprises a detector mounting plate, a 92 Hall sensor, a 93 probe, a 100 blanking manipulator, a 101 cast iron bracket, a 102 blanking transverse pushing cylinder, a 103T type connector, a 104 blanking transverse moving slide block, a 105 damper, a 106 limit bolt, a 107 tailstock adjustable cylinder, a 108 blanking longitudinal slide block, a 109T type groove, a 110 blanking paw and a 111 blanking container.
Description of the embodiments
The present invention will now be described in further detail with reference to the drawings, wherein like reference numerals represent like elements, but not limiting the scope of the invention. As described above, the invention provides a welding and detecting integrated flexible manufacturing line, which is applied to the manufacturing process of probes; the welding and detecting integrated flexible manufacturing assembly line is used for realizing automatic assembly, welding and detecting operation of the probe.
Fig. 1 and 2 are schematic structural diagrams of a welding and detecting integrated flexible manufacturing line of the present invention, fig. 3, 4 and 5 are schematic structural diagrams of a stepping line of the welding and detecting integrated flexible manufacturing line of the present invention, fig. 6 and 7 are schematic structural diagrams of a flexible tool of the welding and detecting integrated flexible manufacturing line of the present invention, fig. 8, 9 and 10 are schematic structural diagrams of a probe feeding mechanism of the welding and detecting integrated flexible manufacturing line of the present invention, fig. 11 is a schematic structural diagram of a base feeding mechanism and a base manipulator of the welding and detecting integrated flexible manufacturing line of the present invention, fig. 12 is a schematic structural diagram of a precision electric welding machine of the welding and detecting integrated flexible manufacturing line of the present invention, fig. 13 is a schematic structural diagram of a probe detector of the welding and detecting integrated flexible manufacturing line of the present invention, and fig. 14 is a schematic structural diagram of a probe detector of the welding and detecting integrated flexible manufacturing line of the present invention.
The utility model provides a flexible manufacturing line of welding and detection integration, includes workstation 1, is used for the flexible frock 3 of location base 25 and probe 26, is used for to the step-by-step assembly line 2 that flexible frock 3 realized circulating transport, be used for providing the base feed mechanism 4 of base 25 in order, be used for from base feed mechanism 4 snatch base 25 and place base manipulator 6 on the flexible frock 3, be used for the probe 26 assembly to the probe feed mechanism 5 on the flexible frock 3, be used for the probe 26 and the base 25 realize the precision electric welding 80 of welding joint, be used for detecting whether there is the probe detector 90 that realizes welding joint with base 25, be used for taking out with unqualified work piece and put the unloading manipulator 100 in the unloading container 111, step-by-step assembly line 2, flexible frock 3, base feed mechanism 4, probe feed mechanism 5, base manipulator 6, precision electric welding 80, probe detector 90, unloading manipulator 100 link firmly in workstation 1, flexible electric welding 3 swing joint is in step-by-step assembly line 2, base feed mechanism 4, precision electric welding mechanism 5, probe detector 80, step-by-step manipulator 100.
The discharging manipulator 100 includes: the automatic feeding device comprises a cast iron support 101, a feeding transverse pushing cylinder 102, a T-shaped joint 103, a feeding transverse moving slide block 104, a damper 105, a limit bolt 106, a tailstock adjustable cylinder 107, a feeding longitudinal slide block 108, a T-shaped groove 109, a feeding paw 110 and a feeding container 111, wherein the cast iron support 101 is fixedly connected with a workbench 1, a cylinder body of the feeding transverse pushing cylinder 102 is fixedly connected with the cast iron support 101, the feeding transverse moving slide block 104 is movably connected with the cast iron support 101, the tail end of a piston rod of the feeding transverse pushing cylinder 102 is fixedly connected with the T-shaped joint 103, and the feeding transverse moving slide block 104 is provided with a T-shaped groove 109 matched with the T-shaped joint 103; the cast iron bracket 101 is provided with a damper 105 and a limit bolt 106 which are matched with the blanking transverse moving slide block 104; the discharging longitudinal slide block 108 is movably connected with the discharging transverse moving slide block 104, a cylinder body of the tailstock adjustable cylinder 107 is fixedly connected with the discharging transverse moving slide block 104, and the tail ends of the discharging paw 110 and a piston rod of the tailstock adjustable cylinder 107 are fixedly connected with the discharging longitudinal slide block 108;
after the lateral sliding blocks 22 of the flexible tool 3 are contacted with the rollers 19 by the transverse feeding mechanism 13, the lateral sliding blocks 22 are folded, the probe guide blocks 23 on the flexible tool 3 realize positioning and guiding of the probes 26, and meanwhile, the lug positioning blocks 28 of the flexible tool 3 are propped against the lugs 27 on the base 25 to correct the lugs 27; the welding electrode 86 descends to a height, the displacement sensor 88 accurately measures the moving position of the welding sliding table 83, and the welding electrode 86 completes welding of the base 25 and the probe 26.
More specifically, the probe detector 90 includes: the detector mounting plate 91, the hall sensor 92, the probe 93, the detector mounting plate 91 link firmly in workstation 1, the hall sensor 92 link firmly in the detector mounting plate 91, the hall sensor 92 is located the upper portion of flexible frock 3, the probe 93 is located the both sides of probe 26.
More specifically, the precision welding bug 80 comprises: the welding device comprises an electric welding bracket 81, a vertical bottom plate 82, a welding sliding table 83, a ball screw 84, a motor 85, an electric welding electrode 86, a correction block 87 and a displacement sensor 88, wherein the electric welding bracket 81 is fixedly connected to the workbench 1, and the vertical bottom plate 82 is fixedly connected to one end of the electric welding bracket 81; the welding sliding table 83 is movably connected to the vertical bottom plate 82, and an output shaft of the motor 85 is movably connected to the welding sliding table 83 through a ball screw 84; the welding electrode 86 is fixedly connected to the lower part of the welding sliding table 83; the vertical base plate 82 is fixedly connected with a correction block 87, the welding sliding table 83 is fixedly connected with a displacement sensor 88, and when the welding sliding table 83 descends to a high degree, a probe of the displacement sensor 88 contacts the correction block 87.
More specifically, the stepping pipeline 2 includes: transverse feed chute 10, vertical feed chute 11, vertical feeding mechanism 12, transverse feeding mechanism 13, big flat plate 18, roller 19, big flat plate 18 link firmly in workstation 1, be provided with on the big flat plate 18 and be used for holding the feed chute of flexible frock, the feed chute includes: a transverse feed chute 10 and a vertical feed chute 11; the transverse feeding groove 10 and the vertical feeding groove 11 are communicated with each other, a vertical feeding mechanism 12 and a transverse feeding mechanism 13 are arranged at the position where the transverse feeding groove 10 and the vertical feeding groove 11 are intersected, the vertical feeding mechanism 12 is used for conveying the flexible tool 3 positioned in the transverse feeding groove 10 into the vertical feeding groove 11, and the transverse feeding mechanism 13 is used for conveying the flexible tool 3 positioned in the vertical feeding groove 11 into the transverse feeding groove 10; rollers 19 for triggering the flexible tool 3 are arranged on two sides of the transverse feeding groove 10; the feed chute includes: the feeding device comprises a feeding cylinder 14, a feeding push plate 15, a feeding guide pillar 16 and a feeding guide sleeve 17, wherein a cylinder body and the feeding guide sleeve 17 of the feeding cylinder 14 are fixedly connected to the lower portion of a large flat plate 18, the feeding guide pillar 16 is movably connected to the feeding guide sleeve 17, the tail end of a piston rod of the feeding cylinder 14 is fixedly connected to the feeding push plate 15, and the feeding push plate 15 is fixedly connected to the tail end of the feeding guide pillar 16.
More specifically, the flexible tooling 3 comprises: the device comprises a sliding base 20, a central body 21, side sliders 22, a probe guide block 23, a probe half groove 24, a lug positioning block 28, a slider guide post 30, a slider spring 31 and a central boss 33, wherein the sliding base 20 is movably connected with the stepping assembly line 2, the central body 21 is fixedly connected with the sliding base 20, and the central boss 33 and the slider guide post 30 are fixedly connected with the central body 21; the end part of the slide block guide post 30 is fixedly connected with the side slide block 22, the slide block spring 31 is arranged between the side slide block 22 and the central body 21, and the side slide block 22 is provided with a lug positioning block 28 for correcting the position of the lug 27 on the base 25; the upper part of the side slider 22 is fixedly connected with the probe guide block 23, and the probe guide block 23 is provided with the probe half groove 24 matched with the probe 26.
More specifically, the sliding base 20 of the flexible tool 3 is further provided with an oil storage tank 32.
More specifically, the sliding base 20 of the flexible tool 3 is further fixedly connected with a sliding block flange 29, and the sliding block flange is matched with the side sliding block 22.
More specifically, base feed mechanism 4 includes: the base 25 is orderly output from the base vibration disc 40 into the feeding track 42, the feeding track 42 is fixedly connected to the upper part of the linear feeder 41, and the transverse pushing support 46 is arranged at the tail end of the feeding track 42; the cylinder body of the base transverse pushing cylinder 44 is fixedly connected to the transverse pushing bracket 46, the base loading block 45 is fixedly connected to the tail end of the piston rod of the base transverse pushing cylinder 44, the transverse pushing bracket 46 is provided with a transverse pushing groove 47, and the base loading block 45 is movably connected to the transverse pushing groove 47.
More specifically, the feeding rail 42 in the base feeding mechanism 4 is further provided with a lug groove 43 matched with the lug 27 on the probe 26.
More specifically, the base robot 6 includes: the manipulator comprises a manipulator support 50, a manipulator transverse sliding table 51, a manipulator longitudinal sliding table 52 and a base paw 53, wherein the manipulator support 50 is fixedly connected with the workbench 1, the manipulator transverse sliding table 51 is fixedly connected with the manipulator support 50, the manipulator longitudinal sliding table 52 is fixedly connected with a sliding block of the manipulator transverse sliding table 51, and the base paw 53 is fixedly connected with a sliding block of the manipulator longitudinal sliding table 52; the base paw 53 is located at the upper part of the base feeding mechanism 4.
More specifically, the probe feeding mechanism 5 includes: the probe vibration plate 60, the probe track 61, the probe groove 62, the friction motor 63, the friction wheel 64, the funnel block 69, the probe descending block 70, the probe sending cylinder 71, the funnel 72, the probe descending pipeline 73 and the probe plug 74, the probe 26 is orderly output from the probe vibration plate 60 to the probe groove 62 on the probe track 61, the probe 26 is accommodated in the probe groove 62, the shell of the friction motor 63 is fixedly connected to the probe track 61, the friction wheel 64 is fixedly connected to the output shaft of the friction motor 63, and the friction wheel 64 is matched with the probe groove 62; the end of the probe track 61 is fixedly connected with the funnel block 69, the funnel block 69 is provided with the funnel 72 matched with the probe groove 62, the lower part of the funnel 72 is provided with the probe descending block 70, the probe descending pipeline 73 is arranged in the probe descending block 70, and the probe 26 slides down in the probe descending pipeline 73; the probe delivering cylinder 71 is fixedly connected to the outlet of the lower part of the probe descending block 70, the tail end of the piston rod of the probe delivering cylinder 71 is fixedly connected to the probe plug 74, and the probe plug 74 is matched with the probe descending pipeline 73.
More specifically, the probe feeding mechanism 5 further includes: the probe vibration plate 60 is positioned on the vibration plate bottom plate 76, and the vibration plate bracket 75 is fixedly connected to the workbench 1; the jacking bolts 78 are connected to the vibrating disc bottom plate 76 through threads, and the tops of the jacking bolts 78 are propped against the vibrating disc support 75; the tension screw 77 passes through the vibration plate base plate 76 and the vibration plate bracket 75, the nut 79 is provided at one end of the tension screw 77, and the vibration plate bracket 75 and the vibration plate base plate 76 are locked by the locking action of the tension screw 77 and the nut 79.
More specifically, the probe feeding mechanism 5 further includes: the probe track 61 is fixedly connected to the connecting block 65, a column hole 68 matched with the column 67 is formed in the connecting block 65, the column 67 is fixedly connected to the workbench 1, the semicircular clamping block 66 is fixedly connected to the connecting block 65, and the connecting block 65 is fixedly connected to the column 67 through the semicircular clamping block 66.
Finally, it should be noted that the above embodiments are merely representative examples of the welding and inspection integrated flexible manufacturing line of the present invention. It is obvious that the welding and inspection integrated flexible manufacturing line of the invention is not limited to the above-described embodiments, but that many variants are possible. Any simple modification, equivalent variation and modification of the above embodiments, which are made by the technical substance of the welding and detecting integrated flexible manufacturing line according to the present invention, should be considered as falling within the protection scope of the welding and detecting integrated flexible manufacturing line according to the present invention.
Claims (7)
1. A welding and inspection integrated flexible manufacturing line, comprising: the automatic feeding device comprises a workbench, a flexible tool used for positioning a base and a probe, a stepping assembly line used for realizing cyclic conveying of the flexible tool, a base feeding mechanism used for orderly providing the base, a base manipulator used for grabbing the base from the base feeding mechanism and placing the base on the flexible tool, a probe feeding mechanism used for assembling the probe on the flexible tool, a precise electric welding machine used for realizing welding combination of the probe and the base, a probe detector used for detecting whether the probe and the base are welded or not, and a discharging manipulator used for taking out unqualified workpieces and placing the unqualified workpieces into a discharging container, wherein the stepping assembly line, the flexible tool, the base feeding mechanism, the probe feeding mechanism, the base manipulator, the precise electric welding machine, the probe detector and the discharging manipulator are fixedly connected to the workbench, and the flexible tool is movably connected to the stepping assembly line;
the unloading manipulator includes: the automatic feeding device comprises a cast iron bracket, a feeding transverse pushing cylinder, a T-shaped joint, a feeding transverse moving sliding block, a damper, a limit bolt, a tailstock adjustable cylinder, a feeding longitudinal sliding block, a T-shaped groove, a feeding paw and a feeding container, wherein the cast iron bracket is fixedly connected with a workbench; the cast iron bracket is provided with the damper and the limit bolt which are matched with the blanking transverse moving slide block; the blanking longitudinal sliding block is movably connected with the blanking transverse moving sliding block, a cylinder body of the tailstock adjustable cylinder is fixedly connected with the blanking transverse moving sliding block, and the tail ends of the blanking paw and a piston rod of the tailstock adjustable cylinder are fixedly connected with the blanking longitudinal sliding block;
the precision electric welding machine comprises: the welding device comprises an electric welding bracket, a vertical bottom plate, a welding sliding table, a ball screw, a motor, an electric welding electrode, a correction block and a displacement sensor, wherein the electric welding bracket is fixedly connected to the workbench, and the vertical bottom plate is fixedly connected to one end of the electric welding bracket; the welding sliding table is movably connected to the vertical bottom plate, and an output shaft of the motor is movably connected to the welding sliding table through a ball screw; the welding electrode is fixedly connected to the lower part of the welding sliding table; the vertical base plate is fixedly connected with a correction block, the welding sliding table is fixedly connected with the displacement sensor, and when the welding sliding table descends to the height, a probe of the displacement sensor contacts the correction block;
the stepping pipeline comprises: horizontal feed chute, vertical feeding mechanism, horizontal feeding mechanism, big flat board, roller, big flat board link firmly in the workstation, be provided with on the big flat board and be used for holding the feed chute of flexible frock, the feed chute includes: the transverse feeding groove and the vertical feeding groove; the transverse feeding grooves and the vertical feeding grooves are communicated with each other, the vertical feeding mechanism and the transverse feeding mechanism are arranged at the intersection position of the transverse feeding grooves and the vertical feeding grooves, the vertical feeding mechanism is used for conveying the flexible tool positioned in the transverse feeding grooves into the vertical feeding grooves, and the transverse feeding mechanism is used for conveying the flexible tool positioned in the vertical feeding grooves into the transverse feeding grooves; the rollers used for triggering the flexible tool are arranged on two sides of the transverse feeding groove; the feed chute further comprises: the automatic feeding device comprises a feeding cylinder, a feeding push plate, a feeding guide post and a feeding guide sleeve, wherein a cylinder body of the feeding cylinder and the feeding guide sleeve are fixedly connected to the lower part of the large flat plate, the feeding guide post is movably connected to the feeding guide sleeve, the tail end of a piston rod of the feeding cylinder is fixedly connected to the feeding push plate, and the feeding push plate is fixedly connected to the tail end of the feeding guide post;
the flexible frock includes: the device comprises a sliding base, a central body, side sliders, a probe guide block, a probe half groove, a lug positioning block, a slider guide post, a slider spring and a central boss, wherein the sliding base is movably connected with the stepping assembly line, the central body is fixedly connected with the sliding base, and the central boss and the slider guide post are fixedly connected with the central body; the end part of the slide block guide post is fixedly connected with the side slide block, the slide block spring is arranged between the side slide block and the central body, and the side slide block is provided with the lug positioning block for correcting the position of the lug on the base; the upper part of the side sliding block is fixedly connected with the probe guide block, and the probe guide block is provided with the probe half groove matched with the probe;
after the lateral sliding blocks of the flexible tool are contacted with the rollers, the lateral sliding blocks are folded, the probe guide blocks on the flexible tool realize positioning and guiding of the probes, and meanwhile, the lugs on the base are propped by the lug positioning blocks of the flexible tool, so that correction of the lugs is realized; the welding electrode descends to be high, the displacement sensor accurately measures the moving position of the welding sliding table, and the welding electrode finishes welding the base and the probe.
2. The welding and detecting integrated flexible manufacturing line according to claim 1, wherein an oil storage tank is further arranged on the sliding base of the flexible tool; the sliding base of the flexible tool is fixedly connected with a sliding block flange, and the sliding block flange is matched with the side sliding block.
3. The welding and inspection integrated flexible manufacturing line of claim 1, wherein the base feed mechanism comprises: the device comprises a base vibration disc, a linear feeder, a feeding rail, a base transverse pushing cylinder, a base loading block and a transverse pushing bracket, wherein the base is orderly output from the base vibration disc to the feeding rail, the feeding rail is fixedly connected to the upper part of the linear feeder, and the transverse pushing bracket is arranged at the tail end of the feeding rail; the cylinder body of the base transverse pushing cylinder is fixedly connected to the transverse pushing support, the base loading block is fixedly connected to the tail end of a piston rod of the base transverse pushing cylinder, a transverse pushing groove is formed in the transverse pushing support, and the base loading block is movably connected to the transverse pushing groove.
4. The welding and inspection integrated flexible manufacturing line of claim 1, wherein the base robot comprises: the manipulator comprises a manipulator support, a manipulator transverse sliding table, a manipulator longitudinal sliding table and a base paw, wherein the manipulator support is fixedly connected with the workbench, the manipulator transverse sliding table is fixedly connected with the manipulator support, the manipulator longitudinal sliding table is fixedly connected with a sliding block of the manipulator transverse sliding table, and the base paw is fixedly connected with a sliding block of the manipulator longitudinal sliding table; the base paw is positioned at the upper part of the base feeding mechanism.
5. The welding and inspection integrated flexible manufacturing line of claim 1, wherein the probe loading mechanism comprises: the probe vibrating plate, the probe track, the probe groove, the friction motor, the friction wheel, the funnel block, the probe descending block, the probe sending cylinder, the funnel, the probe descending pipeline and the probe plug are sequentially output from the probe vibrating plate to the probe groove on the probe track, the probe is accommodated in the probe groove, the shell of the friction motor is fixedly connected to the probe track, the friction wheel is fixedly connected to the output shaft of the friction motor, and the friction wheel is matched with the probe groove; the tail end of the probe track is fixedly connected with the funnel block, the funnel block is provided with the funnel matched with the probe groove, the lower part of the funnel is provided with the probe descending block, the probe descending pipeline is arranged in the probe descending block, and the probe slides downwards in the probe descending pipeline; the probe sending cylinder is fixedly connected to the outlet of the lower part of the probe descending block, the tail end of a piston rod of the probe sending cylinder is fixedly connected to the probe plug, and the probe plug is matched with the probe descending pipeline.
6. The welding and inspection integrated flexible manufacturing line according to claim 5, wherein the probe loading mechanism further comprises: the probe vibration plate is positioned on the vibration plate bottom plate, and the vibration plate support is fixedly connected to the workbench; the jacking bolts are connected to the vibrating disc bottom plate through threads, and the tops of the jacking bolts are propped against the vibrating disc support; the tensioning screw penetrates through the vibrating disc bottom plate and the vibrating disc support, the nut is arranged at one end of the tensioning screw, and the vibrating disc support and the vibrating disc bottom plate are in a locking state through locking actions of the tensioning screw and the nut.
7. The welding and inspection integrated flexible manufacturing line according to claim 5, wherein the probe loading mechanism further comprises: connecting block, semicircle clamp block, stand, the probe track link firmly in on the connecting block, be provided with on the connecting block with stand assorted stand hole, the stand link firmly in the workstation still link firmly on the connecting block semicircle clamp block, the connecting block passes through semicircle clamp block link firmly in on the stand.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811193319.5A CN109277682A (en) | 2018-07-07 | 2018-07-07 | Building-block machine for lean production |
| CN201811193330.1A CN109175645A (en) | 2018-07-07 | 2018-07-07 | High-speed welding intelligence building-block machine |
| CN201811193326.5A CN109175644A (en) | 2018-07-07 | 2018-07-07 | Full-automatic intelligent welding machine tool |
| CN201811193329.9A CN109202246A (en) | 2018-07-07 | 2018-07-07 | Intelligent assembly line welding machine tool |
| CN201811193331.6A CN109277684A (en) | 2018-07-07 | 2018-07-07 | Full-automatic combination lathe towards flexible manufacturing |
| CN201810740217.4A CN108568588B (en) | 2018-07-07 | 2018-07-07 | Welding and detecting integrated flexible manufacturing assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810740217.4A CN108568588B (en) | 2018-07-07 | 2018-07-07 | Welding and detecting integrated flexible manufacturing assembly line |
Related Child Applications (5)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811193326.5A Division CN109175644A (en) | 2018-07-07 | 2018-07-07 | Full-automatic intelligent welding machine tool |
| CN201811193330.1A Division CN109175645A (en) | 2018-07-07 | 2018-07-07 | High-speed welding intelligence building-block machine |
| CN201811193331.6A Division CN109277684A (en) | 2018-07-07 | 2018-07-07 | Full-automatic combination lathe towards flexible manufacturing |
| CN201811193329.9A Division CN109202246A (en) | 2018-07-07 | 2018-07-07 | Intelligent assembly line welding machine tool |
| CN201811193319.5A Division CN109277682A (en) | 2018-07-07 | 2018-07-07 | Building-block machine for lean production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108568588A CN108568588A (en) | 2018-09-25 |
| CN108568588B true CN108568588B (en) | 2023-10-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810740217.4A Active CN108568588B (en) | 2018-07-07 | 2018-07-07 | Welding and detecting integrated flexible manufacturing assembly line |
| CN201811193319.5A Withdrawn CN109277682A (en) | 2018-07-07 | 2018-07-07 | Building-block machine for lean production |
| CN201811193331.6A Withdrawn CN109277684A (en) | 2018-07-07 | 2018-07-07 | Full-automatic combination lathe towards flexible manufacturing |
| CN201811193329.9A Withdrawn CN109202246A (en) | 2018-07-07 | 2018-07-07 | Intelligent assembly line welding machine tool |
| CN201811193326.5A Withdrawn CN109175644A (en) | 2018-07-07 | 2018-07-07 | Full-automatic intelligent welding machine tool |
| CN201811193330.1A Withdrawn CN109175645A (en) | 2018-07-07 | 2018-07-07 | High-speed welding intelligence building-block machine |
Family Applications After (5)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811193319.5A Withdrawn CN109277682A (en) | 2018-07-07 | 2018-07-07 | Building-block machine for lean production |
| CN201811193331.6A Withdrawn CN109277684A (en) | 2018-07-07 | 2018-07-07 | Full-automatic combination lathe towards flexible manufacturing |
| CN201811193329.9A Withdrawn CN109202246A (en) | 2018-07-07 | 2018-07-07 | Intelligent assembly line welding machine tool |
| CN201811193326.5A Withdrawn CN109175644A (en) | 2018-07-07 | 2018-07-07 | Full-automatic intelligent welding machine tool |
| CN201811193330.1A Withdrawn CN109175645A (en) | 2018-07-07 | 2018-07-07 | High-speed welding intelligence building-block machine |
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| CN (6) | CN108568588B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110961760B (en) * | 2018-09-29 | 2022-08-26 | 鸿富锦精密工业(武汉)有限公司 | Method for designing and manufacturing chassis |
| CN109000811B (en) * | 2018-10-15 | 2024-06-04 | 哈尔滨博实自动化股份有限公司 | Temperature measurement and sampling storage device for intelligent automatic operation on continuous casting table |
| CN111515698A (en) * | 2019-02-01 | 2020-08-11 | 吴秀英 | Product processing machine and tool pushing device thereof |
| CN111922714B (en) * | 2020-08-28 | 2024-06-11 | 福建凯博尔智能装备有限公司 | Automatic blood taking needle assembling equipment and assembling method thereof |
| CN113305032B (en) * | 2021-04-13 | 2022-10-14 | 河北新兴铸管有限公司 | Cast tube outer wall quality detection device |
| CN113458756B (en) * | 2021-07-15 | 2024-06-07 | 万向钱潮股份公司 | Efficient automatic needle loading mechanism |
| CN113601642A (en) * | 2021-07-19 | 2021-11-05 | 松阳县古市车木厂 | Automatic welding mechanism for machining wood waste thin plates |
| CN115138954B (en) * | 2022-07-27 | 2024-08-06 | 成都理工大学 | Automatic welding equipment for oil filter framework and filter screen |
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- 2018-07-07 CN CN201810740217.4A patent/CN108568588B/en active Active
- 2018-07-07 CN CN201811193319.5A patent/CN109277682A/en not_active Withdrawn
- 2018-07-07 CN CN201811193331.6A patent/CN109277684A/en not_active Withdrawn
- 2018-07-07 CN CN201811193329.9A patent/CN109202246A/en not_active Withdrawn
- 2018-07-07 CN CN201811193326.5A patent/CN109175644A/en not_active Withdrawn
- 2018-07-07 CN CN201811193330.1A patent/CN109175645A/en not_active Withdrawn
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| SU1318364A1 (en) * | 1985-10-08 | 1987-06-23 | Специальное Конструкторско-Технологическое Бюро Автоматики И Нестандартного Оборудования | Line for assembling and welding reinforcement skeletons |
| RU2051774C1 (en) * | 1990-07-02 | 1996-01-10 | Николай Михайлович Антуков | Line for making reinforcement networks |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109175645A (en) | 2019-01-11 |
| CN109277684A (en) | 2019-01-29 |
| CN108568588A (en) | 2018-09-25 |
| CN109202246A (en) | 2019-01-15 |
| CN109175644A (en) | 2019-01-11 |
| CN109277682A (en) | 2019-01-29 |
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