CN201776565U - Welding machine for battery caps - Google Patents

Welding machine for battery caps Download PDF

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Publication number
CN201776565U
CN201776565U CN 201020518613 CN201020518613U CN201776565U CN 201776565 U CN201776565 U CN 201776565U CN 201020518613 CN201020518613 CN 201020518613 CN 201020518613 U CN201020518613 U CN 201020518613U CN 201776565 U CN201776565 U CN 201776565U
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CN
China
Prior art keywords
lug
battery
welding
block
cylinder
Prior art date
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Expired - Fee Related
Application number
CN 201020518613
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Chinese (zh)
Inventor
喻世民
李文
李德良
余四拾
廖均克
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HONGBRO PRECISION MACHINERY MANUFACTURING FACTORY
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HONGBRO PRECISION MACHINERY MANUFACTURING FACTORY
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Publication date
Application filed by HONGBRO PRECISION MACHINERY MANUFACTURING FACTORY filed Critical HONGBRO PRECISION MACHINERY MANUFACTURING FACTORY
Priority to CN 201020518613 priority Critical patent/CN201776565U/en
Application granted granted Critical
Publication of CN201776565U publication Critical patent/CN201776565U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

A welding machine for battery caps comprises a machine frame, a feeding mechanism, a lug positioning mechanism, a cleaning mechanism, an aligning mechanism, a cap welding mechanism, a tension testing device, a lug-folding-into-shell mechanism, a detecting mechanism and a feeding/discharging mechanism. The feeding mechanism adopts a multi-position stepping-in method, the caps are aligned and cleaned via the folded lug after being positioned by positioning batteries of a clamping tool arranged in a circumferential manner, and then the caps are automatically fed into the battery shell and welded via laser, and detection is performed after or before welding; and a mechanical hand of the feeding/discharging mechanism completes automatic clamping to the battery, and enables the qualified products and NG (no-good) products to be separately placed according to the detect results. Therefore, the welding machine for the battery caps has the advantages of perfect function, high efficiency and reliable product quality, stability in working, and accuracy in positioning, and can be controlled automatically.

Description

A kind of battery cap bonding machine
Technical field
The utility model relates to a kind of battery cap bonding machine, more particularly is meant the automated machine that in a kind of battery manufacture process battery pole ear, the two laser weld of blocking a shot is made up.
Background technology
In the column type battery production process, need battery end lug and top block RULE OF TWOS are welded combination, and after welding, block is pressed into housing, seal subsequently.In the existing mode of production, usually earlier wipe away cleaning and the lug reason is straight by manually lug being put on the skin, the weld jig of then battery and block being packed into is put into the welding bench laser weld, take out the manual welding quality of checking in back, fill in housing with tweezers with the careful bending of lug and with block again.This mode manual work is many, and lug is lack of standardization, block and contraposition difficulty very during Battery holder, and the chitin amount instability of blocking a shot, overall efficiency and quality are low; Thereby be necessary existing battery production method and machinery are improved, improve the automatization level of manufacturing process, reduce labour intensity, promote workmanship and production efficiency.
The utility model content
Its main purpose of the utility model is: at the existing disappearance of above-mentioned prior art, a kind of battery cap bonding machine is provided, this device battery, block automatic feed, and with the two standard welding, welding back block is gone into shell, be provided with quality testing before and after the welding, substandard products are placed apart, and speed is fast, high conformity, applicability are strong.
For achieving the above object, the utility model is taked following technical scheme:
A kind of battery cap bonding machine comprises:
Feed mechanism comprises turntable, anchor clamps and the driver of multistation five equilibrium, and to hold and to locate battery, driver drives turntable intermittently stepping is changed station to the anchor clamps equidistant placement in the turntable periphery;
Welding mechanism is arranged on the welding post of feed mechanism, comprises block get the raw materials ready vibrating disk, weldment positioner and laser head, automatically block is sent and according to the lug location, the laser welding will block a shot and the lug Combination Welding.
As a kind of preferred version, described battery cap bonding machine is provided with before also comprising welding post:
Lug contraposition mechanism is arranged on feed mechanism pan feeding station one side, comprises displacement cylinder, swiveling wheel, roller, motor and detector, and the motor-driven swiveling wheel makes the lug rotation, makes its lug by regularly arranged;
Cleaning mechanism comprises cleaning part and drying section, before welding lug is done cleaning.
Aligning gear comprises feeding cylinder and gas banjo splint, and the vertical position that the gas banjo splint is proofreaied and correct lug is consistent.
As a kind of preferred version, described battery cap bonding machine is provided with after also comprising welding post:
Testing agency is arranged on after the welding post of feed mechanism, detect whether weld and welding quality whether reliable.
Folding ear package machine structure is arranged at feed mechanism and goes into shell station one side, it can be compressed the lug bending by rule, then block is pressed into the mouth of pipe of battery.
As a kind of preferred version, loading and unloading station one side at feed mechanism is provided with charging and discharging mechanism, comprise that feeding manipulator, finished product blanking manipulator and substandard products tell manipulator, the supplied materials battery is put on the anchor clamps of feed mechanism, and the battery after will welding is distinguished discharging according to the judgement of aforementioned testing agency.
As a kind of preferred version, described weldment positioner comprises that block adjustment part and weldment are adjacent to portion, is positioned at an end of vibrating disk slideway, detects and adjust block direction unanimity earlier, deliver to again the welding position will block a shot and lug compress applying, laser weld makes up the two.
As a kind of preferred version, described folding ear package machine structure comprises the lug bending part and the shell portion that blocks a shot, and the lug bending part is made of catch, catch cylinder, depression bar and depression bar cylinder, and block is gone into shell portion and is made of jaw, jaw cylinder, push rod and push rod cylinder; Depression bar air cylinder driven depression bar withstands lug, and catch promotes lug with its bending, and the jaw of being gone into shell portion by block merges the location block, and push rod pushes block the box hat of battery.
As a kind of preferred version, described detector comprises that vision lens is to detect the position of judging the preceding lug of welding.
As a kind of preferred version, described testing agency comprises vision inspection apparatus and detects the stretching force detecting apparatus of the pulling force of weld strength, stretching force detecting apparatus comprises locator, pulling force tong and inductor, after battery is sent into, the locator folder refers to battery is tightened up the location, whether the pulling force tong lifts with certain dynamics clamping block, detects its displacement deformation by inductor, reliable to detect aforesaid welding combination.
As a kind of preferred version, feed mechanism, welding mechanism, lug contraposition mechanism, cleaning mechanism, aligning gear, testing agency and folding ear package machine structure are subjected to the control of electric control system.
The utility model advantage is: the feed mechanism anchor clamps load battery and are fed to each station successively, and each station is worked simultaneously and raised the efficiency; Have lug before the welding automatically to bit correction and cleaning function, supplied materials adaptability is strong; The welding mechanism block is sent into automatically, vision control is located automatically, compressed automatically, guarantees the quality of laser weld; Testing agency guarantees that product quality is reliable, and folding ear package machine structure realization block standard is gone into shell, and charging and discharging mechanism is realized the battery automatic charging and distinguished discharging; Thus, the utility model is realized battery cap welding reliably, is gone into shell, has that compact conformation, simple and reliable, operation automation, efficient height, supplied materials adaptability are strong, a good product consistency, reliable quality advantage.
Description of drawings
Fig. 1 is one of schematic top plan view of the present utility model;
Fig. 2 is two of a schematic top plan view of the present utility model;
Fig. 3 is a schematic side view of the present utility model;
Fig. 4 is the utility model welding mechanism structural representation.
Among the figure:
01-battery 02-block
10-frame 11-base plate 12-static plate
20-feed mechanism 21-turntable 22-driver
The 25-anchor clamps
The 30-lug contraposition 31-of mechanism roller 32-detector
33-motor 34-displacement cylinder 35-swiveling wheel
40-cleaning mechanism 40A-cleaning part 40B-drying section
The vertical cylinder of 41-B motor 42-jaw 43-
44-cleaning tape 45-rotating shaft 46-washing lotion groove
50-lug aligning gear 51-A cylinder 52-B points cylinder
The 60-vision inspection apparatus
70-welding mechanism 711-vibrating disk 712-slideway
721-adjusts seat 722-laser head 731-vision lens
732-C motor 733-driving wheel 734-support roller
741-suction pawl 742-rotary cylinder 743-feeding motor
745-C cylinder 746-pressure head
80-stretching force detecting apparatus 81-locator 82-pulling force tong
The 83-inductor
90-folding ear package machine structure 91-catch 93-depression bar
95-jaw 97-push rod 110-charging and discharging mechanism
111-feeding manipulator 112-NG extracting mechanical arm 113-NG hopper
114-blanking manipulator
120-control system 200-drawstring
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described:
At first, it has demonstrated the concrete structure of the preferred embodiment of the utility model to please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4:
As Fig. 1, Fig. 2, Fig. 3 and a kind of battery cap bonding machine shown in Figure 4, comprise feed mechanism 20, lug contraposition mechanism 30, cleaning mechanism 40, lug aligning gear 50, vision inspection apparatus 60, welding mechanism 70, stretching force detecting apparatus 80, folding ear package machine structure 90, charging and discharging mechanism 110 and control system 120;
Diagram feed mechanism 20 is installed on the base plate 11 of frame 10, comprises branch turntable 21, anchor clamps 25 and drivers 22 such as a multistation, and turntable 21 branches such as grade are provided with a plurality of working positions, and driver 25 drives intermittently stepping replacing station of turntable 21; Anchor clamps 25 equidistant placement are in turntable 21 peripheries, hold and locate battery 01, load battery 01 and replace with turntable 21 steppings.
Diagram lug contraposition mechanism 30 is installed in feed mechanism 20 pan feeding stations one side of base plate 11, comprises displacement cylinder 34, swiveling wheel 35, roller 31, roller cylinder, motor 33 and detector 32; Displacement cylinder 34 is installed in base plate 11, and its output connects motor 33 and swiveling wheel 35; The roller cylinder is installed in and leaves standstill plate 12, and output connects roller 31.After battery 01 was sent into station, swiveling wheel 35 and roller 31 were close to battery 01, and motor 33 drives swiveling wheel 35 and makes battery 01 rotation, and detector 32 detects the lug position, stopped operating when regulation requires when the lug position reaches, and made its lug by regularly arranged.
Shown in cleaning mechanism 40 be installed in the feed mechanism 20 cleaning stations of base plate 11, comprise cleaning part 40A and drying section 40B, cleaning part 40A is by B motor 41, jaw 42, vertical cylinder 43, cleaning tape 44, rotating shaft 45, washing lotion groove 46 and mechanism's plate are formed, mechanism's plate is installed in base plate 11, two B motors 41, vertical cylinder 43, rotating shaft 45 and washing lotion groove 46 are installed on mechanism's plate, jaw 42 is connected in vertical cylinder 43, cleaning tape 44 is emitted through 41 in a B motor, through rotating shaft 45 and jaw 42 wear around, again by another B motor 44 rollings, vertical cylinder 43 moves to jaw 42 declines, cleaning tape 44 contact lugs on it, the cleaning fluid of cleaning tape 44 its absorption of motion cleans lug.Drying section 40B is made up of two B motors 41, jaw 42, vertical cylinder 43, cleaning tape 44, rotating shaft 45 and mechanism's plate, mechanism's plate is installed in base plate 11, B motor 41, vertical cylinder 43 and rotating shaft 45 are installed on mechanism's plate, jaw 42 is connected in vertical cylinder 43, the dry cleaning tape of crossing 44 is emitted through 41 in a B motor, through rotating shaft 45 and jaw 42 wear around, again by another B motor 44 rollings, vertical cylinder 43 actions descend jaw 42, cleaning tape 44 contact lugs on it are cleaned the washing lotion of lug remnants.
Shown in lug aligning gear 50 lug that is installed in feed mechanism 20 proofread and correct the station top, comprise A cylinder 51 and B finger cylinder 52.A cylinder 51 is fixed in frame 10, and 51 outputs are connected B finger cylinder 52 with the A cylinder, and after battery 01 was sent into, 51 actions of A cylinder made 52 reaches of B finger cylinder, and its finger is set upright the lug of battery 01.
Welding mechanism 70 is arranged on the welding post of feed mechanism 20 as shown in the figure, comprise block on the base plate 11 get the raw materials ready vibrating disk 711, slideway 712, weldment positioner, adjust seat 721 and laser head 722, the weldment positioner comprises vision lens 731, C motor 732, driving wheel 733, support roller 734, suction pawl 741, rotary cylinder 742, feeding motor 743, C cylinder 745 and pressure head 746; Laser head 722 is installed on adjusts seat 721 to make things convenient for the adjustment position, the weldment positioner is positioned at an end of the slideway 712 of vibrating disk, the weldment positioner comprises that again block adjustment part and weldment are adjacent to portion, the block adjustment part comprises C motor 732, driving wheel 733, support roller 734 and vision lens 731, and the weldment portion of being adjacent to comprises suction pawl 741, rotary cylinder 742, feeding motor 743, pressure head 746, C cylinder 745; Feeding motor 743 is installed on static plate 12 with certain vertical angle, rotary cylinder 742 is installed on feeding motor 743 supply sides, suction pawl 741 is connected in the rotating shaft of rotary cylinder 742, the radial position and the vertical height of feeding motor 743 control suction pawls 741, rotary cylinder 742 control suction pawl 741 two ends transpositions; Block 02 is sent automatically from vibrating disk 711, enter the support roller 734 of adjustment part through slideway 712, C motor 732 drives driving wheel 733 and makes block 02 rotation, vision lens 731 detects the direction of this block 02 simultaneously, make it reach predefined direction and stop operating, make the direction unanimity of each block 02 by adjustment; Direction block 02 in place is by suction pawl 741 stickings, feeding motor 743 withdraws from, rotary cylinder 742 rotations make 741 transpositions of suction pawl, 743 feedings of feeding motor, the lug of block 02 and battery 01 is fitted, drive pressing plate 746 by C cylinder 745 again the lug welding position is compressed the location, laser head 722 controlled emissions luminous energy are pressed rule welding combination with the lug and the block 02 of battery 01.
Diagram stretching force detecting apparatus 80 is installed in after the welding post, the inductor 83 that comprises the locator 81, pulling force tong 82 and the appropriate location that are positioned at frame, after battery 01 is sent into, locator 81 folders refer to battery 01 is tightened up the location, pulling force tong 82 lifts with certain dynamics clamping block 02, detect its displacement deformation by inductor 83, whether reliable to detect aforesaid welding combination.
Described folding ear package machine structure 90 is arranged at feed mechanism 20 folding ears and goes into shell station one side, comprises that the block that lug bending part that catch 91, catch cylinder, depression bar 93, depression bar cylinder constitute and jaw 95, jaw cylinder, push rod 97, push rod cylinder constitute goes into shell portion; Depression bar air cylinder driven depression bar 93 withstands the lug of battery 01, and catch 91 promotes lugs with its bending, and the jaw 95 that enters into shell portion merges location block 02, push rod 97 02 box hat that pushes battery 01 of will blocking a shot.
Described charging and discharging mechanism 110 is arranged at feed mechanism 20 loading and unloading stations one side, comprise that feeding manipulator 111, finished product blanking manipulator 114, substandard products tell manipulator 112, NG hopper 113, wherein, feeding manipulator 111 is put into supplied materials battery 01 on the external drawstring 200 on the anchor clamps 25 of feed mechanism 20, NG extracting mechanical arm 112 detects underproof battery with aforementioned stretching force detecting apparatus 80 and takes out the NG hopper of putting into a side, and the blanking manipulator 114 of following material level will weld 02 finished product battery 01 taking-ups in the feed mechanism 20 of blocking a shot.
Design focal point of the present utility model is that on the one hand, its welding mechanism is blocked a shot and sent into automatically, vision is controlled automatically and located, compresses automatically, guarantees the quality of laser weld, rolls over ear package machine structure realization block standard and goes into shell; On the other hand, have lug automatically to bit correction and cleaning function before its welding, supplied materials adaptability is strong, and its testing agency guarantees that product quality is reliable; On the one hand, make battery automatic loading/unloading, automatic feed by feed mechanism and charging and discharging mechanism again, each station is worked simultaneously and is raised the efficiency; Mat and, realize battery cap welding reliably, go into shell, have that compact conformation, simple and reliable, operation automation, efficient height, supplied materials adaptability are strong, a good product consistency, reliable quality advantage.
The above; it only is preferred embodiment of the present utility model; be not that technical scope of the present utility model is imposed any restrictions; so every foundation technical spirit of the present utility model all belongs to the protection domain of technical solutions of the utility model to any trickle modification, equivalent variations and modification that above embodiment did.

Claims (9)

1. a battery cap bonding machine is characterized in that, comprising:
Feed mechanism comprises turntable, anchor clamps and the driver of multistation five equilibrium, and to hold and to locate battery, driver drives turntable intermittently stepping is changed station to the anchor clamps equidistant placement in the turntable periphery;
Welding mechanism is arranged on the welding post of feed mechanism, comprises block get the raw materials ready vibrating disk, weldment positioner and laser head, automatically block is sent and according to the lug location, the laser welding will block a shot and the lug Combination Welding.
2. battery cap bonding machine according to claim 1 is characterized in that: be provided with before the described welding post:
Lug contraposition mechanism is arranged on feed mechanism pan feeding station one side, comprises displacement cylinder, swiveling wheel, roller, motor and detects the detector of judging the lug position, and the motor-driven swiveling wheel makes the lug rotation, makes its lug by regularly arranged;
Cleaning mechanism comprises cleaning part and drying section, before welding lug is done cleaning;
Aligning gear comprises feeding cylinder and gas banjo splint, and the vertical position that the gas banjo splint is proofreaied and correct lug is consistent.
3. battery cap bonding machine according to claim 1 is characterized in that: be provided with after the described welding post:
Testing agency is arranged on after the welding post of feed mechanism, detect whether weld and welding quality whether reliable;
Folding ear package machine structure is arranged at feed mechanism and goes into shell station one side, it can be compressed the lug bending by rule, then block is pressed into the mouth of pipe of battery.
4. battery cap bonding machine according to claim 1, it is characterized in that: loading and unloading station one side at feed mechanism is provided with charging and discharging mechanism, comprise that feeding manipulator, finished product blanking manipulator and substandard products tell manipulator, the supplied materials battery is put on the anchor clamps of feed mechanism, and the battery after will welding is distinguished discharging according to the judgement of aforementioned testing agency.
5. battery cap bonding machine according to claim 1, it is characterized in that: described weldment positioner comprises that block adjustment part and weldment are adjacent to portion, be positioned at an end of vibrating disk slideway, detect and adjust block direction unanimity earlier, deliver to again the welding position will block a shot and battery pole ear compress applying, laser weld makes up the two.
6. battery cap bonding machine according to claim 3, it is characterized in that: described folding ear package machine structure comprises the lug bending part and the shell portion that blocks a shot, the lug bending part is made of catch, catch cylinder, depression bar and depression bar cylinder, and block is gone into shell portion and is made of jaw, jaw cylinder, push rod and push rod cylinder; Depression bar air cylinder driven depression bar withstands lug, and catch promotes lug with its bending, and the jaw of being gone into shell portion by block merges the location block, and push rod pushes block the box hat of battery.
7. battery cap bonding machine according to claim 2 is characterized in that: described detector comprises that vision lens is to detect the position of judging the preceding lug of welding.
8. battery cap bonding machine according to claim 3 is characterized in that: testing agency comprises vision inspection apparatus and detects the stretching force detecting apparatus of the pulling force of weld strength that stretching force detecting apparatus comprises locator, pulling force tong and inductor.
9. battery cap bonding machine according to claim 1 is characterized in that: feed mechanism, welding mechanism, lug contraposition mechanism, cleaning mechanism, aligning gear, testing agency and folding ear package machine structure are subjected to the control of electric control system.
CN 201020518613 2010-09-06 2010-09-06 Welding machine for battery caps Expired - Fee Related CN201776565U (en)

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Application Number Priority Date Filing Date Title
CN 201020518613 CN201776565U (en) 2010-09-06 2010-09-06 Welding machine for battery caps

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Application Number Priority Date Filing Date Title
CN 201020518613 CN201776565U (en) 2010-09-06 2010-09-06 Welding machine for battery caps

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CN108673246A (en) * 2018-07-04 2018-10-19 福昌精密制品（深圳）有限公司 A kind of multi-station digital-controlled machining tool
CN108838534A (en) * 2018-07-23 2018-11-20 中国航空制造技术研究院 A kind of aluminium alloy sliding rail sleeve laser soldering device and method
CN109079333A (en) * 2018-08-23 2018-12-25 温州市科泓机器人科技有限公司 The vehicle intellectualized assembly equipment of machine vision auxiliary
CN109848600A (en) * 2019-03-22 2019-06-07 无锡先导智能装备股份有限公司 A kind of the solder joint detection device and solder joint detection method of cylindrical battery cap
CN110193687A (en) * 2019-06-19 2019-09-03 无锡先导智能装备股份有限公司 Welder and battery pack wiring
CN110449774A (en) * 2019-06-25 2019-11-15 盐城华昱光电技术有限公司 The high-accuracy welder of battery modules
CN110854421A (en) * 2019-08-21 2020-02-28 钧迪智能装备科技(苏州)有限公司 Shell entering device and method for battery cell and shell
CN111360405A (en) * 2020-04-14 2020-07-03 潍坊路加精工有限公司 Button cell positive pole aluminium foil laser welding device
CN111540940A (en) * 2020-04-30 2020-08-14 惠州市多科达科技有限公司 Battery point lid machine
CN113210912A (en) * 2021-04-06 2021-08-06 广东南大机器人有限公司 Battery block automatic welder
CN116673595A (en) * 2023-06-25 2023-09-01 深圳市欣茂鑫实业有限公司 Automobile camera laser welding device

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