CN103447684A - Automatic welding device for cylindrical battery cap - Google Patents
Automatic welding device for cylindrical battery cap Download PDFInfo
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- CN103447684A CN103447684A CN2013103993399A CN201310399339A CN103447684A CN 103447684 A CN103447684 A CN 103447684A CN 2013103993399 A CN2013103993399 A CN 2013103993399A CN 201310399339 A CN201310399339 A CN 201310399339A CN 103447684 A CN103447684 A CN 103447684A
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- cylindrical battery
- block
- positioner
- slotted chip
- chip breaker
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Abstract
The invention provides an automatic welding device for a cylindrical battery cap. The automatic welding device mainly comprises an ultrasonic welding machine, a clamp circulating device, a cap positioning device and a cylindrical battery positioning device, wherein the cap positioning device mainly comprises an arc-shaped cap positioning groove and a pole handle supporting device; the cylindrical battery positioning device mainly comprises an arc-shaped cylindrical battery positioning groove and a tab supporting device; the cap positioning device and the cylindrical battery positioning device, corresponding to each other, are kept in the same horizontal plane and are matched with each other; a tab and a pole handle alignment platform is arranged on an operating station. A tab and a pole handle can be fixed by the automatic welding device for the cylindrical battery cap without manual supporting, so that a welding space can be effectively reduced, and the lengths of the tab and the pole handle are reduced; the whole device is controlled by a programmable logic controller (PLC) and can be automatically operated by manual loading and unloading in the production process, the safety performance of a battery is improved, and the production quality of the battery is ensured.
Description
Technical field
The present invention relates to a kind of cylindrical battery block welder.
Background technology
Day by day perfect along with the extensive use of battery technology and production technology, production technology and production equipment all improve constantly updating.Cylindrical battery is because its production efficiency is high, it is little to consume energy, the yield rate high enjoys high praise.Cylindrical battery is mainly laser weld on the block welding manner, laser weld adopts the Cam splitter rotary table to drive the tool locating disc spins and the galvanometer head carries out spot welding to product, require to provide accurate monopole ear or Double-pole lug welding position in pinpoint welding procedure, press the lug frock to require small but excellent, Laser Welding interface and soldered lug and block compacting are integrated, the laser equipment hot spot is adjusted at the requirements such as splendid point can produce reliable bonding strength, make good product, the burn-through lug easily appears in actual production process, fried fire, the phenomenons such as rosin joint, and production efficiency is lower, therefore restricting quality and the improving productivity of product.
For these reasons, a lot of producers attempt adopting laser weld or ultrasonic bonding utmost point handle on block, then in the cylindrical battery production process, utmost point handle is connected by the mode of ultra-sonic welded with lug, this not melting of mode lug, contact resistance are low, low to the welding surface requirements, weld interval is short, no-spark during welding, therefore in the very large lifting of having qualitatively of product.But the welding of utmost point handle and lug still be take craft as main at present, when welding due to lug and utmost point handle all shorter, ultrasonic horn stretches into the welding difficulty, for the energy convenient welding, often the length of utmost point handle and lug is increased, the consequence of doing like this is can increase the probability of lug contact cylindrical shell after utmost point handle or lug bending, causes potential safety hazard, and the preparation of block also needs certain hour, the above lifting that is all restricting production efficiency and security performance.
Summary of the invention
The object of the present invention is to provide a kind of cylindrical battery block automatic soldering device, to solve the problems of the technologies described above.
Cylindrical battery block automatic soldering device of the present invention, mainly by ultrasonic bonding machine, fixture EGR, formed, solving the technological means that its problem adopts is, the fixture EGR mainly is comprised of disk, lift rotating device, cylinder sensor, PLC, and ultrasonic bonding machine, lift rotating device, cylinder sensor are connected with PLC by data wire respectively; Disk is comprised of interior disk and outer disc, the block positioner is set on outer disc, the cylindrical battery positioner is set on interior disk, is space between interior disk and outer disc between block positioner and cylindrical battery positioner, and all the other positions connect mutually; The block positioner mainly is comprised of block location deep-slotted chip breaker and utmost point handle bracing or strutting arrangement, and block location deep-slotted chip breaker size and cap sealed circle coincide, and width is a bit larger tham the thickness of cap sealed circle, and utmost point handle bracing or strutting arrangement is fixed on the side of block location deep-slotted chip breaker; The cylindrical battery positioner mainly is comprised of cylindrical battery location deep-slotted chip breaker and lug bracing or strutting arrangement, and cylindrical battery location deep-slotted chip breaker size and cylindrical battery box hat appearance and size are coincide, and the lug bracing or strutting arrangement is fixed on the side of cylindrical battery location deep-slotted chip breaker; Corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; The lug platform that aligns with utmost point handle is set on operation position, and lug and the utmost point handle platform that aligns matches with the space between the cylindrical battery positioner with corresponding block positioner.
Described block location deep-slotted chip breaker is consistent with the angle of cylindrical battery location deep-slotted chip breaker, is the 90-180 degree.
Preferably, the angle of block location deep-slotted chip breaker and cylindrical battery location deep-slotted chip breaker is 180 degree.
Described lift rotating device includes but not limited to twin cylinder combination unit or lifting rocking type dispenser and motor combination device.
Preferably, described lift rotating device is lifting rocking type dispenser and motor combination device.
Operation position of the present invention refers to by the position of manipulator or other mode loading and unloading, is positioned at right opposite or the opposite slightly to the right or left of ultrasonic bonding machine.
Adopt cylindrical battery block automatic soldering device of the present invention lug and utmost point handle can be fixed, without artificial support, can effectively reduce the welding space, shorten the length of lug and utmost point handle; Package unit is controlled by PLC, only needs artificial loading and unloading in production process, can realize automatic operation.
The present invention will block a shot and cylindrical battery positioner, ultrasonic bonding machine, fixture EGR combine together, can effectively improve the production efficiency of battery, and the length of lug and utmost point handle can be reduced, further avoided lug to contact with housing, improve the security performance of battery, guaranteed the quality of production of battery.
The accompanying drawing explanation
Above-mentioned and/or additional aspect of the present invention and advantage will become from the following description of the accompanying drawings of embodiments and obviously and easily understand, wherein:
Fig. 1 is structural representation of the present invention (profile).
Fig. 2 is structural representation of the present invention (top view).
Align with the utmost point handle platform, 17 cylinder identification sensor, 18 ultrasonic bonding machines, 19 data wires of applicator, 11 times applicators, 12 interior disks, 13 lifting rocking type dispensers, 14 motors, 15 PLC, 16 lugs on 1 block location deep-slotted chip breaker, 2 cylindrical batteries location deep-slotted chip breakers, 3 blocks, 4 outer discs, 5 lugs, 6 utmost point handle bracing or strutting arrangements, 7 cylindrical batteries, 8 utmost point handles, 9 lug bracing or strutting arrangements, 10 in figure.
The specific embodiment
Below describe embodiments of the invention in detail, the example of described embodiment is shown in the drawings.Be exemplary below by the embodiment be described with reference to the drawings, only for explaining the present invention, and can not be interpreted as limitation of the present invention.
As depicted in figs. 1 and 2, the fixture EGR mainly is comprised of disk (interior disk 12 and outer disc 4), lifting rocking type dispenser 13, motor 14, cylinder sensor 17, PLC 15, and ultrasonic bonding machine 18, motor 14, cylinder sensor 17 are connected with PLC 15 by data wire 19 respectively; The block positioner is set on outer disc 4, on interior disk 12, the cylindrical battery positioner is set, be space between interior disk 12 and outer disc 4 between block positioner and cylindrical battery positioner, and all the other positions connect mutually; The block positioner mainly is comprised of block location deep-slotted chip breaker 1 and utmost point handle bracing or strutting arrangement 6, block location deep-slotted chip breaker 1 size is coincide with block 3 sealing rings, width is a bit larger tham the thickness of 3 sealing rings of blocking a shot, and utmost point handle bracing or strutting arrangement 6 is fixed on the side of block location deep-slotted chip breaker 1; The cylindrical battery positioner mainly is comprised of cylindrical battery location deep-slotted chip breaker 2 and lug bracing or strutting arrangement 9, cylindrical battery location deep-slotted chip breaker 2 sizes and cylindrical battery steel 7 shell appearance and sizes are coincide, and lug bracing or strutting arrangement 9 is fixed on the side of cylindrical battery location deep-slotted chip breaker 2; Corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; Operation position is positioned at the right opposite (with respect to disk) of ultrasonic bonding machine, and the lug platform 16 that aligns with utmost point handle is set on it, and lug and the utmost point handle platform 16 that aligns matches with the space between the cylindrical battery positioner with corresponding block positioner.Block location deep-slotted chip breaker 1 and cylindrical battery are located 180 degree that are of deep-slotted chip breaker 2.Between interior disk 12 and outer disc 4, between block positioner and cylindrical battery positioner, be space, all the other positions connect mutually.
During use, lifting rocking type dispenser 13 rises disk, rotate to specified angle and fall under the drive of motor 14, when falling, cylinder sensor 17 receives transducing signal and passes to PLC15, and PLC15 assigns instruction and welded to ultrasonic bonding machine 18, cycle operation.
The fixture EGR mainly is comprised of disk (interior disk 12 and outer disc 4), twin cylinder combination unit, cylinder sensor 17, PLC 15, ultrasonic bonding machine 18, twin cylinder combination unit, cylinder sensor 17 are connected with PLC 15 by data wire 19 respectively, the twin cylinder combination unit is controlled respectively lifting and the rotation of disk, and block location deep-slotted chip breaker 1 and cylindrical battery are located 90 degree that are of deep-slotted chip breaker 2.Other are with embodiment 1.
Claims (5)
1. cylindrical battery block automatic soldering device, mainly by ultrasonic bonding machine, fixture EGR, formed, it is characterized in that, the fixture EGR mainly is comprised of disk, lift rotating device, cylinder sensor, PLC, and ultrasonic bonding machine, lift rotating device, cylinder sensor are connected with PLC by data wire respectively; Disk is comprised of interior disk and outer disc, the block positioner is set on outer disc, the cylindrical battery positioner is set on interior disk, is space between interior disk and outer disc between block positioner and cylindrical battery positioner, and all the other positions connect mutually; The block positioner mainly is comprised of block location deep-slotted chip breaker and utmost point handle bracing or strutting arrangement, and block location deep-slotted chip breaker size and cap sealed circle coincide, and width is a bit larger tham the thickness of cap sealed circle, and utmost point handle bracing or strutting arrangement is fixed on the side of block location deep-slotted chip breaker; The cylindrical battery positioner mainly is comprised of cylindrical battery location deep-slotted chip breaker and lug bracing or strutting arrangement, and cylindrical battery location deep-slotted chip breaker size and cylindrical battery box hat appearance and size are coincide, and the lug bracing or strutting arrangement is fixed on the side of cylindrical battery location deep-slotted chip breaker; Corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; The lug platform that aligns with utmost point handle is set on operation position, and lug and the utmost point handle platform that aligns matches with the space between the cylindrical battery positioner with corresponding block positioner.
2. cylindrical battery block automatic soldering device as claimed in claim 1, is characterized in that, described block location deep-slotted chip breaker is consistent with the angle of cylindrical battery location deep-slotted chip breaker, is the 90-180 degree.
3. cylindrical battery block automatic soldering device as claimed in claim 2, is characterized in that, the angle of block location deep-slotted chip breaker and cylindrical battery location deep-slotted chip breaker is 180 degree.
4. cylindrical battery block automatic soldering device as claimed in claim 1, is characterized in that, described lift rotating device includes but not limited to twin cylinder combination unit or lifting rocking type dispenser and motor combination device.
5. cylindrical battery block automatic soldering device as claimed in claim 4, is characterized in that, described lift rotating device is lifting rocking type dispenser and motor combination device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310399339.9A CN103447684B (en) | 2013-09-05 | 2013-09-05 | A kind of cylindrical battery cap automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310399339.9A CN103447684B (en) | 2013-09-05 | 2013-09-05 | A kind of cylindrical battery cap automatic soldering device |
Publications (2)
| Publication Number | Publication Date |
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| CN103447684A true CN103447684A (en) | 2013-12-18 |
| CN103447684B CN103447684B (en) | 2015-07-29 |
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| CN201310399339.9A Active CN103447684B (en) | 2013-09-05 | 2013-09-05 | A kind of cylindrical battery cap automatic soldering device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753019A (en) * | 2014-01-03 | 2014-04-30 | 中达电通股份有限公司 | Control method and control system both used for battery laser welding |
| CN105537753A (en) * | 2016-02-05 | 2016-05-04 | 江苏三杰新能源有限公司 | Battery cap welding machine |
| CN106180945A (en) * | 2016-08-03 | 2016-12-07 | 深圳市奥迈兴自动化设备有限公司 | Contactless English Nellie production line all-in-one |
| CN106944738A (en) * | 2017-05-03 | 2017-07-14 | 广州市科普超声电子技术有限公司 | A kind of wave welding head of ultrasonic wave and device for ultrasonic welding |
| WO2018192249A1 (en) * | 2017-04-19 | 2018-10-25 | 朱剑 | Ultrasonic welder for automatically welding safety end cap, tab and punched plate of power battery |
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2013
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| US20100187289A1 (en) * | 2008-08-22 | 2010-07-29 | Honda Motor Co., Ltd. | Turntable welding system with light curtain protection |
| CN201262967Y (en) * | 2008-08-27 | 2009-06-24 | 东莞市鸿宝精密机械制造厂 | Automatic bottom-igniting bonding machine of cylinder battery |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753019A (en) * | 2014-01-03 | 2014-04-30 | 中达电通股份有限公司 | Control method and control system both used for battery laser welding |
| CN103753019B (en) * | 2014-01-03 | 2016-09-07 | 中达电通股份有限公司 | Control method and system for battery laser welding |
| CN105537753A (en) * | 2016-02-05 | 2016-05-04 | 江苏三杰新能源有限公司 | Battery cap welding machine |
| CN106180945A (en) * | 2016-08-03 | 2016-12-07 | 深圳市奥迈兴自动化设备有限公司 | Contactless English Nellie production line all-in-one |
| WO2018192249A1 (en) * | 2017-04-19 | 2018-10-25 | 朱剑 | Ultrasonic welder for automatically welding safety end cap, tab and punched plate of power battery |
| CN106944738A (en) * | 2017-05-03 | 2017-07-14 | 广州市科普超声电子技术有限公司 | A kind of wave welding head of ultrasonic wave and device for ultrasonic welding |
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| Publication number | Publication date |
|---|---|
| CN103447684B (en) | 2015-07-29 |
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| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 253000 East head of Dongfanghong Road East, Dezhou Economic Development Zone, Shandong Applicant after: Shandong Ao Guan New Energy Technology Co., Ltd. Address before: 253000 East head of Dongfanghong Road East, Dezhou Economic Development Zone, Shandong Applicant before: Shandong Aoyu Power Supply Co., Ltd. |
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| CB03 | Change of inventor or designer information |
Inventor after: Meng Xianghui Inventor after: Wang Hongguang Inventor before: Meng Xianghui Inventor before: Zhao Changfeng |
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Free format text: CORRECT: INVENTOR; FROM: MENG XIANGHUI ZHAO CHANGFENG TO: MENG XIANGHUI WANG HONGGUANG Free format text: CORRECT: APPLICANT; FROM: SHANDONG AOYU POWER SUPPLY CO., LTD. TO: SHANDONG AOGUAN NEW ENERGY TECHNOLOGY CO., LTD. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Meng Xianghui Inventor after: Zhao Changfeng Inventor after: Wang Hongguang Inventor before: Meng Xianghui Inventor before: Wang Hongguang |
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| COR | Change of bibliographic data | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20160906 Address after: Hengshui Hengde Industrial Park 253800 Hebei County of Gucheng Province Patentee after: HEBEI ALLGRAND POWER CO., LTD. Address before: 253000 East head of Dongfanghong Road East, Dezhou Economic Development Zone, Shandong Patentee before: Shandong Ao Guan New Energy Technology Co., Ltd. |