CN203495408U - Automatic welding device for cylindrical battery cap - Google Patents

Automatic welding device for cylindrical battery cap Download PDF

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Publication number
CN203495408U
CN203495408U CN201320549853.1U CN201320549853U CN203495408U CN 203495408 U CN203495408 U CN 203495408U CN 201320549853 U CN201320549853 U CN 201320549853U CN 203495408 U CN203495408 U CN 203495408U
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CN
China
Prior art keywords
cylindrical battery
block
positioner
slotted chip
chip breaker
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201320549853.1U
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Chinese (zh)
Inventor
孟祥辉
赵长锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG AOYU POWER SUPPLY Co Ltd
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SHANDONG AOYU POWER SUPPLY Co Ltd
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Application filed by SHANDONG AOYU POWER SUPPLY Co Ltd filed Critical SHANDONG AOYU POWER SUPPLY Co Ltd
Priority to CN201320549853.1U priority Critical patent/CN203495408U/en
Application granted granted Critical
Publication of CN203495408U publication Critical patent/CN203495408U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model provides an automatic welding device for a cylindrical battery cap. The device mainly comprises an ultrasonic welder and a fixture circulating device and is provided with a cap positioning device and a cylindrical battery positioning device; the cap positioning device mainly comprises a cap positioning arc groove and a polar handle supporting device; the cylindrical battery positioning device mainly comprises a cylindrical battery positioning arc groove and a tab supporting device; the corresponding cap positioning device and cylindrical battery positioning device are kept on the same horizontal plane and are matched mutually; a tab and polar handle alignment platform is arranged on an operation station. By adopting the automatic welding device for the cylindrical battery cap, which is provided by the utility model, tabs and a polar handle can be fixed without being manually supported, the welding space can be effectively reduced and the lengths of the tabs and the polar handle are shortened; the integral device is controlled by a PLC (Programmable Logic Controller); in the production process, automatic operation can be implemented only by manually loading and unloading; safety performance of a battery is improved; production quality of the battery is ensured.

Description

A kind of cylindrical battery block automatic soldering device
Technical field
The utility model relates to a kind of cylindrical battery block welder.
Background technology
Day by day perfect along with the extensive use of battery technology and production technology, production technology and production equipment all improve constantly updating.Cylindrical battery is because its production efficiency is high, it is little to consume energy, yield rate high enjoys high praise.Cylindrical battery is mainly laser weld on block welding manner, laser weld adopts Cam splitter rotary table to drive tool locating disc spins and galvanometer head to carry out spot welding to product, in pinpoint welding procedure, require to provide accurate monopole ear or Double-pole lug welding position, press lug frock to require small but excellent, Laser Welding interface and soldered lug and block compacting are integrated, laser equipment hot spot is adjusted at the requirements such as splendid point can produce reliable bonding strength, make good product, in actual production process, easily there is burn-through lug, fried fire, the phenomenons such as rosin joint, and production efficiency is lower, therefore restricting quality and the improving productivity of product.
For these reasons, a lot of producers attempt adopting laser weld or ultrasonic bonding utmost point handle on block, then in cylindrical battery production process, utmost point handle is connected by the mode of ultra-sonic welded with lug, this not melting of mode lug, contact resistance are low, low to welding surface requirements, weld interval is short, no-spark during welding, therefore in the very large lifting of having qualitatively of product.But the welding of utmost point handle and lug still be take craft as main at present, when welding due to lug and utmost point handle all shorter, ultrasonic horn stretches into welding difficulty, for energy convenient welding, often the length of utmost point handle and lug is increased, the consequence of doing is like this can increase the probability of lug contact cylindrical shell after utmost point handle or lug bending, causes potential safety hazard, and the preparation of block also needs certain hour, the above lifting that is all restricting production efficiency and security performance.
Summary of the invention
The purpose of this utility model is to provide a kind of cylindrical battery block automatic soldering device, to solve the problems of the technologies described above.
Cylindrical battery block automatic soldering device described in the utility model, mainly by ultrasonic bonding machine, fixture EGR, formed, solving the technological means that its problem adopts is, fixture EGR is mainly comprised of disk, lift rotating device, cylinder sensor, PLC, and ultrasonic bonding machine, lift rotating device, cylinder sensor are connected with PLC by data wire respectively; Disk is comprised of interior disk and outer disc, block positioner is set on outer disc, cylindrical battery positioner is set on interior disk, is space between interior disk and outer disc between block positioner and cylindrical battery positioner, and all the other positions connect mutually; Block positioner is mainly comprised of block location deep-slotted chip breaker and utmost point handle bracing or strutting arrangement, and block location deep-slotted chip breaker size and cap sealed circle coincide, and width is a bit larger tham the thickness of cap sealed circle, and utmost point handle bracing or strutting arrangement is fixed on the side of block location deep-slotted chip breaker; Cylindrical battery positioner is mainly comprised of cylindrical battery location deep-slotted chip breaker and lug bracing or strutting arrangement, and cylindrical battery location deep-slotted chip breaker size and cylindrical battery box hat appearance and size are coincide, and lug bracing or strutting arrangement is fixed on the side of cylindrical battery location deep-slotted chip breaker; Corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; The lug platform that aligns with utmost point handle is set on operation position, and lug and the utmost point handle platform that aligns matches with the space between cylindrical battery positioner with corresponding block positioner.
Described block location deep-slotted chip breaker is consistent with the angle of cylindrical battery location deep-slotted chip breaker, is 90-180 degree.
Preferably, the angle of block location deep-slotted chip breaker and cylindrical battery location deep-slotted chip breaker is 180 degree.
Described lift rotating device includes but not limited to twin cylinder combination unit or lifting rocking type dispenser and motor combination device.
Preferably, described lift rotating device is lifting rocking type dispenser and motor combination device.
Operation position described in the utility model refers to by the position of manipulator or other mode loading and unloading, is positioned at right opposite or the opposite slightly to the right or left of ultrasonic bonding machine.
Adopt cylindrical battery block automatic soldering device described in the utility model lug and utmost point handle can be fixed, without artificial support, can effectively reduce welding space, shorten the length of lug and utmost point handle; Package unit is controlled by PLC, only needs artificial loading and unloading in production process, can realize automatic operation.
The utility model combines block and cylindrical battery positioner, ultrasonic bonding machine, fixture EGR together, can effectively improve the production efficiency of battery, and the length of lug and utmost point handle can be reduced, further avoided lug to contact with housing, improve the security performance of battery, guaranteed the quality of production of battery.
Accompanying drawing explanation
Above-mentioned and/or additional aspect of the present utility model and advantage will become from the following description of the accompanying drawings of embodiments and obviously and easily understand, wherein:
Fig. 1 is structural representation of the present utility model (profile).
Fig. 2 is structural representation of the present utility model (top view).
Align with the utmost point handle platform, 17 cylinder identification sensor, 18 ultrasonic bonding machines, 19 data wires of applicator, 11 times applicators, 12 interior disks, 13 lifting rocking type dispensers, 14 motors, 15 PLC, 16 lugs on 1 block location deep-slotted chip breaker, 2 cylindrical batteries location deep-slotted chip breakers, 3 blocks, 4 outer discs, 5 lugs, 6 utmost point handle bracing or strutting arrangements, 7 cylindrical batteries, 8 utmost point handles, 9 lug bracing or strutting arrangements, 10 in figure.
The specific embodiment
Describe embodiment of the present utility model below in detail, the example of described embodiment is shown in the drawings.Below by the embodiment being described with reference to the drawings, be exemplary, only for explaining the utility model, and can not be interpreted as restriction of the present utility model.
embodiment 1
As depicted in figs. 1 and 2, fixture EGR is mainly comprised of disk (interior disk 12 and outer disc 4), lifting rocking type dispenser 13, motor 14, cylinder sensor 17, PLC 15, and ultrasonic bonding machine 18, motor 14, cylinder sensor 17 are connected with PLC 15 by data wire 19 respectively; Block positioner is set on outer disc 4, on interior disk 12, cylindrical battery positioner is set, be space between interior disk 12 and outer disc 4 between block positioner and cylindrical battery positioner, and all the other positions connect mutually; Block positioner is mainly comprised of block location deep-slotted chip breaker 1 and utmost point handle bracing or strutting arrangement 6, block location deep-slotted chip breaker 1 size is coincide with block 3 sealing rings, width is a bit larger tham the thickness of 3 sealing rings of blocking a shot, and utmost point handle bracing or strutting arrangement 6 is fixed on the side of block location deep-slotted chip breaker 1; Cylindrical battery positioner is mainly comprised of cylindrical battery location deep-slotted chip breaker 2 and lug bracing or strutting arrangement 9, cylindrical battery location deep-slotted chip breaker 2 sizes and cylindrical battery steel 7 shell appearance and sizes are coincide, and lug bracing or strutting arrangement 9 is fixed on the side of cylindrical battery location deep-slotted chip breaker 2; Corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; Operation position is positioned at the right opposite (with respect to disk) of ultrasonic bonding machine, and the lug platform 16 that aligns with utmost point handle is set on it, and lug and the utmost point handle platform 16 that aligns matches with the space between cylindrical battery positioner with corresponding block positioner.Block location deep-slotted chip breaker 1 and cylindrical battery are located 180 degree that are of deep-slotted chip breaker 2.Between interior disk 12 and outer disc 4, between block positioner and cylindrical battery positioner, be space, all the other positions connect mutually.
During use, lifting rocking type dispenser 13 rises disk, rotate to specified angle and fall under the drive of motor 14, when falling, cylinder sensor 17 receives transducing signal and passes to PLC15, and PLC15 assigns instruction and welds to ultrasonic bonding machine 18, cycle operation.
embodiment 2
Fixture EGR is mainly comprised of disk (interior disk 12 and outer disc 4), twin cylinder combination unit, cylinder sensor 17, PLC 15, ultrasonic bonding machine 18, twin cylinder combination unit, cylinder sensor 17 are connected with PLC 15 by data wire 19 respectively, twin cylinder combination unit is controlled respectively lifting and the rotation of disk, and block location deep-slotted chip breaker 1 and cylindrical battery are located 90 degree that are of deep-slotted chip breaker 2.Other are with embodiment 1.

Claims (4)

1. cylindrical battery block automatic soldering device, mainly by ultrasonic bonding machine, fixture EGR, formed, it is characterized in that, fixture EGR is mainly comprised of disk, lift rotating device, cylinder sensor, PLC, and ultrasonic bonding machine, lift rotating device, cylinder sensor are connected with PLC by data wire respectively; Disk is comprised of interior disk and outer disc, block positioner is set on outer disc, cylindrical battery positioner is set on interior disk, is space between interior disk and outer disc between block positioner and cylindrical battery positioner, and all the other positions connect mutually; Block positioner is mainly comprised of block location deep-slotted chip breaker and utmost point handle bracing or strutting arrangement, and block location deep-slotted chip breaker size and cap sealed circle coincide, and width is a bit larger tham the thickness of cap sealed circle, and utmost point handle bracing or strutting arrangement is fixed on the side of block location deep-slotted chip breaker; Cylindrical battery positioner is mainly comprised of cylindrical battery location deep-slotted chip breaker and lug bracing or strutting arrangement, and cylindrical battery location deep-slotted chip breaker size and cylindrical battery box hat appearance and size are coincide, and lug bracing or strutting arrangement is fixed on the side of cylindrical battery location deep-slotted chip breaker; Corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; The lug platform that aligns with utmost point handle is set on operation position, and lug and the utmost point handle platform that aligns matches with the space between cylindrical battery positioner with corresponding block positioner.
2. cylindrical battery block automatic soldering device as claimed in claim 1, is characterized in that, described block location deep-slotted chip breaker is consistent with the angle of cylindrical battery location deep-slotted chip breaker, is 90-180 degree.
3. cylindrical battery block automatic soldering device as claimed in claim 2, is characterized in that, the angle of block location deep-slotted chip breaker and cylindrical battery location deep-slotted chip breaker is 180 degree.
4. cylindrical battery block automatic soldering device as claimed in claim 1, is characterized in that, described lift rotating device is twin cylinder combination unit or lifting rocking type dispenser and motor combination device.
CN201320549853.1U 2013-09-05 2013-09-05 Automatic welding device for cylindrical battery cap Withdrawn - After Issue CN203495408U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320549853.1U CN203495408U (en) 2013-09-05 2013-09-05 Automatic welding device for cylindrical battery cap

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320549853.1U CN203495408U (en) 2013-09-05 2013-09-05 Automatic welding device for cylindrical battery cap

Publications (1)

Publication Number Publication Date
CN203495408U true CN203495408U (en) 2014-03-26

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447684A (en) * 2013-09-05 2013-12-18 山东奥宇电源有限公司 Automatic welding device for cylindrical battery cap
CN105537753A (en) * 2016-02-05 2016-05-04 江苏三杰新能源有限公司 Battery cap welding machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447684A (en) * 2013-09-05 2013-12-18 山东奥宇电源有限公司 Automatic welding device for cylindrical battery cap
CN103447684B (en) * 2013-09-05 2015-07-29 山东奥冠新能源科技有限公司 A kind of cylindrical battery cap automatic soldering device
CN105537753A (en) * 2016-02-05 2016-05-04 江苏三杰新能源有限公司 Battery cap welding machine

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Granted publication date: 20140326

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