CN103447684B - A kind of cylindrical battery cap automatic soldering device - Google Patents
A kind of cylindrical battery cap automatic soldering device Download PDFInfo
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- CN103447684B CN103447684B CN201310399339.9A CN201310399339A CN103447684B CN 103447684 B CN103447684 B CN 103447684B CN 201310399339 A CN201310399339 A CN 201310399339A CN 103447684 B CN103447684 B CN 103447684B
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- cylindrical battery
- positioner
- lug
- slotted chip
- chip breaker
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Abstract
The invention provides a kind of cylindrical battery cap automatic soldering device, this device is primarily of ultrasonic bonding machine, fixture EGR composition, and block positioner and cylindrical battery positioner are set, block positioner is primarily of block location deep-slotted chip breaker and pole handle bracing or strutting arrangement composition, cylindrical battery positioner is primarily of cylindrical battery location deep-slotted chip breaker and lug bracing or strutting arrangement composition, and corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; Operation position is arranged lug to align with pole handle platform.Adopt cylindrical battery cap automatic soldering device of the present invention lug and pole handle can be fixed, without the need to artificial support, effectively can reduce welding space, shorten the length of lug and pole handle; Package unit is controlled by PLC, only needs artificial loading and unloading, can realize automatic operation, improve the security performance of battery, ensure that the quality of production of battery in production process.
Description
Technical field
The present invention relates to a kind of cylindrical battery cap welder.
Background technology
Along with the extensive use of battery technology and the day by day perfect of production technology, production technology and production equipment all improve in continuous renewal.Cylindrical battery because its production efficiency is high, it is little to consume energy, yield rate high and enjoy high praise.Cylindrical battery is mainly laser weld on block welding manner, laser weld adopts Cam splitter rotary table to drive tool locating disc spins and galvanometer head to carry out spot welding to product, require to provide accurate monopole ear or Double-pole lug welding position in pinpoint welding procedure, pressure lug frock requires small but excellent, Laser Welding interface and soldered lug and compacting of blocking a shot are integrated, the adjustment of laser equipment hot spot waits requirement can produce reliable bonding strength splendid, make good product, burn-through lug is easily there is in actual production process, fried fire, the phenomenons such as rosin joint, and production efficiency is lower, therefore govern quality and the improving productivity of product.
For these reasons, a lot of producer attempts adopting laser weld or ultrasonic bonding pole handle on block, then in cylindrical battery production process, pole handle is connected with the mode of lug by ultra-sonic welded, this mode not melting lug, contact resistance be low, low to welding surface requirements, weld interval is short, welding time no-spark, have very large lifting qualitatively therefore at product.But current pole handle welds still with lug based on craft, weld time due to lug and pole handle all shorter, ultrasonic horn stretches into welding difficulty, for energy convenient welding, often the length of pole handle and lug increased, the consequence done like this is the probability that can increase lug contact cylindrical shell after pole handle or lug bending, causes potential safety hazard, and the preparation of block also needs certain hour, the above lifting that all govern production efficiency and security performance.
Summary of the invention
The object of the present invention is to provide a kind of cylindrical battery cap automatic soldering device, to solve the problems of the technologies described above.
Cylindrical battery cap automatic soldering device of the present invention, primarily of ultrasonic bonding machine, fixture EGR composition, solving the technological means that its problem adopts is, fixture EGR is primarily of disk, lift rotating device, cylinder sensor, PLC composition, and ultrasonic bonding machine, lift rotating device, cylinder sensor are connected with PLC respectively by data wire; Disk is made up of interior disk and outer disc, outer disc is arranged block positioner, interior disk is arranged cylindrical battery positioner, be except space except blocking a shot between positioner and cylindrical battery positioner between interior disk and outer disc, all the other positions connect mutually; Block positioner is primarily of block location deep-slotted chip breaker and pole handle bracing or strutting arrangement composition, and block location deep-slotted chip breaker size and cap sealed circle coincide, and width is a bit larger tham the thickness of cap sealed circle, and pole handle bracing or strutting arrangement is fixed on the side of block location deep-slotted chip breaker; Cylindrical battery positioner is primarily of cylindrical battery location deep-slotted chip breaker and lug bracing or strutting arrangement composition, and cylindrical battery location deep-slotted chip breaker size and cylindrical battery box hat appearance and size are coincide, and lug bracing or strutting arrangement is fixed on the side of cylindrical battery location deep-slotted chip breaker; Corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; Operation position is arranged lug to align with pole handle platform, lug and the pole handle platform that aligns matches with the space between cylindrical battery positioner with corresponding block positioner.
Described block location deep-slotted chip breaker is consistent with the angle of cylindrical battery location deep-slotted chip breaker, is 90-180 degree.
Preferably, the angle of block location deep-slotted chip breaker and cylindrical battery location deep-slotted chip breaker is 180 degree.
Described lift rotating device includes but not limited to twin cylinder combination unit or is elevated rocking type dispenser and motor combination device.
Preferably, described lift rotating device is lifting rocking type dispenser and motor combination device.
Operation position of the present invention refers to the position by manipulator or other mode loading and unloading, is positioned at right opposite or the opposite slightly to the right or left of ultrasonic bonding machine.
Adopt cylindrical battery cap automatic soldering device of the present invention lug and pole handle can be fixed, without the need to artificial support, effectively can reduce welding space, shorten the length of lug and pole handle; Package unit is controlled by PLC, only needs artificial loading and unloading, can realize automatic operation in production process.
Block and cylindrical battery positioner, ultrasonic bonding machine, fixture EGR combine together by the present invention, effectively can improve the production efficiency of battery, and the length of lug and pole handle can be reduced, further avoid lug and body contact, improve the security performance of battery, ensure that the quality of production of battery.
Accompanying drawing explanation
Above-mentioned and/or additional aspect of the present invention and advantage will become obvious and easy understand from the following description of the accompanying drawings of embodiments, wherein:
Fig. 1 is structural representation of the present invention (profile).
Fig. 2 is structural representation of the present invention (top view).
In 1 block location deep-slotted chip breaker in figure, 2 cylindrical batteries location deep-slotted chip breakers, 3 blocks, 4 outer discs, 5 lugs, 6 pole handle bracing or strutting arrangements, 7 cylindrical batteries, 8 pole handles, applicator on 9 lug bracing or strutting arrangements, 10,11 times applicators, 12, disk, 13 is elevated rocking type dispensers, 14 motors, 15 PLC, 16 lugs align platform, 17 cylinder identification sensor, 18 ultrasonic bonding machines, 19 data wires with pole handle.
Detailed description of the invention
Be described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings.Being exemplary below by the embodiment be described with reference to the drawings, only for explaining the present invention, and can not limitation of the present invention being interpreted as.
embodiment 1
As depicted in figs. 1 and 2, fixture EGR forms primarily of disk (interior disk 12 and outer disc 4), lifting rocking type dispenser 13, motor 14, cylinder sensor 17, PLC 15, and ultrasonic bonding machine 18, motor 14, cylinder sensor 17 are connected with PLC 15 respectively by data wire 19; Outer disc 4 is arranged block positioner, interior disk 12 arranges cylindrical battery positioner, be except space except blocking a shot between positioner and cylindrical battery positioner between interior disk 12 and outer disc 4, all the other positions connect mutually; Block positioner forms primarily of block location deep-slotted chip breaker 1 and pole handle bracing or strutting arrangement 6, block location deep-slotted chip breaker 1 size is coincide with block 3 sealing rings, width is a bit larger tham the thickness of block 3 sealing ring, and pole handle bracing or strutting arrangement 6 is fixed on the side of block location deep-slotted chip breaker 1; Cylindrical battery positioner forms primarily of cylindrical battery location deep-slotted chip breaker 2 and lug bracing or strutting arrangement 9, cylindrical battery location deep-slotted chip breaker 2 size and cylindrical battery steel 7 shell appearance and size are coincide, and lug bracing or strutting arrangement 9 is fixed on the side of cylindrical battery location deep-slotted chip breaker 2; Corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; Operation position is positioned at the right opposite (relative to disk) of ultrasonic bonding machine, it is arranged lug and to align with pole handle platform 16, and lug and the pole handle platform 16 that aligns matches with the space between cylindrical battery positioner with corresponding block positioner.Block location deep-slotted chip breaker 1 and cylindrical battery location deep-slotted chip breaker 2 be 180 degree.Except being except space between block positioner and cylindrical battery positioner between interior disk 12 and outer disc 4, all the other positions connect mutually.
During use, disk rises, rotates to specified angle and fall by lifting rocking type dispenser 13 under the drive of motor 14, while falling, cylinder sensor 17 receives transducing signal and passes to PLC15, and PLC15 assigns instruction and welds to ultrasonic bonding machine 18, cycle operation.
embodiment 2
Fixture EGR forms primarily of disk (interior disk 12 and outer disc 4), twin cylinder combination unit, cylinder sensor 17, PLC 15, ultrasonic bonding machine 18, twin cylinder combination unit, cylinder sensor 17 are connected with PLC 15 respectively by data wire 19, twin cylinder combination unit controls lifting and the rotation of disk respectively, block location deep-slotted chip breaker 1 and cylindrical battery location deep-slotted chip breaker 2 be 90 degree.Other are with embodiment 1.
Claims (3)
1. a cylindrical battery cap automatic soldering device, primarily of ultrasonic bonding machine, fixture EGR composition, it is characterized in that, fixture EGR is primarily of disk, lift rotating device, cylinder sensor, PLC composition, and ultrasonic bonding machine, lift rotating device, cylinder sensor are connected with PLC respectively by data wire; Disk is made up of interior disk and outer disc, outer disc is arranged block positioner, interior disk is arranged cylindrical battery positioner, be except space except blocking a shot between positioner and cylindrical battery positioner between interior disk and outer disc, all the other positions connect mutually; Block positioner is primarily of block location deep-slotted chip breaker and pole handle bracing or strutting arrangement composition, and block location deep-slotted chip breaker size and cap sealed circle coincide, and width is a bit larger tham the thickness of cap sealed circle, and pole handle bracing or strutting arrangement is fixed on the side of block location deep-slotted chip breaker; Cylindrical battery positioner is primarily of cylindrical battery location deep-slotted chip breaker and lug bracing or strutting arrangement composition, and cylindrical battery location deep-slotted chip breaker size and cylindrical battery box hat appearance and size are coincide, and lug bracing or strutting arrangement is fixed on the side of cylindrical battery location deep-slotted chip breaker; Corresponding block positioner and cylindrical battery positioner are maintained at the same horizontal plane and work in coordination; Operation position is arranged lug to align with pole handle platform, lug and the pole handle platform that aligns matches with the space between cylindrical battery positioner with corresponding block positioner.
2. cylindrical battery cap automatic soldering device as claimed in claim 1, is characterized in that, described lift rotating device is twin cylinder combination unit or the device by lifting rocking type dispenser and motor combination.
3. cylindrical battery cap automatic soldering device as claimed in claim 2, is characterized in that, described lift rotating device is the device by lifting rocking type dispenser and motor combination.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310399339.9A CN103447684B (en) | 2013-09-05 | 2013-09-05 | A kind of cylindrical battery cap automatic soldering device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310399339.9A CN103447684B (en) | 2013-09-05 | 2013-09-05 | A kind of cylindrical battery cap automatic soldering device |
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| Publication Number | Publication Date |
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| CN103447684A CN103447684A (en) | 2013-12-18 |
| CN103447684B true CN103447684B (en) | 2015-07-29 |
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| CN201310399339.9A Active CN103447684B (en) | 2013-09-05 | 2013-09-05 | A kind of cylindrical battery cap automatic soldering device |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753019B (en) * | 2014-01-03 | 2016-09-07 | 中达电通股份有限公司 | Control method and system for battery laser welding |
| CN105537753A (en) * | 2016-02-05 | 2016-05-04 | 江苏三杰新能源有限公司 | Battery cap welding machine |
| CN106180945B (en) * | 2016-08-03 | 2023-06-13 | 深圳市奥迈兴自动化设备有限公司 | Non-contact Intel production line integrated machine |
| CN106914694B (en) * | 2017-04-19 | 2023-11-21 | 泰兴市卓洋电池配件有限公司 | Ultrasonic automatic welding machine for pole ear hole plate of safety cap of power battery |
| CN106944738A (en) * | 2017-05-03 | 2017-07-14 | 广州市科普超声电子技术有限公司 | A kind of wave welding head of ultrasonic wave and device for ultrasonic welding |
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| CN201262967Y (en) * | 2008-08-27 | 2009-06-24 | 东莞市鸿宝精密机械制造厂 | Automatic bottom-igniting bonding machine of cylinder battery |
| CN201471081U (en) * | 2009-08-14 | 2010-05-19 | 武汉逸飞激光设备有限公司 | Full automatic laser welding device for battery lugs and caps |
| CN101814593A (en) * | 2010-04-09 | 2010-08-25 | 湖南格林新能源有限公司 | Lithium ion cylinder battery welding clamp and use method thereof |
| CN201776565U (en) * | 2010-09-06 | 2011-03-30 | 东莞市鸿宝锂电科技有限公司 | Welding machine for battery caps |
| CN203495408U (en) * | 2013-09-05 | 2014-03-26 | 山东奥宇电源有限公司 | Automatic welding device for cylindrical battery cap |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7810697B2 (en) * | 2008-08-22 | 2010-10-12 | Honda Motor Co., Ltd. | Turntable welding system with light curtain protection |
| CN102189328B (en) * | 2011-03-18 | 2015-11-25 | 东莞新能源科技有限公司 | Full-automatic ultrasonic welding machine for lithium ion battery cell multi-layer lug |
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2013
- 2013-09-05 CN CN201310399339.9A patent/CN103447684B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201262967Y (en) * | 2008-08-27 | 2009-06-24 | 东莞市鸿宝精密机械制造厂 | Automatic bottom-igniting bonding machine of cylinder battery |
| CN201471081U (en) * | 2009-08-14 | 2010-05-19 | 武汉逸飞激光设备有限公司 | Full automatic laser welding device for battery lugs and caps |
| CN101814593A (en) * | 2010-04-09 | 2010-08-25 | 湖南格林新能源有限公司 | Lithium ion cylinder battery welding clamp and use method thereof |
| CN201776565U (en) * | 2010-09-06 | 2011-03-30 | 东莞市鸿宝锂电科技有限公司 | Welding machine for battery caps |
| CN203495408U (en) * | 2013-09-05 | 2014-03-26 | 山东奥宇电源有限公司 | Automatic welding device for cylindrical battery cap |
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| CN103447684A (en) | 2013-12-18 |
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Address after: 253000 East head of Dongfanghong Road East, Dezhou Economic Development Zone, Shandong Applicant after: Shandong Ao Guan New Energy Technology Co., Ltd. Address before: 253000 East head of Dongfanghong Road East, Dezhou Economic Development Zone, Shandong Applicant before: Shandong Aoyu Power Supply Co., Ltd. |
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Inventor after: Meng Xianghui Inventor after: Wang Hongguang Inventor before: Meng Xianghui Inventor before: Zhao Changfeng |
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Free format text: CORRECT: INVENTOR; FROM: MENG XIANGHUI ZHAO CHANGFENG TO: MENG XIANGHUI WANG HONGGUANG Free format text: CORRECT: APPLICANT; FROM: SHANDONG AOYU POWER SUPPLY CO., LTD. TO: SHANDONG AOGUAN NEW ENERGY TECHNOLOGY CO., LTD. |
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Inventor after: Meng Xianghui Inventor after: Zhao Changfeng Inventor after: Wang Hongguang Inventor before: Meng Xianghui Inventor before: Wang Hongguang |
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Effective date of registration: 20160906 Address after: Hengshui Hengde Industrial Park 253800 Hebei County of Gucheng Province Patentee after: HEBEI ALLGRAND POWER CO., LTD. Address before: 253000 East head of Dongfanghong Road East, Dezhou Economic Development Zone, Shandong Patentee before: Shandong Ao Guan New Energy Technology Co., Ltd. |