CN204262620U - Robot welding system - Google Patents

Robot welding system Download PDF

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Publication number
CN204262620U
CN204262620U CN201420708441.2U CN201420708441U CN204262620U CN 204262620 U CN204262620 U CN 204262620U CN 201420708441 U CN201420708441 U CN 201420708441U CN 204262620 U CN204262620 U CN 204262620U
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CN
China
Prior art keywords
welding
base
robot
bench
swivel mount
Prior art date
Application number
CN201420708441.2U
Other languages
Chinese (zh)
Inventor
刘隆荣
陈强
周朝平
Original Assignee
重庆嘉丰汽车零部件股份有限公司
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Priority to CN201420708441.2U priority Critical patent/CN204262620U/en
Application granted granted Critical
Publication of CN204262620U publication Critical patent/CN204262620U/en

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Abstract

The utility model discloses a kind of robot welding system, it comprise base and on welding robot, the last axle of this welding robot is equipped with soldering turret or welding gun, in base both sides, correspondence is provided with first and second welding bench, and first and second welding bench described all longitudinally arranges and forms 42 ° ~ 57 ° angles between this first and second welding bench; On first and second welding bench, correspondence is provided with first and second swivel mount that can be oppositely arranged with soldering turret or welding gun.Preferably, bottom first and second welding bench, correspondence is provided with first and second base mutually concordant and adjacent with base upper and lower end face, wherein, bottom between base and the first base, bottom between base and the second base, and this first base, the second base is provided with heelpiece away from the exterior bottom of base respectively.This utility model structure is simple, easy to operate, can improve the welding efficiency of welding robot to greatest extent, and then improve the efficiency of whole production process.

Description

Robot welding system
Technical field
The utility model belongs to welding technology field, is specifically related to a kind of robot welding system.
Background technology
Welding robot is the industrial robot being engaged in welding (comprising cutting and spraying), define according to International Organization for standardization (ISO) industrial robot terminology standard welding robot, industrial robot be a kind of multiduty, can the automatic control operation machine of overprogram, there is three or more programmable axle, for industrial automation.In order to adapt to different purposes, a mechanical interface normally adpting flange of last axle of robot, can be hinged with different instrument or end effector.Welding robot is exactly at the last shaft flange attaching soldering turret of industrial robot or welding gun, makes it to weld.
Existing robot welding system is substantially the position being set welding robot by welding bench or streamline, certainly will will make welding robot after having welded workpiece like this, certain time interval will be had quit work, to wait for the welding of next round, in other words, welding robot has one and waits for the product lay day to be welded between two same weld operations.Welding robot does not accomplish peak power, if this wait dead time is also used for welding production, its production efficiency certainly will will improve greatly.
Namely the utility model carries out improvement and optimal design on this benchmark.
Summary of the invention
For above-mentioned weak point of the prior art, the utility model aims to provide a kind of novel robot welding system, and its structure is simple, easy to operate, can improve the welding efficiency of welding robot to greatest extent, and then improve the efficiency of whole production process.
To achieve these goals, the technical solution of the utility model: a kind of robot welding system, it comprise base and on welding robot, the last axle of this welding robot is equipped with soldering turret or welding gun, in described base both sides, correspondence is provided with the first welding bench, the second welding bench, and described first welding bench and the second welding bench all longitudinally arrange and form 42 ° ~ 57 ° angles between this first welding bench and second welding bench; On described first welding bench, the second welding bench, correspondence is provided with the first swivel mount, second swivel mount that can be oppositely arranged with described soldering turret or welding gun.
Further, bottom described first welding bench, the second welding bench, correspondence is provided with first base, second base mutually concordant and adjacent with described base upper and lower end face, wherein, bottom between described base and the first base, bottom between described base and the second base, and this first base, the second base is provided with heelpiece away from the exterior bottom of described base respectively.
Further, 49 ° of angles are formed between described first welding bench and the second welding bench.
Further, described first swivel mount, the second swivel mount correspondence are passed through the first column, the second stud location on described first base, the second base, and on described first column or the second column, are provided with the welding wire spacing hole supplying the welding wire of described soldering turret or welding gun to pass through.
Further, described welding robot comprises the bearing be fixed positioned on described base, and this bearing is provided with horizontal rotary swivel base, and have lifting unit at this horizontal rotary swivel base upper end hinge, the last axle that described soldering turret or welding gun connect is connected to described lifting unit end.
Further, described first swivel mount, the second swivel mount correspondence are positioned on described first column, the second column by the first rotating shaft, the second rotation axis horizontal.
Further, described first swivel mount, the second swivel mount are the rectangular frame primarily of two crossbeams and at least three longitudinal beam weldings, be provided with limit fixture in the welding position of this crossbeam and longeron, and this limit fixture is distributed in the both sides of described first swivel mount, the second swivel mount.
The utility model beneficial effect: by the location layout relation between the first welding bench of welding robot both sides, the second welding bench two welding bench, make this welding robot carry out weld job back and forth between the first welding bench, the second welding bench, take full advantage of the dead time of traditional welding robot; Prove through a large amount of tests, the welding efficiency of robot welding system improves 50% compared to other single welding bench, improves 15% compared to other two welding benches.
In sum, this utility model structure is simple, easy to operate, can improve the welding efficiency of welding robot to greatest extent, and then improve the efficiency of whole production process.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation sketch of the present utility model.
Detailed description of the invention
The utility model is further described below in conjunction with specific embodiment and accompanying drawing.
A kind of robot welding system as described in Figure 1, it comprise base 1 and on welding robot 10, the last axle of this welding robot 10 is equipped with soldering turret or welding gun 100, be provided with the first welding bench 2, second welding bench 3 in described base 1 both sides correspondence, described first welding bench 2 and the second welding bench 3 all longitudinally arrange and form 42 ° ~ 57 ° angles between this first welding bench 2 and second welding bench 3; On described first welding bench 2, second welding bench 3, correspondence is provided with first swivel mount 22, second swivel mount 32 that can be oppositely arranged with described soldering turret or welding gun 100.
The utility model passes through the location layout relation between the first welding bench 2, second welding bench 3 liang of welding benches of welding robot 10 both sides, make this welding robot 10 carry out weld job back and forth between the first welding bench 2, second welding bench 3, take full advantage of the dead time of traditional welding robot.42 ° ~ 57 ° angles are formed by between described first welding bench 2 and the second welding bench 3, that applicant is by thousands of Test Summaries, the optimum position drawn by a large amount of data experiments is interval, its welding efficiency improves 50% compared to other single welding bench, improves 15% compared to other two welding benches.Wherein, preferably 49 ° of angles are formed between described first welding bench 2 and the second welding bench 3.
Particularly, bottom described first welding bench 2, second welding bench 3, correspondence is provided with first base 12, second base 13 mutually concordant and adjacent with described base 1 upper and lower end face, wherein, bottom between described base 1 and the first base 12, bottom between described base 1 and the second base 13, and this first base 12, second base 13 is provided with heelpiece 99 away from the exterior bottom of described base 1 respectively.By the base of described welding robot 10 and the first welding bench 2, second welding bench 3 independently out, like this, welding robot 10 is independent of each other when welding the welding product on described first welding bench 2, second welding bench 3, simultaneously, also be independent of each other between first welding bench 2 and the second welding bench 3, also just ensure that the welding quality of welding separately.
When layout, described base 1 is arranged to trapezoidal shape or triangular shaped, described first base 12, second base 13 is arranged on the trapezoidal shape of described base 1 or triangular shaped trapezoidal hypotenuse or adjacent triangle hypotenuse respectively.The rectangular plate shape of described first base 12, second base 13, described first welding bench 2, second welding bench 3 is arranged along this first base 12, second base 13 length direction.
Described first swivel mount 22, second swivel mount 23 correspondence is positioned on described first base 12, second base 13 by the first column 21, second column 31, and on described first column 21 or the second column 31, be provided with the welding wire spacing hole supplying the welding wire 101 of described soldering turret or welding gun 100 to pass through, facilitate the management of the welding wire of system butt welding tongs or welding gun 100.
Described welding robot 10 comprises the bearing 104 be fixed positioned on described base 1, this bearing 104 is provided with horizontal rotary swivel base 103, lifting unit 102 is had at this horizontal rotary swivel base 103 upper end hinge, the last axle that described soldering turret or welding gun 100 connect is connected to described lifting unit 102 end, to ensure that this welding robot 10 sequentially can carry out normal weld to the welding product on the first welding bench 2, second welding bench 3.
Described first swivel mount 22, second swivel mount 32 correspondence is horizontally positioned on described first column 21, second column 31 by the first rotating shaft 24, second rotating shaft 34.And described first swivel mount 22, second swivel mount 32 is the rectangular frame primarily of two crossbeams and at least three longitudinal beam weldings, limit fixture 23 is provided with in the welding position of this crossbeam and longeron, and this limit fixture 23 is distributed in the both sides of described first swivel mount 22, second swivel mount 32, facilitate the quick despatch of welding product, and the flatness that limit fixture 23 can ensure limit fixture 23 entirety on whole swivel mount is set in welding position, ensure that swivel mount is to the clamping precision of welding product, and then ensure its welding precision and quality.
Above the technical scheme that the utility model embodiment provides is described in detail, apply specific case herein to set forth the principle of the utility model embodiment and embodiment, the explanation of above embodiment is only applicable to the principle helping to understand the utility model embodiment; Meanwhile, for one of ordinary skill in the art, according to the utility model embodiment, detailed description of the invention and range of application all will change, and in sum, this description should not be construed as restriction of the present utility model.

Claims (7)

1. a robot welding system, comprise base (1) and on welding robot (10), the last axle of this welding robot (10) is equipped with soldering turret or welding gun (100), it is characterized in that: be provided with the first welding bench (2), the second welding bench (3) in described base (1) both sides correspondence, described first welding bench (2) and the second welding bench (3) all longitudinally arrange and form 42 ° ~ 57 ° angles between this first welding bench (2) and second welding bench (3); Described first welding bench (2), the upper correspondence of the second welding bench (3) are provided with the first swivel mount (22), second swivel mount (32) that can be oppositely arranged with described soldering turret or welding gun (100).
2. robot welding system according to claim 1, it is characterized in that: described first welding bench (2), second welding bench (3) bottom correspondence is provided with first base (12) mutually concordant and adjacent with described base (1) upper and lower end face, second base (13), wherein, bottom between described base (1) and the first base (12), bottom between described base (1) and the second base (13), and this first base (12), exterior bottom respectively away from described base (1) on second base (13) is provided with heelpiece (99).
3. robot welding system according to claim 1, is characterized in that: form 49 ° of angles between described first welding bench (2) and the second welding bench (3).
4. robot welding system according to claim 2, it is characterized in that: described first swivel mount (22), the second swivel mount (23) correspondence are positioned on described first base (12), the second base (13) by the first column (21), the second column (31), and on described first column (21) or the second column (31), are provided with the welding wire spacing hole supplying the welding wire (101) of described soldering turret or welding gun (100) to pass through.
5. robot welding system according to claim 1, it is characterized in that: described welding robot (10) comprises the bearing (104) be fixed positioned on described base (1), this bearing (104) is provided with horizontal rotary swivel base (103), have lifting unit (102) at this horizontal rotary swivel base (103) upper end hinge, the last axle that described soldering turret or welding gun (100) connect is connected to described lifting unit (102) end.
6. robot welding system according to claim 4, is characterized in that: described first swivel mount (22), the second swivel mount (32) correspondence are horizontally positioned on described first column (21), the second column (31) by the first rotating shaft (24), the second rotating shaft (34).
7. the robot welding system according to claim 1 or 6, it is characterized in that: described first swivel mount (22), the second swivel mount (32) are the rectangular frame primarily of two crossbeams and at least three longitudinal beam weldings, be provided with limit fixture (23) in the welding position of this crossbeam and longeron, and this limit fixture (23) is distributed in the both sides of described first swivel mount (22), the second swivel mount (32).
CN201420708441.2U 2014-11-21 2014-11-21 Robot welding system CN204262620U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420708441.2U CN204262620U (en) 2014-11-21 2014-11-21 Robot welding system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420708441.2U CN204262620U (en) 2014-11-21 2014-11-21 Robot welding system

Publications (1)

Publication Number Publication Date
CN204262620U true CN204262620U (en) 2015-04-15

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CN201420708441.2U CN204262620U (en) 2014-11-21 2014-11-21 Robot welding system

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105364359A (en) * 2015-12-08 2016-03-02 浙江兴益风机电器有限公司 Automatic welding equipment for axial flow fan impeller
CN105710479A (en) * 2016-04-08 2016-06-29 天津宏华焊研机器人科技有限公司 Robot automatic flame brazing machine for oil cooler
CN106041387A (en) * 2016-08-03 2016-10-26 嘉应学院 Industrial welding robot
CN106624496A (en) * 2016-12-23 2017-05-10 扬州金源机器人自动化设备有限公司 All-directional robot welding system
CN106975885A (en) * 2017-03-21 2017-07-25 重庆宏协承汽车部件有限公司 A kind of automobile buffer beam automatic welding tooling
CN107825028A (en) * 2017-12-21 2018-03-23 株洲天自动焊接装备有限公司 A kind of Combined robot Double-station welding system
CN107855688A (en) * 2016-06-08 2018-03-30 长沙双合盛企业管理有限公司 A kind of welding system based on robot technology
WO2018145438A1 (en) * 2017-02-07 2018-08-16 广州敏惠汽车零部件有限公司 Door-frame rotary welding apparatus

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105364359A (en) * 2015-12-08 2016-03-02 浙江兴益风机电器有限公司 Automatic welding equipment for axial flow fan impeller
CN105710479A (en) * 2016-04-08 2016-06-29 天津宏华焊研机器人科技有限公司 Robot automatic flame brazing machine for oil cooler
CN107855688A (en) * 2016-06-08 2018-03-30 长沙双合盛企业管理有限公司 A kind of welding system based on robot technology
CN106041387A (en) * 2016-08-03 2016-10-26 嘉应学院 Industrial welding robot
CN106624496A (en) * 2016-12-23 2017-05-10 扬州金源机器人自动化设备有限公司 All-directional robot welding system
CN106624496B (en) * 2016-12-23 2018-07-27 扬州金源机器人自动化设备有限公司 A kind of omni directional mobile robot welding system
WO2018145438A1 (en) * 2017-02-07 2018-08-16 广州敏惠汽车零部件有限公司 Door-frame rotary welding apparatus
CN106975885A (en) * 2017-03-21 2017-07-25 重庆宏协承汽车部件有限公司 A kind of automobile buffer beam automatic welding tooling
CN107825028A (en) * 2017-12-21 2018-03-23 株洲天自动焊接装备有限公司 A kind of Combined robot Double-station welding system

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20150415

Termination date: 20171121