CN205341988U - Automatic drilling system of efficient - Google Patents
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- CN205341988U CN205341988U CN201521138606.8U CN201521138606U CN205341988U CN 205341988 U CN205341988 U CN 205341988U CN 201521138606 U CN201521138606 U CN 201521138606U CN 205341988 U CN205341988 U CN 205341988U
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Abstract
本实用新型提出一种高效的自动化钻孔系统,其包括控制箱以及工件加工基座,所述工件加工基座上设有多个钻孔设备,加工工件工装定位结构以及加工工件传动工装结构,其中,所述的加工基座包括工装底架及工作台面,所述的多个钻孔设备包括固定支架、与固定支架固定的电机以及钻孔动力头,并通过与固定支架焊接的工装底板与工作台面固定。本实用新型的高效的自动化钻孔系统,和待加工工件的料传输系统有机结合,实现了工件在钻孔系统中的传输、定位以及多孔同时加工的全自动化进行,相比传统的以人工为主的操作,作业效率提升了数十倍,极大地提升了产能,并大幅降低生产成本,促进了企业的快速发展。
The utility model proposes an efficient automatic drilling system, which includes a control box and a workpiece processing base. The workpiece processing base is provided with a plurality of drilling equipment, a processing workpiece tooling positioning structure and a processing workpiece transmission tooling structure. Wherein, the processing base includes a tooling chassis and a working table, and the plurality of drilling devices include a fixed bracket, a motor fixed with the fixed bracket and a drilling power head, and the tooling base plate welded with the fixed bracket and the The work surface is fixed. The high-efficiency automatic drilling system of the utility model is organically combined with the material transmission system of the workpiece to be processed, and realizes the transmission and positioning of the workpiece in the drilling system, as well as the fully automatic processing of multiple holes at the same time. Compared with the traditional manual-based With the main operation, the operating efficiency has been increased by dozens of times, the production capacity has been greatly improved, and the production cost has been greatly reduced, which has promoted the rapid development of the enterprise.
Description
技术领域technical field
本实用新型涉及机械加工设备技术领域,特别涉及一种生产效率极高的自动化钻孔系统。The utility model relates to the technical field of mechanical processing equipment, in particular to an automatic drilling system with extremely high production efficiency.
背景技术Background technique
目前的大型管件材料作为安装或固定支架应用于很多领域,比如作为光伏发电系统的安装支架,用来安装固定光伏电池组件、走线等,并可与跟踪系统相连使安装其上的电池组件跟随太阳的移动而进行转动以提高发电效率。这种管件安装支架的端部需要与其他的固定支架连接固定,中间部分需要固定多个太阳电池组件,因此其上需要设置多个不同位置、不同规格的定位孔,在传统的加工过程中,这些孔需要多个工人在不同的工位分别依次加工,管件需要在工位间传送以及在工位上进行钻孔加工前需要固定,这些都严重影响了管件加工的效率,也成为制约产能的最重要的因素,不能适应快速的市场需求,阻碍了企业的发展。The current large-scale pipe material is used as a mounting or fixing bracket in many fields, such as a mounting bracket for a photovoltaic power generation system, used to install and fix photovoltaic cell components, wiring, etc., and can be connected with a tracking system so that the battery components installed on it follow It rotates according to the movement of the sun to improve the efficiency of power generation. The end of this pipe mounting bracket needs to be connected and fixed with other fixing brackets, and the middle part needs to fix multiple solar cell modules, so it needs to set a number of positioning holes with different positions and specifications. In the traditional processing process, These holes require multiple workers to process sequentially at different stations, and the pipes need to be transferred between stations and fixed before drilling on the stations, which seriously affects the efficiency of pipe processing and also becomes a constraint on production The most important factor is that it cannot adapt to the rapid market demand and hinders the development of enterprises.
实用新型内容Utility model content
鉴于上述现有技术中的问题,本实用新型的目的是提供一种高效的自动化钻孔系统,其可以实现多个不同位置、不同规格的定位孔的加工,极大地提高加工效率。In view of the above-mentioned problems in the prior art, the purpose of this utility model is to provide an efficient automatic drilling system, which can realize the processing of multiple positioning holes in different positions and different specifications, and greatly improve the processing efficiency.
为达到本实用新型的目的,本实用新型的一种高效的自动化钻孔系统包括:控制箱以及工件加工基座,所述工件加工基座上设有多个钻孔设备,加工工件工装定位结构以及加工工件传动工装结构,其中,所述的加工基座包括工装底架及工作台面,所述的多个钻孔设备包括固定支架、与固定支架固定的电机以及钻孔动力头,并通过与固定支架焊接的工装底板与工作台面固定;所述的工装定位结构包括与工作台面固定的工装底板,其上设置有工件支撑结构、液压油缸,与液压油缸连接的压杆,所述压杆可旋转地与固定在工装底板上的连接件连接;所述的传动工装结构包括与工作台面固定的工装底板以及与其固定的工装托板,工装托板上固定设置有电机,与电机连接的传动轮以及气缸;其中,当待加工工件通过传输系统传送到钻孔系统时,即由传动工装结构的电机带动传动轮将工件传送进工作台面,到达预定加工位置后,工装定位结构的液压油缸带动压杆将工件固定在支撑结构上,然后,所有钻孔设备的电机同时开始工作,进行多位置多定位孔的加工,定位孔加工完成后,液压油缸将压杆松开,传动工装结构的电机驱动传动轮将工件传送至下一工位。In order to achieve the purpose of the utility model, an efficient automatic drilling system of the utility model includes: a control box and a workpiece processing base, a plurality of drilling equipment are arranged on the workpiece processing base, and a workpiece tooling positioning structure And the processing workpiece transmission tooling structure, wherein, the described processing base includes the tooling chassis and the worktable, and the plurality of drilling devices include a fixed bracket, a motor fixed with the fixed bracket and a drilling power head, and through the The tooling base plate welded by the fixed bracket is fixed with the worktable; the tooling positioning structure includes a tooling base plate fixed with the worktable, on which a workpiece support structure, a hydraulic cylinder, and a pressure rod connected with the hydraulic cylinder are arranged, and the pressure rod can be Rotately connected with the connector fixed on the tooling base plate; the transmission tooling structure includes a tooling base plate fixed to the worktable and a tooling pallet fixed thereto, a motor is fixedly arranged on the tooling pallet, and a transmission wheel connected to the motor And the cylinder; wherein, when the workpiece to be processed is transmitted to the drilling system through the transmission system, the motor of the transmission tooling structure drives the transmission wheel to transmit the workpiece into the work table, and when it reaches the predetermined processing position, the hydraulic oil cylinder of the tooling positioning structure drives the pressure The rod fixes the workpiece on the supporting structure, and then, the motors of all drilling equipment start working at the same time to process multi-position and multi-positioning holes. After the positioning holes are processed, the hydraulic cylinder releases the pressure rod, and the motor of the transmission tooling structure drives The transmission wheel transfers the workpiece to the next station.
优选的,所述的多个钻孔设备的钻孔规格相同。Preferably, the drilling specifications of the plurality of drilling devices are the same.
再优选的,所述的多个钻孔设备的钻孔规格部分相同。Still preferably, the drilling specifications of the plurality of drilling devices are partly the same.
再优选的,所述的多个钻孔设备的钻孔规格不相同。More preferably, the drilling specifications of the plurality of drilling devices are different.
再优选的,所述的钻孔设备的固定支架为四方盒结构,其上开设有工件定位的孔。More preferably, the fixing bracket of the drilling equipment is a square box structure, on which holes for positioning workpieces are opened.
再优选的,所述的钻孔设备的固定支架为三角架结构。More preferably, the fixing bracket of the drilling equipment is a tripod structure.
再优选的,所述的加工工件工装定位结构以及加工工件传动工装结构设置有多个。More preferably, there are multiple workpiece processing tool positioning structures and workpiece transmission tool structures.
本实用新型的有益效果是,所述高效的自动化钻孔系统,和待加工工件的料传输系统有机结合,实现了工件在钻孔系统中的传输、定位以及多孔同时加工的全自动化进行,相比传统的以人工为主的操作,作业效率提升了数十倍,极大地提升了产能,并大幅降低生产成本,促进了企业的快速发展。The beneficial effect of the utility model is that the efficient automatic drilling system is organically combined with the material transmission system of the workpiece to be processed, so that the transmission and positioning of the workpiece in the drilling system and the full automation of simultaneous processing of multiple holes are realized. Compared with the traditional manual-based operation, the operating efficiency has been improved by dozens of times, the production capacity has been greatly improved, and the production cost has been greatly reduced, which has promoted the rapid development of the enterprise.
附图说明Description of drawings
通过下面结合附图的详细描述,本实用新型前述的和其他的目的、特征和优点将变得显而易见。其中:The foregoing and other objects, features and advantages of the present invention will become apparent from the following detailed description in conjunction with the accompanying drawings. in:
图1所示为本实用新型的一实施例的高效的自动化钻孔系统的组立架构示意图;Fig. 1 shows the schematic diagram of the assembly structure of the efficient automatic drilling system of an embodiment of the present utility model;
图2所示为图1的高效的自动化钻孔系统的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of the efficient automatic drilling system of Fig. 1;
图3所示为图1的高效的自动化钻孔系统的加工基座的底架的结构示意图;Fig. 3 shows the schematic structural view of the underframe of the processing base of the efficient automatic drilling system of Fig. 1;
图4所示为图1的设置在高效的自动化钻孔系统的一端部的一钻孔设备的结构示意图;Fig. 4 is a schematic structural view of a drilling device arranged at one end of the efficient automatic drilling system of Fig. 1;
图5所示为图1的设置在高效的自动化钻孔系统的一中部的一钻孔设备的结构示意图;Fig. 5 shows that Fig. 1 is arranged on a structural representation of a drilling device in a middle part of the efficient automatic drilling system;
图6所示为图1的设置在高效的自动化钻孔系统的另一端部的一钻孔设备的结构示意图;Fig. 6 is a schematic structural view of a drilling device arranged at the other end of the efficient automatic drilling system of Fig. 1;
图7所示为图1的高效的自动化钻孔系统的加工管件的工装定位结构示意图;Fig. 7 is a schematic diagram of the tooling positioning structure of the processed pipe fittings of the efficient automatic drilling system of Fig. 1;
图8所示为图1的高效的自动化钻孔系统的加工管件的传动工装结构示意图。FIG. 8 is a schematic diagram showing the transmission tooling structure of the efficient automatic drilling system in FIG. 1 for processing pipe fittings.
具体实施方式detailed description
结合附图将本实用新型的特征及优点详述如下:Feature and advantage of the present utility model are described in detail as follows in conjunction with accompanying drawing:
参照图1及图2所示的本实用新型的高效的自动化钻孔系统的结构示意图,其用于管件的多孔钻孔加工,所述的高效的自动化钻孔系统包括控制箱100以及管件加工基座10,其上设有多个钻孔设备20、20’、30、40、40’,分别进行管件左端部、中间部位以及右端部的定位孔加工,加工工件(管件)工装定位结构12以及加工工件(管件)的传动工装结构14,其中,所述的加工基座10包括工装底架104(见图3所示)及工作台面102,参见图4至图6,所述的多个钻孔设备包括工件定位结构、固定支架、与固定支架固定的电机以及钻孔动力头,并通过与固定支架焊接的工装底板与工作台面102固定;参见图7,所述的工件工装定位结构12包括与工作台面102固定的工装底板121,其上设置有工件支撑结构127、液压油缸123,与液压油缸连接的压杆125,所述压杆125可旋转的与固定在工装底板121上的连接件124连接;参见图8,所述的工件传动工装结构14包括与工作台面102固定的工装底板141以及与其固定的工装托板142,工装托板142上固定设置有电机143,与电机连接的传动轮145以及气缸147,通过此气缸的抬升,可以使管件能够离开工件支撑结构127的装夹圆弧槽使得管件的流转过程更加顺畅。本实施例的高效的自动化钻孔系统,当待加工工件,比如管件,通过传输系统传送到钻孔系统的工作台面时,即由电机143带动传动轮145将管件传送进工作台面,到达预定加工位置时,工件工装定位结构12的液压油缸123带动压杆125将工件固定在支撑结构127上,然后,所有钻孔设备的电机同时开始工作,进行多位置多定位孔的加工,定位孔加工完成后,液压油缸123将压杆125松开,电机143驱动传动轮145将工件传送至下一工位。Referring to Fig. 1 and the structural representation of the efficient automatic drilling system of the present utility model shown in Fig. 2, it is used for the porous drilling processing of pipe fittings, and described efficient automatic drilling system comprises control box 100 and pipe fitting processing base The seat 10 is provided with a plurality of drilling devices 20, 20', 30, 40, 40', respectively processing the positioning holes of the left end, the middle part and the right end of the pipe fittings, processing the workpiece (pipe fitting) tooling positioning structure 12 and A transmission tooling structure 14 for processing workpieces (pipe fittings), wherein the processing base 10 includes a tooling chassis 104 (shown in FIG. 3 ) and a working table 102. Referring to FIGS. 4 to 6, the plurality of drills The hole equipment includes a workpiece positioning structure, a fixed bracket, a motor fixed with the fixed bracket, and a drilling power head, and is fixed by a tooling base plate and a work table 102 welded with the fixing bracket; referring to FIG. 7 , the workpiece tooling positioning structure 12 includes The tooling base plate 121 fixed to the work surface 102 is provided with a workpiece support structure 127, a hydraulic cylinder 123, and a pressure rod 125 connected to the hydraulic cylinder. The pressure rod 125 is rotatable and fixed on the tooling base plate 121. 124 connection; referring to Fig. 8, the described workpiece transmission tooling structure 14 includes a tooling bottom plate 141 fixed to the work surface 102 and a tooling pallet 142 fixed thereto, a motor 143 is fixedly arranged on the tooling pallet 142, and the transmission connected to the motor The wheel 145 and the cylinder 147, through the lifting of the cylinder, the pipe can leave the clamping arc groove of the workpiece support structure 127 to make the flow process of the pipe more smooth. In the efficient automatic drilling system of this embodiment, when workpieces to be processed, such as pipe fittings, are delivered to the working surface of the drilling system through the transmission system, the motor 143 drives the transmission wheel 145 to transfer the pipe fittings into the working surface to reach the scheduled processing. position, the hydraulic cylinder 123 of the workpiece tooling positioning structure 12 drives the pressure rod 125 to fix the workpiece on the support structure 127, and then, the motors of all drilling equipment start working at the same time, and the processing of multi-position and multi-positioning holes is carried out, and the positioning hole processing is completed. Finally, the hydraulic cylinder 123 releases the pressure rod 125, and the motor 143 drives the transmission wheel 145 to transfer the workpiece to the next station.
本实施例中的中间钻孔设备30为同一型号设置多个,端部的钻孔设备包括20、20’、40、40’也设有多个,型号也不尽相同,用于管件不同位置的定位孔的加工(比如,分别用于工件顶部和侧部的定位孔加工),这种设置仅为根据特定的待加工的管件的设计需求来设置,在实际应用中,用户可以按照不同的待加工部件的设计需求灵活设置钻孔设备的数量和具体规格,本实用新型对此不作限制。In this embodiment, there are multiple middle drilling equipment 30 of the same model, and multiple drilling equipment at the end include 20, 20', 40, 40', and the models are also different, which are used in different positions of pipe fittings The processing of positioning holes (for example, for the processing of positioning holes on the top and side of the workpiece), this setting is only set according to the design requirements of the specific pipe fittings to be processed. In practical applications, users can follow different The design requirements of the parts to be processed flexibly set the quantity and specific specifications of the drilling equipment, which is not limited by the present invention.
另外,本实施例的端部钻孔设备20、20’、40、40’,中间钻孔设备30是根据工件具体位置定位孔的不同的设计,如定位孔的分布位置以及数量等进行具体设置,有的钻孔设备设置了一个电机和钻孔动力头,有的设置了多个电机和钻孔动力头,本实用新型对此不作限制。In addition, the end drilling equipment 20, 20', 40, 40' and the middle drilling equipment 30 of this embodiment are designed according to the different positioning holes of the specific position of the workpiece, such as the distribution position and quantity of the positioning holes, etc. , some drilling equipment is provided with a motor and drilling power head, and what has is provided with a plurality of motors and drilling power head, and the utility model does not limit to this.
具体的,如图4所示的本实施例的高效的自动化钻孔系统的一端部的一钻孔设备20的结构示意图,其包括两个电机22和22’以及两个钻孔动力头24及24’,并固定在固定支架16上,所述的固定支架16为四方盒状构造,其上开设有工件支撑定位用的定位孔28,底部与工装底板21焊接,通过工装底板21将整个钻孔设备与工作台面102固定。本实施例中,所述的两个电机及钻孔动力头的规格型号可以相同或者不同。Specifically, as shown in Figure 4, a schematic structural view of a drilling device 20 at one end of the efficient automatic drilling system of the present embodiment, it includes two motors 22 and 22' and two drilling power heads 24 and 24', and fixed on the fixed bracket 16, the fixed bracket 16 is a square box-shaped structure, on which there are positioning holes 28 for supporting and positioning the workpiece, the bottom is welded with the tooling base plate 21, and the whole drill is drilled through the tooling base plate 21 The hole device is secured to the work surface 102 . In this embodiment, the specifications and models of the two motors and the drilling head may be the same or different.
接着参考图5所示的设置在高效的自动化钻孔系统的中部的钻孔设备30的结构示意图,其包括工装底板31,与工装底板焊接的固定支架36,此处的固定支架36为三角架结构,固定在固定支架36上的电机32以及钻孔动力头34,在动力头34下方的工装底板31上设置有工件支撑结构38。Then with reference to the structural representation of the drilling equipment 30 in the middle of the efficient automatic drilling system shown in Figure 5, it includes a tooling base plate 31, a fixed bracket 36 welded with the tooling base plate, and the fixed bracket 36 here is a tripod structure, the motor 32 and the drilling power head 34 fixed on the fixed bracket 36 are provided with a workpiece supporting structure 38 on the tooling base plate 31 below the power head 34 .
接着参考图6所示的设置在高效的自动化钻孔系统的右端部的钻孔设备40’的结构示意图,其包括工装底板(未图示),与工装底板焊接的固定支架46,此处的固定支架46为三角架结构,固定在固定支架36上的电机42以及钻孔动力头44,在固定支架46上设置有工件支撑定位孔48。Then refer to the structural representation of the drilling equipment 40 ' that is arranged on the right end of the efficient automatic drilling system shown in Fig. 6, it comprises tooling base plate (not shown), and the fixed bracket 46 that is welded with tooling base plate, here The fixed bracket 46 is a tripod structure, and the motor 42 and the drilling power head 44 fixed on the fixed bracket 36 are provided with workpiece support positioning holes 48 on the fixed bracket 46 .
应当理解的是,图4、图5及图6仅显示的是自动化钻孔系统的左端部、中部以及右端部的部分钻孔设备,仅用以说明管件在自动化钻孔系统上的定位结构,不代表在所述部位仅包括该些钻孔设备。It should be understood that Fig. 4, Fig. 5 and Fig. 6 only show part of the drilling equipment at the left end, middle part and right end of the automated drilling system, and are only used to illustrate the positioning structure of the pipe fittings on the automated drilling system. It does not mean that only these drilling equipment are included in the above-mentioned parts.
另外,对于加工工件的工装定位结构12以及加工工件的传动工装结构14,也可以根据具体代加工工件的长度确定合理的设置数量,本实用新型对此数量不加限制。In addition, for the tooling positioning structure 12 and the transmission tooling structure 14 for processing workpieces, a reasonable number of settings can also be determined according to the length of the specific processing workpieces, and the utility model does not limit this number.
本实用新型的高效的自动化钻孔系统,和待加工工件的料传输系统有机的结合在一起,在工件输送到钻孔系统时,通过钻孔系统的传动工装结构将工件传动至预订位置后,通过工装定位结构将工件定位,然后设置在钻孔系统上的多台钻孔设备同时进行钻孔作业,可同时进行数十个定位孔的加工,相比传统的人工操作,作业效率提升了数十倍,极大地提升了产能,并大幅降低生产成本,满足了市场的需求,促进了企业的快速发展。The efficient automatic drilling system of the utility model is organically combined with the material transmission system of the workpiece to be processed. When the workpiece is transported to the drilling system, the workpiece is transmitted to the predetermined position through the transmission tooling structure of the drilling system. The workpiece is positioned through the positioning structure of the tooling, and then multiple drilling equipment installed on the drilling system perform drilling operations at the same time. Dozens of positioning holes can be processed at the same time. Compared with traditional manual operations, the operating efficiency has been improved by several Ten times, the production capacity has been greatly increased, and the production cost has been greatly reduced, which has met the needs of the market and promoted the rapid development of the enterprise.
本实用新型并不局限于所述的实施例,本领域的技术人员在不脱离本实用新型的精神即公开范围内,仍可作一些修正或改变,故本实用新型的权利保护范围以权利要求书限定的范围为准。The utility model is not limited to the described embodiments, those skilled in the art can still make some amendments or changes without departing from the spirit of the utility model, that is, within the scope of disclosure, so the scope of protection of the utility model is defined in the claims The scope of the book shall prevail.
Claims (7)
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| CN (1) | CN205341988U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458324A (en) * | 2015-12-31 | 2016-04-06 | 苏州宝嘉新能源科技有限公司 | Efficient automatic drilling system |
| CN107008941A (en) * | 2017-04-03 | 2017-08-04 | 内蒙古宇亚科技股份有限公司 | Tower type solar energy thermal power generation heliostat support girder Automatic Combined drilling hole machine tool |
-
2015
- 2015-12-31 CN CN201521138606.8U patent/CN205341988U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458324A (en) * | 2015-12-31 | 2016-04-06 | 苏州宝嘉新能源科技有限公司 | Efficient automatic drilling system |
| CN107008941A (en) * | 2017-04-03 | 2017-08-04 | 内蒙古宇亚科技股份有限公司 | Tower type solar energy thermal power generation heliostat support girder Automatic Combined drilling hole machine tool |
| CN107008941B (en) * | 2017-04-03 | 2019-04-12 | 内蒙古宇亚科技股份有限公司 | Tower type solar energy thermal power generation heliostat support girder combines drilling hole machine tool automatically |
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