CN205834581U - Welding robot workstation based on controlled in wireless - Google Patents

Welding robot workstation based on controlled in wireless Download PDF

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Publication number
CN205834581U
CN205834581U CN201620748613.8U CN201620748613U CN205834581U CN 205834581 U CN205834581 U CN 205834581U CN 201620748613 U CN201620748613 U CN 201620748613U CN 205834581 U CN205834581 U CN 205834581U
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China
Prior art keywords
welding
welding robot
wireless
workbench
robot
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CN201620748613.8U
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Chinese (zh)
Inventor
郭春发
秦桂春
易孝军
李祥军
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Zhong Shanxinhui Microtechnic Ltd Co
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Zhong Shanxinhui Microtechnic Ltd Co
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Abstract

This utility model provides a kind of welding robot workstation based on controlled in wireless, including remote monitoring and controlling system and welding robot group, welding robot group includes at least one welding robot and the field control cabinet of electrical connection welding robot, logical transmission of wireless signals between remote monitoring and controlling system and field control cabinet, need remote monitoring and controlling system to send wireless control directives according to welding, to the field control cabinet control corresponding deflection machine that controls, welding workpiece is turned to welding position, it is additionally provided with multi-angle on the table adjust welding fixture position and then adjust the adjustment assembly of welding precision.This utility model provide robot welding workstation based on controlled in wireless, can meet various welding requirements, registration and simple operation laborsaving, can long-distance monitor and control.

Description

Welding robot workstation based on controlled in wireless
[technical field]
This utility model relates to industrial robot welding technology field, particularly a kind of welding robot workstation.
[background technology]
At present, the industry such as automobile, electronic apparatus, engineering machinery uses industrial robot automatic production line the most in a large number, To ensure product quality, improve production efficiency, avoid substantial amounts of industrial accident simultaneously.But, existing welding robot works Station there is problems in that
1, high-precision welding requirements cannot be met by being accurately positioned;
2, the welding requirements of each soldering angle cannot be met;
3, welding workpiece cannot be switched fast, troublesome poeration during inloading part, laborious, inefficiency.
4, being connected by electric wire between welding robot and control system, on-the-spot working condition must staff scene Check, it is impossible to remotely check and record the data such as welding robot task efficiency.
[summary of the invention]
The purpose of this utility model is to overcome the deficiencies in the prior art, it is provided that one can meet various welding requirements, Registration and simple operation is laborsaving, can the welding robot workstation of long-distance monitor and control.
For solving above-mentioned technical problem, this utility model have employed following technical proposals: provides a kind of based on remotely controlling Welding robot workstation, including remote monitoring and controlling system 10 and welding robot group, welding robot group includes at least One welding robot 1 and the field control cabinet 30 of electrical connection welding robot 1, remote monitoring and controlling system 10 and field control Between cabinet 30, logical transmission of wireless signals, is provided with two turnover workbench 2, one end of workbench 2 at welding robot 1 side Being provided with the bearing 21 supporting workbench, the other end of workbench 2 is provided with and supports workbench 2 and drive workbench 2 to do arbitrarily The deflection machine 22 of angle upset, is connected with the welding fixture 3 of some pneumatic pinch welding workpiece on workbench 2, according to Welding needs remote monitoring and controlling system transmission wireless control directives to control to control deflection machine 22 accordingly to field control cabinet 30 Welding workpiece is turned to welding position, workbench 2 is additionally provided with multi-angle and adjusts welding fixture 3 position and then adjust welding The adjustment assembly 4 of precision.
Preferably, described welding robot group includes a welding robot 1, and described remote monitoring and controlling system is electricity Brain.
Preferably, described welding robot group includes two welding robots 1, and described remote monitoring and controlling system is electricity Brain.
Preferably, described welding robot group includes three welding robots 1, and described remote monitoring and controlling system is electricity Brain.
Preferably, described workbench 2 being additionally provided with welding finished product ejecting mechanism 5, welding finished product ejecting mechanism 5 includes being fixed on Driving means 51 on workbench and expansion link 52, be provided with the lifting platform placing welding workpiece on the outfan of driving means 51 53, the telescopic end of expansion link 52 connects lifting platform 53, and driving means 51 drives lifting platform 53 to rise overally and realizes discharging.
Preferably, described welding fixture 3 includes the base 31 being adjustably secured on the table, is provided with and props up on base 31 Frame 32, is provided with telescopic cylinder 33, and the piece-holder fixture 34 being connected with telescopic cylinder 33 outfan, stretches on support 32 top Contracting cylinder 33 drives piece-holder fixture 34 to realize the clamping of workpiece, unclamp.
Preferably, adjust assembly 4 and include that two fixed blocks being fixed on workbench 41, above-mentioned fixed block 41 are located at base 31 Adjacent dual-side, is equipped with the adjusting screw rod 42 threadeding and adjusting base 31 position with base 31 on fixed block 41.
Preferably, described field control cabinet includes the robot control unit of mutual communication, deflection machine control unit and welding Tool control unit;
Described robot control unit is connected with welding robot 1 and controls welding robot 1 and welds;
Described deflection machine control unit is connected with deflection machine 22 and controls workbench 2 and overturns;
Described welding fixture control unit is connected with welding fixture 3 and controls to weld in welding fixture 3 clamping of workpiece, pine Open.
Preferably, described field control cabinet 30 is realized and remote monitoring and controlling system by built-in CDMA card or SIM The radio communication of 10.
Compared with prior art, the beneficial effects of the utility model are:
1, high-precision welding requirements can be met by being accurately positioned, it is ensured that solder joint is accurate, it is ensured that product after welding Quality and the stability of quality;
2, realize the welding of each angle welding position, improve welding quality, highly versatile;
3, automatic discharging, simple operation, laborsaving, alleviate the labor intensity of operator, improve work efficiency;
4, wireless telecommunications between the field control cabinet 30 of remote monitoring and controlling system and welding robot, it is possible to remotely supervise Survey, control and record the working condition of Site Welding robot, save labour turnover, and third party software interface can be passed through Remotely check the operational data of welding robot, bring conveniently to the practicality of user.
[accompanying drawing explanation]
Below in conjunction with the accompanying drawings and this utility model is described further by embodiment.
Fig. 1 is the structural representation of this utility model the first preferred embodiment;
Fig. 2 is the two of the structural representation of this utility model the first preferred embodiment;
Fig. 3 is the structural representation of the preferred embodiment of welding fixture in Fig. 1 and Fig. 2;
Fig. 4 is the structural representation of the preferred embodiment of welding finished product ejecting mechanism in Fig. 1 and Fig. 2;
Fig. 2 is not drawn into field control cabinet and remote monitoring and controlling system.
[detailed description of the invention]
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with the accompanying drawings and implement This utility model is described further by example.Should be appreciated that specific embodiment described herein is only in order to explain this practicality Novel, it is not used to limit this utility model.
As shown in Figure 1 and Figure 2, the welding robot workstation based on controlled in wireless of the first preferred embodiment, including remotely Monitor control system 10 and welding robot group, welding robot group include a welding robot 1 and with welding robot 1 Match the field control cabinet 30 electrically connected, and is led to by wireless signal between remote monitoring and controlling system 10 and field control cabinet 30 Letter, is provided with two turnover workbench 2 at welding robot 1 side, and one end of workbench 2 is provided with the axle supporting workbench Holding 21, the other end of workbench 2 is provided with and supports workbench 2 and drive workbench 2 to do the deflection machine 22 of arbitrarily angled upset, root Needing remote monitoring and controlling system 10 to send instruction according to welding and radio to field control cabinet 30, field control cabinet 30 controls phase The control deflection machine 22 of the welding robot 1 answered, and then drive welding workpiece to be turned to welding position, it is achieved each angle is welded The welding at position, improves welding quality, and highly versatile, additionally, be connected with some pneumatic pinch Welders on workbench 2 The welding fixture 3 of part, is additionally provided with multi-angle on workbench 2 and adjusts welding fixture 3 position and then adjust the adjustment of welding precision Assembly 4, meets high-precision welding requirements by being accurately positioned, it is ensured that solder joint is accurate, it is ensured that the quality of product and matter after welding The stability of amount.
Concrete, in the present embodiment, field control cabinet is realized by built-in CDMA card or SIM and remotely monitors control The data exchange of system 10 processed.
In embodiment of the present utility model, welding robot group is not limited to only including a welding robot 1, it is also possible to bag Including 2,3,4,5,6 even more multiple stage welding robots 1, these welding robots 1 are connected electrically in an on-the-spot control On cabinet 30 processed, thus save many motors control cabinet cost, and on-the-spot being taken up space can be saved.In actual applications, these welding Robot 1 can be distributed in same working site, it is also possible to is distributed in different working sites, utilizes a long-range monitoring control System 10 processed realizes manipulating the work of this multiple stage welding robot 1 simultaneously, thus saves cost of labor, and improves work effect Rate.Existence due to remote monitoring and controlling system 10 so that the duty of welding robot 1 is able to record that and plays back, it is simple to The problem finding to exist, timely arrangement personnel overhaul, and can the work of remote guide field personnel, improve work Efficiency.Additionally remote monitoring and controlling system 10 can connect mobile phone A PP or other electronic equipment, it is simple to remotely looks into See progress and the history logging of working site.
In preferred embodiment of the present utility model, workbench 2 is additionally provided with welding finished product ejecting mechanism 5, such as Fig. 4 institute Showing, welding finished product ejecting mechanism 5 includes fixing driving means 51 on the table and expansion link 52, defeated in driving means 51 Going out end and be provided with the lifting platform 53 placing welding workpiece, the telescopic end of expansion link 52 connects lifting platform 53, and driving means 51 drives Lifting platform 53 rises overally and realizes discharging, it is simple to operator is switched fast welding workpiece, easy and simple to handle laborsaving during inloading part, work Efficiency is high.
Specifically, welding fixture 3 includes the base 31 being adjustably secured on the table, is provided with and props up on base 31 Frame 32, is provided with telescopic cylinder 33, and the piece-holder fixture 34 being connected with telescopic cylinder 33 outfan, stretches on support 32 top Contracting cylinder 33 drives piece-holder fixture 34 to realize the clamping of workpiece, unclamp.As it is shown on figure 3, adjust assembly 4 to include that two are fixed Fixed block 41 on workbench, above-mentioned fixed block 41 is located at the adjacent dual-side of base 31, is equipped with and the end on fixed block 41 Seat 31 is threaded and adjusts the adjusting screw rod 42 of base 31 position.It is the most fixed that the position of welding workpiece is carried out by welding fixture 3 Position, multi-angle adjusts the adjustment assembly 4 of positional precision and accurately adjusts the welding location of workpiece, and welding precision is high, product matter Measure.
Field control cabinet 30 includes that the robot control unit of mutual communication, deflection machine control unit and welding fixture control Unit;Described robot control unit is connected with welding robot 1 and controls welding robot 1 and welds;Described deflection machine Control unit is connected with deflection machine 22 and controls workbench 2 and overturns;Described welding fixture control unit is connected also with welding fixture 3 Control welding fixture 3 to weld the clamping of workpiece, unclamps.
The work process of welding robot workstation is as follows:
During use, now welding robot 1 being transferred to teaching pattern, by teaching, box butt welding machine device people encodes, really The track of fixed welding, is then transferred to reproduction mode by welding robot again when welding, and welding robot will be according to subsequently The Sequence motion welding that teaching pattern is finished.
Manually welding workpiece is placed on lifting platform 53, it would be desirable to the spare and accessory parts being welded on welding workpiece set and are placed on weldering Connect on tool 3, spare and accessory parts position to be welded is accurately adjusted, in welding fixture control unit control by adjusting assembly 4 By spare and accessory parts clamping to be welded under system, welding fixture control unit sends a signal to robot control unit, and robot controls Unit is after receiving signal, then carries out communication with deflection machine control unit, and deflection machine control unit controls deflection machine 22 and overturns also Welding workpiece is turned to welding position, and subsequently, deflection machine control unit sends signal, robot control to robot control unit Unit processed controls welding robot and welds.
In welding process, the concrete operations flow process of operator is as follows:
Welding workpiece and spare and accessory parts, at side operating position, are contained on the welding fixture of this side, operator by operator Exiting and by start button, robot starts welding, and while robot welding, operator will at opposite side operating position Another bond pads workpiece and spare and accessory parts are arranged on another bond pads tool, and operator exits and by start button subsequently.Welding After robot completes side welding, opposite side welding position can be automatically brought to and weld.Meanwhile welding finished product ejector Structure 5 ejects the workpiece welded, and the workpiece welded is unloaded by operator, and clamping welding workpiece and spare and accessory parts weld in this side the most again Connect on tool.Clamping starts button by reservation after completing again, waits to be welded, so circulates work.Piece handling time can with weld Time match, production efficiency is higher.
It should be appreciated that for those of ordinary skills, can be improved according to the above description or be converted, And all these modifications and variations all should belong to the protection domain of this utility model claims.

Claims (9)

1. welding robot workstation based on controlled in wireless, it is characterised in that include remote monitoring and controlling system (10) and weldering Welding robot group, welding robot group includes the on-the-spot control of at least one welding robot (1) and electrical connection welding robot (1) Cabinet processed (30), logical transmission of wireless signals data between remote monitoring and controlling system (10) and field control cabinet (30), at bonding machine Device people (1) side is provided with two turnover workbench (2), and one end of workbench (2) is provided with the bearing supporting workbench (21), the other end of workbench (2) is provided with and supports workbench (2) and drive workbench (2) to do the displacement of arbitrarily angled upset Device (22), is connected with the welding fixture (3) of some pneumatic pinch welding workpiece on workbench (2), according to welding needs Remote monitoring and controlling system sends wireless control directives and controls to control deflection machine (22) accordingly by weldering to field control cabinet (30) Connect workpiece turning to welding position, workbench (2) is additionally provided with multi-angle and adjusts welding fixture (3) position and then adjust welding The adjustment assembly (4) of precision.
Welding robot workstation based on controlled in wireless the most according to claim 1, it is characterised in that described welding Robot group includes a welding robot (1), and described remote monitoring and controlling system is computer.
Welding robot workstation based on controlled in wireless the most according to claim 1, it is characterised in that described welding Robot group includes two welding robots (1), and described remote monitoring and controlling system is computer.
Welding robot workstation based on controlled in wireless the most according to claim 1, it is characterised in that described welding Robot group includes three welding robots (1), and described remote monitoring and controlling system is computer.
5. according to the welding robot workstation based on controlled in wireless described in claim 2-4 any one, it is characterised in that Being additionally provided with welding finished product ejecting mechanism (5) on described workbench (2), welding finished product ejecting mechanism (5) includes being fixed on workbench On driving means (51) and expansion link (52), the outfan of driving means (51) is provided with place welding workpiece lifting platform (53), the telescopic end of expansion link (52) connects lifting platform (53), and driving means (51) drives lifting platform (53) to rise overally realization Discharging.
6. according to the welding robot workstation based on controlled in wireless described in claim 1-4 any one, it is characterised in that Described welding fixture (3) includes the base (31) being adjustably secured on the table, is provided with support (32) on base (31), Telescopic cylinder (33), and the piece-holder fixture being connected with telescopic cylinder (33) outfan it is provided with on support (32) top (34), telescopic cylinder (33) drives piece-holder fixture (34) to realize the clamping of workpiece, unclamp.
Welding robot workstation based on controlled in wireless the most according to claim 6, it is characterised in that adjust assembly (4) including two fixed blocks being fixed on workbench (41), above-mentioned fixed block (41) is located at base (31) adjacent dual-side, The adjusting screw rod (42) threadeding and adjusting base (31) position with base (31) it is equipped with on fixed block (41).
Welding robot workstation based on controlled in wireless the most according to claim 7, it is characterised in that described on-the-spot control Cabinet processed includes the robot control unit of mutual communication, deflection machine control unit and welding fixture control unit;
Described robot control unit is connected with welding robot (1) and controls welding robot (1) and welds;
Described deflection machine control unit is connected with deflection machine (22) and controls workbench (2) upset;
Described welding fixture control unit is connected with welding fixture (3) and controls the welding clamping of workpiece, pine in welding fixture (3) Open.
9. according to the welding robot workstation based on controlled in wireless described in any one of claim 1-4, it is characterised in that institute The field control cabinet (30) stated realizes the channel radio with remote monitoring and controlling system (10) by built-in CDMA card or SIM Letter.
CN201620748613.8U 2016-07-13 2016-07-13 Welding robot workstation based on controlled in wireless Active CN205834581U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620748613.8U CN205834581U (en) 2016-07-13 2016-07-13 Welding robot workstation based on controlled in wireless

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965198A (en) * 2016-07-13 2016-09-28 中山鑫辉精密技术股份有限公司 Welding robot workstation based on wireless control
CN107755926A (en) * 2017-10-17 2018-03-06 黄振敏 One kind automates the machine that is welded
CN110788458A (en) * 2018-08-01 2020-02-14 上海赛科利汽车模具技术应用有限公司 Control method and system of stud welding equipment, storage medium and electronic equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965198A (en) * 2016-07-13 2016-09-28 中山鑫辉精密技术股份有限公司 Welding robot workstation based on wireless control
CN107755926A (en) * 2017-10-17 2018-03-06 黄振敏 One kind automates the machine that is welded
CN110788458A (en) * 2018-08-01 2020-02-14 上海赛科利汽车模具技术应用有限公司 Control method and system of stud welding equipment, storage medium and electronic equipment

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Welding robot workstation based on wireless control

Effective date of registration: 20170720

Granted publication date: 20161228

Pledgee: China Everbright Bank Zhongshan branch

Pledgor: Zhong Shanxinhui microtechnic limited company

Registration number: 2017440020020

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20190829

Granted publication date: 20161228

Pledgee: China Everbright Bank Zhongshan branch

Pledgor: Zhong Shanxinhui microtechnic limited company

Registration number: 2017440020020

PC01 Cancellation of the registration of the contract for pledge of patent right