CN108788552A - The full-automatic intelligence manufacture assembly line of probe - Google Patents
The full-automatic intelligence manufacture assembly line of probe Download PDFInfo
- Publication number
- CN108788552A CN108788552A CN201810740218.9A CN201810740218A CN108788552A CN 108788552 A CN108788552 A CN 108788552A CN 201810740218 A CN201810740218 A CN 201810740218A CN 108788552 A CN108788552 A CN 108788552A
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- Prior art keywords
- probe
- pedestal
- fixed
- block
- feed mechanism
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to industrial automation equipments, more specifically to a kind of automated arm for probe assembly.The full-automatic intelligence manufacture assembly line of probe, including workbench, flexible frock for positioning base and probe, stepping assembly line for realizing circulation conveying to the flexible frock, pedestal feed mechanism for providing pedestal in an orderly manner, pedestal manipulator for capturing pedestal from the pedestal feed mechanism and being placed on the flexible frock, probe feed mechanism for being assembled to probe on the flexible frock, for probe and pedestal to be realized that the precision welding of solder bond picks, for detection probe and pedestal, whether there is or not the probe test instruments for realizing solder bond, for unqualified workpiece to be taken out the blanking mechanical hand being put into lower material container, for the taking-up of qualified workpiece to be placed into the rewinding manipulator exported on rewinding conveyer belt.The full-automatic intelligence manufacture assembly line of probe of the present invention, is applied in the manufacturing process of probe；The full-automatic intelligence manufacture assembly line of probe of the present invention, for realizing the Automated assembly of probe, welding and detection operation.
Description
Technical field
The present invention relates to industrial automation equipments, more specifically to a kind of automated arm for probe assembly.
Background technology
Industrial automation be it is widely used in the industrial production automatically control, automatic regulating apparatus, to replace artificial behaviour
Vertical machine and machine architecture are processed the trend of production.Under the conditions of industrial production automation, people only look after indirectly and
Supervision machine is produced.Industrial automation can be divided by its developing stage：(1) semi-automatic.I.e. part is using automatic control
System and automatic device, and another part is then produced by manual operation machine.(2) full-automatic.Refer in production process all
Process, including feeding, blanking, handling etc. are all not required to very important person and directly carry out production operation (people only keeps an eye on and supervises indirectly
Machine run), and continuously, repeatedly produce one or a collection of product automatically by machine.
Industrial automation technology is a kind of with control theory, instrument and meter, computer and other information technology, to industry
Production process realize detection, control, optimization, scheduling, management and decision, reach increase yield, improve quality, reduce consumption, really
The comprehensive high-tech of the purpose of ensuring safety, including Industrial Automation Software, hardware and system three parts.Industrial automation skill
Art mainly solves production efficiency and consistency problem as one of most important technology in 20th century modern manufacturing field.No matter
Flexible, flexible and customization enterprise is still pursued by high speed high-volume manufacturing enterprise, it is necessary to rely on the application of automatic technology.
Automated system itself does not create benefit directly, but it plays enterprise production process the effect of being obviously improved：
（1）Improve the safety of production process；
（2）Improve production efficiency；
（3）Improve product quality；
（4）Reduce raw material, the energy loss of production process.
Traditional probe assembling work is all manual mode, causes the consistency of product low, utilizes industrial automation skill
Art realizes the automated production of probe assembling work, has important practical significance.
Invention content
The object of the present invention is to provide a kind of full-automatic intelligence manufacture assembly lines of probe, apply the system in probe
During making；The full-automatic intelligence manufacture assembly line of probe of the present invention, for realizing the Automated assembly of probe, welding and inspection
Survey operation.
A kind of full-automatic intelligence manufacture assembly line of probe, including workbench, for the flexibility of positioning base and probe
Tooling, stepping assembly line, the pedestal feeding for providing pedestal in an orderly manner for realizing circulation conveying to the flexible frock
Mechanism, is used for the pedestal manipulator for capturing pedestal from the pedestal feed mechanism and being placed on the flexible frock
Probe feed mechanism, the precision welding for probe and pedestal to be realized to solder bond probe being assembled on the flexible frock
It picks, be put into whether there is or not the probe test instrument of realization solder bond, for taking out unqualified workpiece for detection probe and pedestal
Blanking mechanical hand in lower material container, for the taking-up of qualified workpiece to be placed into the rewinding manipulator exported on rewinding conveyer belt,
The stepping assembly line, flexible frock, pedestal feed mechanism, probe feed mechanism, pedestal manipulator, precision welding pick, probe
Detector, blanking mechanical hand are fixed on the workbench, and the flexible frock is movably connected on the stepping assembly line, the bottom
Seat feed mechanism, probe feed mechanism, precision welding picks, probe test instrument, blanking mechanical hand are located at the stepping assembly line
Side；The blanking mechanical hand and rewinding manipulator mechanical structure having the same；The stepping assembly line and rewinding conveyer belt
In the working range of the rewinding manipulator；
The rewinding conveyer belt includes：No.1 holder, No. two holders, transmission motor, conveyer belt, line shaft, tensioning shaft, supporting plate,
Tensioning bolt, the No.1 holder, No. two holders are arranged in juxtaposition and are fixed on the workbench, and the conveyer belt, line shaft are lived
Dynamic to be connected to the No.1 holder and No. two holders, the motor is fixed on the No.1 holder, and the output shaft of the motor is logical
It crosses shaft coupling and is fixed on the line shaft；The conveyer belt is movably connected on the line shaft, tensioning shaft, in the conveyer belt
Inside is provided with the supporting plate, and scroll wheel is additionally provided in the outside of the tensioning shaft；It is arranged in one end of No. two holders
There are U-type groove, through-hole, the tensioning shaft to pass through the U-type groove, anti-rotation plane, the anti-rotation plane are provided on the tensioning shaft
Match with the U-type groove, the tensioning bolt passes through the through-hole and realizes and be threadedly coupled with the tensioning shaft；
Lateral feed mechanism is by after the side shoe contact to the roller of the flexible frock, and the side sliding block closes up, institute
Positioning and guiding of the probe guide pad realization on flexible frock to probe is stated, meanwhile, the flexible frock lug locating piece is withstood on
Lug on pedestal is realized lug and is corrected；The welding electrode falling head, institute's displacement sensors accurately measure the weldering
The shift position of slide unit is connect, the welding electrode completes the welding to pedestal and probe.
Preferably, the blanking mechanical hand includes：Cast iron bracket, blanking horizontal pushing cylinder, T connector, blanking transverse shifting
Sliding block, damper, caging bolt, tailstock adjustable cylinder, blanking longitudinal sliding block, T-slot, blanking paw, lower material container, the casting
Retort stand is fixed on the workbench, and the cylinder block of the blanking horizontal pushing cylinder is fixed on the cast iron bracket, and the blanking is horizontal
It is movably connected on the cast iron bracket to Mobile Slide, the end of the piston rod of the blanking horizontal pushing cylinder is fixed with the T-type
Connector is provided with the T-slot to match with the T connector on the blanking transverse shifting sliding block；On the cast iron bracket
It is provided with the damper, the caging bolt to match with the blanking transverse shifting sliding block；The blanking longitudinal sliding block activity
It is connected to the blanking transverse shifting sliding block, the cylinder block of the tailstock adjustable cylinder is fixed on the blanking transverse shifting and slides
The end of the piston rod of block, the blanking paw and tailstock adjustable cylinder is fixed on the blanking longitudinal sliding block.
Preferably, the accurate electric welding machine includes：It is welded holder, vertical bottom plate, welding slide unit, ball screw, motor, point
Welding electrode, correcting block, displacement sensor, the electric welding holder are fixed on the workbench, and the vertical bottom plate is fixed on described
It is welded one end of holder；The welding slide unit is movably connected on the vertical bottom plate, and the output shaft of the motor passes through ball wire
Bar is movably connected on the welding slide unit；The welding electrode is fixed on the lower part of the welding slide unit；In the vertical bottom plate
On be fixed with correcting block, be fixed with institute's displacement sensors on the welding slide unit, when the welding slide unit falling head,
The probe contacts of institute's displacement sensors are to the correcting block.
Preferably, the stepping assembly line includes：Lateral chute feeder, vertical chute feeder, vertical feed mechanism, lateral feeding
Mechanism, massive plate, roller, the massive plate are fixed on the workbench, are provided on the massive plate described soft for accommodating
The chute feeder of property tooling, the chute feeder include：Lateral chute feeder, vertical chute feeder；The transverse direction chute feeder, vertical chute feeder
It is interconnected, the position that the lateral chute feeder and vertical chute feeder are returned is provided with vertical feed mechanism and lateral feeder
Structure, the vertical feed mechanism are used to the flexible frock being located in the lateral chute feeder being delivered to the vertical feeding
In slot, the transverse direction feed mechanism, which is used to the flexible frock being located in the vertical chute feeder being delivered to the transverse direction, to be sent
In hopper；The both sides of the lateral chute feeder are provided with the roller for triggering the flexible frock；The chute feeder includes：
Feeding cylinder, feeding push plate, feeding guide post, feeding guide sleeve, the cylinder block and feeding guide sleeve of the feeding cylinder are fixed on described
The lower part of massive plate, the feeding guide post are movably connected on the feeding guide sleeve, and the end of the piston rod of the feeding cylinder is solid
It is connected in the feeding push plate, the feeding push plate is fixed on the end of the feeding guide post.
Preferably, the flexible frock includes：Sliding bottom, centerbody, side sliding block, probe guide pad, half slot of probe,
Lug locating piece, slide block guide post, sliding block spring, central boss, the sliding bottom are movably connected on the stepping assembly line, institute
It states centerbody and is fixed on the sliding bottom, the central boss, slide block guide post are fixed on the centerbody；It is led in the sliding block
The end of column is fixed with the side slide unit, the sliding block spring is provided between the side slide unit and centerbody, in institute
State the lug locating piece that the position for correcting the lug on pedestal is provided on the sliding block of side；On the top of the side sliding block
It is fixed with the probe guide pad, half slot of the probe that probe matches is provided on the probe guide pad.
Preferably, it is additionally provided with oil storage tank on the sliding bottom of the flexible frock.
Preferably, sliding block rib, the sliding block rib and the side are also fixed on the sliding bottom of the flexible frock
Slider edge matches.
Preferably, the pedestal feed mechanism includes：Pedestal vibrating disk, straight line feeder, feeding track, pedestal are horizontal to push away gas
Cylinder, pedestal material containing block, it is horizontal push away holder, pedestal is exported in an orderly manner from the pedestal vibrating disk into the feeding track, described to send
Material track is fixed on the top of the straight line feeder, the horizontal end for pushing away holder and being set to the feeding track；The bottom
Seat horizontal pushing cylinder cylinder block be fixed on it is described it is horizontal push away holder, the pedestal material containing block is fixed on the work of the pedestal horizontal pushing cylinder
The end of stopper rod, it is described it is horizontal push away be provided on holder it is horizontal push away slot, the pedestal material containing block, which is movably connected on, described horizontal pushes away slot.
Preferably, be additionally provided on the feeding track in the pedestal feed mechanism match with the lug on probe it is convex
Ear hopper.
Preferably, the pedestal manipulator includes：Manipulator support, manipulator horizontal slide unit, manipulator longitudinal slide unit, bottom
Seat paw, the manipulator support are fixed on the workbench, and the manipulator horizontal slide unit is fixed on the manipulator support,
The manipulator longitudinal slide unit is fixed on the sliding block of the manipulator horizontal slide unit, and the pedestal paw is fixed on the machinery
On the sliding block of hand longitudinal slide unit；The pedestal paw is located at the top of the pedestal feed mechanism.
Preferably, the probe feed mechanism includes：Probe vibrating disk, probe track, probe slot, frictional electric machine, friction
Wheel, funnel block, probe decline block, probe sends out cylinder, funnel, probe decline pipeline, probe plug, and probe shakes from the probe
In the probe slot in Moving plate on order output to the probe track, probe is contained in the probe slot, the friction
The shell of motor is fixed on the probe track, and the friction pulley is fixed on the output shaft of the frictional electric machine, described
Friction pulley and probe slot match；It is fixed with the funnel block in the end of the probe track, is provided on the funnel block
The funnel to match with the probe slot is provided with the probe in the lower part of the funnel and declines block, in the probe
Decline and be provided with the probe decline pipeline in block, probe glides in the probe declines pipeline；Decline block in the probe
Lower part outlet at be fixed with the probe and send out cylinder, the end that the probe sends out the piston rod of cylinder is fixed on the spy
Needle plug, the probe plug and the probe decline pipeline and match.
Preferably, the probe feed mechanism further includes：Vibration disc carrier, tensioned screw, holds out against spiral shell at vibrating disk bottom plate
Bolt, nut, the probe vibrating disk are located on the vibrating disk bottom plate, and the vibration disc carrier is fixed on the workbench；Institute
It states puller bolt to be threadingly attached on the vibrating disk bottom plate, the vibration disc carrier is withstood at the top of the puller bolt
On；The tensioned screw passes through the vibrating disk bottom plate and vibration disc carrier, and the spiral shell is arranged in one end of the tensioned screw
Mother, the vibration disc carrier, vibrating disk bottom plate are in locking state by the locking of tensioned screw, nut acts on.
Preferably, the probe feed mechanism further includes：Link block, semicircle gripping block, column, the probe track are connected
In on the link block, being provided with the leghole to match with the column on the link block, the column is fixed on described
Workbench, is also fixed with the semicircle gripping block on the link block, and the link block is connected by the semicircle gripping block
In on the column.
Description of the drawings
Fig. 1,2 be probe of the present invention full-automatic intelligence manufacture assembly line structural schematic diagram；
Fig. 3,4,5 are the structural schematic diagrams of the stepping assembly line of the full-automatic intelligence manufacture assembly line of probe of the present invention；
Fig. 6,7 be probe of the present invention full-automatic intelligence manufacture assembly line flexible frock structural schematic diagram；
Fig. 8,9,10 are the structural schematic diagrams of the probe feed mechanism of the full-automatic intelligence manufacture assembly line of probe of the present invention；
Figure 11 is the structure of the pedestal feed mechanism and pedestal manipulator of the full-automatic intelligence manufacture assembly line of probe of the present invention
Schematic diagram；
Figure 12 is the structural schematic diagram of the accurate electric welding machine of the full-automatic intelligence manufacture assembly line of probe of the present invention；
Figure 13 is the structural schematic diagram of the probe test instrument of the full-automatic intelligence manufacture assembly line of probe of the present invention.
Figure 14 is the structural schematic diagram of the probe test instrument of the full-automatic intelligence manufacture assembly line of probe of the present invention；
Figure 15,16 be probe of the present invention full-automatic intelligence manufacture assembly line rewinding conveyer belt structural schematic diagram.
1 workbench, 2 stepping assembly lines, 3 flexible frocks, 4 pedestal feed mechanisms, 5 probe feed mechanisms, 6 pedestals
Manipulator, 10 lateral chute feeders, 11 vertical chute feeders, 12 vertical feed mechanisms, 13 lateral feed mechanisms, 14 feeding gas
Cylinder, 15 feeding push plates, 16 feeding guide posts, 17 feeding guide sleeves, 18 massive plates, 19 rollers, 20 sliding bottoms, 21 centers
Body, 22 side sliding blocks, 23 probe guide pads, 24 probe, half slot, 25 pedestals, 26 probes, 27 lugs, the positioning of 28 lugs
Block, 29 sliding block ribs, 30 slide block guide posts, 31 sliding block springs, 32 oil storage tanks, 33 central boss, 40 pedestal vibrating disks, 41
Straight line feeder, 42 feeding tracks, 43 lug hoppers, 44 pedestal horizontal pushing cylinders, 45 pedestal material containing blocks, 46 it is horizontal push away holder,
47 it is horizontal push away slot, 50 manipulator supports, 51 manipulator horizontal slide units, 52 manipulator longitudinal slide units, 53 pedestal paws, 60 visit
Needle vibrating disk, 61 probe tracks, 62 probe slots, 63 frictional electric machines, 64 friction pulleys, 65 link blocks, 66 semicircle gripping blocks,
67 columns, 68 legholes, 69 funnel blocks, 70 probes decline block, 71 probes send out cylinder, 72 funnels, 73 probes decline
Pipeline, 74 probe plugs, 75 vibration disc carriers, 76 vibrating disk bottom plates, 77 tensioned screws, 78 puller bolts, 79 nuts,
80 accurate electric welding machines, 81 electric welding holders, 82 vertical bottom plates, 83 welding slide units, 84 ball screws, 85 motors, 86 spot welding
Electrode, 87 correcting blocks, 88 displacement sensors, 90 probe test instruments, 91 detector mounting plates, 92 Hall sensors, 93
Visit foot, 100 blanking mechanical hands, 101 cast iron brackets, 102 blanking horizontal pushing cylinders, 103 T connectors, 104 blankings laterally shifting
Movable slider, 105 dampers, 106 caging bolts, 107 tailstock adjustable cylinders, 108 blanking longitudinal sliding blocks, 109 T-slots,
110 blanking paws, 111 times material containers, 115 rewinding manipulators, 120 rewinding conveyer belts, 121 No.1 holders, 122 No. two
Holder, 123 transmission motors, 124 conveyer belts, 125 line shafts, 126 tensioning shafts, 127 supporting plates, 128 scroll wheels, 129
Tight bolt, 130 anti-rotation planes, 131 U-type grooves, 132 through-holes.
Specific implementation mode
The present invention is described in further detail below in conjunction with attached drawing, but does not constitute any limitation of the invention,
Similar element numbers represent similar element in attached drawing.As described above, the present invention provides a kind of full-automatic intelligence of probe
Assembly line can be manufactured, is applied in the manufacturing process of probe；The full-automatic intelligence manufacture assembly line of probe of the present invention, for real
The Automated assembly of existing probe, detection, collects operation at welding.
Fig. 1,2 be probe of the present invention full-automatic intelligence manufacture assembly line structural schematic diagram, Fig. 3,4,5 be the present invention
The structural schematic diagram of the stepping assembly line of the full-automatic intelligence manufacture assembly line of probe, Fig. 6,7 be probe of the present invention it is complete from
The structural schematic diagram of the flexible frock of dynamicization intelligence manufacture assembly line, Fig. 8,9,10 are the full-automation intelligence systems of probe of the present invention
The structural schematic diagram of the probe feed mechanism of assembly line is made, Figure 11 is the full-automatic intelligence manufacture assembly line of probe of the present invention
The structural schematic diagram of pedestal feed mechanism and pedestal manipulator, Figure 12 are the full-automatic intelligence manufacture assembly lines of probe of the present invention
Accurate electric welding machine structural schematic diagram, Figure 13 is the probe test instrument of the full-automatic intelligence manufacture assembly line of probe of the present invention
Structural schematic diagram, Figure 14 is the structural representation of the probe test instrument of the full-automatic intelligence manufacture assembly line of probe of the present invention
Figure, Figure 15,16 be probe of the present invention full-automatic intelligence manufacture assembly line rewinding conveyer belt structural schematic diagram.
A kind of full-automatic intelligence manufacture assembly line of probe, including workbench 1, for positioning base 25 and probe 26
Flexible frock 3, for the flexible frock 3 realize circulation conveying stepping assembly line 2, for providing pedestal 25 in an orderly manner
Pedestal feed mechanism 4, the bottom for capturing pedestal 25 from the pedestal feed mechanism 4 and being placed on the flexible frock 3
Seat manipulator 6, is used for probe 26 and pedestal the probe feed mechanism 5 for being assembled to probe 26 on the flexible frock 3
The precision welding of 25 realization solder bonds picks 80, for detection probe 26 and pedestal 25, whether there is or not the probe in detecting for realizing solder bond
Instrument 90, for by unqualified workpiece take out be put into lower material container 111 blanking mechanical hand 100, for qualified workpiece to be taken out
It is placed into the rewinding manipulator 115 exported on rewinding conveyer belt 120, the stepping assembly line 2, flexible frock 3, pedestal feeder
Pick 80, probe test instrument 90, blanking mechanical hand 100 of structure 4, probe feed mechanism 5, pedestal manipulator 6, precision welding is fixed on institute
Workbench 1 is stated, the flexible frock 3 is movably connected on the stepping assembly line 2, the pedestal feed mechanism 4, probe feeder
Pick 80, probe test instrument 90, blanking mechanical hand 100 of structure 5, precision welding is located at the side of the stepping assembly line 2；The blanking
115 mechanical structure having the same of manipulator 100 and rewinding manipulator；The stepping assembly line 2 and rewinding conveyer belt 120 are located at
In the working range of the rewinding manipulator 115；
The rewinding conveyer belt 120 includes：121, No. two holders 122 of No.1 holder, transmission motor 123, conveyer belt 124, power
Axis 125, tensioning shaft 126, supporting plate 127, tensioning bolt 129,121, No. two holders 122 of the No.1 holder are arranged in juxtaposition and are connected
In the workbench 1, the conveyer belt 124, line shaft 125 are movably connected on the No.1 holder 121 and No. two holders 122,
The motor 123 is fixed on the No.1 holder 121, and the output shaft of the motor 123 is fixed on the power by shaft coupling
Axis 125；The conveyer belt 124 is movably connected on the line shaft 125, tensioning shaft 126, is set in the inside of the conveyer belt 124
It is equipped with the supporting plate 127, scroll wheel 128 is additionally provided in the outside of the tensioning shaft 126；The one of No. two holders 122
End is provided with U-type groove 131, through-hole 132, and the tensioning shaft 126 passes through the U-type groove 131, is provided on the tensioning shaft 126
Anti-rotation plane 130, the anti-rotation plane 130 and the U-type groove 131 match, and the tensioning bolt passes through the through-hole 132 simultaneously
It realizes and is threadedly coupled with the tensioning shaft 126；
After the side sliding block 22 of the flexible frock 3 is touched the roller 19 by lateral feed mechanism 13, the side sliding block
22 close up, and the probe guide pad 23 on the flexible frock 3 realizes the positioning and guiding to probe 26, meanwhile, the flexible frock 3
Lug locating piece 28 withstands on the lug 27 on pedestal 25, realizes and corrects to lug 27；86 falling head of the welding electrode, it is described
Displacement sensor 88 accurately measures the shift position of the welding slide unit 83, and the welding electrode 86 is completed to pedestal 25 and probe
26 welding.
It is also equipped on the No.1 holder 121 and the U-type groove 131,132 identical structure of through-hole.
More specifically, the blanking mechanical hand 100 includes：Cast iron bracket 101, blanking horizontal pushing cylinder 102, T connector
103, blanking transverse shifting sliding block 104, damper 105, caging bolt 106, tailstock adjustable cylinder 107, blanking longitudinal sliding block
108, T-slot 109, blanking paw 110, lower material container 111, the cast iron bracket 101 is fixed on the workbench 1, under described
The cylinder block of material horizontal pushing cylinder 102 is fixed on the cast iron bracket 101, and the blanking transverse shifting slide unit 104 is movably connected on
The end of the cast iron bracket 101, the piston rod of the blanking horizontal pushing cylinder 102 is fixed with the T connector 103, under described
It is provided with the T-slot 109 to match with the T connector 103 on material transverse shifting sliding block 104；On the cast iron bracket 101
It is provided with the damper 105, the caging bolt 106 to match with the blanking transverse shifting sliding block 104；The blanking is longitudinal
Sliding block 108 is movably connected on the blanking transverse shifting sliding block 104, and the cylinder block of the tailstock adjustable cylinder 107 is fixed on institute
State blanking transverse shifting sliding block 104, the end of the piston rod of the blanking paw 110 and tailstock adjustable cylinder 107 is fixed on institute
State blanking longitudinal sliding block 108.
More specifically, the probe test instrument 90 includes：Detector mounting plate 91, Hall sensor 92 visit foot 93, described
Detector mounting plate 91 is fixed on the workbench 1, and the Hall sensor 92 is fixed on the detector mounting plate 91, described
Hall sensor 92 is located at the top of the flexible frock 3, the both sides visited foot 93 and be located at probe 26.
More specifically, the precision electric welding machine 80 includes：It is welded holder 81, vertical bottom plate 82, welding slide unit 83, ball wire
Bar 84, motor 85, spot-wedling electrode 86, correcting block 87, displacement sensor 88, the electric welding holder 81 are fixed on the workbench 1,
The vertical bottom plate 82 is fixed on one end of the electric welding holder 81；The welding slide unit 83 is movably connected on the vertical bottom plate
82, the output shaft of the motor 85 is movably connected on the welding slide unit 83 by ball screw 84；The welding electrode 86 is solid
It is connected in the lower part of the welding slide unit 83；It is fixed with correcting block 87 on the vertical bottom plate 82, on the welding slide unit 83
Institute's displacement sensors 88 are fixed with, when welding 83 falling head of slide unit, the probe contacts of institute's displacement sensors 88
To the correcting block 87.
More specifically, the stepping assembly line 2 includes：Lateral chute feeder 10, vertical chute feeder 11, vertical feed mechanism
12, lateral feed mechanism 13, massive plate 18, roller 19, the massive plate 18 are fixed on the workbench 1, the massive plate 18
On be provided with chute feeder for accommodating the flexible frock, the chute feeder includes：Lateral chute feeder 10, vertical chute feeder
11；The transverse direction chute feeder 10, vertical chute feeder 11 are interconnected, and are returned in the lateral chute feeder 10 and vertical chute feeder 11
Position be provided with vertical feed mechanism 12 and lateral feed mechanism 13, the vertical feed mechanism 12 will be for that will be located at the cross
The flexible frock 3 into chute feeder 10 is delivered in the vertical chute feeder 11, and the transverse direction feed mechanism 13 is used for will
The flexible frock 3 in the vertical chute feeder 11 is delivered in the lateral chute feeder 10；In the lateral feeding
The both sides of slot 10 are provided with the roller 19 for triggering the flexible frock 3；The chute feeder includes：Feeding cylinder 14, feeding
Push plate 15, feeding guide post 16, feeding guide sleeve 17, the cylinder block and feeding guide sleeve 17 of the feeding cylinder 14 are fixed on described big flat
The lower part of plate 18, the feeding guide post 16 are movably connected on the feeding guide sleeve 17, the end of the piston rod of the feeding cylinder 14
End is fixed on the feeding push plate 15, and the feeding push plate 15 is fixed on the end of the feeding guide post 16.
More specifically, the flexible frock 3 includes：Sliding bottom 20, centerbody 21, side sliding block 22, probe guide pad
23, half slot 24 of probe, lug locating piece 28, slide block guide post 30, sliding block spring 31, central boss 33, the sliding bottom 20 are lived
Dynamic to be connected to the stepping assembly line 2, the centerbody 21 is fixed on the sliding bottom 20, the central boss 33, sliding block
Guide post 30 is fixed on the centerbody 21；It is fixed with the side slide unit 22 in the end of the slide block guide post 30, in the side
It is provided with the sliding block spring 31 between side slide unit 22 and centerbody 21, is provided on the side sliding block 22 for correcting bottom
The lug locating piece 28 of the position of lug 27 on seat 25；It is fixed with the probe guide pad on the top of the side sliding block 22
23, half slot 24 of the probe that probe 26 matches is provided on the probe guide pad 23.
More specifically, being additionally provided with oil storage tank 32 on the sliding bottom 20 of the flexible frock 3.
More specifically, be also fixed with sliding block rib 29 on the sliding bottom 20 of the flexible frock 3, the sliding block rib and
The side sliding block 22 matches.
More specifically, the pedestal feed mechanism 4 includes：Pedestal vibrating disk 40, straight line feeder 41, feeding track 42,
Pedestal horizontal pushing cylinder 44, pedestal material containing block 45, it is horizontal push away holder 46, pedestal 25 is exported in an orderly manner from the pedestal vibrating disk 40 to institute
It states in feeding track 42, the feeding track 42 is fixed on the top of the straight line feeder 41, and the horizontal holder 46 that pushes away is arranged
In the end of the feeding track 42；The cylinder block of the pedestal horizontal pushing cylinder 44, which is fixed on, described horizontal pushes away holder 46, the bottom
Seat material containing block 45 is fixed on the end of the piston rod of the pedestal horizontal pushing cylinder 44, it is described it is horizontal push away to be provided on holder 46 horizontal push away slot
47, the pedestal material containing block 45, which is movably connected on, described horizontal pushes away slot 47.
More specifically, being additionally provided with and the lug 27 on probe 26 on feeding track 42 in the pedestal feed mechanism 4
The lug hopper 43 to match.
More specifically, the pedestal manipulator 6 includes：Manipulator support 50, manipulator horizontal slide unit 51, manipulator are longitudinal
Slide unit 52, pedestal paw 53, the manipulator support 50 are fixed on the workbench 1, and the manipulator horizontal slide unit 51 is connected
In the manipulator support 50, the manipulator longitudinal slide unit 52 is fixed on the sliding block of the manipulator horizontal slide unit 51, institute
Pedestal paw 53 is stated to be fixed on the sliding block of the manipulator longitudinal slide unit 52；The pedestal paw 53 is located at the pedestal feeding
The top of mechanism 4.
More specifically, the probe feed mechanism 5 includes：Probe vibrating disk 60, probe track 61, probe slot 62, friction
Motor 63, friction pulley 64, funnel block 69, probe decline block 70, probe sends out cylinder 71, funnel 72, probe decline pipeline 73, visit
Needle plug 74, probe 26 is from the probe slot 62 in the probe vibrating disk 60 on order output to the probe track 61
In, probe 26 is contained in the probe slot 62, and the shell of the frictional electric machine 63 is fixed on the probe track 61, in institute
It states and is fixed with the friction pulley 64 on the output shaft of frictional electric machine 63, the friction pulley 64 and probe slot 62 match；Described
The end of probe track 61 is fixed with the funnel block 69, is provided on the funnel block 69 and matches with the probe slot 62
The funnel 72 is provided with the probe in the lower part of the funnel 72 and declines block 70, declines setting in block 70 in the probe
There is the probe to decline pipeline 73, probe 26 glides in the probe declines pipeline 73；Decline under block 70 in the probe
Portion exit is fixed with the probe and sends out cylinder 71, and the end that the probe sends out the piston rod of cylinder 71 is fixed on the spy
Needle plug 74, the probe plug 74 and the probe decline pipeline 73 and match.
More specifically, the probe feed mechanism 5 further includes：Vibrate disc carrier 75, vibrating disk bottom plate 76, tensioned screw
77, puller bolt 78, nut 79, the probe vibrating disk 60 are located on the vibrating disk bottom plate 76, the vibration disc carrier 75
It is fixed on the workbench 1；The puller bolt 78 is threadingly attached on the vibrating disk bottom plate 76, the puller bolt
78 top is withstood on the vibration disc carrier 75；The tensioned screw 77 passes through the vibrating disk bottom plate 76 and vibration disc carrier
75, the nut 79 is set in one end of the tensioned screw 77, the vibration disc carrier 75, vibrating disk bottom plate 76 pass through tension
The locking of screw 77, nut 79 acts on and is in locking state.
More specifically, the probe feed mechanism 5 further includes：Link block 65, semicircle gripping block 66, column 67, the spy
Needle track 61 is fixed on the link block 65, and the leghole to match with the column 67 is provided on the link block 65
68, the column 67 is fixed on the workbench 1, and the semicircle gripping block 66 is also fixed on the link block 65, described
Link block 65 is fixed on by the semicircle gripping block 66 on the column 67.
Finally it is pointed out that the full-automatic intelligence manufacture assembly line that above example is only probe of the present invention relatively has generation
The example of table.Obviously, the full-automatic intelligence manufacture assembly line of probe of the present invention is not limited to the above embodiments, and can also be had perhaps
Shape changeable.The technical spirit of the full-automatic intelligence manufacture assembly line of every probe according to the present invention is to made by above example
Any simple modification, equivalent change and modification are considered as belonging to the full-automatic intelligence manufacture assembly line of probe of the present invention
Protection domain.
Claims (10)
1. a kind of full-automatic intelligence manufacture assembly line of probe, it is characterised in that including：Workbench is used for positioning base and spy
The flexible frock of needle, for the flexible frock realize circulation conveying stepping assembly line, for providing pedestal in an orderly manner
Pedestal feed mechanism, the pedestal machinery for capturing pedestal from the pedestal feed mechanism and being placed on the flexible frock
Hand, the probe feed mechanism for being assembled to probe on the flexible frock are used to probe and pedestal realizing solder bond
Precision welding pick, for detection probe and pedestal whether there is or not realize the probe test instrument of solder bond, for by unqualified workpiece
Take out the blanking mechanical hand being put into lower material container, for the taking-up of qualified workpiece to be placed into the rewinding exported on rewinding conveyer belt
Manipulator, the stepping assembly line, flexible frock, pedestal feed mechanism, probe feed mechanism, pedestal manipulator, precision welding
Machine, probe test instrument, blanking mechanical hand are fixed on the workbench, and the flexible frock is movably connected on the stepping flowing water
Line, the pedestal feed mechanism, probe feed mechanism, precision welding pick, probe test instrument, blanking mechanical hand are located at the stepping
The side of assembly line；The blanking mechanical hand and rewinding manipulator mechanical structure having the same；The stepping assembly line and receipts
Material conveyer belt is located in the working range of the rewinding manipulator；
The rewinding conveyer belt includes：No.1 holder, No. two holders, transmission motor, conveyer belt, line shaft, tensioning shaft, supporting plate,
Tensioning bolt, the No.1 holder, No. two holders are arranged in juxtaposition and are fixed on the workbench, and the conveyer belt, line shaft are lived
Dynamic to be connected to the No.1 holder and No. two holders, the motor is fixed on the No.1 holder, and the output shaft of the motor is logical
It crosses shaft coupling and is fixed on the line shaft；The conveyer belt is movably connected on the line shaft, tensioning shaft, in the conveyer belt
Inside is provided with the supporting plate, and scroll wheel is additionally provided in the outside of the tensioning shaft；It is arranged in one end of No. two holders
There are U-type groove, through-hole, the tensioning shaft to pass through the U-type groove, anti-rotation plane, the anti-rotation plane are provided on the tensioning shaft
Match with the U-type groove, the tensioning bolt passes through the through-hole and realizes and be threadedly coupled with the tensioning shaft；
Lateral feed mechanism is by after the side shoe contact to the roller of the flexible frock, and the side sliding block closes up, institute
Positioning and guiding of the probe guide pad realization on flexible frock to probe is stated, meanwhile, the flexible frock lug locating piece is withstood on
Lug on pedestal is realized lug and is corrected；The welding electrode falling head, institute's displacement sensors accurately measure the weldering
The shift position of slide unit is connect, the welding electrode completes the welding to pedestal and probe.
2. the full-automatic intelligence manufacture assembly line of probe according to claim 1, which is characterized in that the blanking mechanical
Hand includes：Cast iron bracket, blanking horizontal pushing cylinder, T connector, blanking transverse shifting sliding block, damper, caging bolt, tailstock can
Regulating the qi flowing in the channels cylinder, blanking longitudinal sliding block, T-slot, blanking paw, lower material container, the cast iron bracket is fixed on the workbench, described
The cylinder block of blanking horizontal pushing cylinder is fixed on the cast iron bracket, and the blanking transverse shifting slide unit is movably connected on the cast iron
The end of holder, the piston rod of the blanking horizontal pushing cylinder is fixed with the T connector, is set on the blanking transverse shifting sliding block
It is equipped with the T-slot to match with the T connector；It is provided on the cast iron bracket and the blanking transverse shifting sliding block phase
The matched damper, caging bolt；The blanking longitudinal sliding block is movably connected on the blanking transverse shifting sliding block, described
The cylinder block of tailstock adjustable cylinder is fixed on the blanking transverse shifting sliding block, the work of the blanking paw and tailstock adjustable cylinder
The end of stopper rod is fixed on the blanking longitudinal sliding block.
3. the full-automatic intelligence manufacture assembly line of probe according to claim 1, which is characterized in that the accurate electric welding
Machine includes：It is welded holder, vertical bottom plate, welding slide unit, ball screw, motor, spot-wedling electrode, correcting block, displacement sensor, institute
It states electric welding holder and is fixed on the workbench, the vertical bottom plate is fixed on one end of the electric welding holder；The welding slide unit
It is movably connected on the vertical bottom plate, the output shaft of the motor is movably connected on the welding slide unit by ball screw；Institute
State the lower part that welding electrode is fixed on the welding slide unit；It is fixed with correcting block on the vertical bottom plate, is slided in the welding
Institute's displacement sensors are fixed on platform, when the welding slide unit falling head, the probe contacts of institute's displacement sensors arrive
The correcting block.
4. the full-automatic intelligence manufacture assembly line of probe according to claim 1, which is characterized in that the stepping flowing water
Line includes：Lateral chute feeder, vertical chute feeder, vertical feed mechanism, lateral feed mechanism, massive plate, roller, the massive plate
It is fixed on the workbench, the chute feeder for accommodating the flexible frock, the chute feeder packet are provided on the massive plate
It includes：Lateral chute feeder, vertical chute feeder；The transverse direction chute feeder, vertical chute feeder are interconnected, in the lateral chute feeder and
The position that vertical chute feeder is returned is provided with vertical feed mechanism and lateral feed mechanism, and the vertical feed mechanism is used for position
The flexible frock in the lateral chute feeder is delivered in the vertical chute feeder, and the transverse direction feed mechanism is used for will
The flexible frock in the vertical chute feeder is delivered in the lateral chute feeder；The two of the lateral chute feeder
Side is provided with the roller for triggering the flexible frock；The chute feeder includes：Feeding cylinder, feeding push plate, feeding guide post,
Feeding guide sleeve, the cylinder block and feeding guide sleeve of the feeding cylinder are fixed on the lower part of the massive plate, and the feeding guide post is lived
Dynamic to be connected to the feeding guide sleeve, the end of the piston rod of the feeding cylinder is fixed on the feeding push plate, and the feeding pushes away
Plate is fixed on the end of the feeding guide post.
5. the full-automatic intelligence manufacture assembly line of probe according to claim 1, which is characterized in that the cutting agency
Including：The flexible frock includes：Sliding bottom, centerbody, side sliding block, probe guide pad, half slot of probe, lug positioning
Block, slide block guide post, sliding block spring, central boss, the sliding bottom are movably connected on the stepping assembly line, the centerbody
It is fixed on the sliding bottom, the central boss, slide block guide post are fixed on the centerbody；In the end of the slide block guide post
It is fixed with the side slide unit, the sliding block spring is provided between the side slide unit and centerbody, is slided in the side
The lug locating piece of the position for correcting the lug on pedestal is provided on block；It is connected on the top of the side sliding block
Probe guide pad is stated, half slot of the probe that probe matches is provided on the probe guide pad；
The cutting agency further includes：It is additionally provided with oil storage tank on the sliding bottom of the flexible frock；The flexible frock
Sliding block rib is also fixed on sliding bottom, the sliding block rib and the side sliding block match.
6. the full-automatic intelligence manufacture assembly line of probe according to claim 1, which is characterized in that the cutting agency
Including：The pedestal feed mechanism includes：Pedestal vibrating disk, straight line feeder, feeding track, pedestal horizontal pushing cylinder, pedestal carry
Material block, it is horizontal push away holder, pedestal is exported in an orderly manner from the pedestal vibrating disk into the feeding track, the feeding track be connected
In the top of the straight line feeder, the horizontal end for pushing away holder and being set to the feeding track；The pedestal horizontal pushing cylinder
Cylinder block be fixed on it is described it is horizontal push away holder, the pedestal material containing block is fixed on the end of the piston rod of the pedestal horizontal pushing cylinder
End, it is described it is horizontal push away be provided on holder it is horizontal push away slot, the pedestal material containing block, which is movably connected on, described horizontal pushes away slot.
7. the full-automatic intelligence manufacture assembly line of probe according to claim 1, which is characterized in that the cutting agency
Including：The pedestal manipulator includes：Manipulator support, manipulator horizontal slide unit, manipulator longitudinal slide unit, pedestal paw, institute
It states manipulator support and is fixed on the workbench, the manipulator horizontal slide unit is fixed on the manipulator support, the machinery
Hand longitudinal slide unit is fixed on the sliding block of the manipulator horizontal slide unit, and it is longitudinally sliding that the pedestal paw is fixed on the manipulator
On the sliding block of platform；The pedestal paw is located at the top of the pedestal feed mechanism.
8. the full-automatic intelligence manufacture assembly line of probe according to claim 1, which is characterized in that the cutting agency
Including：The probe feed mechanism includes：Probe vibrating disk, probe track, probe slot, frictional electric machine, friction pulley, funnel block,
Probe declines block, probe sends out cylinder, funnel, probe decline pipeline, probe plug, and probe is orderly from the probe vibrating disk
In output to the probe slot on the probe track, probe is contained in the probe slot, the shell of the frictional electric machine
It is fixed on the probe track, the friction pulley, the friction pulley and spy is fixed on the output shaft of the frictional electric machine
Needle tray matches；It is fixed with the funnel block in the end of the probe track, is provided on the funnel block and the probe
The funnel that slot matches is provided with the probe in the lower part of the funnel and declines block, declines in block in the probe and set
It is equipped with the probe and declines pipeline, probe glides in the probe declines pipeline；Decline the lower part outlet of block in the probe
Place is fixed with the probe and sends out cylinder, and the end that the probe sends out the piston rod of cylinder is fixed on the probe plug, institute
It states probe plug and the probe declines pipeline and matches.
9. the full-automatic intelligence manufacture assembly line of probe according to claim 8, which is characterized in that the cutting agency
Including：The probe feed mechanism further includes：Disc carrier, vibrating disk bottom plate, tensioned screw, puller bolt, nut are vibrated, it is described
Probe vibrating disk is located on the vibrating disk bottom plate, and the vibration disc carrier is fixed on the workbench；The puller bolt is logical
It crosses and is threadedly connected on the vibrating disk bottom plate, withstood at the top of the puller bolt on the vibration disc carrier；The tension
Screw passes through the vibrating disk bottom plate and vibration disc carrier, and the nut, the vibration is arranged in one end of the tensioned screw
Disc carrier, vibrating disk bottom plate are in locking state by the locking of tensioned screw, nut acts on.
10. the full-automatic intelligence manufacture assembly line of probe according to claim 8, which is characterized in that the blanking machine
Structure includes：The probe feed mechanism further includes：Link block, semicircle gripping block, column, the probe track are fixed on the company
It connecing on block, the leghole to match with the column is provided on the link block, the column is fixed on the workbench,
The semicircle gripping block is also fixed on the link block, the link block is fixed on the column by the semicircle gripping block
On.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810740218.9A CN108788552A (en) | 2018-07-07 | 2018-07-07 | The full-automatic intelligence manufacture assembly line of probe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810740218.9A CN108788552A (en) | 2018-07-07 | 2018-07-07 | The full-automatic intelligence manufacture assembly line of probe |
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| Publication Number | Publication Date |
|---|---|
| CN108788552A true CN108788552A (en) | 2018-11-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810740218.9A Withdrawn CN108788552A (en) | 2018-07-07 | 2018-07-07 | The full-automatic intelligence manufacture assembly line of probe |
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| CN (1) | CN108788552A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000110A (en) * | 2019-03-25 | 2019-07-12 | 广西科技大学 | A kind of automobile oil nozzle valve seat intelligent measurement sorter |
| CN112815992A (en) * | 2020-12-31 | 2021-05-18 | 深圳市木王智能科技有限公司 | Full-automatic detection assembly line for probe performance and implementation method |
| CN116493731A (en) * | 2023-06-29 | 2023-07-28 | 麦禹科技(河北)有限公司 | Welding device and welding method for cavity electronic components |
| CN116833704A (en) * | 2023-07-17 | 2023-10-03 | 吴江市云龙医疗器械有限公司 | Press needle assembly quality |
-
2018
- 2018-07-07 CN CN201810740218.9A patent/CN108788552A/en not_active Withdrawn
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000110A (en) * | 2019-03-25 | 2019-07-12 | 广西科技大学 | A kind of automobile oil nozzle valve seat intelligent measurement sorter |
| CN112815992A (en) * | 2020-12-31 | 2021-05-18 | 深圳市木王智能科技有限公司 | Full-automatic detection assembly line for probe performance and implementation method |
| CN112815992B (en) * | 2020-12-31 | 2023-07-28 | 深圳市木王智能科技有限公司 | Full-automatic detection assembly line for probe performance and implementation method |
| CN116493731A (en) * | 2023-06-29 | 2023-07-28 | 麦禹科技(河北)有限公司 | Welding device and welding method for cavity electronic components |
| CN116493731B (en) * | 2023-06-29 | 2023-08-22 | 麦禹科技(河北)有限公司 | Welding device and welding method for cavity electronic components |
| CN116833704A (en) * | 2023-07-17 | 2023-10-03 | 吴江市云龙医疗器械有限公司 | Press needle assembly quality |
| CN116833704B (en) * | 2023-07-17 | 2023-11-21 | 吴江市云龙医疗器械有限公司 | Press needle assembly quality |
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Application publication date: 20181113 |