CN109137347B - Seamless small-cylinder fabric setting machine and setting method thereof - Google Patents

Abstract

The invention discloses a seamless small cylinder fabric setting machine, which comprises a rack, a controller and a setting cavity arranged on the rack, wherein a rotary table with a rotary shaft transversely arranged is arranged on the rack, one side disc surface of the rotary table is arranged to be clung to the setting cavity, a plurality of setting frames vertical to the disc surface of the rotary table are arranged along the circumferential direction of the rotary table, each setting frame comprises a fixed roller and a movable roller which are parallel to each other, and the fixed rollers and the movable rollers can rotate and have adjustable roller distances; one side of deciding the die cavity is formed with the breach, and the breach department is equipped with the design frame entry and puts up the export with the design, and the design frame exit still is equipped with atomising head and the air cooling unit that is used for spraying functional auxiliary agent. The invention effectively solves the problems of low manual shaping efficiency of the cylindrical seamless fabric and high labor intensity of workers in the prior art, can carry out automatic shaping, tightening and leveling and functional auxiliary agent spraying operation on the cylindrical seamless fabric and the like, greatly improves the production efficiency and has high practical value.

Description

Seamless small-cylinder fabric setting machine and setting method thereof

Technical Field

The invention belongs to the technical field of textile machinery, and particularly relates to a seamless small cylinder fabric setting machine suitable for setting a cylinder seamless fabric and a setting method thereof.

Background

The cylindrical seamless underwear has larger elasticity, in order to adapt to different garment specifications, an original size needs to be determined to carry out shaping on the cylindrical seamless fabric, meanwhile, creases with different shapes on the fabric can be removed in the shaping process, and the aesthetic feeling and the quality grade of the finished seamless underwear are ensured. At present, the cylindrical seamless underwear is generally shaped by manual steam ironing at 120-130 ℃ for 2-3 minutes, and the pressure and heat shaping work is completed by contacting the fabric surface of the seamless underwear with an iron and spraying steam on the fabric surface. However, the shaping mode has low working efficiency, needs a large amount of skilled operators and has high labor intensity. In addition, the special fabric also needs to be subjected to functional after-finishing procedures, for example, the fabric is soaked with functional auxiliaries such as moisture absorption, sweat releasing, bacteria resistance and the like, time and labor are wasted, and wastewater pollution is also generated. A fabric forming machine of prior art has a design chamber of straight line type, and this linear type design chamber sets up on the straight line edge of an oval track (the runway similar to the stadium), is equipped with the chain along track removal on the oval track, fixes fabric design frame on the chain, and this design frame is two vertical and parallel arrangement's pole. When the fabric shaping device is used, cylindrical seamless fabric is sleeved on the two round rods and moves along with the chain to enter the shaping cavity to finish high-temperature shaping, the fabric is moved out of the other end of the shaping cavity after being shaped, and at the moment, the fabric can be taken down and then a new fabric is loaded to restart the shaping cycle. Firstly, because the shaping frame is arranged vertically, one end of the fabric needs to be sewn firstly in order to prevent the fabric from falling off, and the sewn part needs to be detached after shaping, which wastes time and labor; secondly, the shaping cavity on the whole elliptical track is only a small part, and the whole fabric shaping machine occupies a large area in order to meet the requirements of the fabric shaping time and the production speed; thirdly, the distance between the two round rods of the shaping frame is relatively fixed and can only be adjusted by changing the installation positions of the round rods on the chain, so that the fabric cannot be tensioned and leveled when moving, and the shaping effect is poor. The publication date is 2016, 9 and 21 days, and the publication number is CN105951343A discloses a textile sizing device, which comprises a sizing box body, wherein the top and the bottom of the sizing box body are respectively provided with an air outlet and an air inlet, a transverse plate is arranged inside the sizing box body, the opposite side walls of the sizing box body are respectively provided with a textile fabric inlet and a textile fabric outlet, the textile fabric inlet and the textile fabric outlet are positioned above the transverse plate, the transverse plate is provided with a plurality of heat dissipation holes, an air heater is arranged below the transverse plate, and a roller is arranged outside the sizing box body. The textile shaping equipment can not only carry out drying and shaping treatment on the textile fabric, but also carry out sterilization and disinfection treatment on the textile fabric, thereby being beneficial to improving the product quality of the textile fabric; meanwhile, the textile sizing equipment is connected with a tail gas absorption device on the air outlet, so that impurities, smoke dust and oil gas contained in the tail gas can be absorbed, the environment is protected, and resources are saved. However, the textile sizing apparatus cannot perform sizing finishing on cylindrical seamless fabrics and the like.

Disclosure of Invention

The invention aims to solve the problems of low manual shaping efficiency of cylindrical seamless fabrics, high labor intensity of workers and large occupied area and low automation level of the shaping machine in the prior art, and provides a small-size seamless small cylindrical fabric shaping machine and a shaping method thereof, which can carry out automatic shaping operation on cylindrical seamless fabrics and the like, greatly improve the production efficiency, greatly reduce the labor intensity of the workers and reduce the production cost of enterprises.

The invention also aims to solve the problems that the fabric setting machine in the prior art cannot perform tightening and leveling operation on the cylindrical seamless fabric and has poor setting effect, and provides the seamless small cylindrical fabric setting machine capable of performing tightening and leveling on the cylindrical seamless fabric and the setting method thereof, so that the setting effect is greatly improved.

The third purpose of the invention is to solve the problems that the fabric setting machine in the prior art has single function and cannot perform functional after-finishing operation on the fabric, and provide the seamless small cylindrical fabric setting machine and the setting method thereof, which can perform functional auxiliary agent spraying operation on the fabric, not only can greatly improve the production efficiency, but also can realize zero discharge of wastewater.

The technical scheme adopted by the invention for realizing the aim is as follows: a seamless small cylinder fabric setting machine comprises a machine frame, a controller and a setting cavity arranged on the machine frame, wherein a rotary table with a transverse rotating shaft is arranged on the machine frame, one side disc surface of the rotary table is tightly attached to the setting cavity, a plurality of setting frames vertical to the disc surface of the rotary table are arranged along the circumferential direction of the rotary table, each setting frame comprises a fixed roller and a movable roller which are parallel to each other, the fixed rollers are arranged on the rotary table through bearings and are in transmission connection with a fixed roller rotating motor, and the movable rollers are slidably arranged in sliding grooves in the rotary table through sliding seats and are in transmission connection with a movable roller rotating motor on the sliding seats; a roller spacing adjusting mechanism for adjusting the distance between the movable roller and the fixed roller is arranged on one side of the turntable, which is far away from the fixed cavity, and the sliding seat is connected with the roller spacing adjusting mechanism; a notch is formed in one side of the shaping cavity, a shaping frame inlet and a shaping frame outlet are formed in the notch, and when the rotary table rotates, at least one half of the shaping frames on the rotary table are located in the shaping cavity; the seamless small cylinder fabric setting machine further comprises an auxiliary agent spraying device, the auxiliary agent spraying device comprises an atomizing head arranged at the outlet of the setting frame, an air cooling device is arranged on one side, away from the outlet of the setting frame, of the atomizing head, and the roller spacing adjusting mechanism, the fixing roller rotating motor, the movable roller rotating motor, the auxiliary agent spraying device and the air cooling device are all connected with the controller. The frame is provided with the rotary table with the transverse rotating shaft, namely the disc surface of the rotary table is vertical to the horizontal plane, and the shaping frame is vertically arranged on the rotary table, namely the shaping frame is parallel to the horizontal plane. The controller of the invention is used for controlling various parameters to be controlled in the fabric shaping process, such as the rotating speed of the rotating disc, the working of the shaping cavity, the temperature and the humidity of the shaping cavity and the like, and can be arranged on the frame or independently. The shaping cavity of the invention can be a horizontal cylinder on the whole, and one side of the shaping cavity is provided with a gap (fabric replacing area), so that when the shaping frame rotates to the gap position of the shaping cavity along with the turntable, the shaping frame can rotate out of the shaping cavity to facilitate the replacement of the fabric on the shaping frame, therefore, the invention can continuously and continuously carry out automatic shaping operation on the fabric only by taking off the fabric which is shaped on the shaping frame at the gap and replacing the fabric with new fabric, the calculation can be carried out by arranging 10 shaping frames on the turntable according to the rotation of the turntable for two minutes for one circle, 300 pieces of fabric can be shaped in each hour, the work efficiency is improved by 3 to 5 times, and the problems of low manual shaping efficiency of the cylindrical seamless fabric and high labor intensity of workers in the prior art are solved. Secondly, the turntable is transversely arranged, so that the floor area of the setting machine is greatly reduced, and the space utilization rate is improved; on the other hand, because the fabric on the shaping frame can not fall off from the shaping frame, one end of the fabric is not needed to be sewn, and the labor and the time are saved.

The two rollers on the shaping frame comprise a fixed roller and a movable roller, wherein the movable roller can move relative to the turntable, namely move (translate) relative to the fixed roller, so that when the shaping frame enters a shaping cavity, the fabric can be tightened by the movement of the movable roller, the fabric is prevented from sagging caused by extension after being heated, the fabric is always in a flat state, and the shaping effect is greatly improved; on the other hand, when the sizing frame is rotated out of the sizing cavity, the distance between the fixed roller and the movable roller can be reduced through the movement of the movable roller, so that the fabric on the sizing frame is loosened, and the fabric on the sizing frame can be conveniently replaced by an operator. On the other hand, the fixed roller and the movable roller are both connected with a roller rotating motor, namely the fixed roller and the movable roller can rotate around the central shaft of the fixed roller and the movable roller, so that when the fabric is in a fixed cavity and in a tight state, the fixed roller and the movable roller rotate to drive the fabric to rotate, and the fixed roller and the movable roller are higher in temperature and relatively smooth due to the higher temperature in the fixed cavity, so that the fabric can be ironed and leveled, the problems that the fabric cannot be tightly leveled by a setting machine in the prior art and the setting effect is poor are solved, and the setting effect of the fabric is greatly improved.

In addition, the opening of the sizing cavity is also provided with a spray head for spraying functional additives, the controller can automatically control the start and stop of the spray head according to the sizing width and the position of the fabric, the functional additives sprayed by the spray head form a spray surface covering the transverse width of the fabric near the outlet of the sizing frame, the spray head starts to spray the functional additives such as moisture absorption, perspiration and bacteria resistance when the fabric is transferred out of the outlet of the sizing frame, and the fabric just coming out of the sizing cavity has higher temperature, so the fabric can quickly adsorb the functional additives, and the post-treatment process of the seamless small cylindrical fabric with different functional requirements can be quickly finished. Meanwhile, as the vaporous functional auxiliary agent is quickly adsorbed by the high-temperature fabric, compared with the traditional process, the method not only can greatly reduce the use amount of the functional auxiliary agent, but also can not generate wastewater in the traditional process, thereby being beneficial to environmental protection. In addition, the spraying process of the functional auxiliary agent also has a remarkable cooling effect on the fabric, the temperature of the fabric can be rapidly reduced, and the fabric temperature can be ensured to be timely reduced by matching with subsequent forced air cooling, so that the fabric can be conveniently replaced by an operator. The design frame rotation path downside of atomising head below can set up the baffle, and the area of baffle is greater than the spraying face of atomising head, and this baffle can block to spray functional auxiliary agent outside seamless small circle tube fabric a small amount, prevents that it from diffusing to operation workman's operation district.

As preferred, the transversal fan-shaped of personally submitting of design chamber, the one end that the design chamber is close to the carousel is equipped with the annular opening of circle, is equipped with the heat preservation on the chamber wall of design chamber, the central angle that fan-shaped both ends correspond is 240 to 320 degrees, fan-shaped opening sets up in one side of frame lower part and forms the breach, design frame entry set up in the upper portion of breach, the export setting of design frame is in the lower part of breach. The sector annular shaping cavity can be better matched with the rotating shaping frame, and meanwhile, the space of the shaping cavity is reduced, and energy is saved; the central angles corresponding to the two ends of the fan ring are 240-320 degrees, so that the circumferential length of the fixed cavity is kept as much as possible, and the space utilization rate is improved; the annular opening at one end of the shaping cavity is used for enabling the shaping frame on the turntable to extend into the shaping cavity, and the shaping frame can also rotate along with the turntable, so that the fabric on the shaping frame can finish the shaping process in the shaping cavity. The gap of the shaping cavity is used as a working area for replacing the fabric on the shaping frame by an operator, and the turntable of the invention has larger diameter and higher frame, so the gap is arranged at one side of the lower part of the frame, and the operation of the operator is convenient. In addition, for convenient operation, the outlet of the sizing frame is usually arranged at the lower part of the gap, and correspondingly, the inlet of the sizing frame is usually arranged at the upper part of the gap.

Preferably, the sliding groove is an arc-shaped groove, the circle center of the arc-shaped groove is located on the central axis of the rotary table, the sliding seat is provided with an arc-shaped sliding block matched with the arc-shaped groove, and the arc-shaped sliding block is slidably arranged in the sliding groove. The slide passes through arc slider and arc wall adaptation, can ensure on the one hand that the slide slides smoothly, and on the other hand sets up the activity roller when rotating the motor on the slide, can prevent that the slide from rotating.

Preferably, the roller spacing adjusting mechanism comprises a roller spacing adjusting motor, the roller spacing adjusting motor is in transmission connection with a lead screw through a transmission mechanism, the lead screw is perpendicular to the movable roller and is in threaded connection with the sliding seat, the roller spacing adjusting motor is connected with a controller, and when the roller spacing adjusting motor rotates, the lead screw rotates to drive the sliding seat to move along the sliding groove.

Preferably, the number of the rotary tables is two, the rotary tables comprise a left rotary table and a right rotary table which are coaxially and parallelly arranged, a fixing rod is arranged between the left rotary table and the right rotary table, and the shaping frame and the shaping cavity are arranged on the left side of the left rotary table and the right side of the right rotary table; the shaping frame on the left turn plate and the shaping frame on the right turn plate are of a symmetrical structure, the corresponding fixed rollers and the corresponding movable rollers on the left turn plate and the right turn plate are coaxially arranged, and the movable rollers on the left turn plate and the movable rollers on the right turn plate are coaxially arranged and are connected with the same roller distance adjusting mechanism arranged between the left turn plate and the right turn plate. The two turntables are arranged, and the shaping frames and the shaping cavities are respectively arranged on the two sides of the turntables, so that one set of driving system can drive the two sets of shaping frames simultaneously.

Preferably, the fixed rollers and the movable rollers which correspond to each other on the two turntables are connected with each other through roller shafts, the diameters of the roller shafts are smaller than the diameters of the main bodies of the fixed rollers or the movable rollers, and two end parts of the main bodies of the fixed rollers and the movable rollers in the sizing cavity are provided with anti-falling rings of fabrics. The two turnplates and the two sides of the turnplates are respectively provided with a symmetrical structure of a shaping frame and a shaping cavity, and the fixed rollers or the movable rollers are connected with each other through the roller shafts, so that the rollers at the two ends of the roller shafts can be moved or rotated simultaneously through the driving roller shafts, and the purposes of improving the effect and simplifying the driving mechanism are achieved; the anti-drop rings are arranged at the two ends of the fixed roller and the movable roller in the shaping cavity, so that the seamless small cylindrical fabric can be prevented from accidentally sliding out of the shaping frame in the shaping process, and meanwhile, the anti-drop rings can be used as positioning reference marks of the sleeved shaped fabric.

A setting method of the seamless small cylinder fabric setting machine comprises the following steps:

a. the turntable rotates to drive the shaping frame to circularly rotate along the inlet of the shaping frame → the shaping cavity → the outlet of the shaping frame → the inlet of the shaping frame;

b. sleeving a seamless small cylindrical fabric on a transverse shaping frame outside the shaping cavity;

c. the fabric rotates along with the shaping frame and enters the shaping cavity through the inlet of the shaping frame, when the shaping frame is about to enter the shaping cavity, the roller distance adjusting mechanism works to gradually increase the distance between the fixed roller and the movable roller, gradually tighten the fabric to be shaped, and carry out high-temperature shaping on the fabric in the shaping cavity;

d. the fabric leaves the fixed cavity through the outlet of the fixed frame after the fabric is shaped in the fixed cavity, when the fixed frame leaves the fixed cavity, the roller distance adjusting mechanism works to gradually reduce the distance between the fixed roller and the movable roller, so that the fabric which is shaped looses relative to the fixed frame, and the fabric is convenient to take down from the fixed frame and load a new fabric;

e. and taking the fabric off the shaping frame outside the shaping cavity, installing a new seamless small cylindrical fabric on the shaping frame, and repeating the shaping process of the fabric.

The distance between the fixed roller and the movable roller of the sizing frame can be generally adjusted when the sizing frame runs to the position near the inlet and the outlet of the sizing frame, and when the sizing frame is positioned outside the sizing cavity, the distance between the fixed roller and the movable roller is minimum, so that the fabric on the sizing frame can be conveniently replaced; when the sizing frame starts to enter the sizing cavity through the inlet of the sizing frame after a new fabric is replaced on the sizing frame, the controller can control the distance between the fixed roller and the movable roller to be gradually increased, so that the fabric is gradually tightened, and the fabric moves in the sizing cavity and keeps a tightened state; when the shaping frame leaves the shaping cavity through the outlet of the shaping frame, the controller can control the distance between the fixed roller and the movable roller to be gradually reduced, so that the fabric on the shaping frame is gradually loosened, and the fabric can be quickly replaced by an operator. The specific position of the shaping frame, which is to enter the shaping cavity, is generally determined by the position at which the front roller of the shaping frame (i.e. the roller on the shaping frame which passes through the inlet of the shaping frame first) reaches the inlet of the shaping frame, and a certain advance or delay amount can also be set; the specific position of the shaping frame about to leave the shaping cavity is generally based on the position where the rear roller of the shaping frame (i.e. the roller passing through the outlet of the shaping frame after the shaping frame is arranged) reaches the outlet of the shaping frame, and a certain advance amount or delay amount can also be set.

Preferably, the setting method of the seamless small cylinder fabric setting machine further comprises the following steps:

f. when the fabric on the setting frame is tightened, the fixed roller rotating motor and the movable roller rotating motor rotate to drive the fixed roller and the movable roller to rotate at the same speed and drive the fabric to rotate on the setting frame, so that the fabric is ironed and leveled.

Preferably, the seamless small-cylinder fabric setting machine further comprises the following steps:

g. when the fabric leaves the shaping cavity from the outlet of the shaping frame, the aid spraying device is started to spray the functional aid to the fabric through the spraying head, and the air cooling device performs forced air cooling on the fabric after the spraying of the functional aid, so that the temperature of the fabric is rapidly cooled to below 50 ℃.

In the above process, the data such as the temperature, humidity and the residence time of the fabric in the sizing chamber (related to the rotation speed of the rotating disc) when the fabric is sized in the sizing chamber are related to the actual fabric to be sized, and the data are known to those skilled in the art or can be obtained through experiments, which are not innovative contents of the present invention, so the present invention is not described in detail.

The seamless small cylinder fabric setting machine has the advantages of effectively solving the problems of low manual setting efficiency of the cylindrical seamless fabric and high labor intensity of workers in the prior art, solving the problems that the fabric setting machine in the prior art has large occupied area, cannot perform tightening and leveling operation on the fabric and has poor setting effect, having small volume, being capable of performing automatic setting, tightening and leveling and functional auxiliary agent spraying operation on the cylindrical seamless fabric and the like, greatly improving the production efficiency and the setting effect and having high practical value.

Drawings

FIG. 1 is a schematic perspective view of an embodiment 2 of the present invention;

FIG. 2 is a schematic side view of embodiment 2 of the present invention;

FIG. 3 is a schematic view of a partial structure of the present invention;

FIG. 4 is a schematic perspective view of the configuration of example 1 of the present invention;

FIG. 5 is a schematic view of an internal perspective structure of embodiment 1 of the present invention;

fig. 6 is a schematic perspective view of a turntable and a positioning frame according to embodiment 1 of the present invention;

FIG. 7 is a schematic sectional view of a structure of embodiment 1 of the present invention;

FIG. 8 is a side view of the turntable and the positioning frame according to embodiment 1 of the present invention;

FIG. 9 is a partially enlarged view of the internal structure of embodiment 1 of the present invention;

fig. 10 is a schematic perspective view of the spray head and cooling device of the present invention.

In the figure, 1, a frame, 2, a rotating shaft, 3, a rotating disc, 4, a shaping frame, 5, a shaping cavity, 6, a gap, 7, a shaping frame inlet, 8, a shaping frame outlet, 9, an insulating layer, 10, a fixed roller, 11, a movable roller, 12, a sliding seat, 13, a sliding groove, 14, a fixed roller rotating motor, 15, a movable roller rotating motor, 16, an arc-shaped sliding block, 17, a left rotating disc, 18, a right rotating disc, 19, a fixed rod, 20, a roller distance adjusting motor, 21, a screw rod, 22, a roller shaft, 23, an anti-falling ring, 24, a controller, 25, a fixed plate, 26, a belt transmission mechanism, 27, a gear transmission mechanism, 28, a spray head, 29, a baffle, 30, an air cooling device and 31, a spray surface are arranged.

Detailed Description

The technical solution of the present invention is further specifically described below by way of examples with reference to the accompanying drawings.

Example 1

In embodiment 1 as shown in fig. 4 and 5, a seamless small cylinder fabric setting machine comprises a frame 1, a controller 24 and a fixed cavity 5 arranged on the frame, wherein a transversely arranged rotating shaft 2 is arranged on the frame, the rotating shaft is driven by a main motor (not shown in the figure) arranged on the frame, a rotating disc 3 perpendicular to the rotating shaft is arranged on the rotating shaft, the rotating disc comprises a left rotating disc 17 and a right rotating disc 18 (see fig. 6 and 8) which are coaxially and parallelly arranged, a fixing rod 19 connected with the left rotating disc and the right rotating disc is arranged between the left rotating disc and the right rotating disc, the left rotating disc and the right rotating disc are both provided with the fixed cavity and 10 fixed frames 4 perpendicular to the surfaces of the rotating discs, the fixed frames on the left rotating disc and the right rotating disc are of a symmetrical structure, the fixed cavity on the left rotating disc and the fixed cavity on the right rotating disc are also of a symmetrical structure, the left rotating disc is tightly attached to the right end surface of the fixed cavity on the left side, the right disc surface of the right rotary disc is tightly attached to the left end surface of the right fixed cavity (the fixed cavity positions on the left and right sides and the rotary disc position in the middle of the fixed cavity on the left and right sides are shown in figure 4).

The shaping frame comprises a fixed roller 10 and a movable roller 11 which are parallel to each other, the fixed roller is fixedly arranged on the turntable through a bearing and is in transmission connection with a fixed roller rotating motor 14 arranged on the turntable through a gear transmission mechanism 27; the rotary table is provided with a sliding chute 13, the sliding chute of the embodiment is an arc-shaped chute, the circle center corresponding to the arc-shaped chute is on the central axis of the rotary table, the movable roller is slidably arranged in the sliding chute on the rotary table through a sliding seat 12 and is in transmission connection with a movable roller rotating motor 15 arranged on the sliding seat, the sliding seat is provided with an arc-shaped sliding block 16 (see figure 9) matched with the arc-shaped chute, and the arc-shaped sliding block is slidably arranged in the sliding chute; the fixed rollers and the movable rollers which correspond to each other on the two turntables are connected with each other through the roller shafts 22, so that the fixed rollers which are coaxially arranged in the embodiment share one fixed roller rotating motor, and the fixed roller rotating motor drives the roller shafts to rotate to realize the rotation of the fixed rollers; the coaxially arranged movable rollers share one movable roller rotating motor, and the movable roller rotating motor drives the roller shafts to rotate to realize the rotation of the movable rollers. The diameter of the roll shaft is smaller than the diameter of the main body of the fixed roll or the movable roll, the size of the circular opening in the sizing cavity is matched with the diameter of the roll shaft, so that the size of the opening can be reduced, the heat loss in the sizing cavity is reduced, and the two end parts of the main body of the fixed roll and the two end parts of the main body of the movable roll in the sizing cavity are provided with anti-slip rings 23 of fabrics. Be equipped with the roll spacing adjustment mechanism who is used for adjusting distance between activity roller and the fixed roll between the left and right carousel, roll spacing adjustment mechanism includes roll spacing accommodate motor 20, and the roll spacing accommodate motor of this embodiment is located the intermediate position of left and right carousel, and roll spacing accommodate motor passes through belt drive 26 and sets up in the motor both sides and be connected near two lead screw 21 transmissions of left and right carousel respectively, the lead screw is perpendicular and with the slide spiro union that sets up the activity roller with corresponding activity roller, and when roll spacing accommodate motor rotated, thereby the lead screw rotated and drives the slide and remove the activity roller synchronous motion that makes correspondence on the left and right carousel along the spout, ensured that the activity roller on the carousel of both sides keeps parallel with the fixed roll when the roll spacing changes.

The design chamber cross section of this embodiment is the sector ring shape (see fig. 4, its dotted line part shows the cross sectional shape of design chamber), and the one end that the design chamber is close to the carousel is equipped with the annular opening of circle, is equipped with heat preservation 9 (see fig. 7) on the chamber wall of design chamber, the central angle that fan ring shape both ends correspond is about 300 degrees, and when the carousel rotated like this, it has 7 design framves to be located the design intracavity all the time on the carousel at least. The setting of fan annular opening forms the breach 6 (the fabric of deciding the die cavity on one side outer wall of frame lower part and changes the region), and breach department is equipped with the setting frame entry 7 and sets up the export 8 with the setting frame, and wherein the setting frame entry sets up on the upper portion of breach, and the setting frame export sets up the lower part at the breach. Seamless small circle tubular fabric forming machine still includes the auxiliary agent sprinkler, the auxiliary agent sprinkler is including setting up the atomising head 28 in the design frame exit, and the atomising head of this embodiment is two, sets up side by side in the design frame exit, and the atomising head forms the spray surface 31 (see fig. 3 figure 10) that covers the lateral width of fabric in the design frame exit, and the design frame rotation path downside of atomising head below is equipped with baffle 29, and one side that the design frame exit was kept away from to the atomising head is equipped with air cooling unit 30, roll spacing adjusting motor, fixed roll rotation motor, movable roll rotation motor, auxiliary agent sprinkler and air cooling unit all connect the controller, and wherein roll spacing adjusting motor, fixed roll rotation motor and movable roll rotation motor are through setting up the controller in the epaxial collecting ring connection frame.

Two turnplates are arranged on a rotating shaft of the embodiment, 10 shaping frames are arranged on two sides of a rack respectively, the rotation is carried out for a circle according to the 2 minutes of the turnplates under normal conditions, each machine can finish the shaping of 600 pieces of fabric every hour, and 2 operators can finish the shaping of 4800 pieces of fabric every 8 hours, so that the production efficiency is very high.

Example 2

In embodiment 2 as shown in fig. 1 and 2, a seamless small cylinder fabric setting machine comprises a frame 1, a controller 24 and a fixed cavity 5 arranged on the frame, wherein a rotary table with a transversely arranged rotary shaft is arranged on the frame, the left side disc surface of the rotary table is tightly attached to the fixed cavity (fig. 1 shows the position of the fixed cavity on the left side and the position of the rotary table on the right side of the fixed cavity), 12 fixed frames 4 (fig. 2 and fig. 2 show the number of the fixed frames) perpendicular to the disc surface of the rotary table are arranged along the circumferential direction of the rotary table, each fixed frame comprises a fixed roller and a movable roller which are parallel to each other, the fixed rollers are arranged on the rotary table through bearings and are in transmission connection with a fixed roller rotating motor, and the movable rollers are arranged in a sliding groove on the rotary table through a sliding seat in a sliding manner and are in transmission connection with a movable roller rotating motor on the sliding seat; a roll spacing adjusting mechanism (not shown in the figure) for adjusting the distance between the movable roll and the fixed roll is arranged on the disc surface on one side of the turntable, which is far away from the fixed cavity, and the sliding seat is connected with the roll spacing adjusting mechanism; a notch 6 is formed at one side of the shaping cavity, a shaping frame inlet 7 and a shaping frame outlet 8 are arranged at the notch, and when the turntable rotates, at least 8 shaping frames on the turntable are positioned in the shaping cavity; seamless small circle tubular fabric forming machine still includes the auxiliary agent sprinkler, the auxiliary agent sprinkler is including setting up the atomising head 28 in the design frame exit, and the design frame rotation path downside of atomising head below is equipped with baffle 29, and one side that the design frame exit was kept away from to the atomising head is equipped with air cooling unit 30, roll spacing adjustment mechanism, fixed roll rotate motor, movable roll rotate motor, auxiliary agent sprinkler and air cooling unit all connection director.

In this embodiment, the structure in which the sizing frame and the sizing cavity are arranged on one side of the turntable is adopted, that is, compared with embodiment 1, the structure in which the sizing frame and the sizing cavity are arranged on one side can be realized without any creative work on the basis of embodiment 1.

The setting method of the seamless small cylinder fabric setting machine comprises the following steps:

a. the turntable rotates to drive the shaping frame to circularly rotate along the inlet of the shaping frame → the shaping cavity → the outlet of the shaping frame → the inlet of the shaping frame.

b. And sleeving the seamless small cylindrical fabric on a transverse shaping frame outside the shaping cavity.

c. The fabric rotates along with the shaping frame and enters the shaping cavity through the inlet of the shaping frame, when the shaping frame is about to enter the shaping cavity, the roller distance adjusting mechanism works to enable the distance between the fixed roller and the movable roller to be gradually increased, the fabric to be shaped is gradually tightened, and the fabric is shaped at high temperature in the shaping cavity.

d. The fabric leaves the fixed cavity through the outlet of the fixed frame after finishing the shaping in the fixed cavity, when the fixed cavity is left by the fixed frame, the roller distance adjusting mechanism works to gradually reduce the distance between the fixed roller and the movable roller, so that the fabric finished the shaping is loose relative to the fixed frame, and the fabric is convenient to take down from the fixed frame and load a new fabric.

e. And taking the fabric off the shaping frame outside the shaping cavity, installing a new seamless small cylindrical fabric on the shaping frame, and repeating the shaping process of the fabric.

f. When the fabric on the setting frame is tightened, the fixed roller rotating motor and the movable roller rotating motor rotate to drive the fixed roller and the movable roller to rotate at the same speed and drive the fabric to rotate on the setting frame, so that the fabric is ironed and leveled.

g. When the fabric leaves the shaping cavity from the outlet of the shaping frame, the aid spraying device is started to spray the functional aid to the fabric through the spraying head, and the air cooling device performs forced air cooling on the fabric after the spraying of the functional aid, so that the temperature of the fabric is rapidly cooled to below 50 ℃.

In the above process, the data such as the temperature, humidity and the residence time of the fabric in the sizing chamber (related to the rotation speed of the rotating disc) when the fabric is sized in the sizing chamber are related to the actual fabric to be sized, and the data are known to those skilled in the art or can be obtained through experiments, which are not innovative contents of the present invention, so the present invention is not described in detail.

In addition to the above embodiments, the technical features or technical data of the present invention may be reselected and combined to form new embodiments within the scope of the claims and the specification of the present invention, which are all realized by those skilled in the art without creative efforts, and thus, the embodiments of the present invention not described in detail should be regarded as specific embodiments of the present invention and are within the protection scope of the present invention.

Claims (8)

1. A seamless small cylinder fabric setting machine comprises a frame, a controller and a setting cavity arranged on the frame, and is characterized in that,

the automatic shaping machine is characterized in that a rotating disc (3) with a rotating shaft (2) transversely arranged is arranged on the rack (1), one side disc surface of the rotating disc is tightly attached to the shaping cavity (5) and is provided with a plurality of shaping frames (4) perpendicular to the disc surface of the rotating disc along the circumferential direction of the rotating disc, each shaping frame comprises a fixed roller (10) and a movable roller (11) which are parallel to each other, the fixed rollers are arranged on the rotating disc through bearings and are in transmission connection with a fixed roller rotating motor (14), and the movable rollers are slidably arranged in sliding grooves (13) on the rotating disc through sliding seats (12) and are in transmission connection with a movable roller rotating motor (15) on the sliding seats; a roller spacing adjusting mechanism for adjusting the distance between the movable roller and the fixed roller is arranged on one side of the turntable, which is far away from the fixed cavity, and the sliding seat is connected with the roller spacing adjusting mechanism; a notch (6) is formed at one side of the shaping cavity, a shaping frame inlet (7) and a shaping frame outlet (8) are formed at the notch, and when the turntable rotates, at least one half of the shaping frames on the turntable are positioned in the shaping cavity; the seamless small cylinder fabric setting machine further comprises an auxiliary agent spraying device, the auxiliary agent spraying device comprises a spraying head (28) arranged at the outlet of the setting frame, an air cooling device (30) is arranged on one side, away from the outlet of the setting frame, of the spraying head, and the roller distance adjusting mechanism, the fixed roller rotating motor, the movable roller rotating motor, the auxiliary agent spraying device and the air cooling device are all connected with the controller;

a heat-insulating layer (9) is arranged on the cavity wall of the fixed cavity;

the sliding groove is an arc-shaped groove, the circle center of the arc-shaped groove is on the central axis of the rotary table, an arc-shaped sliding block (16) matched with the arc-shaped groove is arranged on the sliding seat, and the arc-shaped sliding block is slidably arranged in the sliding groove;

the roller spacing adjusting mechanism comprises a roller spacing adjusting motor (20), the roller spacing adjusting motor is in transmission connection with a lead screw (21) through a transmission mechanism, the lead screw is perpendicular to the movable roller and is in threaded connection with the sliding seat, the roller spacing adjusting motor is connected with a controller, and when the roller spacing adjusting motor rotates, the lead screw rotates to drive the sliding seat to move along the sliding groove.

2. The seamless small cylinder fabric setter of claim 1,

decide the transversal fan ring shape of personally submitting of die cavity, the one end that the design chamber is close to the carousel is equipped with the annular opening of circle, the central angle that fan ring shape both ends correspond is 240 to 320 degrees, fan ring shape opening setting is in one side of frame lower part and formation the breach, the entry setting of design frame on the upper portion of breach, the export setting of design frame in the lower part of breach.

3. The seamless small cylinder fabric setter of claim 1,

the carousel is two, including coaxial and parallel arrangement's left turn dish (17) and right turn dish (18), is equipped with dead lever (19) between left turn dish and the right turn dish, the left side of left turn dish and the right side of right turn dish all are equipped with the design frame and design the chamber.

4. The seamless small cylinder fabric setter of claim 3,

the shaping frame on the left turn plate and the shaping frame on the right turn plate are of a symmetrical structure, the corresponding fixed rollers and the corresponding movable rollers on the left turn plate and the right turn plate are coaxially arranged, and the movable rollers on the left turn plate and the movable rollers on the right turn plate are coaxially arranged and are connected with the same roller distance adjusting mechanism arranged between the left turn plate and the right turn plate.

5. The seamless small cylinder fabric setting machine according to claim 3 or 4,

the fixed rollers and the movable rollers which correspond to each other on the two turntables are connected with each other through roller shafts (22), the diameters of the roller shafts are smaller than the diameters of the main bodies of the fixed rollers or the movable rollers, and anti-falling rings (23) of fabrics are arranged at the two end parts of the main bodies of the fixed rollers and the movable rollers in the sizing cavities.

6. The setting method of the seamless small cylinder fabric setting machine according to claim 1, characterized in that

The method comprises the following steps:

a. the turntable rotates to drive the shaping frame to circularly rotate along the inlet of the shaping frame → the shaping cavity → the outlet of the shaping frame → the inlet of the shaping frame;

b. sleeving a seamless small cylindrical fabric on a transverse shaping frame outside the shaping cavity;

c. the fabric rotates along with the shaping frame and enters the shaping cavity through the inlet of the shaping frame, when the shaping frame is about to enter the shaping cavity, the roller distance adjusting mechanism works to gradually increase the distance between the fixed roller and the movable roller, gradually tighten the fabric to be shaped, and carry out high-temperature shaping on the fabric in the shaping cavity;

d. the fabric leaves the fixed cavity through the outlet of the fixed frame after the fabric is shaped in the fixed cavity, when the fixed frame leaves the fixed cavity, the roller distance adjusting mechanism works to gradually reduce the distance between the fixed roller and the movable roller, so that the fabric which is shaped looses relative to the fixed frame, and the fabric is convenient to take down from the fixed frame and load a new fabric;

e. and taking the fabric off the shaping frame outside the shaping cavity, installing a new seamless small cylindrical fabric on the shaping frame, and repeating the shaping process of the fabric.

7. A styling process according to claim 6 characterised in that

Further comprising the steps of:

f. when the fabric on the setting frame is tightened, the fixed roller rotating motor and the movable roller rotating motor rotate to drive the fixed roller and the movable roller to rotate at the same speed and drive the fabric to rotate on the setting frame, so that the fabric is ironed and leveled.

8. A styling process according to claim 7 characterised in that

Further comprising the steps of:

g. when the fabric leaves the shaping cavity from the outlet of the shaping frame, the aid spraying device is started to spray the functional aid to the fabric through the spraying head, and the air cooling device performs forced air cooling on the fabric after the spraying of the functional aid, so that the temperature of the fabric is rapidly cooled to below 50 ℃.

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