WO2018209459A1

WO2018209459A1 - Seamless small tubular fabric setting machine and setting method thereof

Info

Publication number: WO2018209459A1
Application number: PCT/CN2017/000404
Authority: WO
Inventors: 孙骎; 周建良
Original assignee: 浙江诺一尔机械设备有限公司
Priority date: 2017-05-17
Filing date: 2017-06-26
Publication date: 2018-11-22
Also published as: DE112017000015B4; DE112017000015T5

Abstract

Disclosed are a seamless small tubular fabric setting machine and a setting method thereof. The setting machine comprises a frame (1), a controller (24) and a setting cavity (5) disposed on the frame (1). A rotating disc (3) having a shaft (2) transversely arranged is disposed on the frame (1), a plurality of setting supports (4) perpendicular to the rotating disc surface is disposed along the circumferential direction of the rotating disc (3) on at least one side of the rotating disc (3), and the setting cavity (5) is disposed on the side of the rotating disc (3) where the setting supports (4) are disposed. A notch (6) is formed on one side of the setting cavity (5), a setting support inlet (7) and a setting support outlet (8) are disposed at the notch (6), and when the rotating disc (3) rotates, more than half the setting supports (4) on the rotating disc (3) are located within the setting cavity (5). The setting machine and the setting method thereof effectively solve the problem in the prior art of low manual setting efficiency and large labor intensity for tubular seamless fabrics, and enable automated setting, and tensioning and levelling, and functional additive spraying operations for tubular seamless fabrics, thereby greatly improving production efficiency and having a high practical value.

Description

Seamless small cylinder fabric setting machine and its setting method

Technical field

The invention belongs to the technical field of textile machinery, and in particular relates to a seamless small cylinder fabric setting machine suitable for shaping a cylindrical seamless fabric and a shaping method thereof.

Background technique

Cylindrical seamless underwear has large stretchability. In order to adapt to different garment specifications, it is necessary to determine a original size to shape the cylindrical seamless fabric, and also to remove the creases with different shapes on the fabric during the setting process. Guarantee the beauty and quality of the finished seamless underwear. At present, the shaping of the cylindrical seamless underwear is generally carried out by manual manual steam ironing, the ironing temperature is 120 ° C to 130 ° C, the ironing time is 2 to 3 minutes, and the fabric surface of the seamless underwear is contacted by the iron. The steam is sprayed on the surface of the fabric to complete the pressurization and heating setting work. However, this type of setting is inefficient and requires a large number of skilled operators, and the labor intensity of the workers is great. In addition, special fabrics also need to be subjected to a functional finishing process, such as impregnating the fabric with moisture wicking, antibacterial and other functional additives, which not only takes time and labor, but also produces wastewater pollution, while the prior art fabric setting machine has a single function and cannot Perform a functional finishing operation. A fabric setting machine of the prior art has a linear type shaping cavity which is arranged on a straight side of an elliptical track (like a running track of a sports field), and the elliptical track is provided with a chain moving along the track. The fabric fixing frame is fixed on the chain, and the fixing frame is two vertical and parallel round rods. When in use, the cylindrical seamless fabric is placed on the two round rods, and moves along the chain into the shaping cavity to complete the high-temperature setting. After the fabric is finished, the fabric is removed from the other end of the shaping cavity, and the fabric can be removed and then loaded. New weaving The object restarts the shaping cycle. This kind of fabric setting machine has many shortcomings. First, because the shaping frame is upright, in order to prevent the fabric from falling, it is necessary to suture one end of the fabric first, and it is necessary to disassemble the suture after the setting, which is time consuming and laborious; The shaped cavity on the elliptical track is only a small part. In order to meet the requirements of fabric setting time and production speed, the entire fabric setting machine covers a large area. Third, the two round rods of the fixed frame are relatively fixed in distance and can only be changed. The mounting position on the chain is adjusted, so that the fabric can not be tightened and leveled when the fabric is moved, and the setting effect is poor. The Chinese patent document published on September 21, 2016, published as CN105951343A, discloses a textile sizing device, including a sizing box body, and an air outlet and an air inlet are respectively provided at the top and the bottom of the sizing box body, the sizing type a horizontal plate is disposed inside the box body, and a textile fabric inlet and a textile fabric outlet are respectively disposed on opposite side walls of the fixed box body, and the textile fabric inlet and the textile fabric outlet are located above the horizontal plate, the horizontal plate A plurality of heat dissipation holes are arranged on the upper side, and a heat blower is arranged below the horizontal plate, and a roller is arranged outside the fixed shape box. The textile sizing equipment can not only dry and shape the textile fabric, but also sterilize and sterilize the textile fabric, which is beneficial to improve the product quality of the fabric fabric; at the same time, the textile sizing equipment is connected with an exhaust gas absorbing device on the air outlet, Absorbing impurities, soot and oil and gas contained in the exhaust gas helps to protect the environment and save resources. However, the textile setting device cannot shape the cylindrical seamless fabric or the like.

Disclosure of invention

The object of the present invention is to solve the problems of the prior art that the cylindrical seamless fabric has low manual setting efficiency, the labor intensity of the worker is large, and the prior art setting machine has a large occupied area and a low level of automation, and provides a kind of problem. Small-sized seamless small cylinder fabric setting machine and its The shaping method can automate the shaping operation of the cylindrical seamless fabric, greatly improve the production efficiency, and at the same time greatly reduce the labor intensity of the workers and reduce the production cost of the enterprise.

Another object of the present invention is to solve the problem that the prior art setting machine cannot perform the tightening and leveling operation on the cylindrical seamless fabric, and the setting effect is very poor, and provides a method for stretching the seamless small cylinder fabric. The compact flat small cylinder fabric setting machine and its setting method greatly improve the setting effect.

A third object of the present invention is to solve the problem that the prior art fabric setting machine has a single function and cannot perform functional finishing operation on the fabric, and provides a seamless small circle which can perform functional additive spraying operation on the fabric. The tube fabric setting machine and its setting method can not only greatly improve the production efficiency, but also realize zero discharge of waste water.

The technical solution adopted by the present invention for achieving the above object of the invention is: a seamless small cylinder fabric setting machine comprising a frame, a controller and a shaping cavity disposed on the frame, wherein the frame is provided with a rotating shaft transverse direction Arranging the turntable, at least one side of the turntable is provided with a plurality of sizing frames perpendicular to the turntable disk surface in the circumferential direction of the turntable, the shaping cavity is disposed on a side of the turntable provided with the sizing frame, and a side of the sizing cavity is formed with a gap. The gap is provided with a fixed frame inlet and a fixed frame outlet. When the turntable rotates, more than half of the fixed frame on the turntable is located in the shaping cavity. The invention provides a turntable with a rotating shaft transversely on the frame, that is, the disk surface of the turntable is perpendicular to the horizontal plane, and the shaping frame is vertically disposed on the turntable, that is, the fixing frame of the present invention is parallel to the horizontal plane, so that when the seamless small cylindrical fabric is sleeved When the styling frame is placed, since the styling frame is always parallel to the horizontal plane, the seamless small cylindrical fabric on the styling frame does not fall off the sizing frame, and the seamless small cylindrical fabric can rotate in the sizing cavity along with the sizing frame. Thereby, the shaping process of the seamless small cylindrical fabric is completed. The controller of the invention is used for controlling the rotation speed of the turntable, the temperature and humidity of the setting cavity, and the like. Various parameters that need to be controlled during the process, the controller can be set in the rack or can be set independently. The sizing cavity of the present invention may be a transverse cylindrical shape as a whole, and a notch (fabric replacement area) is provided on one side of the sizing cavity, so that the sizing frame is spliced when the sizing frame rotates to the notch position of the sizing cavity. The cavity is turned out to facilitate the replacement of the seamless small cylindrical fabric on the styling frame. Therefore, the present invention only needs to remove the seamless small cylindrical fabric that has been shaped on the sizing frame at the notch, and replace it with a new seamless. Small cylinder fabric can continuously and automatically set the seamless small cylinder fabric. It can be rotated by two minutes according to the turntable. 10 sets of racks can be set on the turntable to complete 300 seamless rounds per hour. The shaping of the tubular fabric improves the ergonomics by 3 to 5 times, and solves the problem that the manual seamlessness of the cylindrical seamless fabric existing in the prior art is inefficient and the labor intensity of the worker is large. Secondly, the invention greatly reduces the footprint of the setting machine and improves the space utilization rate by arranging the turntable, and on the other hand, since the seamless small cylindrical fabric on the styling frame does not fall from the styling frame, Therefore, it is not necessary to suture one end of the seamless small cylindrical fabric, which saves trouble and effort. More than half of the sizing frame on the turntable of the present invention is located in the sizing cavity, that is, at least half of the sizing frame is located in the sizing cavity, so that the space utilization ratio is greatly improved as compared with the styling device of the elliptical track in the prior art.

Preferably, the cross section of the shaping cavity is a fan ring shape, and the end of the shaping cavity near the turntable is provided with an annular opening, and the cavity wall of the shaping cavity is provided with a heat insulating layer, and the central angle of the two ends of the fan ring is 240 to At 320 degrees, the opening of the fan ring is disposed on one side of the lower portion of the frame to form the notch, the sizing frame inlet is disposed at an upper portion or a lower portion of the notch, and the sizing frame outlet is disposed at a lower portion or an upper portion of the notch. The fan-shaped shaped cavity can better match the rotating sizing frame, and at the same time reduce the space of the shaping cavity and save energy; and the central angle of the two ends of the fan ring is 240 to 320 degrees, which is to retain the stereotype as much as possible. Circumferential circumferential Length, improve space utilization; the circular opening at one end of the shaping cavity is used to insert the shaping frame on the turntable into the shaping cavity, and the shaping frame can also rotate with the turntable, so that the seamless small cylindrical fabric on the shaping frame is in the shaping cavity Finish the shaping process. Since the notch of the sizing cavity of the present invention is used as an operator to replace the working area of the seamless small cylindrical fabric on the sizing frame, and the diameter of the turntable of the present invention is large and the frame is high, the notch is disposed at the lower part of the frame. Side, it is convenient for workers to operate. In addition, the sizing frame inlet may be disposed at an upper portion or a lower portion of the notch, and correspondingly, the sizing frame outlet is disposed at a lower portion or an upper portion of the notch, preferably the sizing frame inlet is disposed at an upper portion of the notch, and the sizing frame outlet is disposed at a lower portion of the notch.

Preferably, the sizing frame comprises a fixed roller and a movable roller, the fixed roller and the movable roller are parallel to each other, and the movable roller is slidably disposed in the sliding slot on the rotary table through the sliding seat, and the rotating roller is provided with the movable roller and the fixed roller. A roller distance adjusting mechanism of the distance between the movable roller and the roller pitch adjusting mechanism, and the roller pitch adjusting mechanism is connected to the controller. The two rolls on the sizing frame of the present invention comprise a fixed roll and a movable roll, wherein the movable roll means that it can move relative to the turntable, that is, move (translat) relative to the fixed roll, so that when the sizing frame enters the sizing In the cavity, the seamless small cylinder fabric can be tightened by the movement of the movable roller to prevent the sagging caused by the elongation of the seamless small cylindrical fabric after being heated, so that the seamless small cylindrical fabric is always in a flat state, thereby greatly improving Stereotype effect; on the other hand, when the shaping frame is turned out of the shaping cavity, the distance between the fixed roller and the movable roller can also be reduced by the movement of the movable roller, thereby loosening the seamless small cylindrical fabric on the shaping frame, so that It is convenient for the operator to replace the seamless small cylinder fabric on the styling frame.

Preferably, the fixed roller is fixed on the turntable by a bearing, and the turntable is provided with a fixed roller rotating motor, and the fixed roller rotating motor is driven and connected with the fixed roller through a transmission mechanism; The sliding seat is provided with a movable roller rotating motor, and the movable roller rotating motor is connected to the movable roller through a transmission mechanism, and the fixed roller rotating motor and the movable roller rotating motor are connected to the controller. The fixed roller and the movable roller of the present invention are connected with a driving motor, that is, the fixed roller and the movable roller can rotate around their central axis, so that when the seamless small cylindrical fabric is in the setting cavity and is in a tight state, the fixed roller is passed through the fixed roller. Rotating with the movable roller with a seamless small cylinder fabric rotation, because the temperature inside the shaping cavity is higher, the temperature of the fixed roller and the movable roller is also higher and relatively smooth, so that the seamless small cylinder fabric can be similarly ironed The function of ironing and flattening solves the problem that the prior art setting machine can not tighten and level the fabric, and the shaping effect is very poor, and the shaping effect of the seamless small cylindrical fabric is greatly improved.

Preferably, the chute is an arc-shaped groove, the center of the arc-shaped groove is on a central axis of the turntable, and the sliding seat is provided with an arc-shaped slider adapted to the curved groove, and the curved-shaped slider can be Slidably disposed in the chute. The sliding seat is matched with the curved groove by the curved slider, on the one hand, the sliding of the sliding seat can be ensured smoothly, and on the other hand, when the movable roller is arranged on the sliding seat to rotate the motor, the sliding seat can be prevented from rotating.

Preferably, the two turntables comprise two left and right turntables arranged coaxially and in parallel, and a fixed rod is arranged between the left turntable and the right turntable, and the left and right turn of the left turntable The right side of the disc is provided with a fixing frame, and the left side of the left turntable and the right side of the right turntable are provided with the shaping cavity. By setting two turntables and setting the setting frame and the setting cavity on both sides of the turntable, a set of driving system can simultaneously drive the two sets of fixing frames. Compared with the single-sided structure, the structure of both sides of the turntable can be balanced. Can also double the ergonomics.

Preferably, the fixing frame on the left turntable and the fixing frame on the right turntable have a symmetrical structure, and the corresponding fixed roller and the movable roller on the left and right turntables are coaxially arranged, and the activity on the left turntable The roller is disposed coaxially with the movable roller on the right turntable and is connected to the same roll gap adjustment mechanism disposed between the left turntable and the right turntable.

Preferably, the fixed rollers and the movable rollers corresponding to each other on the two turntables are connected to each other by a roller shaft having a diameter smaller than a diameter of a main body of the fixed roller or the movable roller, and a fixed roller and a main body of the movable roller in the shaping cavity. The ends are provided with a fabric anti-off ring. For both sides of the two turntables and the turntable, a symmetrical structure of the shaping frame and the shaping cavity is arranged, and the fixed roller or the movable roller is connected to each other through the roller shaft, so that the roller at both ends of the roller shaft can be simultaneously moved or rotated by the driving roller shaft. Improve the efficiency and simplify the purpose of the drive mechanism; set the anti-off ring at both ends of the fixed roller and the movable roller in the shaping cavity to prevent the seamless small cylindrical fabric from accidentally sliding out of the styling frame during the setting process, and at the same time can be used as a set styling fabric Positioning reference mark.

Preferably, the roll distance adjusting mechanism comprises a roll gap adjusting motor, and the roll distance adjusting motor is connected to the screw drive through a transmission mechanism, the lead screw is perpendicular to the movable roller and screwed to the sliding seat, and the roller distance adjusting motor is connected When the controller adjusts the roller pitch to rotate the motor, the screw rotates to move the slider along the sliding slot.

Preferably, the seamless small-cylindrical fabric setting machine further comprises an auxiliary spray device, wherein the auxiliary spray device comprises a spray head disposed at the outlet of the shaping frame, and the side of the spray head away from the outlet of the shaping frame is provided with an air cooling device. The auxiliary spray device and the air cooling device are connected to the controller. The invention provides a spray head at the opening of the shaping cavity, and the controller automatically controls the opening and stopping of the spray head according to the shaping width and the position of the fabric of the seamless small cylindrical fabric, and the functional auxiliary sprayed from the spray head forms near the outlet of the shaping frame. Covering the spray surface of the horizontal width of the seamless small cylinder fabric, the spray head begins to spray moisture wicking, antibacterial and other functional additives when the seamless small cylinder fabric is turned out of the outlet of the sizing frame, because it has just come out of the sizing cavity The small cylindrical fabric is hot, so The seamless small cylinder fabric can quickly absorb these functional additives, which can quickly complete the post-treatment process required for the different functions of the seamless small cylinder fabric. Compared with the traditional functional additive impregnation process, the work efficiency is greatly improved. Moreover, the seamless small cylindrical fabric has a high absorption rate at a high temperature and a better treatment effect. At the same time, because the spray-like functional additives are directly sprayed on the high-temperature seamless small-cylinder fabric, compared with the conventional process, the amount of functional additives can be greatly reduced, and the wastewater in the conventional process is not generated. Conducive to environmental protection. In addition, the spraying process of functional additives also has a significant cooling effect on the seamless small cylinder fabric, which can quickly reduce the temperature of the seamless small cylinder fabric, and the subsequent forced air cooling can ensure the seamless small cylinder fabric temperature. Timely reduction to facilitate the operator to replace the seamless small cylinder fabric. A baffle can be arranged on the lower side of the rotation path of the shaping frame below the spray head, and the baffle area is larger than the spray surface of the spray head, and the baffle can block a small amount of functional additives sprayed on the seamless small cylindrical fabric to prevent its diffusion. Go to the work area of the operator.

A fabric sizing method for the seamless small cylinder fabric setting machine comprises the following steps:

a, the turntable rotates to drive the styling frame along the shaping frame inlet → the shaping cavity → the styling frame outlet → the shaping frame inlet cycle rotation;

b. arranging a cylindrical seamless small cylinder fabric on the transverse setting frame outside the shaping cavity;

c. The seamless small cylindrical fabric rotates through the shaping frame inlet into the shaping cavity with the shaping frame, and the high-temperature setting of the seamless small cylindrical fabric is performed in the shaping cavity;

d, the seamless small cylinder fabric is shaped in the shaping cavity and exits the shaping cavity through the outlet of the shaping frame;

e. Remove the seamless small cylindrical fabric from the shaping frame outside the shaping cavity, and install a new seamless small cylindrical fabric on the shaping frame to repeat the shaping process.

Preferably, the sizing frame comprises a fixed roller and a movable roller, the fixed roller and the movable roller are parallel to each other, and the movable roller is slidably disposed in a sliding slot on the rotary table through the sliding seat, and the rotating roller is provided with an adjustable roller and a roller distance adjusting mechanism for fixing the distance between the rollers, the movable roller is connected to the roller distance adjusting mechanism, and the roller distance adjusting mechanism is connected to the controller; the fixed roller is fixed on the turntable by a bearing, and the fixed roller rotating motor is arranged on the turntable The fixed roller rotating motor is connected to the fixed roller through a transmission mechanism; the sliding seat is provided with a movable roller rotating motor, and the movable roller rotating motor is connected to the movable roller through a transmission mechanism, and the fixed roller rotates the motor and The movable roller rotating motor is connected to the controller; the following steps are included:

f. When the shaping frame is about to enter the shaping cavity, the roller distance adjusting mechanism works to gradually increase the distance between the fixed roller and the movable roller, and gradually tighten the seamless small cylindrical fabric to be shaped; when the setting frame leaves the setting cavity The work of the roller distance adjusting mechanism gradually reduces the distance between the fixed roller and the movable roller, so that the seamless small cylindrical fabric which is finished and shaped is loosened relative to the shaping frame, and the seamless small cylindrical fabric is removed and mounted from the shaping frame. New seamless small cylinder fabric. The distance between the fixed roller and the movable roller of the styling frame of the present invention can usually be adjusted when the styling frame is moved to the vicinity of the inlet and outlet of the sizing frame, and the distance between the fixed roller and the movable roller is minimum when the styling frame is located outside the sizing cavity This makes it easy to replace the seamless small cylinder fabric on the styling frame; when the sizing frame is replaced with a new seamless small cylinder fabric and the sizing frame entrance is about to enter the sizing cavity, the controller can control the fixed roller and the activity. The distance between the rollers is gradually increased, so that the seamless small cylindrical fabric is gradually tightened, so that the seamless small cylindrical fabric moves in the shaping cavity to maintain the tension state; and when the shaping frame passes through the shaping cavity through the shaping frame outlet When the cavity is shaped, the controller can control the distance between the fixed roller and the movable roller to be gradually reduced, so that the seamless small cylindrical fabric on the sizing frame is gradually relaxed, so that the operator can quickly replace the seamless small cylinder. Fabric. Here, the shaping frame is about to enter the specific position of the shaping cavity. Generally, the front roller of the shaping frame (that is, the roller passing through the inlet of the shaping frame first) reaches the inlet of the shaping frame, and a certain advance or retard amount can also be set. The specific position of the sizing frame is about to leave the sizing cavity. Generally, the position of the rear roller of the sizing frame (that is, the roller passing through the exit of the sizing frame on the sizing frame) reaches the exit of the sizing frame, and a certain amount of advance or delay can also be set. .

g. When the seamless small cylinder fabric on the shaping frame is stretched, the fixed roller rotating motor and the movable roller rotating motor rotate to drive the fixed roller and the movable roller to rotate at the same speed and drive the seamless small cylindrical fabric to rotate on the shaping frame. Seamless small cylinder fabric for ironing and leveling.

Preferably, the seamless small-cylindrical fabric setting machine further comprises an auxiliary spray device, wherein the auxiliary spray device comprises a spray head disposed at the outlet of the shaping frame, and the side of the spray head away from the outlet of the shaping frame is provided with an air cooling device. The auxiliary spray device and the air cooling device are connected to the controller, and the following steps are also included:

h. When the seamless small cylindrical fabric exits the shaping cavity from the outlet of the shaping frame, the spraying aid of the opening aid sprays the functional auxiliary agent on the seamless small cylinder fabric through the spray head, and the air cooling device sprays the functional auxiliary agent. The seamless small cylinder fabric is forced air-cooled to rapidly cool the seamless small cylinder fabric to below 50 degrees.

In the above process, the temperature and humidity of the fabric in the setting cavity and the time the fabric stays in the setting cavity (related to the rotational speed of the turntable) and the like are related to the actual fabric to be shaped, and the data are those skilled in the art. Known techniques may be obtained experimentally and are not part of the innovation of the present invention, and thus the present invention will not be described in detail.

The invention has the beneficial effects that the utility model has the advantages that the manual seamlessness of the cylindrical seamless fabric existing in the prior art is inefficient, the labor intensity of the worker is large, and the present problem is solved. The technical fabric setting machine has a large occupied area, low automation degree, and can not tighten and level the fabric, and the setting effect is very poor. The seamless small cylindrical fabric setting machine of the invention has small volume and can be used for the cylinder. The seamless fabrics are automatically shaped, tightened and leveled, and the functional additives are sprayed, which greatly improves the production efficiency and the setting effect, and has high practical value.

DRAWINGS

1 is a schematic perspective view of a first embodiment of the present invention;

2 is a schematic structural view of a turntable and a positioning frame according to Embodiment 1 of the present invention;

3 is a schematic perspective view showing a three-dimensional structure of a second embodiment of the present invention;

4 is a schematic structural view of Embodiment 2 of the present invention;

Figure 5 is a schematic perspective view of an internal three-dimensional structure of Embodiment 2 of the present invention;

Figure 6 is a perspective view showing a three-dimensional structure of a turntable and a positioning frame according to Embodiment 2 of the present invention;

Figure 7 is a cross-sectional view showing the structure of a second embodiment of the present invention;

Figure 8 is a side view of a turntable and a positioning frame of Embodiment 2 of the present invention;

Figure 9 is a partial enlarged view of the internal structure of Embodiment 2 of the present invention;

Figure 10 is a schematic structural view of Embodiment 3 of the present invention;

Figure 11 is a partial schematic structural view of Embodiment 3 of the present invention;

Figure 12 is a perspective view showing the structure of the spray head and the cooling device of the present invention.

In the figure, 1. Rack, 2. Rotary shaft, 3. Turntable, 4. Forming frame, 5. Shaped cavity, 6. Notch, 7. Forming frame inlet, 8. Forming frame outlet, 9. Insulation layer, 10. Fixing Roller, 11. movable roller, 12. slide, 13. chute, 14. fixed roller rotating motor, 15. movable roller rotating motor, 16. curved slider, 17. left turntable, 18. right turntable, 19. Fixed rod, 20. Roll distance adjustment motor, 21. Screw, 22. Roller shaft, 23. Anti-off ring, 24. Controller, 25. Fixing plate, 26. Belt drive mechanism, 27. Gear transmission mechanism, 28. Spray head, 29. Baffle, 30. Air-cooling device, 31 . Spray surface.

Best way of implementing the invention

The technical solutions of the present invention will be further specifically described below by way of embodiments and with reference to the accompanying drawings.

Example 1

In the embodiment 1 shown in FIG. 1, a seamless small cylinder fabric setting machine comprises a frame 1 and a setting cavity 5 disposed on the frame, a controller 24, and the frame is provided with a rotating shaft 2 transversely arranged turntable 3, the turntable is driven by a main motor arranged on the frame, one side of the turntable is provided with 10 fixing frames 4 (see FIG. 2) perpendicular to the turntable disk surface in the circumferential direction of the turntable, the fixing frame For two round rolls arranged in parallel, the groove on the turntable can be used to change the installation position of one of the round rolls. The distance between the two round rolls can be adjusted to suit different sizes of seamless small cylindrical fabric. The shaping cavity has a cylindrical shape which is disposed transversely, and is disposed on a side of the rotating plate provided with the fixing frame. The cylindrical surface of one side of the cylindrical shaped cavity is formed with an arcuate notch 6 which is disposed at the lower part of the frame. On one side, the notch is provided with a sizing frame inlet 7 and a sizing frame outlet 8. When the turntable is rotated, at least seven sizing frames on the turntable are located in the sizing cavity.

Embodiment 1 A method for sizing a seamless small cylinder fabric setting machine, comprising the following steps:

b. splicing a seamless small cylinder fabric on the transverse setting frame outside the shaping cavity;

e. Remove the seamless small cylindrical fabric from the sizing frame outside the sizing cavity, and install a new seamless small cylinder fabric on the sizing frame to repeat the above-mentioned shaping process.

Example 2

In the embodiment 2 shown in FIG. 3 and FIG. 5, a seamless small cylinder fabric setting machine comprises a frame 1 and a setting cavity 5 disposed on the frame, and a controller 24 on the frame 1. There is a horizontally arranged rotating shaft 2, and a left turntable 17 and a right turntable 18 (see FIG. 6 and FIG. 8) are coaxially arranged in parallel on the rotating shaft, and the rotating shaft is driven by a main motor disposed on the frame (not shown in the drawing) ), a fixing rod 19 connecting the left and right turntables is arranged between the left turntable and the right turntable, and the left side of the left turntable and the right side of the right turntable are provided with 10 stereotypes perpendicular to the turntable face The frame 4 and the shaping cavity, the left and right turntables and the fixed frame on the left and right turntables, the shaping cavities on both sides of the left and right turntables are all symmetrical structures. The cross section of the shaping cavity is fan-shaped (see Figure 4, the dotted line shows the cross-sectional shape of the shaping cavity), and the end of the shaping cavity near the turntable is provided with a circular opening, and the cavity wall of the shaping cavity is provided with an insulating layer 9 (See Figure 7). The center angle of the end of the ring of the shaping cavity fan is 300 degrees, and the opening of the fan ring is arranged on the outer wall of one side of the lower part of the frame to form the notch 6 of the shaping cavity, and the inlet 7 and the setting frame of the setting frame are provided at the notch The outlet 8, the inlet of the sizing frame of the present embodiment is disposed at the upper portion of the notch, and the outlet of the sizing frame is disposed at the lower portion of the notch. When the turntable is rotated, at least seven setting frames on the turntable are always in the setting cavity.

The fixing frame comprises a fixed roller 10 and a movable roller 11, and the fixed roller and the movable roller are parallel to each other, and the fixed roller and the movable roller corresponding to each other on the two rotary disks are connected to each other by a roller shaft 22, and the diameter of the roller shaft is smaller than the fixed roller. And the main body diameter of the movable roller, and the ring on the shaping cavity The shape of the opening is adapted to the diameter of the roller shaft, so that the size of the opening can be reduced, and the heat loss in the shaping cavity can be reduced; the fixed roller in the shaping cavity and the two ends of the main body of the movable roller are provided with fabric prevention. Ring 23. A sliding slot 13 is disposed on the turntable, and the movable roller is slidably disposed in the sliding slot through the sliding seat 12. The sliding slot is an arc-shaped groove, and the center of the arc groove corresponds to the center axis of the turntable, left and right. The chute structure on the disc is symmetrical, and the slide seat is provided with an arc-shaped slider 16 (see FIG. 9) adapted to the arc-shaped groove, the arc-shaped slider is slidably disposed in the chute, and the movable roller passes through the roller shaft. The roller is disposed on the slider and the roller shaft is rotatable relative to the slider; the sliding seat is provided with a movable roller rotating motor 15, and the movable roller rotating motor is connected to the movable roller through the gear transmission mechanism 27, and the movable roller rotating motor is disposed through The slip ring on the shaft is connected to the controller on the rack. A roller distance adjusting mechanism for adjusting the distance between the movable roller and the fixed roller is disposed between the two turntables, and the movable roller is connected to the roller pitch adjusting mechanism. The roll gap adjusting mechanism includes a roll pitch adjusting motor 20 disposed at a middle portion of the fixing plate 25 between the left turntable and the right turntable, and the roll pitch adjusting motor is connected to the screw 21 through the belt drive mechanism 26. The screw rod is perpendicular to the movable roller and is screwed to the sliding seat; the two sides of the roller distance adjusting motor of the embodiment are provided with a screw rod, and the two screw rods respectively have a movable roller on the left turntable and the right turntable The sliding seat is screwed, and the roller adjusting motor is connected with the controller on the frame through a collecting ring disposed on the rotating shaft. When the roller adjusting motor rotates, the screw rotates to drive the sliding seat on the two sides of the rotating plate along the chute Simultaneous movement ensures that the movable and fixed rollers on the two side turns remain parallel when the roll distance changes.

The fixed roller is fixed on the turntable by a bearing, and the turntable is provided with a fixed roller rotating motor 14, and the fixed roller rotating motor is connected with the fixed roller through the gear transmission mechanism 27; the fixed roller rotating motor passes the collecting current set on the rotating shaft The ring connects the controllers on the rack.

Example 2 sizing method of seamless small cylinder fabric setting machine, except for the stereotype of the embodiment 1. In addition to the method, the following steps are also included:

f. When the shaping frame is about to enter the shaping cavity, the roller distance adjusting mechanism works, and the roller distance adjusting motor rotates through the screw rod to drive the sliding seat to move along the sliding slot, so that the distance between the fixed roller and the movable roller is gradually increased, which will be shaped. The seamless small cylinder fabric is gradually tightened; when the shaping frame is about to leave the setting cavity, the roller distance adjusting mechanism works, and the roller distance adjusting motor reversely rotates through the screw rod to drive the sliding seat to move backward along the sliding groove, so that the fixed roller and the movable The distance between the rolls is gradually reduced, so that the finished seamless small cylindrical fabric is relaxed relative to the styling frame, facilitating the seamless small cylindrical fabric to be removed from the sizing frame and loaded with a new seamless small cylindrical fabric.

There are two turntables on the rotating shaft of the embodiment, and 10 fixed frames are arranged on both sides of the rack. According to the normal situation, the turntable is rotated by 2 minutes, and each machine can complete 600 pieces of seamless small cylinder fabric every hour. With the stereotype, 2 operators can complete the stereotype of 4800 seamless small cylinder fabrics in 8 hours per shift, which has very high production efficiency.

Example 3

In the embodiment 3 shown in FIG. 10 and FIG. 11, the seamless small-cylindrical fabric setting machine further comprises an auxiliary spraying device, and the auxiliary spraying device comprises a spray head 28 disposed at the outlet of the shaping frame, the embodiment The spray heads of the example are arranged side by side at the exit of the sizing frame, and the spray head forms a spray surface 31 covering the lateral width of the seamless small cylindrical fabric at the outlet of the sizing frame (see Fig. 12), and the styling frame under the spray head rotates under the path The side is provided with a baffle 29, and the side of the spray head away from the outlet of the shaping frame is provided with an air cooling device 30, and the auxiliary spraying device and the air cooling device are connected Connected to the controller, the rest is the same as in Embodiment 2.

The sizing method of the seamless small cylindrical fabric setting machine of Embodiment 3 includes the following steps in addition to the sizing method of Embodiment 2:

It should be noted that the temperature and humidity of the fabric in the setting cavity and the time that the fabric stays in the setting cavity (related to the rotation speed of the turntable) and the like are related to the actual fabric to be shaped, and the data are those skilled in the art. The well-known techniques or those which can be obtained experimentally are not part of the innovation of the present invention, and thus the present invention is not described in detail.

In addition to the above-described embodiments, the technical features or technical data of the present invention may be re-selected and combined within the scope of the claims and the disclosure of the present invention to constitute a new embodiment, which is not required by those skilled in the art. The invention is not limited to the specific embodiments of the present invention and is intended to be within the scope of the present invention.

Claims

A seamless small cylinder fabric setting machine comprises a frame, a controller and a setting cavity disposed on the frame, wherein the frame (1) is provided with a turntable (2) arranged laterally of the rotating shaft (2) 3) at least one side of the turntable is provided with a plurality of fixing frames (4) perpendicular to the surface of the turntable along the circumferential direction of the turntable, the setting cavity (5) is disposed on one side of the turntable provided with the fixed frame, and one of the fixed cavity The side is formed with a notch (6), and the notch is provided with a sizing frame inlet (7) and a sizing frame outlet (8). When the turntable is rotated, more than half of the sizing frame on the turntable is located in the sizing cavity.
The seamless small-cylinder fabric setting machine according to claim 1, wherein the shaping cavity has a fan-shaped cross section, and the one end of the shaping cavity near the turntable is provided with a circular opening, and the cavity of the shaping cavity is on the cavity wall. An insulating layer (9) is provided, and the central angle of the two ends of the fan ring is 240 to 320 degrees, and the opening of the fan ring is disposed on one side of the lower portion of the frame to form the notch, the fixing frame The inlet is provided at the upper/lower portion of the notch, and the outlet of the sizing frame is disposed at the lower/or upper portion of the notch.
The seamless small-cylindrical fabric setting machine according to claim 1, wherein the sizing frame comprises a fixed roller (10) and a movable roller (11), the fixed roller and the movable roller are parallel to each other, and the movable roller passes The sliding seat (12) is slidably disposed in the sliding groove (13) on the turntable, and the rotating wheel is provided with a roller adjusting mechanism for adjusting the distance between the movable roller and the fixed roller, and the movable roller is connected with the roller adjusting mechanism The roller distance adjusting mechanism is connected to the controller.
The seamless small cylinder fabric setting machine according to claim 3, wherein the fixed roller is fixed to the turntable by a bearing, and the turntable is provided with a fixed roller rotating motor (14), and the fixed roller rotates the motor through The transmission mechanism is connected with the fixed roller; the sliding seat is provided with a movable roller rotating motor (15), and the movable roller rotating motor is transmitted through the transmission mechanism and the movable roller The movable connection, the fixed roller rotating motor and the movable roller rotating motor are all connected to the controller.
The seamless small-cylinder fabric setting machine according to claim 3, wherein the chute is an arcuate groove, the center of the arcuate groove is on a central axis of the turntable, and the slide is provided on the slide An arcuate slider (16) adapted to the curved slot, the arcuate slider being slidably disposed within the chute.
The seamless small-cylindrical fabric setting machine according to claim 1, wherein the two rotating wheels comprise two left and right turntables (17) and 18, which are coaxially arranged in parallel, and turn left. A fixing rod (19) is arranged between the disc and the right turntable, and the left side of the left turntable and the right side of the right turntable are provided with a fixing frame, and the left side of the left turntable and the right side of the right turntable are both The shaped cavity is provided.
The seamless small cylindrical fabric setting machine according to claim 6, wherein the fixing frame on the left turntable and the fixing frame on the right turntable have a symmetrical structure, and the corresponding fixed rollers on the left and right turntables. And the movable roller is coaxially arranged, the movable roller on the left turntable is coaxially arranged with the movable roller on the right turntable and is connected with the same roll gap adjusting mechanism disposed between the left turntable and the right turntable.
A seamless small cylindrical fabric setting machine according to claim 3 or 7, wherein the roll gap adjusting mechanism comprises a roll gap adjusting motor (20), and the roll pitch adjusting motor passes through the transmission mechanism and the screw (21) The screw is connected to the movable roller and is connected to the sliding seat. The roller adjusting motor is connected to the controller. When the roller adjusting motor rotates, the screw rotates to move the sliding block along the sliding slot.
The seamless small cylinder fabric setting machine according to claim 4, wherein the seamless small cylinder fabric setting machine further comprises an auxiliary spray device, and the auxiliary spray device comprises The spray head (28) is arranged at the outlet of the shaping frame, and the side of the spray head away from the outlet of the shaping frame is provided with an air cooling device (30), and the auxiliary spray device and the air cooling device are connected to the controller.
A method for sizing a seamless small cylindrical fabric setting machine according to claim 1, comprising the steps of:

a, the turntable rotates to drive the styling frame along the shaping frame inlet → the shaping cavity → the styling frame outlet → the shaping frame inlet cycle rotation;

b. splicing a seamless small cylinder fabric on the transverse setting frame outside the shaping cavity;

c. The seamless small cylindrical fabric rotates through the shaping frame inlet into the shaping cavity with the shaping frame, and the high-temperature setting of the seamless small cylindrical fabric is performed in the shaping cavity;

d, the seamless small cylinder fabric is shaped in the shaping cavity and exits the shaping cavity through the outlet of the shaping frame;

e. Remove the seamless small cylindrical fabric from the shaping frame outside the shaping cavity, and install a new seamless small cylindrical fabric on the shaping frame to repeat the shaping process.
The sizing method according to claim 10, wherein the sizing frame comprises a fixed roller and a movable roller, the fixed roller and the movable roller are parallel to each other, and the movable roller is slidably disposed in a sliding groove on the turntable through the sliding seat, on the turntable a roll gap adjusting mechanism for adjusting a distance between the movable roller and the fixed roller, wherein the movable roller is connected to the roller pitch adjusting mechanism, and the roller pitch adjusting mechanism is connected to the controller; the fixed roller is fixed on the turntable by a bearing, and the turntable a fixed roller rotating motor is arranged, the fixed roller rotating motor is connected to the fixed roller through a transmission mechanism; the sliding seat is provided with a movable roller rotating motor, and the movable roller rotating motor is connected with the movable roller through a transmission mechanism, The fixed roller rotating motor and the movable roller rotating motor are all connected to the controller; and the method comprises the following steps:

f. When the shaping frame is about to enter the shaping cavity, the roller distance adjusting mechanism works to gradually increase the distance between the fixed roller and the movable roller, and gradually tighten the seamless small cylindrical fabric to be shaped; when the setting frame leaves the setting cavity The work of the roller distance adjusting mechanism gradually reduces the distance between the fixed roller and the movable roller, so that the seamless small cylindrical fabric which is finished and shaped is loosened relative to the shaping frame, and the seamless small cylindrical fabric is removed and mounted from the shaping frame. New seamless small cylinder fabric;

g. When the seamless small cylinder fabric on the shaping frame is stretched, the fixed roller rotating motor and the movable roller rotating motor rotate to drive the fixed roller and the movable roller to rotate at the same speed and drive the seamless small cylindrical fabric to rotate on the shaping frame. Seamless small cylinder fabric for ironing and leveling.
The sizing method according to claim 11, the seamless small-cylindrical fabric setting machine further comprises an auxiliary spray device comprising a spray head disposed at the outlet of the sizing frame, the spray head being away from the outlet of the sizing frame The air cooling device is arranged on the side, and the auxiliary spray device and the air cooling device are connected to the controller, and the method further comprises the following steps:

h. When the seamless small cylindrical fabric exits the shaping cavity from the outlet of the shaping frame, the spraying aid of the opening aid sprays the functional auxiliary agent on the seamless small cylinder fabric through the spray head, and the air cooling device sprays the functional auxiliary agent. The seamless small cylinder fabric is forced air-cooled to rapidly cool the seamless small cylinder fabric to below 50 degrees.