CN109537213A - A kind of cloth dyeing machine - Google Patents
A kind of cloth dyeing machine Download PDFInfo
- Publication number
- CN109537213A CN109537213A CN201711207261.0A CN201711207261A CN109537213A CN 109537213 A CN109537213 A CN 109537213A CN 201711207261 A CN201711207261 A CN 201711207261A CN 109537213 A CN109537213 A CN 109537213A
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- CN
- China
- Prior art keywords
- cloth
- roll
- wheel
- chain
- track
- Prior art date
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- Granted
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- 239000004744 fabric Substances 0.000 title claims abstract description 179
- 238000004043 dyeing Methods 0.000 title claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 69
- 244000309464 bull Species 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 33
- 238000004821 distillation Methods 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims description 26
- 238000005096 rolling process Methods 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 12
- 238000005470 impregnation Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 230000000644 propagated effect Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000975 dye Substances 0.000 description 41
- 229910000831 Steel Inorganic materials 0.000 description 28
- 239000010959 steel Substances 0.000 description 28
- 238000010586 diagram Methods 0.000 description 15
- 239000010410 layer Substances 0.000 description 13
- 239000003921 oil Substances 0.000 description 13
- 230000001965 increasing effect Effects 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000004321 preservation Methods 0.000 description 5
- 239000003595 mist Substances 0.000 description 4
- 230000010355 oscillation Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000003708 edge detection Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000009980 pad dyeing Methods 0.000 description 2
- 238000007665 sagging Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
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- 239000007921 spray Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000000859 sublimation Methods 0.000 description 2
- 230000008022 sublimation Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- 238000006424 Flood reaction Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
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- 239000002781 deodorant agent Substances 0.000 description 1
- -1 detection piece Substances 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
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- 239000000835 fiber Substances 0.000 description 1
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- 238000007654 immersion Methods 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
- D06B19/0076—Fixing of chemicals, e.g. dyestuffs, on textile materials by contact with a heated surface
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/021—Compressive rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of cloth dyeing machine, including unwinder unit, padding machine, cloth conveys drying unit, and distil fixation unit and finished product take-up unit；It distils and is equipped with heating channel between fixation unit and cloth conveying drying unit, the heat of cloth conveying drying unit is transmitted to distillation fixation unit by heating channel；The fixation unit that distils includes heating bull wheel, several conveyer belt rollers are installed around heating bull wheel, it states and is respectively connected with same heated transportation band on conveyer belt roller, after heated transportation band sequentially passes through each conveyer belt roller, the wheel face of a part contact heating bull wheel of heated transportation band；Pass through the setting heating channel between distillation fixation unit and cloth convey drying unit, the two is connected to, the heat inside cloth conveying drying unit is set to be transmitted to distillation fixation unit by heating channel, cloth is not only avoided to be exposed in air, and reduce the heating temperature difference on cloth two sides, quality is improved, the energy has been saved, reduces production cost.
Description
Technical field
The present invention relates to textile dyeing field more particularly to a kind of cloth dyeing machines.
Background technique
In the coating of textile, artificial leather etc., dyeing process, the substrate heating, drying sizing after coating, printing and dyeing need to be passed
The method of system has very much, but can not solve the problems, such as that production line is too long and energy consumption is excessive very well.
In current cloth dyeing machine, since cloth conveys drying and distillation fixation Liang Ge workshop section operating distance farther out, and
Centre has a length of cloth to be exposed in air, and cloth cooling is very fast after leading to convey drying workshop section from cloth out, thus below
More heats are needed when to cloth distillation fixation, and the cloth two sides temperature difference is larger, influences cloth and mixes with the uniform of dyestuff；Most
Whole energy consumption is more, and final product quality is difficult to improve.
Therefore, it is necessary to a kind of cloth dyeing machines saved the energy and reduce the cloth two sides temperature difference.
Summary of the invention
The purpose of the present invention is to provide a kind of cloth dyeing machines, to solve problem above.
To reach this purpose, the invention adopts the following technical scheme:
A kind of cloth dyeing machine, including unwinder unit, padding machine, cloth convey drying unit, and distil fixation unit and finished product
Take-up unit；
Heating channel is equipped between the distillation fixation unit and cloth conveying drying unit, the cloth conveying is dried
The partial heat of dry unit is transmitted to the distillation fixation unit by the heating channel；
The distillation fixation unit includes heating bull wheel, is equipped with several conveyer belts around the heating bull wheel
Roller is respectively connected with same heated transportation band on each conveyer belt roller, and the heated transportation band sequentially passes through each conveyer belt
After roller, the wheel face of a part contact heating bull wheel of heated transportation band；
When the cloth dyeing machine works, cloth is passed through from the wheel face and heated transportation interband of the heating bull wheel, cloth
The first face and it is described heating bull wheel wheel face contact, the second opposite face is contacted with the heated transportation band.
The cloth conveying drying unit includes cloth conveying dryer frame, is equipped on the cloth conveying dryer frame
Cloth supply unit and oven；
The cloth supply unit includes track, and a part of the track is located in the oven, solid on the track
Dingan County is equipped with chain wheel assembly, and the chain wheel assembly is connected with chain, and the chain is connected with several needle plate components, the track
Upper needle device is installed in cloth inlet；
The cloth supply unit further includes automatic deviation rectifying device and rollover-resistant mechanism, and the automatic deviation rectifying device is located at institute
The cloth inlet of cloth supply unit is stated, the rollover-resistant mechanism is fixed on the track.
Optionally, the chain wheel assembly includes jockey sprocket and jockey sprocket under several on several；The upper guiding
The installation site of sprocket wheel is higher than the installation site of the lower jockey sprocket；
The upper jockey sprocket and the projected position of the lower jockey sprocket in the same horizontal line are in left and right staggeredly mode
Distribution；The chain sequentially passes through each upper jockey sprocket and each lower jockey sprocket, what formation was propagated in the horizontal direction
Waveform.
Optionally, the padding machine includes padding machine bracket and the roller assembly for pressure rolling cloth, the roller assembly connection
There is support roller, the support roller and the roller assembly are mounted on the padding machine bracket；
The roller assembly is also connected with thrust actuator, and the roller assembly contains at least two roll, the cloth
It only passes through, and is not contacted with the support roller between the roll；
The dye liquor tank being also equipped with below the roller assembly on the padding machine bracket is equipped in the dye liquor tank
Several impregnation rollers parallel with the roll.
Optionally, the cloth supply unit further includes chain tensioning mechanism；
The chain tensioning mechanism includes spring base, and tensioning spring is equipped in spring base, and one end of tensioning spring is equipped with
Spring block, and the one end for adjusting screw rod is connected with by spring block, the other end for adjusting screw rod stretches out outside spring base；?
The other end of tight spring is connected with one end of tensioning shaft, and the other end of tensioning shaft stretches out outside spring base；
The spring base is also fixedly connected with tensioning adjustment seat, and the tensioning adjustment seat is connected with tensioning sliding block, the bullet
Spring abutment is equipped with tensioning sliding slot, and the tensioning sliding block slides in the tensioning sliding slot, and the entrance sprocket wheel trackslips with the tensioning
Dynamic connection.
Optionally, electrothermal tube is also equipped in the sandwich, the electrothermal tube heats the conduction oil.
Optionally, described heating bull wheel one end is connected with rotary joint, and the rotary joint is connected with pipeline, the pipeline
It is connected with the expansion tank of the conduction oil for reinstalling stream.
Optionally, the automatic deviation rectifying device includes rectifying screw, and the both ends of the rectifying screw are connected with rolling bearing units,
The rolling bearing units are installed on the cloth conveying dryer frame；The rectifying screw is connected with correction between two rolling bearing units
Nut；
The correction nut is connected with correction support, and limit shaft, the limit axis connection are connected on the correction support
Fixing seat, the correction fixing seat and the correction support rectify a deviation by limiting axis connection；The correction fixing seat is fixedly mounted
On the track.
Optionally, the rollover-resistant mechanism is connect with the track, and the rollover-resistant mechanism includes anti-rollover support, described
Anti-rollover support is connected with anti-rollover idler wheel, the anti-rollover idler wheel on the cloth conveying dryer frame along with the chain
The vertical side of item scrolls up.
Optionally, the both ends of each roll are separately installed with that roll is leader fixed, and each roll is leader fixed
On be equipped with first roll guide rod through-hole and second roll guide rod through-hole；
During the two neighboring roll is leader fixed, the leader fixed first roll guide rod of one of them roll
It is connected with guide rod between through-hole and the leader fixed second roll guide rod through-hole of another roll, the two of the guide rod
End is respectively arranged with block.
Optionally, the chain wheel assembly includes several Jockey sprockets before and several rear jockey sprockets；Described in several
The installation site of Jockey sprocket before is close to the arrival end of cloth, and each Jockey sprocket before is in being arranged above and below, after several are described
The installation site of jockey sprocket is close to the outlet end of cloth, and each rear jockey sprocket is in be arranged above and below；
The chain sequentially passes through each Jockey sprocket before and each rear jockey sprocket, forms vertically left and right
The structure of arrangement, the waveform propagated along the vertical direction；The distillation fixation unit is set to the track close to cloth exports
The top of a part.
A kind of cloth dyeing machine provided by the invention has the advantages that
By the setting heating channel between distillation fixation unit and cloth convey drying unit, the two is connected to, cloth is made
Heat inside conveying drying unit is transmitted to distillation fixation unit by heating channel, not only avoids cloth and is exposed to air
In, and the heating temperature difference on cloth two sides is reduced, quality is improved, the energy has been saved, reduces production cost.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other attached drawings according to these attached drawings.
Fig. 1 is a kind of a kind of structural schematic diagram of cloth dyeing machine provided in an embodiment of the present invention；
Fig. 2 is a kind of another structural schematic diagram of cloth dyeing machine provided in an embodiment of the present invention
Fig. 3 is a structural schematic diagram of padding machine provided in an embodiment of the present invention；
Fig. 4 is the another structural schematic diagram of padding machine provided in an embodiment of the present invention；
Fig. 5 is the partial enlargement structural representation of padding machine provided in an embodiment of the present invention；
Fig. 6 is another structural schematic diagram of padding machine provided in an embodiment of the present invention；
Fig. 7 is the structural schematic diagram that cloth provided in an embodiment of the present invention conveys drying unit；
Fig. 8 is the track structure schematic diagram that cloth provided in an embodiment of the present invention conveys drying unit；
Fig. 9 is the needle plate component structure diagram that cloth provided in an embodiment of the present invention conveys drying unit；
Figure 10 is the automatic deviation rectifying device structural schematic diagram that cloth provided in an embodiment of the present invention conveys drying unit；
Figure 11 is the chain tensioning mechanism structural schematic diagram that cloth provided in an embodiment of the present invention conveys drying unit；
Figure 12 is the upper needle device structural schematic diagram that cloth provided in an embodiment of the present invention conveys drying unit；
Figure 13 is the wide cut regulating mechanism structural schematic diagram that cloth provided in an embodiment of the present invention conveys drying unit；
Figure 14 is the circular baffle plate structural schematic diagram that cloth provided in an embodiment of the present invention conveys drying unit；
Figure 15 is the edge guard structural schematic diagram that cloth provided in an embodiment of the present invention conveys drying unit；
Figure 16 is the structural schematic diagram of distillation fixation unit provided in an embodiment of the present invention.
In figure:
1, padding machine bracket；2, the first sliding rail；3, thrust actuator；4, guide rod；5, roll is leader fixed；6, pressure roller guide rod
Fixing seat；10, support roller；11, roller gear is supported；12, padding machine driving assembly；20, roll；21, roll discaling roll；22, roll is sliding
Dynamic bearing；30, pressure roller；31, press roll gear；32, pressure roller sliding bearing；40, it is impregnated with roller；50, dye liquor tank；60, heat preservation sandwich layer；
70, elevating mechanism；80, pull roll；90, roller is unfolded；100, upper needle device；101, upper needle fixing seat；102, upper needle cylinder；103,
Upper needle sliding block；104, upper needle shaft；105, upper needle pressing plate；106, bristle brush wheel；111, entrance sprocket wheel；112, sprocket wheel is exported；It is led on 113
To sprocket wheel；114, lower jockey sprocket；120, chain；130, track；131, entrance track；132, interlude track；133, go out
Mouth section track；134, left track；135, right track；140, chain tensioning mechanism；141, screw rod is adjusted；142, spring base；143,
Tensioning spring；144, it is tensioned adjustment seat；145, it is tensioned sliding block；146, tensioning shaft；150, needle plate component；151, needle plate support plate；
152, steel plate；153, steel needle；160, rollover-resistant mechanism；161, anti-rollover support；162, anti-rollover idler wheel；171, amplitude modulation screw rod,
172, amplitude modulation nut；173, nut cover board；174, amplitude modulation actuator；180, actuator is transmitted；181, rectifying screw；182, it rectifies a deviation
Nut；183, correction support；184, limit shaft；185, correction fixing seat；200, insulating layer；210, skeleton；220, heating component；
230, heated holder；300, cloth conveying dryer frame；400, circular baffle plate；500, edge guard；1000, unwinder unit；
2000, cache unit；3000, padding machine；4000, cloth conveys drying unit；5000, distil fixation unit；5100, distil fixation
Cabinet；5200, bull wheel is heated；5300, heated transportation band；5400, conveyer belt roller；5500, conveyer belt deviation correcting device；6000, cold
But unit；7000, finished product take-up unit.
Specific embodiment
In order to make the invention's purpose, features and advantages of the invention more obvious and easy to understand, below in conjunction with the present invention
Attached drawing in embodiment, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that disclosed below
Embodiment be only a part of the embodiment of the present invention, and not all embodiment.Based on the embodiments of the present invention, this field
Those of ordinary skill's all other embodiment obtained without making creative work, belongs to protection of the present invention
Range.
In the description of the present invention, it is to be understood that, term " on ", "lower", "top", "bottom", "inner", "outside" etc. indicate
Orientation or positional relationship be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description the present invention and simplification retouch
It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation,
Therefore it is not considered as limiting the invention.
It should be noted that it can be directly to separately when a component is considered as " connection " another component
One component may be simultaneously present the component being centrally located.When a component is considered as " setting exists " another component,
It, which can be, is set up directly on another component or may be simultaneously present the component being centrally located.
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
Embodiment one
Referring to Fig. 1, a kind of cloth dyeing machine, including unwinder unit 1000, cache unit 2000, padding machine 3000, cloth
Drying unit 4000 is conveyed, distil fixation unit 5000, cooling unit 6000 and finished product take-up unit 7000.
Cloth is released in unwinder unit 1000, the cloth of certain length is stored in cache unit 2000, so as to emergency
When use, by padding machine 3000 infiltrate dye liquor, by cloth convey drying unit dry moisture, using distillation fixation unit make
The dyestuff of dye liquor is sufficiently merged with cloth, finally collects finished product in take-up unit.
Unwinder unit 1000 includes uncoiling frame, and unwinding shaft is equipped on uncoiling frame, and unwinding shaft is connected with uncoiling driving, uncoiling
Driving driving unwinding shaft rotation, the center that unwinding shaft passes through web-like cloth drives the rotation of web-like cloth.
Cache unit 2000 includes cache shelf, several cachings arranged in parallel are equipped in cache shelf and moves roller and caches quiet
Roller, cache dynamic roller and cache quiet roller in the horizontal plane be projected as the first from left right side；It caches dynamic roller and is connected with caching driving, caching drives
Dynamic driving caches dynamic roller movement.
Please refer to figure, 3 to Fig. 6, padding machine 3000 includes padding machine bracket 1 and roller assembly, and roller assembly is connected with support roller
10, support roller 10 and roller assembly are mounted on padding machine bracket 1；Cloth is only passed through between roller assembly, not with support roller 10
Contact.
Roller assembly contains at least two roll 20, arranged in parallel, each roll 20 and branch of roller assembly between each roll 20
It is arranged in parallel to support roller 10；Circulation pressure rolling of the cloth Jing Guo support roller 10 and each roll 20, enable to dyestuff preferably roll to
In fabric fibre, so that pad dyeing colouring is more uniform.
Roller assembly is also connected with thrust actuator 3, and thrust actuator 3 can be cylinder, oil cylinder etc., thrust actuator
3 promotion roller assemblies move on the direction close to or far from 10 component of support roller.
The dye liquor tank 50 being also equipped with below roller assembly on padding machine bracket 1, dye liquor tank 50 preferably use stainless steel
It is welded, dye liquor tank 50, in order to rationally utilize the space of dye liquor tank 50, reduces making for dye liquor for holding the dye liquor dyed cloth
Dosage, the cross-sectional shape of dye liquor tank 50 are inverted trapezoidal.
Several parallel with roll 20 impregnation rollers 40 are installed in dye liquor tank 50, impregnation roller 40 be used to draw cloth to
In dye liquor tank 50, make cloth adequately with the dye contacts in dye liquor tank 50 so that cloth and dye contacts is more uniform, from
And it can be improved the uniformity of cloth pad dyeing；When work, the cloth on impregnation roller 40 will immerse in dye liquor.
Specifically, impregnation roller 40 is located at 20 lower section of roll, and the section between two rolls 20 is tangent, and impregnation roller 40 uses
Stainless steel or carbon steel are welded.
The both ends of each roll 20 are separately installed with roll leader fixed 5, and each roll leader fixed 5 is equipped with first
Roll guide rod through-hole and second roll guide rod through-hole；In two neighboring roll leader fixed 5, one of roll guide rod is fixed
It is connected between the first roll guide rod through-hole of seat 5 and the second roll guide rod through-hole of another roll leader fixed 5
There is guide rod 4；The both ends of guide rod 4 are respectively arranged with block.
When needing to complete separating action, from pan feeding direction, pan feeding direction is the left side of Fig. 1, and thrust actuator 3 pulls
First roll 20 is mobile to the direction far from support roller 10, and guide rod 4 is in the second roll guide rod through-hole of first roll 20 and next
Sliding in the first roll guide rod through-hole of a roll 20 is drawn under the action of block when mobile a distance touches block
It moves next roll 20 to move along equidirectional, and so on, until drawing to a last roll 20 separation support roller 10 or artificially
Until stopping.
Specifically, the both ends of roll 20 are mounted on roll rolling bearing, roll rolling bearing is connected with roll sliding axle
Hold 22；The roll sliding bearing 22 of the first end common positioned at each roll 20 is connected with the first sliding rail 2, and it is common to be located at each roll 20
The roll sliding bearing 22 of second end be connected with the second sliding rail.
One end that roll 20 is located at the first sliding rail 2 is equipped with roll discaling roll 21, the roll discaling roll 21 of two neighboring roll 20
Intermeshing, one end that support roller 10 is located at the first sliding rail 2 are equipped with support roller gear 11, and support roller gear 11 is rolled with nearest
Roller tooth roller 21 engages, and in order to guarantee that each roll 20 is identical with 10 revolving speed of support roller, supports roller gear 11 and each roll discaling roll 21
Parameter is all the same.
Support roller 10 connects padding machine driving assembly 12, and padding machine driving assembly 12 includes driving motor, driving motor connection master
Movable tooth roller, active discaling roll connection chain item are equipped with driven discaling roll in support roller 10, and chain connects driven discaling roll.Padding machine driving group
Part 12 drives support roller 10 to rotate, and each roll 20 is driven to rotate under the action of supporting roller gear 11 and each roll discaling roll 21.
Specifically, the diameter of each roll 20 is sequentially increased from pan feeding direction to discharging direction, increasing numerical value is previous roll
The a ten thousandth of 20 diameter of roller is between 1 percent；Since cloth can be gradually increased in immersion dye liquor post-tensioning rate, to make
Cloth is progressively longer, can so guarantee the uniform tension in order of cloth, prevent cloth from gauffer occur.
Specifically, be equipped with supersonic oscillations device in dye liquor tank 50, the frequency of supersonic oscillations device be 20KHz~
80KHz, the input power of supersonic oscillations device are 0.5KW~5KW；Dyestuff floods supersonic oscillations device when work, uses
Dyestuff is mixed more uniform by the vibration of ultrasonic wave.
Specifically, dye liquor tank 50 is also connected with the elevating mechanism 70 of the height for adjusting dye liquor tank 50, elevating mechanism 70
Worm Wheel System mode can be used, can also directly be completed using cylinder.
Specifically, dye liquor can solidify when due to being cold, dye liquor tank 50 is additionally provided with heat preservation sandwich layer 60, heat preservation sandwich layer 60
It is provided with heat-conducting medium, heat-conducting medium is conduction oil or water etc.；Heat-conducting medium carries the dye liquor in heat dye liquor tank 50, from
And guarantee the temperature of dye liquor, prevent dye liquor from solidifying；The pipeline that heat preservation sandwich layer 60 is additionally provided with valve and is connected with the external world.
Dye liquor tank 50 is additionally provided with feeding inlet and discharge port, and feeding inlet is equipped with pan feeding valve, and discharge port is equipped with discharging
Valve, pan feeding valve connect pan feeding pipeline, and discharge valve connects discharge pipe.
Specifically, being also equipped with pressure roller 30 on padding machine bracket 1 between roller assembly and thrust actuator 3, pressure roller 30 is not
It is contacted with cloth, the both ends of pressure roller 30 are separately installed with pressure roller rolling bearing, and pressure roller rolling bearing is connected with pressure roller sliding bearing
32, the pressure roller sliding bearing 32 at both ends is respectively arranged on the first sliding rail 2 and the second sliding rail；Pressure roller 30 is located at the first sliding rail 2
One end is equipped with press roll gear 31, and press roll gear 31 is engaged with hithermost roll discaling roll 21, and 31 parameter of press roll gear with roll
21 parameter of roller tooth roller is identical.
The both ends of pressure roller 30 are separately installed with pressure roller leader fixed 6, are equipped with pressure roller on each pressure roller leader fixed 6
Guide rod through-hole, guide rod 4 is respectively connected in pressure roller guide rod through-hole, and guide rod 4 connects the first roll adjacent with the pressure roller guide rod through-hole
Guide rod through-hole.
Specifically, thrust actuator 3 is also connected with pressure-regulating device, pass through the pressure between control roll 20 and roll 20
Power guarantees liquid content needed for cloth dyeing course.
Specifically, further including pull roll 80, the surface of pull roll 80 is coated with Teflon, for preventing dyestuff to be sticked to pull roll
On 80, product quality is influenced.
Specifically, the padding machine 3000 of the present embodiment further includes expansion roller 90, expansion roller 90 is installed on padding machine bracket 1, and
Positioned at pan feeding side, the diameter for being impregnated with roller 40, pull roll 80 and expansion roller 90 is gradually reduced from centre to both sides, plays expansion base
Material prevents the effect of cloth folding；When cloth enters the impregnation roller 40 in hopper by expansion roller 90, cloth is on expansion roller 90
Very big cornerite is formed, i.e. the peripheral contact area of cloth and expansion roller 90 is very big, plays flattening before entering padding machine to cloth
Effect.The expansion roller 90 can be aluminium flake formula expansion roller, arc rubber expansion roller etc..
Referring to Fig. 7, cloth conveying drying unit 4000 includes cloth conveying dryer frame 300, cloth conveying dryer
Cloth supply unit and oven are installed on frame 300.
Cloth supply unit includes track 130, and chain wheel assembly is fixedly installed on track 130, and chain wheel assembly is connected with chain
Item 120, chain 120 are connected with needle plate component 150, and track 130 is equipped with upper needle device in cloth inlet.
Oven includes several heated holders 230 being fixedly installed on cloth conveying dryer frame 300, several heating
Bracket 230 is arranged in parallel in the horizontal direction, on the direction along cloth motion simulation, is mounted in each heated holder 230
Several heating components 220 being arranged successively along cloth direction, heating component 220 include the horizontally arranged main heating in left, center, right
Device, the first auxiliary heater and the second auxiliary heater, primary heater are located at centre, and the first auxiliary heater is located at the left side, the
Two auxiliary heaters are located at the right.
Specifically, oven further includes temperature control component, the corresponding temperature control component of each heated holder 230；Temperature control component
Including three temperature controllers, three temperature controllers are left, center, right distribution, can be parallel, can also be not parallel；Three temperature controllers are right respectively
The primary heater, the first auxiliary heater and the second auxiliary heater that the heated holder 230 should be controlled, i.e., detect according to temperature controller
The opening and closing of the temperature control primary heater, the first auxiliary heater and the second auxiliary heater that arrive, to guarantee substrate table
The uniformity of face temperature.
Specifically, heater heating mode there are many kinds of, as electrothermal tube directly heats, microwave heating, heated by natural gas,
Neatly, the Hot-blast Heating that the heat sources such as conduction oil provide；It is preferred that electrothermal tube heats, have the advantages that quick heating, temperature control are accurate, and
Electrothermal tube heat source is more preferable to the penetrability of substrate.
Specifically, temperature control component includes silicon-controlled temperature controller and non-contact type thermodetector, silicon-controlled temperature controller with it is non-contact
The electrical connection of formula temperature measurer, can make thermometric effect more acurrate using non-contact type thermodetector.
Specifically, forming heating channel between adjacent heated holder 230, cloth passes through along the vertical direction from heating channel,
Formation is evenly heated.
Oven further includes skeleton 210, and the insulating layer 200 being fixed on skeleton 210, heated holder 230 and heating group
Part 220 is respectively positioned in insulating layer 200, and insulating layer 200 is used to reduce the loss of heat, energy saving.
Specifically, oven further includes spraying device, heated holder 230 is respectively mounted water mist spray on the two sides in face of cloth
Device is spilt, installation site is the position on the upper side of center line when cloth is run in oven in level；Spraying device is to base
The front and back sides of material uniformly spray water mist, and water mist is normal-temperature water, hot water or steam, help in water mist containing various functionality
Agent, such as dyestuff, adhesive, waterproofing agent, mould inhibitor, deodorant, softening agent.
Specifically, please referring to Fig. 8 and Figure 10, track 130 includes left track 134 and right track 135, left track 134 and the right side
135 symmetric design of track, left track 134 and right track 135 are divided into entrance track 131, interlude track 132 and outlet section
Track 133；Interlude track 132 is installed in oven, and interlude track 132 can be spheroidal graphite cast-iron integral cast and form,
It is also possible to steel plate and cold drawn square steel is welded.
Chain 120 divides for left chain and right chain, and left chain sequentially passes through the entrance track 131, intermediate of left track 134
Section track 132 and outlet section track 133 form a closed loop；Right chain sequentially pass through right track 135 entrance track 131, in
Between section track 132 and outlet section track 133, form another closed loop；Left chain and right chain share the same driving, increase cloth
The synchronism of conveying.
Specifically, chain wheel assembly includes entrance sprocket wheel 111, jockey sprocket 113, several lower jockey sprockets on several
114 and outlet sprocket wheel 112；Entrance sprocket wheel 111 is installed on entrance track 131, and outlet sprocket wheel 112 is installed on outlet section track
133。
Upper jockey sprocket 113 is installed on the upper end of interlude track 132, and lower jockey sprocket 114 is installed on interlude track
132 lower end；Upper jockey sprocket 113 is located at the upper end of heated holder 230, and lower jockey sprocket 114 is located at adjacent heated holder 230
Lower end；Jockey sprocket 113 is arranged in parallel on several, several lower jockey sprockets 114 are arranged in parallel, and upper jockey sprocket
113 are interspersed with lower jockey sprocket 114 along horizontal direction up and down, i.e., chain 120 drives cloth that can constantly pass through
Upper jockey sprocket 113 and lower jockey sprocket 114, formed waveform, thus realize the heated length of cloth with increasing for sprocket wheel and
It is constantly elongated.
The track that chain 120 transports cloth is formed into the waveform propagated in the horizontal direction, can prevent cloth from conveying
It is sagging in journey.
Alternatively, please refer to Fig. 2 cloth conveying drying unit 4000, if chain wheel assembly include several Jockey sprockets before and
Jockey sprocket after dry；The installation site of several Jockey sprockets before is close to the arrival end of cloth, and each Jockey sprocket before is in
It is arranged above and below, the installation site of several rear jockey sprockets is close to the outlet end of cloth, and each rear jockey sprocket is in row up and down
Column；
Chain sequentially passes through each Jockey sprocket before and each rear jockey sprocket, forms the structure of vertically left-right situs,
The waveform propagated along the vertical direction.
Referring to Fig. 9, left chain and right chain are respectively connected with several needle plate components 150, needle plate component 150 includes needle plate
Support plate 151, needle plate support plate 151 are connected with steel plate 152, several steel needles 153 arranged in parallel are housed on steel plate 152；Steel
152 thickness 2-6mm of plate, length is no more than the length of the chain link of chain 120, and for width less than 20mm, 153 diameter of steel needle is 1-3mm,
Steel needle 153 is fixed on steel plate 152, and 2 row's steel needles 153 are no less than on the direction vertical with chain 120, every row's steel needle 153
Distance is 3-8mm, between adjacent two steel needles 153 in the parallel direction of chain 120 at a distance from be 3-8mm, in operating status,
Steel needle 153 tilts 0-10 °, and on the direction vertical with chain 120, and steel needle 153 tilts 2-8 ° to chain 120；So set
Meter can be avoided the disengaging steel needle 153 during cloth return and split away off.
Specifically, running track when steel needle 153 fixed on left chain and right chain is by respective sprocket is and sprocket wheel
Concentric circular arc, and the root of steel needle 153 operates the arc diameter to be formed around sprocket wheel and runs no more than the sprocket wheel tooth top
The arc diameter that track is formed, and the arc diameter formed not less than the sprocket tooth root running track；Preferentially select the steel
153 root of needle is equal to the reference diameter of sprocket wheel around the diameter that sprocket wheel operates the circular arc to be formed, that is to say, that 153 root of steel needle
Position is located between the tip diameter and root diameter of the sprocket wheel.
Specifically, 230 installation site of heated holder of corresponding upper jockey sprocket 113 is higher than corresponding lower jockey sprocket 114
Heated holder 230；So mutually stagger heating space enabled to reduce, to reduce the consumption of energy, be conducive to save at
This.
Specifically, the quantity of automatic deviation rectifying device is referring to Fig. 10, cloth supply unit further includes automatic deviation rectifying device
Two, an adjusting left track 134, an adjusting right track 135, two automatic deviation rectifying devices can adjust individually, can also be with
It is integrally-regulated.
Automatic deviation rectifying device includes correction actuator, and correction actuator is connected with rectifying screw 181, and 181 liang of rectifying screw
End is connected with rolling bearing units, and rolling bearing units are installed on cloth conveying dryer frame 300；Rectifying screw 181 is in two rolling bearing units
Between be connected with correction nut 182, adjusted by way of feed screw nut, precision is high and runs smoothly.
Correction nut 182 is connected with correction support 183, and limit shaft 184 is connected on support 183 of rectifying a deviation, and limit shaft 184 connects
Correction fixing seat 185 is connect, correction fixing seat 185 is connect with correction support 183 by limit shaft 184, and correction fixing seat 185 is fixed
It is mounted in left track 134 or right track 135.
Automatic deviation rectifying device further includes rollover-resistant mechanism 160, and two rollover-resistant mechanisms 160 are separately connected 134 He of left track
Right track 135, rollover-resistant mechanism 160 include anti-rollover support 161, and anti-rollover support 161 is connected with anti-rollover idler wheel 162, are prevented
Rollover idler wheel 162 scrolls up on cloth conveying dryer frame 300 along the side vertical with chain 120.Anti-rollover support 161
The upper length in the direction perpendicular to chain 120 should lengthen as far as possible, anti-rollover idler wheel 162 includes interior anti-rollover idler wheel and outer
Anti-rollover idler wheel, the arm of force of interior anti-rollover idler wheel should be greater than the arm of force of outer anti-rollover idler wheel, to prevent 130 tentering mistake of track
It turns on one's side caused by the arm of force is too small in journey phenomenon.
Automatic deviation rectifying device further includes material edge detection piece, and material edge detection piece is electrically connected with correction actuator, is led to
Cross that material edge detection piece detects as a result, to be transmitted to correction actuator, correction actuator movement adjusts respective rail 130
It is mobile.
Specifically, please referring to Figure 11, cloth supply unit further includes chain tensioning mechanism 140, and chain tensioning mechanism 140 wraps
Spring base 142 is included, tensioning spring 143 is installed, one end of tensioning spring 143 is equipped with spring block, and passes through in spring base 142
Spring block is connected with the one end for adjusting screw rod 141, and the other end for adjusting screw rod 141 stretches out outside spring base 142；Tensioning spring
143 other end is connected with one end of tensioning shaft 146, and the other end of tensioning shaft 146 stretches out outside spring base 142.
Spring base 142 is also fixedly connected with tensioning adjustment seat 144, and tensioning adjustment seat 144 is connected with tensioning sliding block 145, bullet
Spring abutment 142 is equipped with tensioning sliding slot, and tensioning sliding block 145 slides in tensioning sliding slot, and tensioning sliding block 145 connects entrance sprocket wheel 111.
By adjusting adjusting screw rod 141, adjusts screw rod 141 and drive tensioning spring 143 mobile, tensioning spring 143, which pushes, to be opened
Mandrel 146 is mobile, and tensioning shaft 146 pushes tensioning sliding block 145 mobile, to drive the entrance chain being fixed on tensioning sliding block 145
Wheel 111 is mobile, adjusts the elastic of chain 120；Also, when track 130 and elongated 120 expanded by heating of chain, then by tensioning bullet
Spring 143 it is flexible come automatic adjustable track 130 and chain 120 it is elastic.
Specifically, please referring to Figure 12, upper needle device 100 includes upper needle fixing seat 101, fixed peace in upper needle fixing seat 101
Equipped with upper needle cylinder 102 and upper needle sliding block 103, the piston rod of upper needle cylinder 102 is fixed on needle sliding block 103, upper needle sliding block
103 are equipped with upper needle shaft through-hole, are equipped with needle shaft 104 in upper needle shaft through-hole, are equipped with needle pressing plate 105 on upper needle shaft 104, on
Needle pressing plate 105 is connected with bristle brush wheel 106.
Cloth on needle plate needs the enforceable root for being pressed together on needle point, and the bristle brush wheel 106 of upper needle device 100 is fixed on
The surface of needle plate component 150, so that cloth is firmly fixed to needle plate component 150 by the pressing of upper needle cylinder 102
On.
Specifically, the outlet section track 133 of the outlet sprocket wheel 112 and right track 135 of 134 outlet section track 133 of left track
Outlet sprocket wheel 112 be respectively connected with same outlet transmission shaft, outlet transmission shaft is made by whole round steel, lathe process rear surface essence
It grinds；Outlet transmission shaft is connected with transmission actuator 180, the transmission driving of actuator 180 outlet transmission shaft rotation, to drive
The left track 134 of outlet section track 133 and the outlet sprocket wheel 112 of right track 135 rotate synchronously, and then drive left chain and right chain
Item cycle operation in track 130.
Specifically, please referring to Figure 13, cloth supply unit further includes wide cut regulating mechanism, and wide cut regulating mechanism includes amplitude modulation
Actuator 174, amplitude modulation actuator 174 are connected with amplitude modulation screw rod 171, and the connection of amplitude modulation screw rod 171 is there are two amplitude modulation nut 172, and two
A amplitude modulation nut 172 is separately connected two nut cover boards 173, and two nut cover boards 173 are separately connected left track 134 and right track
135。
Amplitude modulation actuator 174 drives amplitude modulation screw rod 171 to rotate, and by the transmission of feed screw nut, amplitude modulation nut 172 is driven to move
It is dynamic, to drive left track 134 and right track 135 mobile, achieve the purpose that adjust wide cut.
Specifically, please referring to Figure 14, lower jockey sprocket 114 is fixedly installed with the circular baffle plate that stainless steel plate is welded
400, the circular arc formed when the outside diameter of circular baffle plate 400 should be greater than or the root equal to steel needle 153 is rotated with jockey sprocket
Diameter, to make circular baffle plate 400 fix the cloth above needle plate component 150, to ensure that cloth edge will not be from needle plate group
It is slid on part 150.
Specifically, please referring to Figure 15, the edge guard of the L-type of stainless steel plate bending and molding is also connected on track 130
500, a part of edge guard 500 is fixed on track 130, and another part blocks the tip portion of steel needle 153, prevents steel needle
153 de-orbit 130；Preferably, edge guard 500 towards the distance between one side and 153 root of steel needle of steel needle 153 at least
For 0.5mm.
Figure 16 is please referred to, distillation fixation unit 5000 includes distillation fixation cabinet 5100, and distil fixation cabinet 5100, distillation
Insulating layer 200 of the fixation cabinet 5100 against cloth conveying drying unit 4000.
Distillation fixation cabinet 5100 is provided with heating channel close to insulating layer 200 on one side, and the heat inside oven passes through
Heating channel is transmitted in distillation fixation cabinet 5100；In the insertion distillation fixation cabinet 5100 of outlet section track 133.
Distillation fixation cabinet 5100 is provided with heating bull wheel 5200, and heating bull wheel 5200 is connected with distillation fixation actuator；
The shaft end of heating bull wheel 5200 is connected with rotary joint and pipeline, and heating bull wheel 5200 is two-layer equation sandwich, sandwich
It is provided with conduction oil, heat is transmitted by the conduction oil in sandwich, the wheel face temperature for heating bull wheel 5200 can be made more equal
It is even；Conduction oil is connect by rotary joint and pipeline with heat conducting oil boiler for heating.
Several conveyer belt rollers 5400 being also equipped in distillation fixation cabinet 5100 around heating bull wheel 5200, it is defeated
Heated transportation band 5300 is connected on belt delivering roller 5400；After heated transportation band 5300 sequentially passes through each conveyer belt roller 5400, heating
The wheel face of a part contact heating bull wheel 5200 of conveyer belt 5300.
After cloth enters distillation fixation cabinet 5100, the first face of cloth and heating bull wheel 5200 take turns face contact, opposite
Second face is contacted with heated transportation band 5300, passes through the of the heat heated transportation band 5300 of heating channel transmitting and cloth
Two faces, so when the first face paste of cloth closes heating 5200 wheel face of bull wheel, the first face of cloth and the temperature of the second face contact
Difference reduces, and effectively prevents causing to merge non-uniform problem when dye sublimation with cloth due to both sides heating temperature unevenness,
Improve product quality.
Specifically, distillation fixation unit 5000 further includes tension-adjusting gear, for adjusting tension when cloth production, prevent
The problems such as only overtension breaks cloth, tension too small skidding.
Specifically, distillation fixation unit 5000 further includes conveyer belt deviation correcting device 5500, for adjusting heated transportation band
5300 offset during the work time remains that heated transportation band 5300 is in operating position.
Specifically, heated transportation band 5300 is silica gel conveying belt or other high temperature resistant mesh belts.
Specifically, the pipeline connected with conduction oil is connect with expansion tank, it is swollen after the heat-conducting oil heating in heating bull wheel 5200
It is swollen, it is flowed back into expansion tank by the rotary joint and pipeline that heat 5200 shaft end of bull wheel, expansion tank is used to load leading for reflux
Hot oil.
It heats in the sandwich of bull wheel 5200 and is provided with electrothermal tube, for the conduction oil in heating interlayer structure；Electric heating
Pipe includes main heat-generating pipe and end-heating pipe, and main heat-generating pipe is located at the wheel face close to heating bull wheel 5200, and end-heating pipe is located at
Close to the both ends of the surface of heating bull wheel 5200, so as not to the both ends of the surface temperature of heating bull wheel 5200 scatter and disappear it is too fast cause heating uneven, shadow
Ring product quality.
Cooling unit 6000 is used to cool down the cloth come out from distillation fixation unit 5000；Finished product take-up unit
7000, for collecting finished product cloth, can carry out winding shape cloth or fold cloth back and forth to collect.
A kind of cloth dyeing machine provided in this embodiment, has the advantages that
By increasing pressure roller 30 and support roller 10, so that the stress at both ends is expanded as when being compressed to roll 20
The whole stress of roll 20, there is pressure unevenness in the cloth for avoiding first roll 20 and the contact of the last one roll 20, to lead
Cause cloth dye liquor uneven.And the separation of roller and roller, rolling when efficiently solving using multiple rolls 20 are carried out using guide rod 4
20 separation problem of roller, structure are simple.Heat preservation sandwich layer 60 is increased to dye liquor tank 50 again, dye liquor when efficiently solving temperature reduction
The problem of solidification and mixing unevenness.Also each 20 diameter design of roll is sequentially increased, solve due to cloth expansion and contraction variation and
The problem of causing.
Track is transported by using the waveform in level, the length and stability problem of cloth transport is solved, keeps away simultaneously
Exempt from sagging in cloth transportational process；By design chain tensioning mechanism 140 solve due to track 130 and chain be heated it is swollen
It is swollen after it is elongated, so as to cause track 130 deformation, internal stress increase the problem of, make track 130 be heated it is elongated after can by
Tightly the flexible automatic adjustment chain 120 of spring 143 is elastic；By increasing L-type edge guard 500, steel needle 153 is prevented to be detached from rail
Road 130；By increasing circular baffle plate 400, circular baffle plate 400 is set to fix the cloth above needle plate component 150, to ensure cloth
Edge will not slide from needle plate component 150.
Cloth is abutted by the fixation unit 5000 that will distil and conveys the insulating layer 200 of drying unit 4000, and is increased and added
The temperature gap of the passage of heat, the first face and the second face contact that make cloth reduces, and effectively prevents due to both sides heating temperature not
, cause to merge non-uniform problem when dye sublimation with cloth, improve product quality.
The above, the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although referring to before
Stating embodiment, invention is explained in detail, those skilled in the art should understand that: it still can be to preceding
Technical solution documented by each embodiment is stated to modify or equivalent replacement of some of the technical features；And these
It modifies or replaces, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (10)
1. a kind of cloth dyeing machine, which is characterized in that including unwinder unit, padding machine, cloth conveys drying unit, and distil fixation list
Member and finished product take-up unit；
Heating channel is equipped between the distillation fixation unit and cloth conveying drying unit, the cloth conveying drying is single
The partial heat of member is transmitted to the distillation fixation unit by the heating channel；
The distillation fixation unit includes heating bull wheel, is equipped with several conveyer belt rollers around the heating bull wheel,
Same heated transportation band is respectively connected on each conveyer belt roller, the heated transportation band sequentially passes through each conveyer belt roller
Afterwards, a part of the heated transportation band contacts the wheel face of the heating bull wheel；
The heating bull wheel is equipped with sandwich, and the sandwich is provided with conduction oil；It is heated described in the heat-conducting oil heating
The wheel face of bull wheel；
When the cloth dyeing machine works, cloth is passed through from the wheel face and heated transportation interband of the heating bull wheel, and the of cloth
On one side with the wheel face contact of the heating bull wheel, the second opposite face is contacted with the heated transportation band；
The cloth conveying drying unit includes cloth conveying dryer frame, is equipped with cloth on the cloth conveying dryer frame
Supply unit and oven；
The cloth supply unit includes track, and a part of the track is located in the oven, fixed peace on the track
Equipped with chain wheel assembly, the chain wheel assembly is connected with chain, and the chain is connected with several needle plate components, and the track is in cloth
Material inlet is equipped with needle device；
The cloth supply unit further includes automatic deviation rectifying device and rollover-resistant mechanism, and the automatic deviation rectifying device is located at the cloth
Expect the cloth inlet of supply unit, the rollover-resistant mechanism is fixed on the track.
2. cloth dyeing machine according to claim 1, which is characterized in that the chain wheel assembly includes drag chain on several
Wheel and several lower jockey sprockets；The installation site of the upper jockey sprocket is higher than the installation site of the lower jockey sprocket；
The upper jockey sprocket is in that staggeredly mode is distributed for left and right with the projected position of the lower jockey sprocket in the same horizontal line；
The chain sequentially passes through each upper jockey sprocket and each lower jockey sprocket, forms the waveform propagated in the horizontal direction.
3. cloth dyeing machine according to claim 1, which is characterized in that the padding machine includes padding machine bracket and for pressure rolling
The roller assembly of cloth, the roller assembly are connected with support roller, and the support roller and the roller assembly are mounted on described
On padding machine bracket；
The roller assembly is also connected with thrust actuator, and the roller assembly contains at least two roll, the cloth only from
It passes through, and is not contacted with the support roller between the roll；
The dye liquor tank being also equipped with below the roller assembly on the padding machine bracket, is equipped in the dye liquor tank and institute
State several parallel impregnation rollers of roll.
4. cloth dyeing machine according to claim 2, which is characterized in that the cloth supply unit further includes chain tension
Mechanism, the chain wheel assembly further include entrance sprocket wheel；
The chain tensioning mechanism includes spring base, and tensioning spring is equipped in spring base, and one end of tensioning spring is equipped with spring
Block, and the one end for adjusting screw rod is connected with by spring block, the other end for adjusting screw rod stretches out outside spring base；It is tensioned bullet
The other end of spring is connected with one end of tensioning shaft, and the other end of tensioning shaft stretches out outside spring base；
The spring base is also fixedly connected with tensioning adjustment seat, and the tensioning adjustment seat is connected with tensioning sliding block, the spring base
Equipped with tensioning sliding slot, the tensioning sliding block slides in the tensioning sliding slot, and the entrance sprocket wheel and the tensioning sliding block rotate
Connection.
5. cloth dyeing machine according to claim 1, which is characterized in that be also equipped with electrothermal tube, institute in the sandwich
It states electrothermal tube and heats the conduction oil.
6. cloth dyeing machine according to claim 1, which is characterized in that one end of the heating bull wheel is connected with rotation and connects
Head, the rotary joint are connected with pipeline, and the pipeline is connected with the expansion tank of the conduction oil for reinstalling stream.
7. cloth dyeing machine according to claim 1, which is characterized in that the automatic deviation rectifying device includes rectifying screw,
The both ends of the rectifying screw are connected with rolling bearing units, and the rolling bearing units are installed on the cloth conveying dryer frame；Institute
It states rectifying screw and is connected with correction nut between two rolling bearing units；
The correction nut is connected with correction support, and limit shaft, the limit axis connection correction are connected on the correction support
Fixing seat, the correction fixing seat and the correction support pass through limit axis connection；The correction fixing seat is fixedly mounted on institute
It states on track.
8. cloth dyeing machine according to claim 1, which is characterized in that the rollover-resistant mechanism includes anti-rollover support,
The anti-rollover support is connect with the track, and the anti-rollover support is connected with anti-rollover idler wheel, and the anti-rollover idler wheel exists
It scrolls up on the cloth conveying dryer frame along the side vertical with the chain.
9. cloth dyeing machine according to claim 3, which is characterized in that the both ends of each roll are separately installed with roll
It is leader fixed, first roll guide rod through-hole and second roll guide rod through-hole are equipped on each roll is leader fixed；
During the two neighboring roll is leader fixed, the leader fixed first roll guide rod through-hole of one of them roll
Guide rod, the both ends point of the guide rod are connected between the second roll guide rod through-hole leader fixed with roll described in another
Block is not provided with it.
10. cloth dyeing machine according to claim 1, which is characterized in that the chain wheel assembly include several it is leading to
Sprocket wheel and several rear jockey sprockets；The installation site of several Jockey sprockets before close to cloth arrival end, and it is each
Jockey sprocket before in being arranged above and below, after several are described the installation site of jockey sprockets close to the outlet end of cloth, and it is each after
Jockey sprocket is in be arranged above and below；
The chain sequentially passes through each Jockey sprocket before and each rear jockey sprocket, forms vertically left-right situs
Structure, the waveform propagated along the vertical direction；The distillation fixation unit is set to the track close to one of cloth exports
The top divided.
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| CN201711207261.0A CN109537213B (en) | 2017-11-27 | 2017-11-27 | Cloth dyeing machine |
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| CN109825976A (en) * | 2019-04-03 | 2019-05-31 | 李雅 | A kind of pad dyeing drying all-in-one overflow dyeing machine |
| CN110258052A (en) * | 2019-07-19 | 2019-09-20 | 李雅 | A kind of continuously circulation padding mangle and pad dyeing method |
| CN111197209A (en) * | 2020-03-18 | 2020-05-26 | 连云港创美机械有限公司 | Cold-batch wet-type ultrasonic dyeing machine and dyeing method |
| CN111235796A (en) * | 2020-03-25 | 2020-06-05 | 广东省迪利安环保固色科技有限公司 | Cloth pre-fixing heating equipment |
| CN113123038A (en) * | 2021-04-20 | 2021-07-16 | 宋林盛 | Processing method of polyester yarn |
| CN114059252A (en) * | 2021-12-01 | 2022-02-18 | 浙江鼎信彩带有限公司 | Be used for meshbelt continuous type high temperature conduction oil anhydrous dyeing stoving ironer |
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| CN109825976A (en) * | 2019-04-03 | 2019-05-31 | 李雅 | A kind of pad dyeing drying all-in-one overflow dyeing machine |
| CN110258052A (en) * | 2019-07-19 | 2019-09-20 | 李雅 | A kind of continuously circulation padding mangle and pad dyeing method |
| CN111197209A (en) * | 2020-03-18 | 2020-05-26 | 连云港创美机械有限公司 | Cold-batch wet-type ultrasonic dyeing machine and dyeing method |
| CN111235796A (en) * | 2020-03-25 | 2020-06-05 | 广东省迪利安环保固色科技有限公司 | Cloth pre-fixing heating equipment |
| CN113123038A (en) * | 2021-04-20 | 2021-07-16 | 宋林盛 | Processing method of polyester yarn |
| CN114214801A (en) * | 2021-11-02 | 2022-03-22 | 佛山市南海区新元机械有限公司 | Alkali shrinking machine |
| CN114214801B (en) * | 2021-11-02 | 2024-04-05 | 佛山市南海区新元机械有限公司 | Alkali shrinking machine |
| CN114059252A (en) * | 2021-12-01 | 2022-02-18 | 浙江鼎信彩带有限公司 | Be used for meshbelt continuous type high temperature conduction oil anhydrous dyeing stoving ironer |
| CN115323671A (en) * | 2022-09-28 | 2022-11-11 | 江苏新世嘉家纺高新科技股份有限公司 | Textile fabric's device of coloring for textile processing |
| CN115323671B (en) * | 2022-09-28 | 2023-09-15 | 江苏新世嘉家纺高新科技股份有限公司 | Dyeing device of textile fabric for textile processing |
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