CN105177897B - It is a kind of continuously to roll formula air flow dyeing machine applied to garment production - Google Patents
It is a kind of continuously to roll formula air flow dyeing machine applied to garment production Download PDFInfo
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- CN105177897B CN105177897B CN201510621003.1A CN201510621003A CN105177897B CN 105177897 B CN105177897 B CN 105177897B CN 201510621003 A CN201510621003 A CN 201510621003A CN 105177897 B CN105177897 B CN 105177897B
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- cloth
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- 238000004043 dyeing Methods 0.000 title claims abstract description 92
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000009980 pad dyeing Methods 0.000 claims abstract description 361
- 239000004744 fabric Substances 0.000 claims abstract description 122
- 230000005540 biological transmission Effects 0.000 claims abstract description 99
- 239000000975 dye Substances 0.000 claims abstract description 91
- 238000010438 heat treatment Methods 0.000 claims abstract description 89
- 239000007921 spray Substances 0.000 claims abstract description 47
- 238000000889 atomisation Methods 0.000 claims abstract description 27
- 230000001105 regulatory effect Effects 0.000 claims abstract description 17
- 238000010186 staining Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 6
- 238000004040 coloring Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 18
- 238000009434 installation Methods 0.000 description 15
- 230000033001 locomotion Effects 0.000 description 15
- 238000012545 processing Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000001035 drying Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000003631 expected effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241001416181 Axis axis Species 0.000 description 1
- 241001313855 Bletilla Species 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Formula air flow dyeing machine is continuously rolled applied to garment production the invention discloses a kind of, including rack and rack table, the centre of rack is equipped with dyeing chamber and gas flow optimized room, the right side for contaminating dyeing chamber is equipped with heating device, dyeing workbench is equipped in dyeing chamber, it dyes workbench and is equipped with pad dyeing device, pad dyeing device includes upper pad dyeing device and lower pad dyeing device, upper pad dyeing device is connected with pad dyeing transmission device, pad dyeing regulating device is connected with below lower pad dyeing device, pad dyeing regulating device is connected with adjusting driving device, the gentle flow atomization device of control cabinet is equipped in gas flow optimized room, aerodynamic atomization device is connected with air current spray nozzle component, air current spray nozzle component is located at the top of dyeing chamber.The machine construction is simple, scientific convenient, with strong points, high degree of automation, has well solved the colouring problem of cloth and fabric.
Description
Technical field
Formula air flow dyeing machine is continuously rolled applied to garment production the present invention relates to a kind of.
Background technique
For airflow dyeing for traditional liquid flowing dyeing, fabric is by means of containing wetly or water vapour gas
Channel and recycle, convey fabric without dye liquor or aqueous medium, nearly all fibrous material and its mixture can be carried out floating
Bletilla dyeing.Maximum feature is to greatly reduce dyestuff, the consumption of chemical assistant and the energy.
Currently, this traditional dyeing machine is using one in the market mainly using the air flow dyeing machine of traditional structure
Fans are attached by very long pipeline with nozzle, and very big energy loss can be generated when flowing in the duct due to wind-force,
So as to cause the increase of blower power consumption, a large amount of electric power is wasted.Another structure of air flow dyeing machine is equipped with to each nozzle
One blower, so that the quantity of blower is identical as nozzle quantity, this improved procedure makes air flow dyeing machine, and structure is complicated, phase
It increases manufacturing cost with answering, increases maintenance costs, in addition, a nozzle, which is equipped with a Fans, equally causes efficiency not
Height, the waste of electric energy.In addition to this, the air flow dyeing machine dyeing of the prior art is uneven, and defect rate is caused to greatly increase.
Summary of the invention
Formula air flow dyeing machine continuously is rolled applied to garment production the purpose of the present invention is to provide a kind of, the machine construction
Simply, scientific convenient, with strong points, high degree of automation, has well solved the colouring problem of cloth and fabric.Continuously roll formula
Air flow dyeing machine, which first passes through defeated cloth holder and will dye cloth, to be transported in dyeing chamber；Then it allows and dyes cloth through upper pad dyeing device and lower pad dyeing dress
It sets, under the driving effect of pad dyeing transmission device, under the adjusting of pad dyeing regulating device, smoothly drive, which is dyed cloth, travels forward, with
This passes through simultaneously on the gaseous state dyestuff after atomization is equably attached to and dyes cloth by aerodynamic atomization device, completes dyeing work；Then
It will be dyed cloth drying by heating device；It will dye cloth finally by receipts cloth holder and collect storage.
In order to solve the above-mentioned technical problem, it adopts the following technical scheme that
It is a kind of continuously to roll formula air flow dyeing machine, including rack and rack table, the centre of rack applied to garment production
Equipped with dyeing chamber and gas flow optimized room, dyeing chamber is located at the top of gas flow optimized room, and the right end of dyeing chamber is equipped with heating device, machine
Pallet face includes defeated cloth rack table and fabric winding machine pallet face, and defeated cloth rack table is equipped with defeated cloth holder, and defeated cloth holder is equipped with dye
Cloth, fabric winding machine pallet face, which is equipped with, receives cloth holder, and defeated cloth holder is located at the left side of dyeing chamber, receives the right side that cloth holder is located at dyeing chamber, dye
Dyeing workbench is equipped in color room, dyeing workbench is equipped with pad dyeing device, and pad dyeing device includes upper pad dyeing device and lower pad dyeing
Device, upper pad dyeing device are connected with pad dyeing transmission device, and pad dyeing regulating device is connected with below lower pad dyeing device, and pad dyeing is adjusted
Device is connected with adjusting driving device, and the gentle flow atomization device of control cabinet, the connection of aerodynamic atomization device are equipped in gas flow optimized room
There is air current spray nozzle component, air current spray nozzle component is located at the top of dyeing chamber.It continuously rolls formula air flow dyeing machine and first passes through defeated cloth holder general
It dyes cloth and transports in dyeing chamber；Then it allows and dyes cloth by upper pad dyeing device and lower pad dyeing device, in the driving of pad dyeing transmission device
Under effect, under the adjusting of pad dyeing regulating device, smoothly drive, which is dyed cloth, travels forward, at the same time will by aerodynamic atomization device
Gaseous state dyestuff after atomization is equably attached to dye cloth on, complete dyeing work；Then it will be dyed cloth drying by heating device；Most
It will be dyed cloth by receipts cloth holder afterwards and collect storage.
Further, upper pad dyeing device includes upper pad dyeing frame and upper pad dyeing axis, is equipped with pad dyeing axis in upper pad dyeing frame, above rolls
The centre of contaminate axle is cased with pad dyeing roller, and upper pad dyeing roller is horizontally arranged between pad dyeing frame, and the left side of upper pad dyeing axis, which is equipped with, above rolls
Transmission shaft is contaminated, upper pad dyeing transmission shaft is installed on pad dyeing frame, and upper pad dyeing transmission shaft is connected with pad dyeing transmission device.Upper pad dyeing dress
It sets and upper pad dyeing axis rotation is driven by pad dyeing transmission device, pad dyeing roller upper so also and then rotates, and cooperates lower pad dyeing device to dye
Cloth carries out pad dyeing processing, and the dyestuff that air current spray nozzle component sprays makes even dyeing on being equably attached to and dying cloth.Upper pad dyeing frame
There are two quantity, and correspondence installation arrangement, each upper pad dyeing frame is equipped with the axis for installing pad dyeing axis and upper pad dyeing transmission shaft
Hole (is not drawn into) in figure, such installation arrangement, is more conducive to pad dyeing roller and dynamic dye cloth of lower pad dyeing roller strap carries out dyer
Make, makes to get a desired effect on dyestuff is evenly affixed to dye cloth.The quantity of upper pad dyeing axis has several, every upper pad dyeing axis
On be mounted on pad dyeing roller, a upper pad dyeing transmission shaft is installed, upper pad dyeing transmission shaft passes through connection on the left of upper pad dyeing axis
Pad dyeing transmission device drives upper pad dyeing device and the movement of lower pad dyeing device, to cooperate air current spray nozzle component that dyestuff is equably attached
On dying cloth, reach ideal dyeing effect.
Further, pad dyeing transmission device includes pad dyeing driving motor and upper pad dyeing driving chain, the connection of pad dyeing driving motor
There is pad dyeing motor output shaft, the other end of pad dyeing motor output shaft is equipped with shaft coupling, and shaft coupling connects upper pad dyeing transmission shaft, above rolls
Contaminate transmission shaft and be equipped with active transmission gear, active transmission gear connects upper pad dyeing driving chain, active transmission gear with above roll
Dye driving chain matches, and upper pad dyeing axis is equipped with slave drive gear, and slave drive gear connects upper pad dyeing driving chain, from
Nutating gear matches with upper pad dyeing driving chain.Pad dyeing transmission device drives the output of pad dyeing motor by pad dyeing driving motor
Axis rotation transfers a driving force on pad dyeing transmission shaft under the action of shaft coupling.Upper pad dyeing transmission shaft is equipped with
Active transmission gear, every upper pad dyeing axis are equipped with slave drive gear, lead between active transmission gear and slave drive gear
It crosses the upper pad dyeing driving chain of setting and drives upper pad dyeing roller movement, complete dyeing work.
Further, lower pad dyeing device includes lower pad dyeing frame and lower pad dyeing axis, and lower pad dyeing axis is equipped in lower pad dyeing frame, under roll
The centre of contaminate axle is cased with lower pad dyeing roller, and lower pad dyeing roller is horizontally arranged between lower pad dyeing frame, and lower pad dyeing roller and upper pad dyeing roller are perpendicular
Histogram corresponding arrangement upwards, lower pad dyeing axis are equipped with lower pad dyeing transmission gear, lower pad dyeing are connected on lower pad dyeing transmission gear and is passed
Dynamic chain.Lower pad dyeing device drives lower pad dyeing axis rotation by pad dyeing transmission device, descends pad dyeing roller also and then to rotate in this way, cooperation
Upper pad dyeing device carries out pad dyeing processing to dying cloth, and the dyestuff that air current spray nozzle component sprays makes to dye on being equably attached to and dying cloth
Uniformly.There are two the quantity of lower pad dyeing frame, correspondence installation arrangement, and each lower pad dyeing frame is equipped with the axis for installing lower pad dyeing axis
Hole (is not drawn into) in figure, such installation arrangement, is more conducive to pad dyeing roller and dynamic dye cloth of lower pad dyeing roller strap carries out dyer
Make, makes to get a desired effect on dyestuff is evenly affixed to dye cloth.The quantity of lower pad dyeing axis has several, every upper pad dyeing axis
On be mounted on lower pad dyeing transmission gear, lower pad dyeing transmission gear is equipped with lower pad dyeing driving chain, is driven fills in pad dyeing in this way
Pad dyeing device and lower pad dyeing device can be driven under the action of setting while being moved, to cooperate air current spray nozzle component by dyestuff
It is equably attached on dying cloth, reaches ideal dyeing effect.
Further, pad dyeing regulating device includes adjustment seat and adjusts sliding rack, and adjustment seat is located at the lower end of lower pad dyeing frame, is adjusted
Section sliding rack is installed on the lower end of dyeing workbench, and the lower end of adjustment seat is equipped with support base, is equipped between support base and adjustment seat
Supporting block, support base are connected with support rod, and the upper end of support rod connects adjustment seat, and the lower end connection of support rod adjusts driving dress
It sets, support rod is equipped with connection frame, and connection frame is connected with sliding block, and sliding block is connected with sliding rail, and sliding block matches with sliding rail, and sliding rail is solid
Dingan County is loaded on adjusting sliding rack.Pad dyeing regulating device is by driving lower pad dyeing frame to move in the vertical direction, pad dyeing in adjusting
The relative position of device and lower pad dyeing device in the vertical direction, is more conducive to pad dyeing device and lower pad dyeing device drives dye
Cloth carries out dyeing work.
Further, for adjusting driving device including adjusting motor and adjusting transmission shaft, it is defeated that adjusting motor is connected with adjusting motor
Shaft adjusts motor output shaft and is equipped with active drive gear, adjusts transmission shaft and is equipped with driven drive gear, active drive tooth
Wheel is meshed with driven drive gear, and the end for adjusting transmission shaft is equipped with eccentric wheel, eccentric wheel connection support bar.Adjust driving dress
It sets to drive by adjusting motor and adjusts motor output shaft setting in motion, engage work in active drive gear and driven drive gear
It under, transfers a driving force to and adjusts on transmission shaft, the both ends for adjusting transmission shaft are equipped with eccentric wheel, and such support rod can be
It does reciprocating linear motion on vertical direction, pad dyeing roller and lower pad dyeing roller carry the relative position on vertical direction in adjusting, so more
It dyes cloth added with conducive to upper pad dyeing device and the drive of lower pad dyeing device and carries out dyeing work.Pass through installation sliding block in the two sides of support rod
And sliding rail, keep the reciprocating motion of support rod in the vertical direction more smooth.
Further, aerodynamic atomization device includes staining bath and nozzle atomizers, is equipped with dye liquor in staining bath, the lower end of staining bath is equipped with
Outlet tube, outlet tube are equipped with liquid valve, and the other end of outlet tube connects nozzle atomizers, and nozzle atomizers are connected with outlet
Pipe, escape pipe are equipped with air outlet valve, and the other end of escape pipe connects air current spray nozzle component.Aerodynamic atomization device by outlet tube and
Dye liquor prepared in staining bath is become gaseous state dyestuff by nozzle atomizers by liquid valve, is then sprayed by escape pipe and air-flow
Gaseous state dyestuff is uniformly attached on dying cloth, achievees the effect that dyeing by nozzle assembly.
Further, air current spray nozzle component includes air current spray nozzle frame, and the upper end of air current spray nozzle frame is equipped with air inlet, and air inlet connects
Tracheae is picked out, the lower end of air current spray nozzle frame is equipped with gas outlet, and gas outlet is connected with blast tube, and blast tube is horizontally arranged in air-flow spray
The lower end of mouth frame.
Further, heating device includes heater box and heating frame, and heater box is installed on the right side of dyeing chamber, and heating frame includes
Upper heating frame and lower heating frame, upper heating frame are located at the top dyed cloth, and lower heating frame is located at the lower section dyed cloth, sets on upper heating frame
There is upper heating air inlet pipe, the other end of upper heating air inlet pipe is connected with connection threeway, and the lower end of upper heating frame is connected with heating
Escape pipe, lower heating frame are equipped with lower heating air inlet pipe, and the other end connection of lower heating air inlet pipe connects threeway, lower heating frame
Upper end is connected with lower heating escape pipe, and connection threeway is connected with heating general pipeline, and heating general pipeline is equipped with heater switch valve, and heating is total
The other end of pipe connects having heaters, and heater is located in gas flow optimized room.Heating device is led to heat gas by heater
It crosses heating general pipeline to be transferred on heating frame and lower heating frame, finally by upper heating escape pipe and lower heating escape pipe to dying cloth
Drying and processing is carried out, last procedure dyed cloth is completed.
Further, flow control units and heat control unit are equipped in control cabinet, flow control units connect liquid valve
And air outlet valve, heat control unit connect heater switch valve.The work of entire aerodynamic atomization device is controlled by flow control units
Make, the work of entire heating device is controlled by heat control unit, keeps the operation of a machine more smooth, entire dyeing course without
Manual operation is needed, is automation process.
As a result of the above technical solution, the following beneficial effects are obtained:
The present invention be it is a kind of continuously roll formula air flow dyeing machine applied to garment production, the machine construction is simple, science just
Sharp, with strong points, high degree of automation has well solved the colouring problem of cloth and fabric.Continuously roll formula air flow dyeing machine
It first passes through defeated cloth holder and will dye cloth and transport in dyeing chamber；Then it allows and dyes cloth by upper pad dyeing device and lower pad dyeing device, in pad dyeing
Under the driving effect of transmission device, under the adjusting of pad dyeing regulating device, smoothly drive, which is dyed cloth, travels forward, and passes through at the same time
Gaseous state dyestuff after atomization is equably attached to by aerodynamic atomization device dye cloth on, complete dyeing work；Then pass through heating dress
Set the drying that will dye cloth；It will dye cloth finally by receipts cloth holder and collect storage.
Upper pad dyeing device drives upper pad dyeing axis rotation by pad dyeing transmission device, and pad dyeing roller upper so also and then rotates, matches
Close lower pad dyeing device and carry out pad dyeing processing to dying cloth, the dyestuff that air current spray nozzle component sprays equably is attached to dye cloth on, make to contaminate
Color is uniform.There are two the quantity of upper pad dyeing frame, correspondence installation arrangement, each upper pad dyeing frame be equipped with install pad dyeing axis and
The axis hole (being not drawn into figure) of upper pad dyeing transmission shaft, such installation arrangement, is more conducive to pad dyeing roller and lower pad dyeing roller strap
Dynamic dye cloth carries out dyeing work, makes to get a desired effect on dyestuff is evenly affixed to dye cloth.The quantity of upper pad dyeing axis has several
Root is gone up for every and is mounted on pad dyeing roller on pad dyeing axis, and a upper pad dyeing transmission shaft, upper pad dyeing are equipped on the left of upper pad dyeing axis
Transmission shaft drives upper pad dyeing device and the movement of lower pad dyeing device by connection pad dyeing transmission device, to cooperate air current spray nozzle component
Dyestuff is equably attached on dying cloth, reaches ideal dyeing effect.
Lower pad dyeing device drives lower pad dyeing axis rotation by pad dyeing transmission device, descends pad dyeing roller also and then to rotate in this way, matches
It closes pad dyeing device and carries out pad dyeing processing to dying cloth, the dyestuff that air current spray nozzle component sprays makes to contaminate on being equably attached to and dying cloth
Color is uniform.There are two the quantity of lower pad dyeing frame, correspondence installation arrangement, and each lower pad dyeing frame, which is equipped with, installs lower pad dyeing axis
Axis hole (is not drawn into) in figure, such installation arrangement, is more conducive to pad dyeing roller and dynamic dye cloth of lower pad dyeing roller strap is dyed
Work makes to get a desired effect on dyestuff is evenly affixed to dye cloth.The quantity of lower pad dyeing axis has several, every upper pad dyeing
Lower pad dyeing transmission gear is mounted on axis, lower pad dyeing transmission gear is equipped with lower pad dyeing driving chain, is driven in this way in pad dyeing
Pad dyeing device and lower pad dyeing device can be driven under the action of device while being moved, to cooperate air current spray nozzle component that will contaminate
Material reaches ideal dyeing effect on being equably attached to and dying cloth.
Pad dyeing transmission device drives pad dyeing motor output shaft to rotate by pad dyeing driving motor, in the work of shaft coupling
Under, transfer a driving force on pad dyeing transmission shaft.Upper pad dyeing transmission shaft is equipped with active transmission gear, every upper pad dyeing axis
It is equipped with slave drive gear, is driven between active transmission gear and slave drive gear by the way that upper pad dyeing driving chain is arranged
Dyeing work is completed in the movement of pad dyeing roller.
Pad dyeing regulating device is by driving lower pad dyeing frame to move in the vertical direction, pad dyeing device and lower pad dyeing dress in adjusting
Relative position in the vertical direction is set, pad dyeing device is more conducive to and the drive of lower pad dyeing device dyes cloth and carries out dyer
Make.It adjusts driving device and drives adjusting motor output shaft setting in motion by adjusting motor, in active drive gear and driven drive
It under the engagement of moving gear, transfers a driving force to and adjusts on transmission shaft, the both ends for adjusting transmission shaft are equipped with eccentric wheel, in this way
Support rod can do reciprocating linear motion in the vertical direction, and pad dyeing roller and lower pad dyeing roller carry the phase on vertical direction in adjusting
To position, it is more conducive to pad dyeing device in this way and the drive of lower pad dyeing device dyes cloth and carries out dyeing work.The two of support rod
Side keeps the reciprocating motion of support rod in the vertical direction more smooth by installation sliding block and sliding rail.
Aerodynamic atomization device is become dye liquor prepared in staining bath by nozzle atomizers by outlet tube and liquid valve
Gaseous state dyestuff is uniformly attached on dying cloth then by escape pipe and air current spray nozzle component, reaches dyeing by gaseous state dyestuff
Effect.Heating device is transferred on upper heating frame and lower heating frame by heater, by heat gas by heating general pipeline, finally
Drying and processing is carried out to dying cloth by upper heating escape pipe and lower heating escape pipe, completes last procedure dyed cloth.Pass through
Flow control units control the work of entire aerodynamic atomization device, and the work of entire heating device is controlled by heat control unit
Make, keeps the operation of a machine more smooth, entire dyeing course is automation process without human intervention.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is a kind of structural schematic diagram for continuously rolling formula air flow dyeing machine applied to garment production in the present invention；
Fig. 2 is the schematic perspective view that upper pad dyeing device is connect with pad dyeing transmission device in the present invention；
Fig. 3 is the overlooking structure diagram that upper pad dyeing device is connect with pad dyeing transmission device in the present invention；
Fig. 4 is the schematic perspective view of lower pad dyeing device in the present invention；
Fig. 5 is the overlooking structure diagram of lower pad dyeing device in the present invention；
Fig. 6 is the structural schematic diagram that pad dyeing regulating device is connect with adjusting driving device in the present invention；
Fig. 7 is the structural schematic diagram that aerodynamic atomization device is connect with air current spray nozzle component in the present invention；
Fig. 8 is the structural schematic diagram of heating device in the present invention.
Specific embodiment
As shown in Figures 1 to 8, a kind of continuously to roll formula air flow dyeing machine, including rack 1 and rack applied to garment production
The centre of table top, rack 1 is equipped with dyeing chamber 15 and gas flow optimized room 16, and dyeing chamber 15 is located at the top of gas flow optimized room 16, contaminates
The right side of color room 15 is equipped with heating device 8.Rack table includes defeated cloth rack table 11 and fabric winding machine pallet face 12, defeated cloth rack
Table top 11 is equipped with defeated cloth holder 13, and defeated cloth holder 13 is equipped with and dyes cloth 18, and fabric winding machine pallet face 12, which is equipped with, receives cloth holder 14, defeated cloth holder
13 are located at the left side of dyeing chamber 15, receive the right side that cloth holder 14 is located at dyeing chamber 15.Dyeing workbench 17, dye are equipped in dyeing chamber 15
Color workbench 17 is equipped with pad dyeing device.Pad dyeing device includes upper pad dyeing device 2 and lower pad dyeing device 3, and upper pad dyeing device 2 connects
There is pad dyeing transmission device 9.The lower section of lower pad dyeing device 3 is connected with pad dyeing regulating device 4, and pad dyeing regulating device 4 is connected with adjusting
Driving device 5.The gentle flow atomization device 6 of control cabinet 19 is equipped in gas flow optimized room 16, aerodynamic atomization device 6 is connected with air-flow spray
Nozzle assembly 7, air current spray nozzle component 7 are located at the top of dyeing chamber 15.
Upper pad dyeing device 2 includes upper pad dyeing frame 21 and upper pad dyeing axis 22, is equipped with pad dyeing axis 22 in upper pad dyeing frame 21, on
The centre of pad dyeing axis 22 is cased with pad dyeing roller 23, and upper pad dyeing roller 23 is horizontally arranged between pad dyeing frame 21, upper pad dyeing axis 22
Left side is equipped with upper pad dyeing transmission shaft 24, and upper pad dyeing transmission shaft 24 is installed on pad dyeing frame 21, and upper pad dyeing transmission shaft 24 is connected with
Pad dyeing transmission device 9.Upper pad dyeing device 2 drives upper pad dyeing axis 22 to rotate by pad dyeing transmission device 9, pad dyeing roller 23 upper in this way
And then it rotates, cooperates lower pad dyeing device 3 to 18 carry out pad dyeing processing of dying cloth, the dyestuff that air current spray nozzle component 7 sprays is equably attached
In dying cloth on 18, make even dyeing.There are two the quantity of upper pad dyeing frame 21, correspondence installation arrangement, each upper pad dyeing frame
21 are equipped with the axis hole (being not drawn into figure) for installing pad dyeing axis 22 and upper pad dyeing transmission shaft 24, and such installation is arranged, more
Be conducive to dynamic dye cloth of upper pad dyeing roller 23 and lower pad dyeing roller strap and 18 carry out dyeing work, is evenly affixed to dyestuff dye cloth on 18, reaches
To expected effect.The quantity of upper pad dyeing axis 22 has several, is mounted on pad dyeing roller 23 on every upper pad dyeing axis 22, above rolls
The left side of contaminate axle 22 is equipped with a upper pad dyeing transmission shaft 24, and upper pad dyeing transmission shaft 24 is driven by connection pad dyeing transmission device 9
Upper pad dyeing device 2 and the movement of lower pad dyeing device 3, dye cloth on 18 so that air current spray nozzle component 7 be cooperated equably to be attached to dyestuff,
Reach ideal dyeing effect.
Pad dyeing transmission device 9 includes pad dyeing driving motor 91 and upper pad dyeing driving chain 94, and pad dyeing driving motor 91 connects
There is pad dyeing motor output shaft 92, the other end of pad dyeing motor output shaft 92 is equipped with shaft coupling 93, and shaft coupling 93 connects upper pad dyeing and passes
Moving axis 24, upper pad dyeing transmission shaft 24 are equipped with active transmission gear 95, and active transmission gear 95 connects upper pad dyeing driving chain 94,
Active transmission gear 95 matches with upper pad dyeing driving chain 94, and upper pad dyeing axis 22 is equipped with slave drive gear 96, driven biography
Moving gear 96 connects upper pad dyeing driving chain 94, and slave drive gear 96 matches with upper pad dyeing driving chain 94.Pad dyeing transmission
Device 9 drives pad dyeing motor output shaft 92 to rotate by pad dyeing driving motor 91, under the action of shaft coupling 93, will drive
Power is transferred on pad dyeing transmission shaft 24.Upper pad dyeing transmission shaft 24 is equipped with active transmission gear 95, every upper pad dyeing axis 22
It is equipped with slave drive gear 96, by the way that upper pad dyeing driving chain is arranged between active transmission gear 95 and slave drive gear 96
94 drive upper pad dyeing roller 23 to move, and complete dyeing work.
Lower pad dyeing device 3 includes lower pad dyeing frame 31 and lower pad dyeing axis 32, is equipped with lower pad dyeing axis 32 in lower pad dyeing frame 31, under
The centre of pad dyeing axis 32 is cased with lower pad dyeing roller 33, and lower pad dyeing roller 33 is horizontally arranged between lower pad dyeing frame 31, lower pad dyeing roller 33 with
Corresponding arrangement, lower pad dyeing axis 32 are equipped with lower pad dyeing transmission gear 98, lower pad dyeing driving cog to upper pad dyeing roller 23 in the vertical direction
Lower pad dyeing driving chain 97 is connected on wheel 98.Lower pad dyeing device 3 drives lower pad dyeing axis 32 to rotate by pad dyeing transmission device 9,
Pad dyeing roller 33 is descended also and then to rotate in this way, with pad dyeing device 2 is closed to 18 carry out pad dyeing processing of dying cloth, air current spray nozzle component 7 sprays
Dyestuff out, which is equably attached to, dyes cloth on 18, makes even dyeing.There are two the quantity of lower pad dyeing frame 31, correspondence installation row
Cloth, each lower pad dyeing frame 31 are equipped with the axis hole (being not drawn into figure) for installing lower pad dyeing axis 32, and such installation is arranged, more added with
It dyes cloth conducive to upper pad dyeing roller 23 and the drive of lower pad dyeing roller 33 and 18 carries out dyeing work, be evenly affixed to dyestuff dye cloth on 18, reach
To expected effect.The quantity of lower pad dyeing axis 32 has several, is mounted on lower pad dyeing transmission gear on every upper pad dyeing axis 22
98, lower pad dyeing transmission gear 98 is equipped with lower pad dyeing driving chain 97, in this way can band under the action of pad dyeing transmission device 9
Dynamic upper pad dyeing device 2 and lower pad dyeing device 3 move simultaneously, to cooperate air current spray nozzle component 7 that dyestuff is equably attached to dye
On cloth 18, reach ideal dyeing effect.
Pad dyeing regulating device 4 includes adjustment seat 41 and adjusts sliding rack 42, and adjustment seat 41 is located at the lower end of lower pad dyeing frame 31,
The lower end that sliding rack 42 is installed on dyeing workbench 17 is adjusted, the lower end of adjustment seat 41 is equipped with support base 43, support base 43 and tune
It saves and is equipped with supporting block 44 between seat 41, support base 43 is connected with support rod 45, and the upper end of support rod 45 connects adjustment seat 41, support
The lower end connection of bar 45 adjusts driving device 5, and support rod 45 is equipped with connection frame 46, and connection frame 46 is connected with sliding block 47, sliding block
47 are connected with sliding rail 48, and sliding block 47 matches with sliding rail 48, and sliding rail 48, which is fixedly installed in, to be adjusted on sliding rack 42.Pad dyeing adjusts dress
4 are set by driving lower pad dyeing frame 31 to move in the vertical direction, pad dyeing device 2 and lower pad dyeing device 3 are in vertical direction in adjusting
On relative position, be more conducive to pad dyeing device 2 and the drive of lower pad dyeing device 3 dye cloth and 18 carries out dyeing work.
For adjusting driving device 5 including adjusting motor 51 and adjusting transmission shaft 55, it is defeated that adjusting motor 51 is connected with adjusting motor
Shaft 52 adjusts motor output shaft 52 and is equipped with active drive gear 53, adjusts transmission shaft 55 and is equipped with driven drive gear 54,
Active drive gear 53 is meshed with driven drive gear 54, and the end for adjusting transmission shaft 55 is equipped with eccentric wheel 56, eccentric wheel 56
Connection support bar 45.It adjusts driving device 5 and drives adjusting 52 setting in motion of motor output shaft by adjusting motor 51, driven in active
It under the engagement of moving gear 53 and driven drive gear 54, transfers a driving force to and adjusts on transmission shaft 55, adjust transmission shaft
55 both ends are equipped with eccentric wheel 56, and such support rod 45 can do reciprocating linear motion in the vertical direction, pad dyeing in adjusting
Roller 23 and lower pad dyeing roller 33 carry the relative position on vertical direction, are more conducive to pad dyeing device 2 and lower pad dyeing device 3 in this way
Drive, which is dyed cloth, 18 carries out dyeing work.In the two sides of support rod 45 by installation sliding block 47 and sliding rail 48, make support rod 45 perpendicular
The upward reciprocating motion of histogram is more smooth.
Aerodynamic atomization device 6 includes staining bath 61 and nozzle atomizers 65, is equipped with dye liquor 62, the lower end of staining bath 61 in staining bath 61
Equipped with outlet tube 63, outlet tube 63 is equipped with liquid valve 64, and the other end of outlet tube 63 connects nozzle atomizers 65, nozzle atomization
Device 65 is connected with escape pipe 67, and escape pipe 67 is equipped with air outlet valve 66, and the other end of escape pipe 67 connects air current spray nozzle component 7.
Air current spray nozzle component 7 includes air current spray nozzle frame 71, and the upper end of air current spray nozzle frame 71 is equipped with air inlet 72, and air inlet 72 connects outlet
The lower end of pipe 67, air current spray nozzle frame 71 is equipped with gas outlet 73, and gas outlet 73 is connected with blast tube 74, and blast tube 74 is horizontally arranged in
The lower end of air current spray nozzle frame 71.Aerodynamic atomization device 6 is by outlet tube 63 and liquid valve 64, by prepared dye liquor in staining bath 61
62 become gaseous state dyestuff by nozzle atomizers 65, then by escape pipe 67 and air current spray nozzle component 7, gaseous state dyestuff is uniform
Be attached to and dye cloth on 18, achieve the effect that dyeing.
Heating device 8 includes heater box 81 and heating frame, and heater box 81 is installed on the right side of dyeing chamber 15, and heating frame includes
Upper heating frame 82 and lower heating frame 83, upper heating frame 82 be located at dye cloth 18 top, lower heating frame 83 be located at dye cloth 18 lower section,
Upper heating frame 82 is equipped with upper heating air inlet pipe 821, and the other end of upper heating air inlet pipe 821 is connected with connection threeway 84, upper to add
The lower end of hot frame 82 is connected with heating escape pipe 88, and lower heating frame 83 is equipped with lower heating air inlet pipe 83, lower heating air inlet pipe
83 other end is connected with connection threeway 84, and the upper end of lower heating frame 83 is connected with lower heating escape pipe 831, and connection threeway 84 connects
It is connected to heating general pipeline 85, heating general pipeline 85 is equipped with heater switch valve 86, and the other end of heating general pipeline 85 connects having heaters 87,
Heater 87 is located in gas flow optimized room 16.Heating device 8 is transmitted by heater 87, by heat gas by heating general pipeline 85
On supreme heating frame 82 and lower heating frame 83, finally by upper heating escape pipe 88 and lower heating escape pipe 831 to dye cloth 18 into
Row drying and processing, complete dye cloth 18 last procedure.Flow control units 191 and computer heating control list are equipped in control cabinet 19
Member 192, flow control units 191 connect liquid valve 64 and air outlet valve 66, and heat control unit 192 connects heater switch valve 86.
The work that entire aerodynamic atomization device 6 is controlled by flow control units 191 controls entire add by heat control unit 192
The work of thermal 8 keeps the operation of a machine more smooth, and entire dyeing course is automation process without human intervention.
A kind of course of work for continuously rolling formula air flow dyeing machine applied to garment production of the present invention: formula air-flow dye is continuously rolled
Color machine, which first passes through defeated cloth holder 13 and will dye cloth, 18 to be transported in dyeing chamber 15；Then allow dye cloth 18 by upper pad dyeing device 2 and under roll
Contaminate device 3, under the driving effect of pad dyeing transmission device 9, under the adjusting of pad dyeing regulating device 4, smoothly drive dye cloth 18 to
Gaseous state dyestuff after atomization is equably attached to by aerodynamic atomization device 6 dyes cloth on 18 at the same time by preceding movement, completes dye
Color work；Then it will be dyed cloth 18 drying by heating device 8；Finally by receive cloth holder 14 will dye cloth 18 collections storage.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair
Based on bright, to solve essentially identical technical problem, essentially identical technical effect is realized, made ground simple change, etc.
With replacement or modification etc., all it is covered by among protection scope of the present invention.
Claims (5)
1. a kind of continuously roll formula air flow dyeing machine, including rack and rack table applied to garment production, it is characterised in that: institute
The centre for stating rack is equipped with dyeing chamber and gas flow optimized room, and the dyeing chamber is located at the top of the gas flow optimized room, the dye
The right end of color room is equipped with heating device, and the rack table includes defeated cloth rack table and fabric winding machine pallet face, the defeated cloth machine
Pallet face is equipped with defeated cloth holder, and the defeated cloth holder is equipped with and dyes cloth, and fabric winding machine pallet face, which is equipped with, receives cloth holder, the defeated cloth
Frame is located at the left side of the dyeing chamber, and the receipts cloth holder is located at the right side of the dyeing chamber, is equipped with dyer in the dyeing chamber
Make platform, the dyeing workbench is equipped with pad dyeing device, and the pad dyeing device includes upper pad dyeing device and lower pad dyeing device, described
Upper pad dyeing device is connected with pad dyeing transmission device, and pad dyeing regulating device, the pad dyeing are connected with below the lower pad dyeing device
Regulating device is connected with adjusting driving device, and the adjusting driving device includes adjusting motor and adjusting transmission shaft, the adjusting
Motor is connected with adjusting motor output shaft, and the adjusting motor output shaft is equipped with active drive gear, the adjusting transmission shaft
It is equipped with driven drive gear, the active drive gear is meshed with the driven drive gear, the adjusting transmission shaft
End is equipped with eccentric wheel, and the eccentric wheel connects the support rod, is equipped with control cabinet and aerodynamic atomization in the gas flow optimized room
Device, the aerodynamic atomization device are connected with air current spray nozzle component, and the air current spray nozzle component is located at the top of the dyeing chamber,
The upper pad dyeing device includes upper pad dyeing frame and upper pad dyeing axis, is equipped with the upper pad dyeing axis in the upper pad dyeing frame, it is described on
The centre of pad dyeing axis is cased with pad dyeing roller, and the upper pad dyeing roller is horizontally arranged between the upper pad dyeing frame, the upper pad dyeing axis
Left side be equipped with upper pad dyeing transmission shaft, the upper pad dyeing transmission shaft is installed on the upper pad dyeing frame, the upper pad dyeing transmission shaft
It is connected with pad dyeing transmission device, the pad dyeing transmission device includes pad dyeing driving motor and upper pad dyeing driving chain, the pad dyeing
Driving motor is connected with pad dyeing motor output shaft, and the other end of the pad dyeing motor output shaft is equipped with shaft coupling, the shaft coupling
The upper pad dyeing transmission shaft is connected, the upper pad dyeing transmission shaft is equipped with active transmission gear, the active transmission gear connection
The upper pad dyeing driving chain, the active transmission gear match with the upper pad dyeing driving chain, on the upper pad dyeing axis
Equipped with slave drive gear, the slave drive gear connects the upper pad dyeing driving chain, the slave drive gear and institute
It states pad dyeing driving chain to match, the lower pad dyeing device includes lower pad dyeing frame and lower pad dyeing axis, peace in the lower pad dyeing frame
Equipped with the lower pad dyeing axis, the centre of the lower pad dyeing axis is cased with lower pad dyeing roller, the lower pad dyeing roller be horizontally arranged in it is described under
Between pad dyeing frame, corresponding arrangement, the lower pad dyeing axis are equipped with the lower pad dyeing roller in the vertical direction with the upper pad dyeing roller
Lower pad dyeing transmission gear is connected with lower pad dyeing driving chain on the lower pad dyeing transmission gear, and the pad dyeing regulating device includes
Adjustment seat and adjusting sliding rack, the adjustment seat are located at the lower end of the lower pad dyeing frame, and the adjusting sliding rack is installed on described
The lower end of workbench is dyed, the lower end of the adjustment seat is equipped with support base, branch is equipped between the support base and the adjustment seat
Bracer, the support base are connected with support rod, and the upper end of the support rod connects the adjustment seat, and the lower end of the support rod connects
The adjusting driving device is connect, the support rod is equipped with connection frame, and the connection frame is connected with sliding block, and the sliding block is connected with
Sliding rail, the sliding block match with the sliding rail, and the sliding rail is fixedly installed on the adjusting sliding rack.
2. a kind of according to claim 1 continuously roll formula air flow dyeing machine applied to garment production, it is characterised in that: described
Aerodynamic atomization device includes staining bath and nozzle atomizers, and dye liquor is equipped in the staining bath, and the lower end of the staining bath is equipped with outlet tube,
The outlet tube is equipped with liquid valve, and the other end of the outlet tube connects the nozzle atomizers, and the nozzle atomizers connect
It is connected to escape pipe, the escape pipe is equipped with air outlet valve, and the other end of the escape pipe connects the air current spray nozzle component.
3. a kind of according to claim 1 continuously roll formula air flow dyeing machine applied to garment production, it is characterised in that: described
Air current spray nozzle component includes air current spray nozzle frame, and the upper end of the air current spray nozzle frame is equipped with air inlet, described in the air inlet connection
The lower end of escape pipe, the air current spray nozzle frame is equipped with gas outlet, and the gas outlet is connected with blast tube, the blast tube horizontal row
It is listed in the lower end of the air current spray nozzle frame.
4. a kind of according to claim 1 continuously roll formula air flow dyeing machine applied to garment production, it is characterised in that: described
Heating device includes heater box and heating frame, and the heater box is installed on the right side of the dyeing chamber, and the heating frame includes upper
Heating frame and lower heating frame, the upper heating frame are located at the top dyed cloth, and the lower heating frame is located at described dye cloth down
Side, the upper heating frame are equipped with upper heating air inlet pipe, and the other end of the upper heating air inlet pipe is connected with connection threeway, described
The lower end of upper heating frame is connected with heating escape pipe, and the lower heating frame is equipped with lower heating air inlet pipe, heated under described into
The other end of tracheae connects the connection threeway, and the upper end of the lower heating frame is connected with lower heating escape pipe, the connection three
Lead to and be connected to heating general pipeline, the heating general pipeline is equipped with heater switch valve, and the other end of the heating general pipeline is connected with heating
Device, the heater are located in the gas flow optimized room.
5. a kind of according to claim 1 continuously roll formula air flow dyeing machine applied to garment production, it is characterised in that: described
Be equipped with flow control units and heat control unit in control cabinet, the flow control units connect the liquid valve and it is described go out
Air valve, the heat control unit connect the heater switch valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510621003.1A CN105177897B (en) | 2015-09-25 | 2015-09-25 | It is a kind of continuously to roll formula air flow dyeing machine applied to garment production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510621003.1A CN105177897B (en) | 2015-09-25 | 2015-09-25 | It is a kind of continuously to roll formula air flow dyeing machine applied to garment production |
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| CN105177897A CN105177897A (en) | 2015-12-23 |
| CN105177897B true CN105177897B (en) | 2019-08-16 |
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| CN201510621003.1A Active CN105177897B (en) | 2015-09-25 | 2015-09-25 | It is a kind of continuously to roll formula air flow dyeing machine applied to garment production |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107401015B (en) * | 2017-08-03 | 2020-03-27 | 赣州邦帝体育用品有限公司 | Drying device for garment dyeing |
| CN107447409A (en) * | 2017-09-07 | 2017-12-08 | 湖州博仁纺织品有限公司 | One kind weaving cloth dyeing drying integral machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102409492B (en) * | 2011-09-21 | 2013-09-25 | 杭州小尔科技有限公司 | Zero discharge atomizing continuous dyeing system and method |
| CN102409491B (en) * | 2011-09-21 | 2013-12-25 | 杭州惠丰工贸有限公司 | Zero-emission waterless continuous dyeing system and method |
| CN202830498U (en) * | 2012-09-25 | 2013-03-27 | 林碧芳 | Spray type textile dyeing machine |
| CN104372553B (en) * | 2014-11-20 | 2017-01-04 | 嘉兴米高美超细纤维有限公司 | A kind of superfine fibre continuous dyeing method and staining machine |
| CN204530168U (en) * | 2015-04-02 | 2015-08-05 | 陈国丽 | A kind of auxiliary agent squeeze device of dying cloth with many injection apparatus |
| CN205012009U (en) * | 2015-09-25 | 2016-02-03 | 绍兴亨利领带时装有限公司 | That is applied to clothing production rolls formula air current dyeing machine in succession |
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Effective date of registration: 20200518 Address after: 215200 No. 1188 west two ring road, Shengze Town, Wujiang District, Suzhou, Jiangsu. Patentee after: Suzhou Shengze science and Technology Pioneer Park Development Co., Ltd. Address before: 312400 Zhejiang city of Shaoxing province Shengzhou City, Yan Xing Road No. 24 Patentee before: SHAOXING HENRY TIE FASHION Co.,Ltd. |