CN206902418U - A kind of seamless small tubular fabric forming machine - Google Patents
A kind of seamless small tubular fabric forming machine Download PDFInfo
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- CN206902418U CN206902418U CN201720707611.9U CN201720707611U CN206902418U CN 206902418 U CN206902418 U CN 206902418U CN 201720707611 U CN201720707611 U CN 201720707611U CN 206902418 U CN206902418 U CN 206902418U
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- 239000004744 fabric Substances 0.000 title claims abstract description 161
- 238000007493 shaping process Methods 0.000 claims abstract description 167
- 238000004513 sizing Methods 0.000 claims abstract description 112
- 239000007921 spray Substances 0.000 claims abstract description 26
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000007373 indentation Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 21
- 230000001105 regulatory effect Effects 0.000 claims description 17
- 238000009413 insulation Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000005507 spraying Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 12
- 230000000875 corresponding effect Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 238000009941 weaving Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 210000004243 sweat Anatomy 0.000 description 2
- 230000000699 topical effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a kind of seamless small tubular fabric forming machine, including frame, controller and the sizing chamber being arranged in frame, the frame is provided with the rotating disk of rotating shaft lateral arrangement, the side card of the rotating disk is close to described sizing chamber and set, 6 to 24 shaping racks vertical with rotating disk card are circumferentially with along rotating disk, the shaping rack includes the fixing roller and movable roll that are parallel to each other, fixing roller and movable roll can rotation and roll spacing it is adjustable；The side of sizing chamber forms jagged, and indentation, there is provided with shaping rack entrance and shaping rack and exported, and shaping rack exit is additionally provided with fog-spray nozzle and air cooling equipment for spraying function auxiliary agent.It is low that it efficiently solves the efficiency of manually shaping of cylindrical seamless fabric existing for prior art, the problem of labor intensity of worker is very big, the utility model can carry out automation sizing to cylindrical seamless fabric etc., tighten leveling and functional aid spraying operation, production efficiency is greatly improved, there is very high practical value.
Description
Technical field
The utility model belongs to technical field of textile machine, and being applied to cylindrical seamless fabric more particularly, to one kind shapes
Seamless small tubular fabric forming machine.
Background technology
Cylindrical seamless underwear has larger telescopicing performance, in order to adapt to different garment specification, it is thus necessary to determine that one original
Size is shaped to cylindrical seamless fabric, while the discrepant folding line of shape on fabric can be also removed in type-approval process,
Ensure the aesthetic feeling and quality class of finished product seamless underwear.At present, it is generally using manually to the sizing of cylindrical seamless underwear
Steam ironing is shaped, and the temperature of flatiron is 120 DEG C to 130 DEG C, and ironing-time is 2 to 3 minutes, and seamless underwear is contacted by flatiron
Fabric side, and fabric face spray steam, complete pressurization, heat-shaping work.But this sizing mode operating efficiency is low
It is lower, it is necessary to substantial amounts of actuator, and the labor intensity of worker is very big.In addition, particular fabric also needs to carry out feature
Finishing process, for example the functional aids such as moisture absorbing and sweat releasing, antibacterial are impregnated to fabric, not only waste time and energy, but also produce useless
Water pollution, and the fabric setting machine function of prior art is single, can not carry out functional topical finishing operation.One kind of prior art
Fabric setting machine has a linear sizing chamber, and linear pattern sizing chamber is arranged on an elliptical orbit（Similar sports ground
Runway）Straight line on, elliptical orbit is provided with the chain that is moved along track, fixed fabric shaping rack on chain, the sizing
Frame is two round bars that are vertical and be arrangeding in parallel.During use by cylindrical seamless fabric sleeve on this two round bars, and with chain
Move into sizing chamber and complete high-temperature shaping, fabric removes from the other end of sizing chamber after completing sizing, can now remove and knit
Thing is loaded on new fabric and restarts styling cycles.There are many shortcomings in this fabric setting machine, one is due to that shaping rack is
It is upright to set, therefore in order to prevent fabric from dropping, it is necessary to first one end of fabric be sutured, and also need to tear open suture after shaping
Open, waste time and energy；Second, chamber of being shaped on whole elliptical orbit is sub-fraction, in order to meet the time of fabric sizing and life
Rate request is produced, whole fabric setting machine floor space is very big；Third, two round bar its distances of shaping rack are relatively fixed, can only
Adjusted by changing its installation site on chain, therefore fabric can not be played when fabric moves and tighten leveling work
With fixed effect is very poor.Publication date is September in 2016 21, and Publication No. CN105951343A Chinese patent document discloses
A kind of weaving modular system, including sizing casing, air outlet and air inlet are respectively equipped with the top and bottom of casing of shaping, institute
State sizing box house and be provided with transverse slat, weaving face fabric import and woven face are respectively arranged with the side wall of the shaping box body phase pair
Positioned at the top of the transverse slat, the transverse slat is provided with some dissipate for material outlet, the weaving face fabric import and weaving face fabric outlet
Hot hole, transverse slat lower section are provided with air-heater, and the outside of the sizing casing is provided with roller.The weaving modular system not only can be to spinning
Knitted fabric carries out drying and shaping processing, can also carry out sterilizing processing to weaving face fabric, be advantageous to improve fabric
Product quality；The weaving modular system is connected with device for absorbing tail gas on air outlet simultaneously, can absorb what is contained in tail gas
Impurity, flue dust and oil gas, are advantageous to environmental protection, economize on resources.But the weaving modular system seamless can not be knitted to columnar
Thing etc. carries out sizing arrangement.
Utility model content
The purpose of this utility model is that cylindrical seamless fabric efficiency of manually shaping is low existing for prior art to solve,
The problem of very big and prior art the forming machine floor space of the labor intensity of worker is big, automatization level is low, there is provided Yi Zhongti
The small seamless small tubular fabric forming machine of product, can carry out automation crystallization operation to cylindrical seamless fabric etc., greatly improve
Production efficiency, while the labor intensity of worker is greatly reduced, reduce enterprise's production cost.
It is of the present utility model another object is that for solve prior art fabric setting machine can not be to cylindrical seamless fabric
Carry out tightening flattening operation, the problem of fixed effect is very poor, there is provided one kind can carry out tightening leveling to cylindrical seamless fabric
Seamless small tubular fabric forming machine, substantially increase fixed effect.
3rd purpose of the present utility model be for solve prior art fabric setting machine function it is single, can not be to fabric
A kind of the problem of carrying out functional topical finishing operation, there is provided seamless roundlet that functional aid spraying operation can be carried out to fabric
Tubular fabric forming machine, production efficiency can be not only greatly improved, and the zero-emission of waste water can be realized.
The utility model is that technical scheme is used by realizing above-mentioned purpose of utility model：A kind of seamless small tubular fabric
Forming machine, including frame, controller and the sizing chamber being arranged in frame, the frame are provided with turning for rotating shaft lateral arrangement
Disk, the side card of the rotating disk are close to described sizing chamber and set, being circumferentially with 6 to 24 and hung down with rotating disk card along rotating disk
Straight shaping rack, the shaping rack include the fixing roller and movable roll being parallel to each other, and fixing roller is arranged on rotating disk by bearing
And be connected with fixing roller rotary electric machine, movable roll is slidably disposed on by slide in the chute on rotating disk and and slide
On movable roll rotary electric machine drive connection；Side away from sizing chamber on rotating disk be provided be used to adjusting movable roll and fixing roller it
Between distance spacing regulating mechanism, the slide is connected with spacing regulating mechanism；The side of sizing chamber forms jagged, indentation, there
Exported provided with shaping rack entrance and shaping rack, when rotating disk rotates, at least 3/5ths shaping rack is positioned at sizing intracavitary on rotating disk；
Seamless small tubular fabric forming machine also includes auxiliary agent flusher, and the auxiliary agent flusher includes being arranged on shaping rack exit
Fog-spray nozzle, fog-spray nozzle is provided with air cooling equipment away from the side that shaping rack exports, and the spacing regulating mechanism, fixing roller rotate electricity
Machine, movable roll rotary electric machine, auxiliary agent flusher and air cooling equipment are all connected with controller.The utility model is set in frame to be turned
The card and horizontal plane of axle horizontal rotating disk, i.e. rotating disk, and shaping rack is vertical on rotating disk, i.e., it is of the present utility model
Shaping rack and plane-parallel, so when cylindrical seamless fabric sleeve is when on shaping rack, due to shaping rack all the time with horizontal plane
Parallel, therefore the fabric on shaping rack will not drop from shaping rack, fabric can rotate in sizing intracavitary with shaping rack, from
And complete the shaping process of fabric.Controller of the present utility model is used to control the rotating speed of rotating disk, the work of sizing chamber, chamber of shaping
The various parameters controlled are needed in the fabric type-approval process such as temperature humidity, controller can be arranged in frame, can also be independent
Set.Sizing chamber of the present utility model can be horizontal tubular on the whole, and set breach in the side of sizing chamber（Fabric is more
Change area）, when such shaping rack turns to the gap position of sizing chamber with rotating disk, shaping rack will produce from sizing intracavitary, with side
Just the fabric on shaping rack is changed, therefore the utility model need to only take the fabric that sizing has been completed on shaping rack in indentation, there
Under, change new fabric, you can the crystallization operation continuously automated to fabric, one is rotated within two minutes by rotating disk
In week, set 10 shaping racks to calculate on rotating disk, the sizing of 300 fabrics can be completed per hour, improve 3 to 5 times of work efficiency, solve
Cylindrical seamless fabric existing for prior art is manually shaped the problem of efficiency is low, and the labor intensity of worker is very big.Secondly,
The utility model is greatly reduced the floor space of forming machine, is improved space availability ratio due to rotating disk is horizontal；The opposing party
Face, because the fabric on shaping rack will not drop from shaping rack, therefore without one end of fabric is sutured, save trouble and labor.
Two rollers on the utility model shaping rack include a fixing roller and a movable roll, and movable roll here refers to
It can move, i.e., be moved relative to fixing roller relative to rotating disk（Translation）, so, when shaping rack enters sizing chamber, Ke Yitong
The movement of movable roll is crossed to tighten fabric, is prevented sagging caused by elongation after fabric by heat so that fabric is all the time in smooth
State, so as to greatly improve fixed effect；On the other hand, when shaping rack produces sizing chamber, the shifting of movable roll can also be passed through
Move to reduce the distance between fixing roller and movable roll, so that the fabric relaxation on shaping rack, can so facilitate operative employee
People changes the fabric on shaping rack.On the other hand fixing roller of the present utility model is respectively connected with roller rotary electric machine with movable roll, i.e.,
Fixing roller and movable roll can be logical so when fabric is in chamber of shape and when being in tensioned state around the central axis of itself
Cross fixing roller and carry fabric with movable roll rotation, because the temperature for intracavitary of shaping is higher, the temperature of fixing roller and movable roll
Also higher and relative smooth, therefore similar flatiron leveling can be played a part of to fabric, the forming machine for solving prior art
Fabric can not be carried out tightening flattening operation, the problem of fixed effect is very poor, substantially increase the fixed effect of fabric.
In addition, the utility model is additionally provided with the fog-spray nozzle for spraying function auxiliary agent, control in the opening of sizing chamber
Device can automatically control the start-stop of fog-spray nozzle according to fabric sizing width and fabric positions, and the functional aid that fog-spray nozzle sprays exists
Shaping rack near exit forms the spraying face of covering fabric transverse width, and fog-spray nozzle starts when fabric produces shaping rack outlet
The functional aids such as moisture absorbing and sweat releasing, antibacterial are sprayed, because the fabric temperature just come out from sizing chamber is higher, therefore fabric can be fast
Speed adsorbs these functional aids, can so be rapidly completed the postprocessing working procedures of seamless small tubular fabric different function requirements,
Compared with traditional functional aid impregnation technology, not only work efficiency greatly improves, and absorptivity is high at high temperature for fabric, processing
Effect is more preferable., not only can be with compared with traditional handicraft simultaneously because vaporific functional aid is adsorbed quickly by the fabric of high temperature
The usage amount of functional aid is greatly decreased, and the waste water in traditional handicraft will not be produced, is advantageous to environmental protection.This external work
The sprinkling process of energy property auxiliary agent also has significant cooling effect to fabric, can reduce the temperature of fabric rapidly, coordinates follow-up
Forced air cooling, it can be ensured that make fabric temperature in time be reduced so that operator change fabric.Determine below fog-spray nozzle
Settable baffle plate on the downside of type frame rotation path, the area of baffle plate are more than the spraying face of fog-spray nozzle, and the baffle plate can stop a small amount of spray
The functional aid being spread across outside seamless small tubular fabric, it is prevented to be diffused into the operation area of operator.
Preferably, the sizing chamber cross section is provided with opening for annular in fan annular, sizing chamber close to one end of rotating disk
Mouthful, the cavity wall for chamber of shaping is provided with heat-insulation layer, and the central angle corresponding to the annular both ends of fan is spent for 240 to 320, the fan ring
The opening of shape is arranged on the side of frame lower and forms described breach, and described shaping rack entrance is arranged on the upper of breach
Portion, shaping rack export the bottom for being arranged on breach.The sizing chamber of fan annular preferably can be adapted with the shaping rack of rotation, together
When reduce sizing chamber space, save the energy；And the central angle corresponding to annular both ends is fanned as 240 to 320 degree, it is as much as possible
Retain the circumferential lengths of sizing chamber, improve space availability ratio；The shaping rack that the annular opening of sizing chamber one end is used on rotating disk
Sizing chamber is stretched into, and shaping rack can also rotate with rotating disk, the fabric on shaping rack is completed shaping process in sizing intracavitary.By
In workspace of the sizing chamber indentation, there of the present utility model as the fabric on operator's replacing shaping rack, and the utility model
Disk diameter it is larger, frame is higher, therefore breach is arranged on to the side of frame lower, can facilitate operation.In addition,
In order to easy to operate, shaping rack exports the bottom for being generally arranged at breach, and corresponding, shaping rack entrance is generally arranged at breach
Top.
Preferably, the chute is deep-slotted chip breaker, the center of circle of the deep-slotted chip breaker is on the central axis of rotating disk, the slide
The arc shaped slider being adapted to deep-slotted chip breaker is provided with, arc shaped slider is slidably disposed in chute.Slide by arc shaped slider with
Deep-slotted chip breaker is adapted to, and it is smooth on the one hand to may insure that slide slides, can on the other hand when setting movable roll rotary electric machine on slide
Rotated to prevent on-slip seat.
Preferably, spacing regulating mechanism includes roll spacing regulation motor, roll spacing regulation motor passes through transmission mechanism and screw mandrel
Drive connection, the screw mandrel is vertical with movable roll and is spirally connected with slide, and the roll spacing regulation motor connects controller, roll spacing regulation
When motor rotates, screw mandrel, which rotates, drives slide to be moved along chute.
Preferably, the rotating disk is two, including left-hand rotation disk and right-hand rotation disk coaxial and be arranged in parallel, left-hand rotation disk with it is right
Fix bar is provided between rotating disk, described shaping rack and sizing chamber are equipped with the right side of the left side of the left-hand rotation disk and right-hand rotation disk；
Shaping rack on left-hand rotation disk and the shaping rack on right-hand rotation disk are symmetrical structure, corresponding fixing roller and activity on left and right rotating disk
Roller is coaxially disposed, and the movable roll on left-hand rotation disk is coaxially disposed with the movable roll on right-hand rotation disk and with being arranged on left-hand rotation disk with turning right
Same spacing regulating mechanism connection between disk.Two rotating disks are set and shaping rack and sizing are set respectively in the both sides of rotating disk
Chamber, then a set of drive system can complete the driving to two sets of shaping racks simultaneously, compared with single-side structural, can not only make rotating disk
The constitutional balance of both sides, the work efficiency that can also be doubled.
Preferably, mutually corresponding fixing roller and movable roll are connected with each other by roll shaft on two rotating disks, the roller
The diameter of axle is less than the main diameter of fixing roller or movable roll, and the fixing roller for intracavitary of shaping and the main body both ends of movable roll are all provided with
There is the anti-decylization of fabric.The symmetrical structure of shaping rack and chamber of shaping is respectively provided with for the both sides of two rotating disks and rotating disk, passes through roller
Fixing roller or movable roll are connected with each other by axle, so can move or rotate simultaneously the roller at roll shaft both ends by drive roller shaft,
Reach raising effect, simplify the purpose of drive mechanism；Set anti-decylization can in the fixing roller of sizing intracavitary and the both ends of movable roll
To prevent seamless small tubular fabric from accidentally slipping out shaping rack in type-approval process, the positioning at the same time as suit pattern bonded fabrics is joined
Examine mark.
The course of work of the utility model is seamless small tubular fabric forming machine, comprises the following steps：
A, rotating disk, which rotates, drives shaping rack to be circulated along shaping rack entrance → sizing chamber → shaping rack outlet → shaping rack entrance
Rotate；
B, seamless small tubular fabric is enclosed on horizontal shaping rack outside sizing chamber；
C, fabric rotates with shaping rack enters sizing chamber by shaping rack entrance, when shaping rack will enter sizing chamber,
Spacing regulating mechanism work is stepped up the distance between fixing roller and movable roll, and fabric to be shaped is progressively tightened, and
High-temperature shaping is carried out to fabric in sizing intracavitary；
D, when the fabric taut on shaping rack, fixing roller rotary electric machine and movable roll rotary electric machine rotate and drive fixing roller
Rotated at the same speed with movable roll and drive fabric to be rotated on shaping rack, flatiron leveling is carried out to fabric；
E, fabric leaves sizing chamber after sizing intracavitary completes sizing by shaping rack outlet, when shaping rack leaves sizing chamber
When, spacing regulating mechanism work makes the distance between fixing roller and movable roll progressively reduce, make the fabric of completion sizing relative to
Shaping rack relaxes, and is easy to fabric that new fabric is removed and loaded onto from shaping rack；
F, when fabric leaves sizing chamber from shaping rack outlet, open auxiliary agent flusher and fabric is sprayed by fog-spray nozzle
Functional aid, air cooling equipment carry out forced air cooling to the fabric for completing functional aid sprinkling, fabric temperature is quickly cooled down
To less than 50 degree；
G, fabric is removed from shaping rack outside sizing chamber, new seamless small tubular fabric is loaded onto on shaping rack, weight
The type-approval process of multiple fabric.
It is fixed that the distance between fixing roller and movable roll of the utility model shaping rack can generally be run in the shaping rack
It is adjusted when near type frame inlet and outlet, when shaping rack is outside sizing chamber, the distance between fixing roller and movable roll minimum,
The fabric that can be so conveniently replaceable on shaping rack；Beginning through shaping rack entrance after shaping rack changes new fabric will enter
Enter to shape chamber when, controller can controls the distance between fixing roller and movable roll to incrementally increase, and fabric is progressively tightened, this
Sample fabric keeps tensioned state in sizing intracavitary movement；And when the shaping rack leaves sizing chamber by chamber of shaping through shaping rack outlet
When, controller can controls the distance between fixing roller and movable roll progressively to reduce, and the fabric on shaping rack is progressively relaxed,
Personnel's quick-replaceable fabric so easy to operation.Here shaping rack will enter the particular location of sizing chamber, typically with sizing
The preliminary roller of frame（The roller of shaping rack entrance is first passed through on shaping rack）The position for reaching shaping rack entrance is defined, and can also set one
The fixed amount of being advanced or delayed；Shaping rack will leave the particular location of sizing chamber, typically with the back roller of shaping rack（I.e. on shaping rack
The roller exported afterwards by shaping rack）The position for reaching shaping rack outlet is defined, and can also set certain lead or retardation.
In above process, temperature, humidity and fabric of the fabric when shaping intracavitary sizing are stopped in sizing intracavitary
Time（It is related to the rotating speed of rotating disk）Relevant with actual fabric to be shaped etc. data, these data are those skilled in the art
Known technology can be obtained by testing, and be not belonging to innovative content of the present utility model, therefore the utility model is not done in detail
Description.
The beneficial effects of the utility model are that it is artificial that it efficiently solves cylindrical seamless fabric existing for prior art
The problem of efficiency of shaping is low, and the labor intensity of worker is very big, the fabric setting machine floor space for also solving prior art is big
And fabric can not be carried out to tighten flattening operation, the problem of fixed effect is very poor, seamless small tubular fabric of the present utility model is determined
Type machine small volume, automation sizing can be carried out to cylindrical seamless fabric etc., tightens leveling and functional aid spraying operation,
Production efficiency and fixed effect are greatly improved, there is very high practical value.
Brief description of the drawings
Fig. 1 is a kind of profile dimensional structure diagram of the utility model embodiment 2；
Fig. 2 is a kind of side structure schematic view of the utility model embodiment 2；
Fig. 3 is a kind of partial structural diagram of the present utility model；
Fig. 4 is a kind of profile dimensional structure diagram of the utility model embodiment 1；
Fig. 5 is a kind of internal dimensional structure diagram of the utility model embodiment 1；
Fig. 6 is a kind of dimensional structure diagram of the rotating disk of the utility model embodiment 1 and locating rack；
Fig. 7 is a kind of structure schematic cross-sectional view of the utility model embodiment 1；
Fig. 8 is a kind of side view of the rotating disk of the utility model embodiment 1 and locating rack；
Fig. 9 is a kind of partial enlarged drawing of the internal structure of the utility model embodiment 1；
Figure 10 is a kind of dimensional structure diagram of the utility model fog-spray nozzle and cooling device.
In figure, 1. frames, 2. rotating shafts, 3. rotating disks, 4. shaping racks, 5. sizing chambers, 6. breach, 7. shaping rack entrances, 8. is fixed
Type frame exports, 9. heat-insulation layers, 10. fixing rollers, 11. movable rolls, 12. slides, 13. chutes, 14. fixing roller rotary electric machines, and 15. live
Dynamic roller rotary electric machine, 16. arc shaped sliders, 17. left-hand rotation disks, 18. right-hand rotation disks, 19. fix bars, 20. roll spacing regulation motors, 21.
Bar, 22. roll shafts, 23. anti-decylizations, 24. controllers, 25. fixed plates, 26. belt gears, 27. gear drives, 28.
Fog-spray nozzle, 29. baffle plates, 30. air cooling equipments, 31. spraying faces.
Embodiment
Below by embodiment, and with reference to accompanying drawing, the technical solution of the utility model is more specifically described.
Embodiment 1
In the embodiment 1 as shown in Fig. 4 Fig. 5, a kind of seamless small tubular fabric forming machine, including frame 1, controller 24
And the sizing chamber 5 in frame is arranged on, the frame is provided with the rotating shaft 2 of lateral arrangement, and rotating shaft is by the master that is arranged in frame
Motor drives（It is not drawn into figure）, the rotating shaft is provided with the rotating disk 3 vertical with rotating shaft, and rotating disk includes coaxial and be arranged in parallel
Left-hand rotation disk 17 and right-hand rotation disk 18（See Fig. 6 Fig. 8）, the fix bar 19 for connecting left and right rotating disk, institute are provided between left-hand rotation disk and right-hand rotation disk
State and sizing chamber and 10 shaping racks 4 vertical with rotating disk card are equipped with the right side of the left side and right-hand rotation disk of left-hand rotation disk, left and right turn
Shaping rack on disk and left and right rotating disk is symmetrical structure, the sizing chamber on the right side of the sizing chamber and right-hand rotation disk of side of turning left to face left
For symmetrical structure, the left side card of left-hand rotation disk is close to the right side of left side sizing chamber, and the right side card of right-hand rotation disk is close to right side and determined
The left side of die cavity（Fig. 4 show the left and right sides determine cavity positions and positioned at the left and right sides sizing chamber among rotating disk position
Put）.
Shaping rack includes the fixing roller 10 being parallel to each other and movable roll 11, and fixing roller is fixedly installed on rotating disk by bearing
And it is connected by gear drive 27 with the fixing roller rotary electric machine 14 being arranged on rotating disk；Rotating disk is provided with chute
13, the chute of the present embodiment is deep-slotted chip breaker, and for the center of circle corresponding to deep-slotted chip breaker on the central axis of rotating disk, movable roll passes through slide
In 12 chutes being slidably disposed on rotating disk and with setting the movable roll rotary electric machine 15 on slide to be connected, the cunning
Seat is provided with the arc shaped slider 16 being adapted to deep-slotted chip breaker（See Fig. 9）, arc shaped slider is slidably disposed in chute；Two rotating disks
Upper mutually corresponding fixing roller and movable roll are connected with each other by roll shaft 22, therefore the fixing roller being coaxially disposed in the present embodiment
A fixing roller rotary electric machine is shared, fixing roller rotary electric machine realizes the rotation of fixing roller itself by being rotated with action roller shaft；Together
The movable roll that axle is set shares a movable roll rotary electric machine, and identical movement roller rotary electric machine rotates realization by band action roller shaft and lived
The rotation of dynamic roller itself.The diameter of the roll shaft is less than the main diameter of fixing roller or movable roll, depending on annular on die cavity
Its size that is open is adapted to the diameter of roll shaft, can so reduce the size of the opening, reduces the thermal loss of sizing intracavitary, fixed
The main body both ends of fixing roller and movable roll in die cavity are equipped with the anti-decylization 23 of fabric.It is provided with and is used between left and right rotating disk
The spacing regulating mechanism of distance between movable roll and fixing roller is adjusted, the spacing regulating mechanism includes roll spacing regulation motor 20,
The roll spacing regulation motor of the present embodiment is located at the centre position of left and right rotating disk, and roll spacing regulation motor passes through belt gear 26
With being arranged on motor both sides and two screw mandrels 21 respectively close to left and right rotating disk are connected, the screw mandrel and corresponding activity
Roller is vertical and with setting the slide of movable roll to be spirally connected, and when roll spacing regulation motor rotates, screw mandrel, which rotates, drives slide to be moved along chute
So that corresponding movable roll synchronizing moving on left and right rotating disk, it is ensured that the movable roll on the rotating disk of both sides becomes with fixing roller in roll spacing
Keeping parallelism during change.
The sizing chamber cross section of the present embodiment is in fan annular（See Fig. 4, its dotted portion shows the cross section shape of sizing chamber
Shape）, sizing chamber is provided with the opening of annular close to one end of rotating disk, and the cavity wall for chamber of shaping is provided with heat-insulation layer 9（See Fig. 7）, institute
It is 300 degree or so to state the central angle fanned corresponding to annular both ends, and when such rotating disk rotates, at least 7 shaping racks begin on rotating disk
Final position is in sizing intracavitary.The opening of fan annular is arranged on the breach 6 that sizing chamber is formed on the side outer wall of frame lower（Fabric is more
Change region）, indentation, there is provided with shaping rack entrance 7 and shaping rack exports 8, and wherein shaping rack entrance is arranged on the top of breach, fixed
Type frame exports the bottom for being arranged on breach.Seamless small tubular fabric forming machine also includes auxiliary agent flusher, the auxiliary agent sprinkling
Device includes the fog-spray nozzle 28 for being arranged on shaping rack exit, the fog-spray nozzle of the present embodiment two, is disposed in parallel in shaping rack and goes out
At mouthful, fog-spray nozzle exports the spraying face 31 to form covering fabric transverse width in shaping rack（See Fig. 3 Figure 10）, below fog-spray nozzle
Baffle plate 29 is provided with the downside of shaping rack rotation path, fog-spray nozzle is provided with air cooling equipment 30, the roller away from the side that shaping rack exports
Controller is all connected with away from regulation motor, fixing roller rotary electric machine, movable roll rotary electric machine, auxiliary agent flusher and air cooling equipment,
Wherein roll spacing regulation motor, fixing roller rotary electric machine and movable roll rotary electric machine connect machine by the collector ring being arranged in rotating shaft
Controller on frame.
The rotating shaft of the present embodiment is provided with two rotating disks, and frame both sides are respectively provided with 10 shaping racks, by normal condition rotating disk 2
Minute rotates one week and calculated, and every machine can complete the sizing of 600 fabrics per hour, and 2 operator's per tour 8 hours can
To complete the sizing of 4800 fabrics, there is very high production efficiency.
Embodiment 2
In the embodiment 2 as shown in Fig. 1 Fig. 2, a kind of seamless small tubular fabric forming machine, including frame 1, controller 24
And the sizing chamber 5 in frame is arranged on, the frame is provided with a rotating disk of rotating shaft lateral arrangement, the left hand plate of the rotating disk
It is close to described sizing chamber and sets in face（Fig. 1 show left side determine cavity positions and positioned at sizing chamber on the right side of disk position）,
12 shaping racks 4 vertical with rotating disk card are circumferentially with along rotating disk（See that Fig. 2, Fig. 2 show the quantity of shaping rack）, it is described
Shaping rack includes the fixing roller and movable roll being parallel to each other, and fixing roller is arranged on rotating disk by bearing and rotates electricity with fixing roller
Machine is connected, and movable roll is slidably disposed in the chute on rotating disk by slide and rotates electricity with the movable roll on slide
Machine is connected；Side card away from sizing chamber on rotating disk is provided with the roller for being used for adjusting distance between movable roll and fixing roller
Distance regulating mechanism（It is not drawn into figure）, the slide is connected with spacing regulating mechanism；The side of sizing chamber forms jagged 6, lacks
Shaping rack entrance 7 and shaping rack outlet 8 are provided with mouthful, when rotating disk rotates, at least eight shaping rack is positioned at sizing intracavitary on rotating disk；
Seamless small tubular fabric forming machine also includes auxiliary agent flusher, and the auxiliary agent flusher includes being arranged on shaping rack exit
Fog-spray nozzle 28, be provided with baffle plate 29 on the downside of the shaping rack rotation path below fog-spray nozzle, fog-spray nozzle exported away from shaping rack one
Side is provided with air cooling equipment 30, the spacing regulating mechanism, fixing roller rotary electric machine, movable roll rotary electric machine, auxiliary agent flusher
And air cooling equipment is all connected with controller.
The present embodiment is the unilateral structure for setting shaping rack and chamber of shaping of rotating disk, i.e., compared with Example 1, the present embodiment
Shaping rack and the sizing unilateral setting of chamber, corresponding redundant structure can be removed on the basis of embodiment 1 and is formed, this is to this area skill
It is that need not to carry out creative work i.e. achievable for art personnel.
The course of work of the utility model is seamless small tubular fabric forming machine, comprises the following steps：
A, rotating disk, which rotates, drives shaping rack to be circulated along shaping rack entrance → sizing chamber → shaping rack outlet → shaping rack entrance
Rotate；
B, seamless small tubular fabric is enclosed on horizontal shaping rack outside sizing chamber；
C, fabric rotates with shaping rack enters sizing chamber by shaping rack entrance, when shaping rack will enter sizing chamber,
Spacing regulating mechanism work is stepped up the distance between fixing roller and movable roll, and fabric to be shaped is progressively tightened, and
High-temperature shaping is carried out to fabric in sizing intracavitary；
D, when the fabric taut on shaping rack, fixing roller rotary electric machine and movable roll rotary electric machine rotate and drive fixing roller
Rotated at the same speed with movable roll and drive fabric to be rotated on shaping rack, flatiron leveling is carried out to fabric；
E, fabric leaves sizing chamber after sizing intracavitary completes sizing by shaping rack outlet, when shaping rack leaves sizing chamber
When, spacing regulating mechanism work makes the distance between fixing roller and movable roll progressively reduce, make the fabric of completion sizing relative to
Shaping rack relaxes, and is easy to fabric that new fabric is removed and loaded onto from shaping rack；
F, when fabric leaves sizing chamber from shaping rack outlet, open auxiliary agent flusher and fabric is sprayed by fog-spray nozzle
Functional aid, air cooling equipment carry out forced air cooling to the fabric for completing functional aid sprinkling, fabric temperature is quickly cooled down
To less than 50 degree；
G, fabric is removed from shaping rack outside sizing chamber, new seamless small tubular fabric is loaded onto on shaping rack, weight
The type-approval process of multiple fabric.
In above process, temperature, humidity and fabric of the fabric when shaping intracavitary sizing are stopped in sizing intracavitary
Time（It is related to the rotating speed of rotating disk）Relevant with actual fabric to be shaped etc. data, these data are those skilled in the art
Known technology can be obtained by testing, and be not belonging to innovative content of the present utility model, therefore the utility model is not done in detail
Description.
In addition to the implementation, in the scope disclosed in claims of the present utility model and specification, this practicality
New technical characteristic or technical data can be reselected and combined, and so as to form new embodiment, these are all these
Art personnel need not carry out that creative work is i.e. achievable, therefore the implementation that these the utility model are not described in
Example also should be regarded as specific embodiment of the utility model and within the scope of protection of the utility model.
Claims (7)
1. a kind of seamless small tubular fabric forming machine, including frame, controller and the sizing chamber being arranged in frame, its feature exist
In the frame（1）It is provided with rotating shaft（2）The rotating disk of lateral arrangement（3）, the side card of the rotating disk is close to described sizing
Chamber（5）Set, 6 to 24 shaping racks vertical with rotating disk card are circumferentially with along rotating disk（4）, the shaping rack includes mutual
Parallel fixing roller（10）With movable roll（11）, fixing roller be arranged on by bearing on rotating disk and with fixing roller rotary electric machine（14）
Drive connection, movable roll pass through slide（12）The chute being slidably disposed on rotating disk（13）It is interior and with the movable roll on slide
Rotary electric machine（15）Drive connection；Side away from sizing chamber on rotating disk, which is provided with, to be used to adjust distance between movable roll and fixing roller
Spacing regulating mechanism, the slide is connected with spacing regulating mechanism；The side of sizing chamber forms jagged（6）, indentation, there sets
There is shaping rack entrance（7）Exported with shaping rack（8）, when rotating disk rotates, at least 3/5ths shaping rack is positioned at sizing on rotating disk
Intracavitary；Seamless small tubular fabric forming machine also includes auxiliary agent flusher, and the auxiliary agent flusher includes being arranged on shaping rack
The fog-spray nozzle in exit（28）, fog-spray nozzle is provided with air cooling equipment away from the side that shaping rack exports（30）, the roll spacing regulation machine
Structure, fixing roller rotary electric machine, movable roll rotary electric machine, auxiliary agent flusher and air cooling equipment are all connected with controller.
2. seamless small tubular fabric forming machine according to claim 1, it is characterised in that the sizing chamber cross section is in fan
Annular, sizing chamber are provided with the opening of annular close to one end of rotating disk, and the cavity wall for chamber of shaping is provided with heat-insulation layer（9）, the fan
Central angle corresponding to annular both ends is 240 to 320 degree, and the opening of the fan annular is arranged on side and the formation of frame lower
Described breach, described shaping rack entrance are arranged on the top of breach, and shaping rack exports the bottom for being arranged on breach.
3. seamless small tubular fabric forming machine according to claim 1, it is characterised in that the chute is deep-slotted chip breaker, institute
The center of circle of deep-slotted chip breaker is stated on the central axis of rotating disk, the slide is provided with the arc shaped slider being adapted to deep-slotted chip breaker（16）, arc
Shape sliding block is slidably disposed in chute.
4. seamless small tubular fabric forming machine according to claim 1, it is characterised in that the spacing regulating mechanism includes
Roll spacing regulation motor（20）, roll spacing regulation motor passes through transmission mechanism and screw mandrel（21）Drive connection, the screw mandrel and movable roll
It is spirally connected vertically and with slide, the roll spacing regulation motor connects controller, and when roll spacing regulation motor rotates, screw mandrel, which rotates, drives cunning
Seat moves along chute.
5. seamless small tubular fabric forming machine according to claim 1, it is characterised in that the rotating disk is two, including
Left-hand rotation disk that is coaxial and be arrangeding in parallel（17）With right-hand rotation disk（18）, fix bar is provided between left-hand rotation disk and right-hand rotation disk（19）, it is described
Described shaping rack and sizing chamber are equipped with the right side of the left side of left-hand rotation disk and right-hand rotation disk.
6. seamless small tubular fabric forming machine according to claim 5, it is characterised in that shaping rack and the right side on left-hand rotation disk
Shaping rack on rotating disk is symmetrical structure, and corresponding fixing roller and movable roll are coaxially disposed on left and right rotating disk, on left-hand rotation disk
Movable roll and right-hand rotation disk on movable roll be coaxially disposed and the same roll spacing with being arranged between left-hand rotation disk and right-hand rotation disk adjust
Mechanism connects.
7. the seamless small tubular fabric forming machine according to claim 5 or 6, it is characterised in that mutually right on two rotating disks
The fixing roller and movable roll answered pass through roll shaft（22）It is connected with each other, the diameter of the roll shaft is less than the master of fixing roller or movable roll
Body diameter, the fixing roller for intracavitary of shaping and the main body both ends of movable roll are equipped with the anti-decylization of fabric（23）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720707611.9U CN206902418U (en) | 2017-06-16 | 2017-06-16 | A kind of seamless small tubular fabric forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720707611.9U CN206902418U (en) | 2017-06-16 | 2017-06-16 | A kind of seamless small tubular fabric forming machine |
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|---|---|
| CN206902418U true CN206902418U (en) | 2018-01-19 |
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| CN201720707611.9U Active CN206902418U (en) | 2017-06-16 | 2017-06-16 | A kind of seamless small tubular fabric forming machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109267228A (en) * | 2018-11-22 | 2019-01-25 | 浙江波罗蜜新材料有限公司 | A kind of knitted fabric shaping equipment |
| CN110055703A (en) * | 2019-04-03 | 2019-07-26 | 浙江诺一尔机械设备有限公司 | A kind of shaping equipment, forming machine and method for shaping |
| CN111206359A (en) * | 2020-03-24 | 2020-05-29 | 浙江诺一尔机械设备有限公司 | Numerical control setting machine |
-
2017
- 2017-06-16 CN CN201720707611.9U patent/CN206902418U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109267228A (en) * | 2018-11-22 | 2019-01-25 | 浙江波罗蜜新材料有限公司 | A kind of knitted fabric shaping equipment |
| CN110055703A (en) * | 2019-04-03 | 2019-07-26 | 浙江诺一尔机械设备有限公司 | A kind of shaping equipment, forming machine and method for shaping |
| CN111206359A (en) * | 2020-03-24 | 2020-05-29 | 浙江诺一尔机械设备有限公司 | Numerical control setting machine |
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Effective date of registration: 20190703 Address after: 310000 Room 407, 4th Building, No. 211 Yuancheng Road, Xiasha Street, Hangzhou Economic and Technological Development Zone, Hangzhou City, Zhejiang Province Patentee after: Zhejiang Noyer Machinery Equipment Co., Ltd. Address before: 314400 Lagerstroemia Garden, Haizhou Street, Haining City, Jiaxing City, Zhejiang Province, 35 Blocks and 2 Units Co-patentee before: Zhou Jianliang Patentee before: Sun Qin |