CN109137347A - Seamless small tubular fabric forming machine and its method for shaping - Google Patents
Seamless small tubular fabric forming machine and its method for shaping Download PDFInfo
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- CN109137347A CN109137347A CN201710459400.2A CN201710459400A CN109137347A CN 109137347 A CN109137347 A CN 109137347A CN 201710459400 A CN201710459400 A CN 201710459400A CN 109137347 A CN109137347 A CN 109137347A
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- fabric
- shaping
- shaping rack
- turntable
- rack
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C5/00—Shaping or stretching of tubular fabrics upon cores or internal frames
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
- D06C2700/10—Guides or expanders for finishing
Abstract
The invention discloses a kind of seamless small tubular fabric forming machines, including rack, controller and the sizing chamber being arranged on the rack, the rack is equipped with the turntable of shaft lateral arrangement, the side disk of the turntable is close to the sizing chamber setting, multiple shaping racks vertical with turntable disk are circumferentially with along turntable, the shaping rack includes the fixing roller and movable roll being parallel to each other, fixing roller and movable roll can rotation and roll spacing it is adjustable；The side of sizing chamber forms jagged, and indentation, there is equipped with shaping rack entrance and shaping rack and exports, and shaping rack exit is additionally provided with fog-spray nozzle and air cooling equipment for spraying function auxiliary agent.It efficiently solves cylindrical seamless fabric of the existing technology and is manually formed inefficiency, the very big problem of the labor intensity of worker, the present invention can carry out automation sizing to cylindrical seamless fabric etc., tighten leveling and functional aid spraying operation, production efficiency is greatly improved, there is very high practical value.
Description
Technical field
The invention belongs to technical field of textile machine, more particularly, to a kind of nothing suitable for the sizing of cylindrical seamless fabric
Stitch small tubular fabric forming machine and its method for shaping.
Background technique
Cylindrical seamless underwear has larger telescopicing performance, in order to adapt to different garment specification, it is thus necessary to determine that one original
Size carries out shaping cylindrical seamless fabric, while the discrepant folding line of shape on fabric can be also removed in type-approval process,
Guarantee the aesthetic feeling and quality class of finished product seamless underwear.Currently, being generally using manually to the sizing of cylindrical seamless underwear
Steam ironing sizing, the temperature of ironing are 120 DEG C to 130 DEG C, and ironing-time is 2 to 3 minutes, contact seamless underwear by flatiron
Fabric side, and fabric surface spray steam, complete pressurization, heat-shaping work.But this sizing mode working efficiency is low
Under, a large amount of actuator is needed, and the labor intensity of worker is very big.In addition, particular fabric also needs to carry out functionality
Finishing process, for example the functional aids such as moisture absorbing and sweat releasing, antibacterial are impregnated to fabric, it is not only time-consuming and laborious, but also generate useless
Water pollution, and the fabric setting machine of the prior art has a single function, and can not carry out functional topical finishing operation.One kind of the prior art
Fabric setting machine has a linear sizing chamber, and linear type sizing chamber setting is in an elliptical orbit (similar to sports ground
Runway) straight line on, elliptical orbit is equipped with the chain that moves along track, fixed fabric shaping rack on chain, the sizing
Frame is two round bars vertical and disposed in parallel.When use by cylindrical seamless fabric sleeve on this two round bars, and with chain
It moves into sizing chamber and completes high-temperature shaping, fabric removes from the other end of sizing chamber after completing sizing, can remove knit at this time
Object is loaded on new fabric and restarts styling cycles.There are many disadvantages for this fabric setting machine, first is that since shaping rack is
Upright setting, therefore fabric is fallen in order to prevent, needs first to suture one end of fabric, and also need to tear open suture after being formed
It opens, it is time-consuming and laborious；Second is that sizing chamber is sub-fraction on entire elliptical orbit, in order to meet time and the life of fabric sizing
Rate request is produced, entire fabric setting machine occupied area is very big；Third is that two round bars of shaping rack its apart from relatively fixed, can only
It is adjusted by changing its installation site on chain, therefore fabric can not be played when fabric is mobile and tighten leveling work
With fixed effect is very poor.Publication date is on September 21st, 2016, and the Chinese patent document of Publication No. CN105951343A discloses
A kind of weaving modular system, including sizing cabinet are respectively equipped with air outlet and air inlet at the top and bottom of cabinet of being formed, institute
It states sizing box house and is equipped with transverse slat, be respectively arranged with textile fabric import and woven face on the opposite side wall of the sizing cabinet
Material outlet, the textile fabric import and textile fabric outlet are located at the top of the transverse slat, and the transverse slat is equipped with several dissipate
Hot hole, transverse slat lower section are equipped with air-heater, and the outside of the sizing cabinet is equipped with roller.The weaving modular system not only can be to spinning
Knitted fabric carries out drying and shaping processing, can also carry out sterilizing processing to textile fabric, be conducive to improve fabric
Product quality；The weaving modular system is connected with device for absorbing tail gas on air outlet simultaneously, can be absorbed and contains in tail gas
Impurity, flue dust and oil gas are conducive to protect environment, economize on resources.But the weaving modular system seamless can not be knitted to columnar
Object etc. carries out shaping arrangement.
Summary of the invention
The purpose of the present invention is being manually formed inefficiency to solve cylindrical seamless fabric of the existing technology, worker
Labor intensity is very big and the forming machine of the prior art takes up a large area, the problem that automatization level is low, provide a kind of small in size
Seamless small tubular fabric forming machine and its method for shaping, automation crystallization operation can be carried out to cylindrical seamless fabric etc.,
Production efficiency is greatly improved, while the labor intensity of worker is greatly reduced, reduces enterprise's production cost.
It is another object of the present invention to can not carry out to cylindrical seamless fabric for the fabric setting machine of the solution prior art
Flattening operation is tightened, the very poor problem of fixed effect provides a kind of nothing that tighten to cylindrical seamless fabric leveling
Small tubular fabric forming machine and its method for shaping are stitched, fixed effect is substantially increased.
Third object of the present invention can not be carried out to fabric to solve the fabric setting machine of the prior art and having a single function
The problem of functional topical finishing operates, the seamless small cylinder that functional aid spraying operation can be carried out to fabric by providing one kind be knitted
Object forming machine and its method for shaping can not only greatly improve production efficiency, and the zero-emission of waste water may be implemented.
Used technical solution is the present invention for achieving the above object: a kind of seamless small tubular fabric forming machine,
Including rack, controller and the sizing chamber being arranged on the rack, the rack is equipped with the turntable of shaft lateral arrangement, and described turn
The side disk of disk is close to the sizing chamber setting, is circumferentially with multiple shaping racks vertical with turntable disk along turntable,
The shaping rack includes the fixing roller and movable roll being parallel to each other, and fixing roller is arranged on turntable by bearing and is turned with fixing roller
Dynamic motor drive connection, movable roll are slidably disposed on the sliding slot on turntable Nei by slide and are turned with the movable roll on slide
Dynamic motor drive connection；Side far from sizing chamber on turntable is equipped with the roll spacing for adjusting distance between movable roll and fixing roller
Regulating mechanism, the slide are connected with spacing regulating mechanism；The side of sizing chamber forms jagged, and indentation, there enters equipped with shaping rack
Mouth is exported with shaping rack, and when turntable rotates, it is intracavitary to be located at sizing at least half of shaping rack on turntable；Seamless small tubular fabric is fixed
Type machine further includes auxiliary agent flusher, and the auxiliary agent flusher includes the fog-spray nozzle that shaping rack exit is arranged in, fog-spray nozzle
Side far from shaping rack outlet is equipped with air cooling equipment, the spacing regulating mechanism, fixing roller rotary electric machine, movable roll rotation electricity
Machine, auxiliary agent flusher and air cooling equipment are all connected with controller.The turntable of shaft transverse direction, i.e. turntable is arranged in the present invention on the rack
Disk and horizontal plane, and shaping rack is vertical on turntable, i.e., shaping rack of the invention is parallel to the horizontal plane, in this way
Fabric when cylindrical seamless fabric sleeve is on shaping rack, since shaping rack is parallel to the horizontal plane always, on shaping rack
It will not be fallen from shaping rack, fabric can be as shaping rack be in intracavitary rotation of being formed, to complete the shaping process of fabric.This
The controller of invention is used to control to be needed in the fabrics type-approval process such as the temperature humidity of the revolving speed of turntable, the work of sizing chamber, sizing chamber
The various parameters to be controlled, controller can be set on the rack, can also be independently arranged.Sizing chamber of the invention on the whole may be used
To be horizontal tubular, and notch (fabric replacement area) is set in the side of sizing chamber, it is fixed that such shaping rack is turned to turntable
When the gap position of type chamber, shaping rack will be produced from sizing is intracavitary, to be convenient for changing the fabric on shaping rack, therefore the present invention
Only the fabric take-down of sizing need to will be completed on shaping rack in indentation, there, change new fabric, it can be continuously to fabric
The crystallization operation automated rotated one week by turntable two minutes, and 10 shaping racks are arranged on turntable and calculate, per hour
The sizing of 300 fabrics is completed, 3 to 5 times of work efficiency is improved, solves cylindrical seamless fabric of the existing technology and be manually formed
Inefficiency, the very big problem of the labor intensity of worker.Secondly, the present invention since turntable is horizontal, greatly reduces forming machine
Occupied area, improve space utilization rate；On the other hand, since the fabric on shaping rack will not be fallen from shaping rack, because
This is not necessarily to suture one end of fabric, save trouble and labor.
Two rollers on shaping rack of the present invention include a fixing roller and a movable roll, and movable roll here refers to can be with
It is mobile relative to turntable, i.e., it is mobile (translation) relative to fixing roller, in this way, work can be passed through when shaping rack enters sizing chamber
Fabric is tightened in the movement of dynamic roller, prevent it is sagging caused by elongation after fabric by heat so that fabric is in formation state always,
To greatly improve fixed effect；On the other hand, it when shaping rack produces sizing chamber, can also be contracted by the movement of movable roll
The distance between small fixing roller and movable roll can be convenient operator's replacement to make the fabric relaxation on shaping rack in this way
Fabric on shaping rack.On the other hand fixing roller of the invention and movable roll are respectively connected with roller rotary electric machine, i.e. fixing roller and work
Dynamic roller can around itself central axis rotation, in this way when fabric is when being formed in chamber and being in tensioned state, by fixing roller with
Movable roll rotation has fabric, and due to being formed, intracavitary temperature is higher, and the temperature of fixing roller and movable roll is also higher and phase
To smooth, therefore similar ironing can be played the role of to fabric and flattened, the forming machine for solving the prior art can not be to fabric
It carries out tightening flattening operation, the very poor problem of fixed effect substantially increases the fixed effect of fabric.
In addition, the present invention is additionally provided with the fog-spray nozzle for spraying function auxiliary agent in the opening of sizing chamber, controller can
To automatically control the start-stop of fog-spray nozzle according to fabric sizing width and fabric positions, the functional aid that fog-spray nozzle sprays is being formed
Frame near exit forms the spraying face of covering fabric transverse width, and fog-spray nozzle starts to spray when fabric produces shaping rack outlet
The functional aids such as moisture absorbing and sweat releasing, antibacterial, since the fabric temperature just come out from sizing chamber is higher, fabric can quickly be inhaled
The postprocessing working procedures of seamless small tubular fabric different function requirements can be rapidly completed, with biography in these attached functional aids in this way
The functional aid impregnation technology of system is compared, and not only work efficiency greatly improves, and absorptivity is high at high temperature for fabric, treatment effect
More preferably.Simultaneously because misty functional aid is adsorbed quickly by the fabric of high temperature, it, not only can be substantially compared with traditional handicraft
The usage amount of functional aid is reduced, and the waste water in traditional handicraft will not be generated, is conducive to environmental protection.Furthermore functional
The sprinkling process of auxiliary agent also has significant cooling effect to fabric, can reduce rapidly the temperature of fabric, cooperates subsequent strong
Compel air-cooled, it can be ensured that make fabric temperature is reduced so that operator replaces fabric in time.Shaping rack below fog-spray nozzle
Settable baffle on the downside of rotation path, the area of baffle are greater than the spraying face of fog-spray nozzle, which can stop to be sprayed on a small quantity
Functional aid outside seamless small tubular fabric prevents it to be diffused into the operation area of operator.
Preferably, the sizing chamber cross section, in fan annular, sizing chamber is equipped with opening for circular ring shape close to one end of turntable
Mouthful, the cavity wall for chamber of being formed is equipped with insulating layer, and central angle corresponding to the annular both ends of the fan is 240 to 320 degree, the fan ring
The opening of shape is arranged in the side of frame lower and forms the notch, and the upper of notch is arranged in the shaping rack entrance
Portion, shaping rack export the lower part that notch is arranged in.The sizing chamber of fan annular can be preferably adapted with the shaping rack of rotation, together
When reduce sizing chamber space, it is energy saving；And fanning central angle corresponding to annular both ends is 240 to 320 degree, is as much as possible
Retain the circumferential lengths of sizing chamber, improves space utilization rate；The circular ring shape opening of sizing chamber one end is for the shaping rack on turntable
Sizing chamber is protruded into, and shaping rack can also be rotated with turntable, makes the fabric on shaping rack in intracavitary completion shaping process of being formed.By
In the workspace of sizing chamber indentation, there of the invention as the fabric on operator's replacement shaping rack, and turntable of the invention is straight
Diameter is larger, and rack is higher, therefore notch is arranged in the side of frame lower, can be convenient worker operation.In addition, in order to operate
Convenient, shaping rack exports the lower part for being generally arranged at notch, and corresponding, shaping rack entrance is generally arranged at the top of notch.
Preferably, the sliding slot is arc groove, the center of circle of the arc groove is on the central axis of turntable, the slide
It is equipped with the arc shaped slider being adapted to arc groove, arc shaped slider is slidably disposed in sliding slot.Slide by arc shaped slider with
On the one hand arc groove adaptation may insure that slide sliding is smooth, can on the other hand when movable roll rotary electric machine is arranged on slide
To prevent the rotation of on-slip seat.
Preferably, spacing regulating mechanism includes that roll spacing adjusts motor, roll spacing adjusts motor and passes through transmission mechanism and screw rod
Transmission connection, the screw rod is vertical with movable roll and is spirally connected with slide, and the roll spacing adjusts motor and connects controller, and roll spacing is adjusted
When motor rotates, screw rod rotation drives slide to move along the chute.
Preferably, the turntable is two, including left-hand rotation disk coaxial and disposed in parallel and right-hand rotation disk, left-hand rotation disk and the right side
It is equipped with fixed link between turntable, the shaping rack and sizing chamber are equipped on the right side of the left side of the left-hand rotation disk and right-hand rotation disk；
The shaping rack on shaping rack and right-hand rotation disk on left-hand rotation disk is symmetrical structure, corresponding fixing roller and activity on left and right turntable
Roller is coaxially disposed, and the movable roll on left-hand rotation disk and the movable roll on right-hand rotation disk are coaxially disposed and with setting in left-hand rotation disk and right-hand rotation
Same spacing regulating mechanism connection between disk.Two turntables are set and shaping rack and sizing is respectively set in the two sides of turntable
Chamber, then a set of drive system can be completed at the same time the driving to two sets of shaping racks, compared with single-side structural, can not only make turntable
The constitutional balance of two sides, the work efficiency that can also be doubled.
Preferably, mutual corresponding fixing roller and movable roll are connected with each other by roll shaft on two turntables, the roller
The diameter of axis is less than the main diameter of fixing roller or movable roll, and the main body both ends of the fixing roller for being formed intracavitary and movable roll are all provided with
There is the anti-decylization of fabric.The two sides of two turntables and turntable are respectively provided with the symmetrical structure of shaping rack and chamber of being formed, passes through roller
Fixing roller or movable roll are connected with each other by axis, can move or rotate simultaneously in this way the roller at roll shaft both ends by drive roller shaft,
Reach raising effect, simplifies the purpose of driving mechanism；Anti-decylization is arranged at the both ends of be formed intracavitary fixing roller and movable roll can
To prevent seamless small tubular fabric from accidentally slipping out shaping rack in type-approval process, the positioning at the same time as suit pattern bonded fabrics is joined
Examine mark.
A kind of method for shaping of the seamless small tubular fabric forming machine, comprising the following steps:
A, turntable rotation drives shaping rack along shaping rack entrance → sizing chamber → shaping rack outlet → shaping rack entrance cycle rotation；
B, seamless small tubular fabric is covered on horizontal shaping rack outside sizing chamber；
C, fabric is rotated with shaping rack enters sizing chamber by shaping rack entrance, when shaping rack will enter sizing chamber, roll spacing
Regulating mechanism work is stepped up the distance between fixing roller and movable roll, and fabric to be shaped is gradually tightened, and fixed
Type is intracavitary to carry out high-temperature shaping to fabric；
D, fabric leaves sizing chamber by shaping rack outlet after being formed intracavitary completion sizing, when shaping rack leaves sizing chamber,
Spacing regulating mechanism work reduces the distance between fixing roller and movable roll gradually, makes the fabric for completing to be formed relative to sizing
Frame relaxation, removes and loads onto new fabric from shaping rack convenient for fabric；
E, fabric is removed outside sizing chamber from shaping rack, new seamless small tubular fabric is loaded on shaping rack, repetition is knitted
The type-approval process of object.
The distance between fixing roller and movable roll of shaping rack of the present invention usually can run to shaping rack in the shaping rack
It is adjusted when near inlet and outlet, when shaping rack is located at outside sizing chamber, the distance between fixing roller and movable roll are minimum, in this way
The fabric that can be conveniently replaceable on shaping rack；Shaping rack entrance is begun through after shaping rack changes new fabric will enter calmly
When type chamber, controller can control the distance between fixing roller and movable roll and incrementally increase, and tighten fabric gradually, knit in this way
Object is in intracavitary mobile holding tensioned state of being formed；And when the shaping rack leaves sizing chamber through shaping rack outlet by sizing chamber,
Controller can control the distance between fixing roller and movable roll and gradually reduce, and the fabric on shaping rack is made gradually to relax, this
Sample is convenient for operator's quick-replaceable fabric.Here shaping rack will enter the specific location of sizing chamber, generally with shaping rack
Preliminary roller (roller of shaping rack entrance is first passed through on shaping rack) reach subject to the position of shaping rack entrance, also can be set certain
The amount of being advanced or delayed；Shaping rack will leave the specific location of sizing chamber, generally with the back roller of shaping rack (after i.e. on shaping rack
The roller exported by shaping rack) it reaches subject to the position of shaping rack outlet, certain lead or retardation also can be set.
Preferably, the method for shaping of seamless small tubular fabric forming machine is further comprising the steps of:
F, when the fabric taut on shaping rack, fixing roller rotary electric machine and the rotation of movable roll rotary electric machine drive fixing roller and work
Dynamic roller rotates at the same speed and fabric is driven to rotate on shaping rack, carries out ironing leveling to fabric.
Preferably, seamless small tubular fabric forming machine is further comprising the steps of:
G, when fabric leaves sizing chamber from shaping rack outlet, auxiliary agent flusher is opened by fog-spray nozzle to fabric spraying function
Property auxiliary agent, air cooling equipment to complete functional aid sprinkling fabric carry out forced air cooling, so that fabric temperature is quickly cooled to 50
Below degree.
In above process, temperature, humidity and fabric of the fabric when being formed intracavitary sizing are intracavitary stopped in sizing
The data such as time (and the revolving speed of turntable is related) are related with practical fabric to be shaped, these data are those skilled in the art
Well-known technique can be obtained by experiment, be not belonging to innovative content of the invention, therefore the present invention is not described in detail.
It is manually formed the invention has the advantages that it efficiently solves cylindrical seamless fabric of the existing technology
Inefficiency, the very big problem of the labor intensity of worker, the fabric setting machine for also solving the prior art takes up a large area and nothing
Method carries out fabric to tighten flattening operation, the very poor problem of fixed effect, seamless small tubular fabric forming machine volume of the invention
It is small, automation sizing can be carried out to cylindrical seamless fabric etc., tightens leveling and functional aid spraying operation, greatly improved
Production efficiency and fixed effect have very high practical value.
Detailed description of the invention
Fig. 1 is a kind of shape schematic perspective view of the embodiment of the present invention 2；
Fig. 2 is a kind of side structure schematic view of the embodiment of the present invention 2；
Fig. 3 is a kind of partial structural diagram of the invention；
Fig. 4 is a kind of shape schematic perspective view of the embodiment of the present invention 1；
Fig. 5 is a kind of internal schematic perspective view of the embodiment of the present invention 1；
Fig. 6 is a kind of schematic perspective view of 1 turntable of the embodiment of the present invention and locating rack；
Fig. 7 is a kind of schematic structural cross-sectional view of the embodiment of the present invention 1；
Fig. 8 is a kind of side view of 1 turntable of the embodiment of the present invention and locating rack；
Fig. 9 is a kind of partial enlarged view of 1 internal structure of the embodiment of the present invention；
Figure 10 is a kind of schematic perspective view of fog-spray nozzle and cooling device of the present invention.
In figure, 1. racks, 2. shafts, 3. turntables, 4. shaping racks, 5. sizing chambers, 6. notches, 7. shaping rack entrances, 8. is fixed
Type frame outlet, 9. insulating layers, 10. fixing rollers, 11. movable rolls, 12. slides, 13. sliding slots, 14. fixing roller rotary electric machines, 15. is living
Dynamic roller rotary electric machine, 16. arc shaped sliders, 17. left-hand rotation disks, 18. right-hand rotation disks, 19. fixed links, 20. roll spacings adjusting motor, 21.
Bar, 22. roll shafts, 23. anti-decylizations, 24. controllers, 25. fixed plates, 26. belt gears, 27. gear drives, 28.
Fog-spray nozzle, 29. baffles, 30. air cooling equipments, 31. spraying faces.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing being more specifically described to technical solution of the present invention.
Embodiment 1
In such as Fig. 4 embodiment 1 shown in fig. 5, a kind of seamless small tubular fabric forming machine, including rack 1, controller 24 and set
Set sizing chamber 5 on the rack, the rack is equipped with the shaft 2 of lateral arrangement, and shaft is by the main motor that is arranged on the rack
It drives (being not drawn into figure), the shaft is equipped with the turntable 3 vertical with shaft, and turntable includes left-hand rotation coaxial and disposed in parallel
Disk 17 and right-hand rotation disk 18(are shown in Fig. 6 Fig. 8), the fixed link 19 for connecting left and right turntable, the left side are equipped between left-hand rotation disk and right-hand rotation disk
Be equipped with sizing chamber and 10 shaping racks 4 vertical with turntable disk on the right side of the left side of turntable and right-hand rotation disk, left and right turntable and
Shaping rack on left and right turntable is symmetrical structure, and the sizing chamber of side is faced left in left-hand rotation and the sizing chamber on the right side of right-hand rotation disk is also pair
Claim structure, the right side of the left side disk abutting left side sizing chamber of left-hand rotation disk, the right side disk of right-hand rotation disk is close to right side sizing chamber
Left side (Fig. 4 show the left and right sides determine cavity positions and positioned at the left and right sides sizing chamber among disk position).
Shaping rack includes the fixing roller 10 and movable roll 11 being parallel to each other, and fixing roller is fixed on turntable by bearing
And it is sequentially connected by gear drive 27 with the fixing roller rotary electric machine 14 being arranged on turntable；Turntable is equipped with sliding slot
13, the sliding slot of the present embodiment is arc groove, and on the central axis of turntable, movable roll passes through slide in the center of circle corresponding to arc groove
12 are slidably disposed in the sliding slot on turntable and are sequentially connected with the movable roll rotary electric machine 15 on setting slide, the cunning
Seat is equipped with the arc shaped slider 16(being adapted to arc groove and sees Fig. 9), arc shaped slider is slidably disposed in sliding slot；Two turntables
Upper mutual corresponding fixing roller and movable roll pass through the fixing roller that roll shaft 22 is connected with each other, therefore is coaxially disposed in the present embodiment
A fixing roller rotary electric machine is shared, fixing roller rotary electric machine realizes the rotation of fixing roller itself by rotating with action roller shaft；Together
The movable roll of axis setting shares a movable roll rotary electric machine, and identical movement roller rotary electric machine is realized by band action roller shaft rotation and lived
The rotation of dynamic roller itself.The diameter of the roll shaft is less than the main diameter of fixing roller or movable roll, and the circular ring shape on chamber of being formed
Its size that is open is adapted to the diameter of roll shaft, can reduce the size of the opening in this way, reduces intracavitary thermal loss of being formed, fixed
The main body both ends of the intracavitary fixing roller of type and movable roll are equipped with the anti-decylization 23 of fabric.It is equipped with and is used between left and right turntable
The spacing regulating mechanism of distance between movable roll and fixing roller is adjusted, the spacing regulating mechanism includes that roll spacing adjusts motor 20,
The roll spacing of the present embodiment adjusts the middle position that motor is located at left and right turntable, and roll spacing adjusts motor and passes through belt gear 26
With motor two sides are set and are sequentially connected respectively close to two screw rods 21 of left and right turntable, the screw rod with it is corresponding movable
Roller is vertical and is spirally connected with the slide of setting movable roll, and when roll spacing adjusts motor rotation, screw rod rotation drives slide to move along the chute
To make corresponding movable roll synchronizing moving on left and right turntable, it is ensured that movable roll and fixing roller on the turntable of two sides become in roll spacing
Keeping parallelism when change.
In fan annular, (see Fig. 4, dotted portion shows the cross section shape of sizing chamber for the sizing chamber cross section of the present embodiment
Shape), sizing chamber is equipped with the opening of circular ring shape close to one end of turntable, and the cavity wall for chamber of being formed is equipped with insulating layer 9(and sees Fig. 7), institute
Stating central angle corresponding to the annular both ends of fan is 300 degree or so, and when such turntable rotates, at least 7 shaping racks begin on turntable
Final position is intracavitary in being formed.The notch 6(fabric of formation sizing chamber on the side outer wall of frame lower is arranged in more in the opening of fan annular
Change region), indentation, there is equipped with shaping rack entrance 7 and shaping rack outlet 8, and wherein the top of notch is arranged in shaping rack entrance, fixed
Type frame exports the lower part that notch is arranged in.Seamless small tubular fabric forming machine further includes auxiliary agent flusher, the auxiliary agent sprinkling
Device includes the fog-spray nozzle 28 that shaping rack exit is arranged in, and the fog-spray nozzle of the present embodiment two is disposed in parallel in shaping rack and goes out
At mouthful, fog-spray nozzle exports in shaping rack and to form the spraying face 31(of covering fabric transverse width and see Fig. 3 Figure 10), below fog-spray nozzle
Baffle 29 is equipped on the downside of shaping rack rotation path, fog-spray nozzle is equipped with air cooling equipment 30, the roller far from the side that shaping rack exports
It is all connected with controller away from motor, fixing roller rotary electric machine, movable roll rotary electric machine, auxiliary agent flusher and air cooling equipment is adjusted,
Wherein roll spacing adjusts motor, fixing roller rotary electric machine and movable roll rotary electric machine and connects machine by the collector ring being arranged in shaft
Controller on frame.
Turntable there are two setting in the shaft of the present embodiment, rack two sides are respectively provided with 10 shaping racks, by normal condition turntable 2
Minute rotation calculates for one week, and the sizing of 600 fabrics can be completed in every machine per hour, and 2 operator's per tour 8 hours can
To complete the sizing of 4800 fabrics, there is very high production efficiency.
Embodiment 2
In such as Fig. 1 embodiment 2 shown in Fig. 2, a kind of seamless small tubular fabric forming machine, including rack 1, controller 24 and set
Sizing chamber 5 on the rack is set, the rack is equipped with a turntable of shaft lateral arrangement, and the left side disk of the turntable is tight
The patch sizing chamber setting (Fig. 1 show left side determine cavity positions and the disk position on the right side of sizing chamber), along turning
The 12 shaping rack 4(s vertical with turntable disk that are circumferentially with of disk are shown in that Fig. 2, Fig. 2 show the quantity of shaping rack), the sizing
Frame includes the fixing roller and movable roll being parallel to each other, and fixing roller is arranged on turntable by bearing and is passed with fixing roller rotary electric machine
Dynamic connection, movable roll are slidably disposed on the sliding slot on turntable Nei by slide and are passed with the movable roll rotary electric machine on slide
Dynamic connection；Side disk far from sizing chamber on turntable is equipped with the roll spacing tune for adjusting distance between movable roll and fixing roller
It saves mechanism (being not drawn into figure), the slide is connected with spacing regulating mechanism；The side of sizing chamber forms jagged 6, indentation, there
Equipped with shaping rack entrance 7 and shaping rack outlet 8, when turntable rotates, it is intracavitary to be located at sizing at least eight shaping rack on turntable；It is seamless
Small tubular fabric forming machine further includes auxiliary agent flusher, and the auxiliary agent flusher includes the spray that shaping rack exit is arranged in
Mist head 28 is equipped with baffle 29 on the downside of the shaping rack rotation path below fog-spray nozzle, and fog-spray nozzle is set far from the side that shaping rack exports
There are air cooling equipment 30, the spacing regulating mechanism, fixing roller rotary electric machine, movable roll rotary electric machine, auxiliary agent flusher and wind
Device for cooling is all connected with controller.
The present embodiment is the structure that shaping rack and chamber of being formed is arranged in turntable unilateral side, i.e., compared with Example 1, the present embodiment
Shaping rack and the sizing unilateral setting of chamber, can remove corresponding redundant structure on the basis of embodiment 1 and constitute, this is to this field skill
It can be realized for art personnel without carrying out creative work.
The method for shaping of seamless small tubular fabric forming machine of the invention, comprising the following steps:
A, turntable rotation drives shaping rack along shaping rack entrance → sizing chamber → shaping rack outlet → shaping rack entrance cycle rotation.
B, seamless small tubular fabric is covered on horizontal shaping rack outside sizing chamber.
C, fabric is rotated with shaping rack enters sizing chamber by shaping rack entrance, when shaping rack will enter sizing chamber,
Spacing regulating mechanism work is stepped up the distance between fixing roller and movable roll, and fabric to be shaped is gradually tightened, and
It is intracavitary to fabric progress high-temperature shaping being formed.
D, fabric leaves sizing chamber by shaping rack outlet after being formed intracavitary completion sizing, when shaping rack leaves sizing chamber
When, spacing regulating mechanism work reduce the distance between fixing roller and movable roll gradually, make complete sizing fabric relative to
Shaping rack relaxation, removes and loads onto new fabric from shaping rack convenient for fabric.
E, fabric is removed outside sizing chamber from shaping rack, new seamless small tubular fabric is loaded on shaping rack, weight
The type-approval process of multiple fabric.
F, when the fabric taut on shaping rack, fixing roller rotary electric machine and the rotation of movable roll rotary electric machine drive fixing roller
It is rotated at the same speed with movable roll and fabric is driven to rotate on shaping rack, ironing leveling is carried out to fabric.
G, it when fabric leaves sizing chamber from shaping rack outlet, opens auxiliary agent flusher and fabric is sprayed by fog-spray nozzle
Functional aid, air cooling equipment carry out forced air cooling to the fabric for completing functional aid sprinkling, are quickly cooled down fabric temperature
To 50 degree or less.
In above process, temperature, humidity and fabric of the fabric when being formed intracavitary sizing are intracavitary stopped in sizing
The data such as time (and the revolving speed of turntable is related) are related with practical fabric to be shaped, these data are those skilled in the art
Well-known technique can be obtained by experiment, be not belonging to innovative content of the invention, therefore the present invention is not described in detail.
In addition to the implementation, within the scope of the claims of the present invention and the specification, skill of the invention
Art feature or technical data can be reselected and be combined, to constitute new embodiment, these are all art technologies
Personnel are without carrying out what creative work can be realized, therefore the embodiment that these present invention are not described in also should be regarded as this
The specific embodiment of invention and within protection scope of the present invention.
Claims (10)
1. a kind of seamless small tubular fabric forming machine exists including rack, controller and the sizing chamber being arranged on the rack, feature
In the rack (1) is equipped with the turntable (3) of shaft (2) lateral arrangement, and the side disk of the turntable is close to the sizing
Chamber (5) setting, along multiple shaping racks vertical with turntable disk (4) that are circumferentially with of turntable, the shaping rack includes mutually flat
Capable fixing roller (10) and movable roll (11), fixing roller are arranged on turntable by bearing and are passed with fixing roller rotary electric machine (14)
Dynamic connection, movable roll are slidably disposed in the sliding slot on turntable (13) by slide (12) and are turned with the movable roll on slide
Dynamic motor (15) transmission connection；Side far from sizing chamber on turntable is equipped with for adjusting distance between movable roll and fixing roller
Spacing regulating mechanism, the slide are connected with spacing regulating mechanism；The side of sizing chamber forms jagged (6), and indentation, there is equipped with
Shaping rack entrance (7) and shaping rack outlet (8), when turntable rotates, it is intracavitary to be located at sizing at least half of shaping rack on turntable；Nothing
Stitching small tubular fabric forming machine further includes auxiliary agent flusher, and the auxiliary agent flusher includes that shaping rack exit is arranged in
Fog-spray nozzle (28), fog-spray nozzle are equipped with air cooling equipment (30) far from the side that shaping rack exports, the spacing regulating mechanism, fixing roller
Rotary electric machine, movable roll rotary electric machine, auxiliary agent flusher and air cooling equipment are all connected with controller.
2. seamless small tubular fabric forming machine according to claim 1, which is characterized in that the sizing chamber cross section is in fan
Annular, sizing chamber are equipped with the opening of circular ring shape close to one end of turntable, and the cavity wall for chamber of being formed is equipped with insulating layer (9), the fan
Central angle corresponding to annular both ends is 240 to 320 degree, and side and the formation of frame lower is arranged in the opening of the fan annular
The top of notch is arranged in the notch, the shaping rack entrance, and shaping rack exports the lower part that notch is arranged in.
3. seamless small tubular fabric forming machine according to claim 1, which is characterized in that the sliding slot is arc groove, institute
The center of circle of arc groove is stated on the central axis of turntable, the slide is equipped with the arc shaped slider (16) being adapted to arc groove, arc
Shape sliding block is slidably disposed in sliding slot.
4. seamless small tubular fabric forming machine according to claim 1, which is characterized in that the spacing regulating mechanism includes
Roll spacing adjusts motor (20), and roll spacing adjusts motor and is sequentially connected by transmission mechanism and screw rod (21), the screw rod and movable roll
It is spirally connected vertically and with slide, the roll spacing adjusts motor and connects controller, and when roll spacing adjusts motor rotation, screw rod is rotated to drive and be slided
Seat moves along the chute.
5. seamless small tubular fabric forming machine according to claim 1, which is characterized in that the turntable is two, including
Left-hand rotation disk (17) coaxial and disposed in parallel and right-hand rotation disk (18) are equipped with fixed link (19) between left-hand rotation disk and right-hand rotation disk, described
The shaping rack and sizing chamber are equipped on the right side of the left side of left-hand rotation disk and right-hand rotation disk.
6. seamless small tubular fabric forming machine according to claim 5, which is characterized in that shaping rack and the right side on left-hand rotation disk
Shaping rack on turntable is symmetrical structure, and corresponding fixing roller and movable roll are coaxially disposed on left and right turntable, on left-hand rotation disk
Movable roll and right-hand rotation disk on movable roll coaxial arrangement and adjusted with the same roll spacing that is arranged between left-hand rotation disk and right-hand rotation disk
Mechanism connection.
7. seamless small tubular fabric forming machine according to claim 5 or 6, which is characterized in that mutually right on two turntables
The fixing roller and movable roll answered pass through roll shaft (22) interconnection, and the diameter of the roll shaft is less than the master of fixing roller or movable roll
The main body both ends of body diameter, the fixing roller for being formed intracavitary and movable roll are equipped with the anti-decylization (23) of fabric.
8. a kind of method for shaping of seamless small tubular fabric forming machine as described in claim 1, it is characterised in that including following step
It is rapid:
A, turntable rotation drives shaping rack along shaping rack entrance → sizing chamber → shaping rack outlet → shaping rack entrance cycle rotation；
B, seamless small tubular fabric is covered on horizontal shaping rack outside sizing chamber；
C, fabric is rotated with shaping rack enters sizing chamber by shaping rack entrance, when shaping rack will enter sizing chamber, roll spacing
Regulating mechanism work is stepped up the distance between fixing roller and movable roll, and fabric to be shaped is gradually tightened, and fixed
Type is intracavitary to carry out high-temperature shaping to fabric；
D, fabric leaves sizing chamber by shaping rack outlet after being formed intracavitary completion sizing, when shaping rack leaves sizing chamber,
Spacing regulating mechanism work reduces the distance between fixing roller and movable roll gradually, makes the fabric for completing to be formed relative to sizing
Frame relaxation, removes and loads onto new fabric from shaping rack convenient for fabric；
E, fabric is removed outside sizing chamber from shaping rack, new seamless small tubular fabric is loaded on shaping rack, repetition is knitted
The type-approval process of object.
9. method for shaping according to claim 8, it is characterised in that further comprising the steps of:
F, when the fabric taut on shaping rack, fixing roller rotary electric machine and the rotation of movable roll rotary electric machine drive fixing roller and work
Dynamic roller rotates at the same speed and fabric is driven to rotate on shaping rack, carries out ironing leveling to fabric.
10. method for shaping according to claim 9, it is characterised in that further comprising the steps of:
G, when fabric leaves sizing chamber from shaping rack outlet, auxiliary agent flusher is opened by fog-spray nozzle to fabric spraying function
Property auxiliary agent, air cooling equipment to complete functional aid sprinkling fabric carry out forced air cooling, so that fabric temperature is quickly cooled to 50
Below degree.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710459400.2A CN109137347B (en) | 2017-06-16 | 2017-06-16 | Seamless small-cylinder fabric setting machine and setting method thereof |
| DE112017000015.7T DE112017000015B4 (en) | 2017-05-17 | 2017-06-26 | Forming machine for a seamless small cylinder fabric |
| PCT/CN2017/000404 WO2018209459A1 (en) | 2017-05-17 | 2017-06-26 | Seamless small tubular fabric setting machine and setting method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710459400.2A CN109137347B (en) | 2017-06-16 | 2017-06-16 | Seamless small-cylinder fabric setting machine and setting method thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN109137347A true CN109137347A (en) | 2019-01-04 |
| CN109137347B CN109137347B (en) | 2022-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710459400.2A Active CN109137347B (en) | 2017-05-17 | 2017-06-16 | Seamless small-cylinder fabric setting machine and setting method thereof |
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| CN (1) | CN109137347B (en) |
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| CN110016776A (en) * | 2019-04-03 | 2019-07-16 | 浙江诺一尔机械设备有限公司 | A kind of forming machine and method for shaping |
| CN110055703A (en) * | 2019-04-03 | 2019-07-26 | 浙江诺一尔机械设备有限公司 | A kind of shaping equipment, forming machine and method for shaping |
| WO2020199294A1 (en) * | 2019-04-03 | 2020-10-08 | 浙江诺一尔机械设备有限公司 | Shaping device, shaping machine and shaping method |
| CN115595758A (en) * | 2022-12-15 | 2023-01-13 | 江苏云锦家纺有限公司（Cn） | Annular fabric shaping and processing device |
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Effective date of registration: 20200320 Address after: Room 407, 4th floor, No. 211 Yuancheng Road, Xiasha Street, Hangzhou Economic and Technological Development Zone, Zhejiang 310000 Applicant after: Zhejiang Noyer Machinery Equipment Co.,Ltd. Address before: Haizhou street of Haining city Jiaxing City, Zhejiang province 314400 Ziwei garden 35 2 unit Applicant before: Sun Qin Applicant before: Zhou Jianliang |
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