CN112281389B - Intelligent high-speed open-width knitting preshrinking combination machine and processing technology thereof - Google Patents

Intelligent high-speed open-width knitting preshrinking combination machine and processing technology thereof Download PDF

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Publication number
CN112281389B
CN112281389B CN202011084262.2A CN202011084262A CN112281389B CN 112281389 B CN112281389 B CN 112281389B CN 202011084262 A CN202011084262 A CN 202011084262A CN 112281389 B CN112281389 B CN 112281389B
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cloth
roller
frame
processed
assembly
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CN112281389A (en
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李荣华
陈梅汀
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Zhejiang Ruige Machinery Technology Co ltd
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Zhejiang Ruige Machinery Technology Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C21/00Shrinking by compressing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02Rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02Rollers
    • D06B23/023Guiding rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D06C15/02Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
    • D06C3/06Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics by rotary disc, roller, or like apparatus

Abstract

The invention discloses an intelligent high-speed open-width knitting preshrinking combination machine and a processing technology thereof. According to the invention, in the calendering treatment process, the cloth is heated, the cloth is humidified by the humidifying assembly, so that only single heating and single humidifying are needed in the cloth post-treatment process, and the post-treatment process is integrated in one machine, so that the resources are saved, the labor force is greatly reduced, the cloth processing time is reduced, the cloth processing efficiency is improved, and the cloth processing cost is reduced.

Description

Intelligent high-speed open-width knitting preshrinking combination machine and processing technology thereof
Technical Field
The invention belongs to the technical field of preshrinking machines, and particularly relates to an intelligent high-speed open-width knitting preshrinking combination machine and a processing technology thereof.
Background
In the printing and dyeing production of the textile industry, certain internal stress is formed after fabrics are subjected to multiple printing and dyeing processes, so that the fiber structure is unstable, the latitudinal contractibility is generated, and the warp direction generates great contractibility after finished products are washed due to the stress accumulated after mechanical stretching deformation. Usually, a rubber blanket pre-shrinking machine is adopted for post-finishing so as to achieve the purpose of shrink prevention.
The preshrinking machine can only process the cloth, and the calendering treatment of adding gloss still need be carried out to the cloth in the aftertreatment of cloth to and the cloth latitudinal direction is tensile, the expanding design processing of extension, among the prior art, need adopt different machines to process to the different aftertreatment of cloth, need spend more labour, need heat the cloth many times simultaneously, humidification treatment, thereby the waste of resource has been caused, labour's waste and the processing of the cloth is long has been prolonged, thereby greatly reduced the machining efficiency of cloth, the processing cost of cloth has been increased simultaneously.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art and provides an intelligent high-speed open-width knitting preshrinking combination machine and a processing technology thereof After the expansion treatment, the surface of the cloth is compacted and shaped, and finally the finished cloth is coiled by the cloth coiling assembly to be coiled, and the cloth is heated and humidified by the humidifying assembly in the calendering treatment process, so that only single heating and single humidifying are needed in the cloth post-treatment process, and the post-treatment process is concentrated in one machine, so that the resource is saved, the labor force is greatly reduced, the cloth processing time is shortened, the cloth processing efficiency is improved, and the cloth processing cost is reduced; in the processing technology, a cloth roll to be processed is driven to rotate by a feeding roller, so that the conveying of cloth is realized, the cloth is conveyed upwards to move between a first metal roller and a fiber roller after bypassing a first guide roller, the cloth is calendered by a calendering component, so that the luster of the surface of the cloth is improved, the first metal roller and a second metal roller are respectively heated by a first heating module and a second heating module in the calendering component, so that the cloth plays a heating effect during the calendering process, a heat preservation effect is played on the temperature of the cloth by the arrangement of a heat preservation cover, the subsequent processing of the cloth is facilitated, then the cloth after the calendering processing is continuously conveyed, the cloth to be processed passes through a humidifying component, a spray head on the humidifying component is used for humidifying the cloth, and the cloth after the humidifying processing is continuously conveyed, after the cloth bypasses a second guide roller on the tensioning adjusting assembly, the cloth to be processed is attached to the rubber blanket and enters between the cloth feeding roller and the pressure bearing roller, then moves out between the pressure bearing roller and the cloth discharging roller to complete the pre-shrinking treatment, the cloth after the pre-shrinking treatment is continuously conveyed, the cloth is conveyed to the drying assembly through the guide roller on the guide frame, the fan blows the cloth, the cloth enters from the upper limiting roller, passes through the upper limiting roller and the lower limiting roller, moves out from the lower limiting roller and runs through the pushing cylinder at the same time, the swinging frame is controlled to swing, the swinging frame drives the upper limiting roller and the lower limiting roller to swing, the cloth to be processed between the limiting rollers is controlled to swing, the cloth is cooled and dried, the temperature of the cloth is adjusted, the subsequent processing of the cloth is facilitated, and the cloth to be processed is continuously conveyed, after passing through the first rotating roller, the cloth passes through the thread expanding roller, and as the center of the roller surface of the thread expanding roller is provided with left and right rotary threads, can make the cloth receive acting force towards two sides, so that the two sides of the cloth are pulled to perform expanding and leveling, then the cloth passes through a second rotating roller, and simultaneously the operation of the air cylinder is adjusted, so as to control the support to rotate, the support drives the pressing frame to rotate, the cloth which completes the spreading treatment is matched with the cloth roller through the pressing frame on the support, the cloth is pressed and shaped, and simultaneously the cloth is wound on the cloth roller, thereby realizing that only single heating and single humidifying are needed in the process of cloth post-treatment, and the post-treatment process is integrated in one machine, therefore, resources are saved, labor force is greatly reduced, the cloth processing time is shortened, the cloth processing efficiency is improved, and the cloth processing cost is reduced.
In order to solve the technical problems, the invention adopts the following technical scheme:
the intelligent high-speed open-width knitting preshrinking combination machine is characterized in that: including the frame, the one end of frame is equipped with into cloth subassembly, and the other end of frame is equipped with the batching subassembly, advances to match in proper order between cloth subassembly and the batching subassembly and is provided with calendering subassembly, humidification subassembly, the subassembly that contracts in advance, drying assembly and the tentering and compresses tightly the subassembly, and the tentering compresses tightly subassembly and batching subassembly phase-match. The invention arranges a calendaring component, a humidifying component, a preshrinking component, a drying component and a tentering compressing component between a cloth feeding component and a cloth rolling component in sequence, the tentering compressing component and the cloth rolling component are arranged in a matching way, the cloth feeding component controls the cloth to be conveyed to the calendaring component, the calendaring component carries out calendaring treatment on the cloth to increase the glossiness of the surface of the cloth, then the cloth which is finished with the calendaring treatment is conveyed to one side of the preshrinking component, the cloth passes through the humidifying component in the conveying process, the humidifying component carries out humidifying treatment on the surface of the cloth, the cloth which is humidified is carried out preshrinking treatment by the preshrinking component, then the cloth which is finished with the preshrinking treatment is dried by the drying component, then the cloth is stretched in latitudinal direction and expanded by the tentering compressing component, the surface of the cloth is compressed and shaped, and finally the finished cloth is reeled by the cloth rolling component, make it roll-like, because in the calendering treatment process, heat the cloth, the humidification subassembly humidifies the cloth to realize that the cloth carries out the in-process of aftertreatment, only need carry out single heating and single humidification, and the process of aftertreatment is concentrated in a machine, thereby has saved the resource, simultaneously greatly reduced the labour, it is long when having reduced cloth processing, thereby improved the machining efficiency of cloth, reduced the processing cost of cloth.
Further, advance the cloth subassembly and include driving motor, bracket and feed roller, driving motor locates the one side of frame, and both sides in the frame are located to the bracket, and the bracket supports at the both ends of feed roller, and driving motor drive feed roller rotates to carry the cloth of treating processing on the feed roller to the batching subassembly. The cloth roller penetrates into the cloth roll, two ends of the cloth roller with the cloth roll are placed on the bracket, and then the driving motor operates to drive the feeding roller to rotate on the bracket, so that the cloth is conveyed.
Further, the top of frame is equipped with the heat preservation cover, and calendering subassembly, humidification subassembly and the subassembly that contracts in advance all are located the below of heat preservation cover, and the both sides of heat preservation cover all are equipped with the handle, and the both sides of heat preservation cover all are equipped with the inserted block, and the frame correspondence is equipped with the slot, and the inserted block inserts in the slot. The cloth is through rolling the optical subassembly after, and the cloth is heated, and the setting of heat preservation cover plays a heat preservation effect, has guaranteed the cloth upper temperature, and when humidification subassembly carried out the humidification to the cloth simultaneously, the cover that keeps warm can avoid the shower nozzle to go up steam and scatter, and the detachable installation that keeps warm the cover has been realized with setting up of slot to the inserted block, when maintaining the machine, conveniently dismantles the cover that keeps warm.
Further, the calendering subassembly includes first metal roller, fibre roller and second metal roller, be equipped with first heating module in the first metal roller, be equipped with second heating module in the second metal roller, the fibre roller is located between first metal roller and the second metal roller, first metal roller is located the top of second metal roller, it is equipped with first guide roll to advance between cloth subassembly and the calendering subassembly, it moves between first metal roller and the fibre roller to advance cloth subassembly control to wait to process the cloth and upwards walk around first guide roll backward, then wait to process the cloth and move to second metal roller after downwards walking around the fibre roller, wait to process the cloth and move to batching subassembly one side after the direction of down of second metal roller after that. The cloth passes between first metal roller and the fibre roller, and simultaneously in transmission process, first heating module heats first metal roller, and second heating module heats the second metal roller, and the preliminary calendering operation is accomplished to the cloth when passing between first metal roller and the fibre roller, and the cloth passes again between second metal roller and the fibre roller to carry out the secondary calendering operation to the cloth, thereby improved the efficiency and the quality of the calendering of cloth.
Further, the humidification subassembly includes mount and shower nozzle, and shower nozzle evenly distributed is on the mount, and the both ends of mount fixed connection respectively are at the top surface of frame, and the shower nozzle is used for treating the processing cloth and carries out humidification. The fixed frame is used for fixing the spray head, and the spray head is used for humidifying the cloth.
Further, be equipped with the tensioning adjusting part between humidification subassembly and the subassembly that contracts in advance, the tensioning adjusting part is including the alignment jig of locating the top surface of the frame both ends, screw motor and ball, the bottom of alignment jig is equipped with the slider, the top surface of the frame corresponds and is equipped with the spout, fixedly connected with guide bar in the spout, slider sliding connection is in the spout, the guide bar passes the slider, the alignment jig is close to one side rotation connection swing arm of frame, be equipped with the second guide roll between the swing arm, the opposite side fixedly connected with regulating block of alignment jig, ball fixed connection is at the top surface of frame, screw motor drive ball rotates, regulating block and ball sliding connection, the synchronous connecting rod of fixedly connected with between two alignment jigs. Tensioning adjusting part's setting is used for adjusting the rate of tension of cloth cover, thereby avoided the cloth cover fold to appear, screw motor drive ball rotates, thereby it slides along ball to drive the regulating block, the regulating block drives the regulation support and slides, the setting of synchronous connecting rod makes the slip of two regulating cradles can synchronous motion, thereby it removes to drive the second guide roll, drive the second guide roll through the swing arm and swing, through the slip and the swing of second guide roll, thereby adjust the rate of tension of cloth cover.
Further, a guide frame is arranged on one side, close to the cloth rolling assembly, of the rack, the pre-shrinking assembly is located between the guide frame and the tensioning adjusting assembly, the pre-shrinking assembly comprises a rubber blanket, a cloth feeding roller, a cloth discharging roller, a pressure bearing roller and a tension roller, the cloth feeding roller and the cloth discharging roller are symmetrically arranged in the rack, the pressure bearing roller is arranged between the cloth feeding roller and the cloth discharging roller, the tension roller is arranged below the pressure bearing roller, the rubber blanket is sleeved on the outer walls of the cloth feeding roller, the cloth discharging roller and the tension roller, the middle of the top surface of the rubber blanket is pressed downwards by the pressure bearing roller to form a groove, the guide rollers are evenly arranged on the guide frame, a cloth to be processed enters the groove along the positions between the cloth feeding roller and the pressure bearing roller, then the cloth to be processed is moved out along the positions between the pressure bearing roller and the cloth discharging roller, and then the cloth to be processed moves to one side of the drying assembly along the guide rollers. The cloth is heated after passing through the calendaring assembly, passes through the humidifying assembly to be humidified, is pressed tightly by the rubber blanket and the pressure-bearing roller, and is matched with the cloth feeding roller and the cloth discharging roller to finish the pre-shrinking treatment of the cloth.
Further, the drying component comprises a fan, a pushing cylinder, a guide rod, a rotating block, a push rod and a swing frame, a mounting frame is fixedly connected between the top part in the guide frame and one side close to the cloth rolling component, the fan is uniformly arranged on the mounting frame, the pushing cylinder is fixedly connected to one side of the outer side wall of the guide frame and close to the pre-shrinking component, the guide rod is arranged at the end part of the pushing cylinder, the middle part of the rotating block is rotatably connected to one side of the pushing cylinder close to the cloth rolling component, a hinge block is hinged between the guide rod and the bottom of the rotating block, a rotating shaft is fixedly connected to the top part of the rotating block, one end of the push rod is rotatably connected with the rotating shaft, the top surface of the swing frame is rotatably connected to one side of the top part of the outer side wall of the guide frame and close to the cloth rolling component, an adjusting groove is formed in the swing frame, limiting rollers are arranged on the two sides in the swing frame in a staggered mode from top to bottom, cloth to be processed enters the limiting rollers positioned above after the guide rollers are moved out, meanwhile, the fan blows the cloth to be processed, then the cloth to be processed moves out downwards from the limiting rollers located below, the pushing cylinder controls the guide rod to stretch and retract, so that the rotating block is controlled to swing around the rotating shaft, the rotating block controls the swing frame to swing through the push rod, and the cloth to be processed located between the limiting rollers is controlled to swing. The cloth after preshrinking treatment is conveyed to one side of the drying assembly through the guide rollers on the guide frame, meanwhile, the fan runs and blows the cloth, the cloth is conveyed downwards and penetrates through the limiting rollers located above the cloth, the cloth passes between the upper limiting rollers and the lower limiting rollers and then penetrates out of the limiting rollers located below the limiting rollers, the pushing cylinder runs and controls the guide rod to conduct telescopic motion, the guide rod controls the rotating block to swing around the rotating shaft, the rotating block controls the swing frame to swing through the push rod, the limiting rollers swing along with the swing frame, the cloth located between the limiting rollers swings along with the swing frame, the fan runs and swings along with the swing frame, drying treatment on the cloth is completed, meanwhile, cooling treatment can be conducted on the cloth, and the temperature of the cloth can be effectively adjusted.
Further, the stentering and compressing assembly comprises a Z-shaped fixed block, a support, an adjusting cylinder, a first rotating roller, a second rotating roller and a threaded expanding roller, one end of the Z-shaped fixed block is fixedly connected to the rack, the other end of the Z-shaped fixed block is rotatably connected with one end of the support, the first rotating roller, the threaded expanding roller and the second rotating roller are sequentially arranged at the other end of the support, the top end of the adjusting cylinder is rotatably connected with the guide frame, the other end of the adjusting cylinder is rotatably connected with the support, a compressing frame is arranged on one side of the support close to the cloth rolling assembly, the cloth rolling assembly comprises a cloth rolling roller, a cloth rolling frame and a cloth rolling motor, two ends of the cloth rolling roller are rotatably connected to the cloth rolling frame, the cloth rolling motor is arranged at one end of the cloth rolling roller and drives the cloth rolling roller to rotate, the cloth to be processed enters the first rotating roller after being moved out from the drying assembly, and then the cloth to be processed passes through the threaded expanding roller and the second rotating roller, the processed cloth is wound on the cloth roller through the pressing frame, the adjusting cylinder controls the support to rotate around the other end of the Z-shaped fixing block, and the support drives the pressing frame to tightly support the cloth wound on the cloth roller. The cloth that the drying was accomplished passes through the screw thread expander roller behind first live-rollers, because screw thread expander roller's roll surface central authorities have a branch left side, right side spiral thread, can make the cloth receive the effort to both sides, make the both sides of cloth draw and expand the width, the flattening, the cloth passes through the second live-rollers after that, adjust cylinder control support simultaneously and rotate around the other end of Z type fixed block, the support drives the top that compresses tightly the frame and support tightly at the cloth, make the cloth roll up through the batching roller, compress tightly the frame simultaneously and play a compression design to the cloth and handle, through batching the cloth after, thereby make things convenient for depositing in reprocess of cloth.
The processing technology of the intelligent high-speed open-width knitting preshrinking combination machine is characterized by comprising the following steps:
a. preparation work: firstly, preparing a cloth roll to be processed, then cleaning and resetting the preshrinking combination machine, and simultaneously installing a heat-insulating cover;
b. and (3) calendering treatment: penetrating a feeding roller into a cloth roll to be processed, then placing the feeding roller with the cloth roll on a bracket, driving a motor to drive the feeding roller to rotate, simultaneously enabling a first heating module and a second heating module to work to respectively heat a first metal roller and a second metal roller, moving the cloth to be processed between the first metal roller and a fiber roller after the cloth to be processed upwards bypasses a first guide roller, penetrating the cloth to be processed between the fiber roller and the second metal roller after the cloth to be processed bypasses the fiber roller, and then moving the cloth to be processed out from the lower part of the second metal roller, thereby finishing the calendering treatment of the cloth;
c. pre-shrinking treatment: the cloth to be processed after the calendering treatment moves towards the tensioning assembly, meanwhile, a spray head on the humidifying assembly humidifies the surface of the cloth, then the cloth to be processed bypasses a second guide roller on the tensioning adjusting assembly, then the cloth to be processed is attached to the rubber blanket and enters between the cloth feeding roller and the pressure bearing roller, and then the cloth to be processed is moved out between the pressure bearing roller and the cloth discharging roller, so that the pre-shrinking treatment is completed;
d. and (3) drying treatment: the cloth to be processed after the pre-shrinking treatment is finished moves towards the guide rollers, meanwhile, the fan blows the cloth to be processed, then the cloth to be processed bypasses the guide rollers and enters the upper limiting rollers, the cloth to be processed is moved out of the lower limiting rollers downwards, meanwhile, the pushing cylinders synchronously operate and control the guide rods to stretch and retract, so that the rotating blocks are controlled to rotate around the rotating shafts, the rotating blocks control the swing frames to swing through the push rods, and the cloth to be processed between the limiting rollers is controlled to swing;
e. expanding and coiling: the cloth to be processed which is finished with the drying treatment moves to the first rotating roller, then is subjected to the expanding treatment through the threaded expanding roller and the second rotating roller, then the adjusting cylinder stretches and retracts to control the support to rotate, the support drives the pressing frame to rotate, the cloth which is finished with the expanding treatment is subjected to the pressing and shaping treatment through the matching of the pressing frame on the support and the cloth roller, and meanwhile, the cloth is coiled on the cloth roller.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the invention arranges a calendaring component, a humidifying component, a preshrinking component, a drying component and a tentering compressing component between a cloth feeding component and a cloth rolling component in sequence, the tentering compressing component and the cloth rolling component are arranged in a matching way, the cloth feeding component controls the cloth to be conveyed to the calendaring component, the calendaring component carries out calendaring treatment on the cloth to increase the glossiness of the surface of the cloth, then the cloth which is finished with the calendaring treatment is conveyed to one side of the preshrinking component, the cloth passes through the humidifying component in the conveying process, the humidifying component carries out humidifying treatment on the surface of the cloth, the cloth which is humidified is carried out preshrinking treatment by the preshrinking component, then the cloth which is finished with the preshrinking treatment is dried by the drying component, then the cloth is stretched in latitudinal direction and expanded by the tentering compressing component, the surface of the cloth is compressed and shaped, and finally the finished cloth is reeled by the cloth rolling component, make it roll-like, because in the calendering treatment process, heat the cloth, the humidification subassembly humidifies the cloth to realize that the cloth carries out the in-process of aftertreatment, only need carry out single heating and single humidification, and the process of aftertreatment is concentrated in a machine, thereby has saved the resource, simultaneously greatly reduced the labour, it is long when having reduced cloth processing, thereby improved the machining efficiency of cloth, reduced the processing cost of cloth.
The invention is provided with a tensioning adjusting assembly between a humidifying assembly and a pre-shrinking assembly, the tensioning adjusting assembly comprises adjusting frames arranged at two ends of the top surface of a rack, a screw motor and a ball screw, a sliding block is arranged at the bottom of each adjusting frame, a sliding groove is correspondingly arranged on the top surface of the rack, a guide rod is fixedly connected in the sliding groove, the sliding block is connected in the sliding groove in a sliding manner, the guide rod penetrates through the sliding block, one side of each adjusting frame, close to the rack, is rotatably connected with a swing arm, a second guide roller is arranged between the swing arms, the other side of each adjusting frame is fixedly connected with an adjusting block, the ball screw is fixedly connected to the top surface of the rack, the screw motor drives the ball screw to rotate, the adjusting block is slidably connected with the ball screw, and a synchronous connecting rod is fixedly connected between the two adjusting frames. Tensioning adjusting part's setting is used for adjusting the rate of tension of cloth cover, thereby avoided the cloth cover fold to appear, screw motor drive ball rotates, thereby it slides along ball to drive the regulating block, the regulating block drives the regulation support and slides, the setting of synchronous connecting rod makes the slip of two regulating cradles can synchronous motion, thereby it removes to drive the second guide roll, drive the second guide roll through the swing arm and swing, through the slip and the swing of second guide roll, thereby adjust the rate of tension of cloth cover.
In the step b of the invention, the feeding roller drives the cloth roll to be processed to rotate, so that the cloth is conveyed, the cloth is conveyed upwards to move between the first metal roller and the fiber roller after bypassing the first guide roller, and the calendering treatment is carried out on the cloth through the calendering component, so that the luster of the surface of the cloth is improved.
In the step c of the invention, the fabric after the calendering treatment is continuously conveyed, the fabric to be processed passes through the humidifying assembly, the spray head on the humidifying assembly humidifies the fabric, the fabric after the humidifying treatment is continuously conveyed, the fabric bypasses the second guide roller on the tensioning adjusting assembly, the fabric to be processed is stuck on the rubber blanket and enters between the fabric feeding roller and the pressure bearing roller, and then is moved out between the pressure bearing roller and the fabric outlet roller, and the pre-shrinking treatment is completed.
In the step d of the invention, the cloth after the preshrinking treatment is continuously conveyed, the cloth is conveyed to the drying assembly through the guide rollers on the guide frame, the fan blows the cloth, the cloth enters from the upper limiting rollers, passes through the upper limiting rollers and the lower limiting rollers, moves out from the lower limiting rollers, and simultaneously pushes the air cylinder to operate, so that the swing frame is controlled to swing, the swing frame drives the upper limiting rollers and the lower limiting rollers to swing, so that the cloth to be processed between the limiting rollers is controlled to swing, the cloth is cooled and dried, the temperature of the cloth is adjusted, and the subsequent processing of the cloth is facilitated.
In the step e of the invention, the cloth to be processed is continuously conveyed, the cloth passes through the thread expanding roller after passing through the first rotating roller, and the left and right spiral threads are arranged in the center of the roller surface of the thread expanding roller, so that the cloth can be subjected to acting force towards two sides, the two sides of the cloth are pulled to be expanded and leveled, then the cloth passes through the second rotating roller, and the operation of the air cylinder is adjusted simultaneously, so that the support is controlled to rotate, the support drives the pressing frame to rotate, the cloth after the expanding treatment is matched with the cloth roller through the pressing frame on the support, the cloth is pressed and shaped, and meanwhile, the cloth is wound on the cloth roller.
Drawings
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic structural view of an intelligent high-speed open-width knitting preshrinking combination machine according to the present invention;
FIG. 2 is a schematic structural view of the pre-shrinking combination machine when the heat-preserving cover is opened;
FIG. 3 is a schematic view of the non-operation structure of the pre-shrinking combination machine of the present invention;
FIG. 4 is a schematic view of the structure of the heat-insulating cover of the present invention;
FIG. 5 is a schematic view of the calender assembly of the present invention;
FIG. 6 is a schematic view of a pre-shrinking assembly according to the present invention;
FIG. 7 is a schematic view of the cloth rolling assembly of the present invention;
FIG. 8 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 9 is an enlarged view of the structure at B in FIG. 3;
fig. 10 is an enlarged schematic view of the structure at C in fig. 3.
In the figure, 1-rack; 2-a cloth feeding assembly; 3-a cloth rolling component; 4-calendering the assembly; 5-a humidifying component; 6-pre-shrinking component; 7-a drying component; 8-a tenter hold down assembly; 9-driving a motor; 10-a bracket; 11-a feed roll; 12-a heat preservation cover; 13-a handle; 14-an insert block; 15-slot; 16-a first metal roll; 17-a fiber roll; 18-a second metal roll; 19-a first heating module; 20-a second heating module; 21-a first guide roll; 22-a holder; 23-a spray head; 24-a tension adjustment assembly; 25-an adjusting bracket; 26-a lead screw motor; 27-a ball screw; 28-a slide block; 29-a chute; 30-a guide bar; 31-a swing arm; 32-a second guide roll; 33-a regulating block; 34-a synchronization link; 35-a guide frame; 36-a rubber blanket; 37-a cloth feeding roller; 38-a draw-out roll; 39-backing roll; 40-a tension roller; 41-guide rollers; 42-a fan; 43-a pushing cylinder; 44-a guide bar; 45-turning the block; 46-a push rod; 47-a swing frame; 48-a mounting frame; 49-a hinge block; 50-a rotating shaft; 51-an adjustment groove; 52-a spacing roller; 53-Z-shaped fixed blocks; 54-a scaffold; 55-adjusting cylinder; 56-first rotating roller; 57-a second turning roller; 58-threaded spreader rolls; 59-a hold-down frame; 60-cloth roller; 61-cloth rolling frame; 62-a cloth winding motor; 63-distributing; 64-roll of cloth.
Detailed Description
As shown in fig. 1 to 10, the intelligent high-speed open-width knitting preshrinking combination machine of the invention comprises a frame 1, wherein a cloth feeding assembly 2 is arranged at one end of the frame 1, a cloth rolling assembly 3 is arranged at the other end of the frame 1, a calendering assembly 4, a humidifying assembly 5, a preshrinking assembly 6, a drying assembly 7 and a tentering pressing assembly 8 are sequentially arranged between the cloth feeding assembly 2 and the cloth rolling assembly 3 in a matching manner, and the tentering pressing assembly 8 is matched with the cloth rolling assembly 3.
Advance cloth subassembly 2 and include driving motor 9, bracket 10 and feed roller 11, driving motor 9 locates one side of frame 1, and both sides in frame 1 are located to bracket 10, and bracket 10 supports at the both ends of feed roller 11, and driving motor 9 drive feed roller 11 rotates to carry the cloth of treating on the feed roller 11 to batching subassembly 3. The cloth roller penetrates into the cloth roll, two ends of the cloth roller with the cloth roll are placed on the bracket 10, and then the driving motor 9 operates to drive the feeding roller 11 to rotate on the bracket 10, so that the cloth is conveyed.
The top of frame 1 is equipped with heat preservation cover 12, and calendering subassembly 4, humidification subassembly 5 and the subassembly 6 that contracts in advance all are located the below of heat preservation cover 12, and the both sides of heat preservation cover all are equipped with handle 13, and the both sides of heat preservation cover all are equipped with inserted block 14, and frame 1 correspondence is equipped with slot 15, and inserted block 14 inserts in the slot 15. The cloth is through calendering subassembly 4 back, and the cloth is heated, and setting up of cover 12 that keeps warm plays a heat preservation effect, has guaranteed the cloth upper temperature, and when humidification subassembly 5 carried out the humidification to the cloth simultaneously, the cover 12 that keeps warm can avoid the shower nozzle to go up steam and scatter, and the demountable installation that covers 12 that keeps warm has been realized with setting up of slot 15 to the inserted block 14, when maintaining the machine, conveniently dismantles cover 12 that keeps warm.
The calendering component 4 comprises a first metal roller 16, a fiber roller 17 and a second metal roller 18, a first heating module 19 is arranged in the first metal roller 16, a second heating module 20 is arranged in the second metal roller 18, the fiber roller 17 is located between the first metal roller 16 and the second metal roller 18, the first metal roller 16 is located above the second metal roller 18, a first guide roller 21 is arranged between the cloth feeding component and the calendering component 4, the cloth feeding component 2 controls the cloth to be processed to move between the first metal roller 16 and the fiber roller 17 after upwards bypassing the first guide roller 21, then the cloth to be processed moves to the second metal roller 18 after downwards bypassing the fiber roller 17, and then the cloth to be processed moves to one side of the cloth rolling component 3 after bypassing the lower direction of the second metal roller 18. The cloth passes through the space between the first metal roller 16 and the fiber roller 17, meanwhile, in the transmission process, the first heating module 19 heats the first metal roller 16, the second heating module 20 heats the second metal roller 18, the preliminary calendering operation is completed when the cloth passes through the space between the first metal roller 16 and the fiber roller 17, and the cloth passes through the space between the second metal roller 18 and the fiber roller 17, so that the secondary calendering operation is performed on the cloth, and the calendering efficiency and the quality of the cloth are improved.
The humidifying component 5 comprises a fixing frame 22 and spray heads 23, the spray heads 23 are uniformly distributed on the fixing frame 22, two ends of the fixing frame 22 are respectively and fixedly connected to the top surface of the rack 1, and the spray heads 23 are used for humidifying the cloth to be processed. The fixing frame 22 is used for fixing the spray head 23, and the spray head 23 is used for humidifying the cloth.
Be equipped with tensioning adjusting part 24 between humidification subassembly 5 and the subassembly 6 that contracts in advance, tensioning adjusting part 24 is including the alignment jig 25 of locating 1 top surface both ends of frame, lead screw motor 26 and ball 27, the bottom of alignment jig 25 is equipped with slider 28, 1 top surface of frame corresponds and is equipped with spout 29, fixedly connected with guide bar 30 in the spout 29, slider 28 sliding connection is in spout 29, guide bar 30 passes slider 28, one side that alignment jig 25 is close to frame 1 rotates and connects swing arm 31, be equipped with second guide roll 32 between the swing arm 31, the opposite side fixedly connected with regulating block 33 of alignment jig 25, ball 27 fixed connection is at the top surface of frame 1, lead screw motor 26 drives ball 27 and rotates, regulating block 33 and ball 27 sliding connection, fixedly connected with synchronizing link 34 between two alignment jigs 25. Tensioning adjusting part 24's setting is used for adjusting the rate of tension of cloth cover, thereby avoided the cloth cover fold to appear, screw motor 26 drive ball 27 rotates, thereby it slides along ball 27 to drive regulating block 33, regulating block 33 drives the regulation support and slides, the setting of synchronous connecting rod 34 makes sliding of two alignment brackets 25 can synchronous motion, thereby it removes to drive second guide roll 32, it swings to drive second guide roll 32 through swing arm 31, slide and swing through the second guide roll, thereby adjust the rate of tension of cloth cover.
A guide frame 35 is arranged on one side of the frame 1 close to the cloth rolling assembly 3, the pre-shrinking assembly 6 is positioned between the guide frame 35 and the tensioning adjusting assembly 24, the pre-shrinking assembly 6 comprises a rubber blanket 36, a cloth feeding roller 37, a cloth discharging roller 38, a pressure bearing roller 39 and a tension roller 40, the cloth feeding roller 37 and the cloth discharging roller 38 are symmetrically arranged in the frame 1, the pressure bearing roller 39 is arranged between the cloth feeding roller 37 and the cloth discharging roller 38, the tension roller 40 is arranged below the pressure bearing roller 39, the rubber blanket 36 is sleeved on the outer walls of the cloth feeding roller 37, the cloth discharging roller 38 and the tension roller 40, a groove is formed in the middle of the top surface of the rubber blanket 36 under the pressure bearing roller 39, guide rollers 41 are uniformly arranged on the guide frame 35, a cloth to be processed enters along the space between the cloth feeding roller 37 and the pressure bearing roller 39, then the cloth to be processed moves out along the space between the pressure bearing roller 39 and the cloth discharging roller 38, and then the cloth to be processed moves to one side of the drying assembly 7 along the guide rollers 41. The cloth is heated after passing through the calendering component 4, passes through the humidifying component 5 to be humidified, is pressed by the rubber blanket 36 and the pressure roller 39, and is matched with the cloth feeding roller 37 and the cloth discharging roller 38 to finish the pre-shrinking treatment of the cloth.
The drying component 7 comprises a fan 42, a pushing cylinder 43, a guide rod 44, a rotating block 45, a push rod 46 and a swinging frame 47, a mounting frame 48 is fixedly connected between the top part in the guide frame 35 and one side close to the cloth rolling component 3, the fan 42 is uniformly arranged on the mounting frame 48, the pushing cylinder 43 is fixedly connected to one side of the outer side wall of the guide frame 35 and close to the pre-shrinking component 6, the guide rod 44 is arranged at the end part of the pushing cylinder 43, the middle part of the rotating block 45 is rotatably connected to one side of the pushing cylinder 43 and close to the cloth rolling component 3, a hinge block 49 is hinged between the guide rod 44 and the bottom part of the rotating block 45, a rotating shaft 50 is fixedly connected to the top part of the rotating block 45, one end of the push rod 46 is rotatably connected with the rotating shaft 50, the top surface of the swinging frame 47 is rotatably connected to one side of the top part of the outer side wall of the guide frame 35 and close to the cloth rolling component 3, the swinging frame 47 is provided with an adjusting groove 51, the other end of the push rod 46 is slidably connected in the adjusting groove 51, limiting rollers 52 are arranged on two sides in the swing frame 47 in a vertically staggered manner, cloth to be processed enters the limiting rollers 52 located above after moving out of the guide rollers 41, meanwhile, the fan 42 blows air to the cloth to be processed, then the cloth to be processed moves out of the limiting rollers 52 located below downwards, the pushing cylinder 43 controls the guide rod 44 to stretch and retract, so that the rotating block 45 is controlled to swing around the rotating shaft 50, the rotating block 45 controls the swing frame 47 to swing through the push rod 46, and therefore the cloth to be processed located between the limiting rollers 52 is controlled to swing. The cloth after preshrinking is conveyed to one side of the drying component 7 through the guide roller 41 on the guide frame 35, meanwhile, the fan 42 runs and blows air to the cloth, the cloth is conveyed downwards and penetrates through the limiting roller 52 positioned above, the cloth passes through the space between the upper limiting roller 52 and the lower limiting roller 52 and then penetrates out of the limiting roller 52 positioned below, the pushing cylinder 43 runs, the pushing cylinder 43 controls the guide rod 44 to do telescopic motion, the guide rod 44 controls the rotating block 45 to swing around the rotating shaft 50, the rotating block 45 controls the swinging frame 47 to swing through the push rod 46, the limiting roller 52 swings along with the swinging frame 47, the cloth positioned between the limiting rollers 52 swings along with the swinging frame 47, the fan 42 runs and swings along with the swinging frame 47, so that the drying treatment of the cloth is completed, meanwhile, the temperature of the cloth can be reduced, and the temperature of the cloth can be effectively adjusted.
The tentering and compressing assembly 8 comprises a Z-shaped fixed block 53, a bracket 54, an adjusting cylinder 55, a first rotating roller 56, a second rotating roller 57 and a threaded expanding roller 58, one end of the Z-shaped fixed block 53 is fixedly connected to the frame 1, the other end of the Z-shaped fixed block 53 is rotatably connected with one end of the bracket 54, the first rotating roller 56, the threaded expanding roller 58 and the second rotating roller 57 are sequentially arranged at the other end of the bracket 54, the top end of the adjusting cylinder 55 is rotatably connected with a guide frame 35, the other end of the adjusting cylinder 55 is rotatably connected with the bracket 54, one side of the bracket 54 close to the cloth rolling assembly 3 is provided with a compressing frame 59, the cloth rolling assembly 3 comprises a cloth rolling roller 60, a cloth rolling frame 61 and a cloth rolling motor 62, the two ends of the cloth rolling roller 60 are rotatably connected to the cloth rolling frame 61, the cloth rolling motor 62 is arranged at one end of the cloth rolling roller 60, the cloth rolling motor 62 drives the cloth rolling roller 60 to rotate, and the cloth to be processed enters the first rotating roller 56 after being moved out of the drying assembly 7, and then after the cloth to be processed passes through the thread expanding roller 58 and the second rotating roller 57, the processed cloth is wound on the cloth roller 60 through the pressing frame 59, the adjusting cylinder 55 controls the support 54 to rotate around the other end of the Z-shaped fixing block 53, and the support 54 drives the pressing frame 59 to tightly abut against the cloth wound on the cloth roller 60. The cloth that the drying was accomplished passes through screw thread expander roller 58 behind first live-rollers 56, because screw thread expander roller 58's roll surface central authorities have and divide left, right side screw thread, can make the cloth receive the effort to both sides, make the both sides of cloth draw and expand, the flattening, the cloth passes through second live-rollers 57 after that, adjust cylinder 55 control support 54 simultaneously and rotate around the other end of Z type fixed block 53, support 54 drives and compresses tightly frame 59 and supports tightly in the top of cloth, make the cloth roll up through cloth roller 60, compress tightly frame 59 simultaneously and play a compression design and handle to the cloth, through batching the cloth, thereby make things convenient for depositing in the reprocessing of cloth.
The processing technology of the intelligent high-speed open-width knitting preshrinking combination machine is characterized by comprising the following steps:
a. preparation work: firstly, preparing a cloth roll to be processed, then cleaning and resetting the preshrinking combination machine, and simultaneously installing the heat-insulating cover 12;
b. and (3) calendering treatment: penetrating a feed roller 11 into a cloth roll to be processed, then placing the feed roller 11 with the cloth roll on a bracket 10, driving the feed roller 11 to rotate by a driving motor 9, simultaneously enabling a first heating module 19 and a second heating module 20 to work, respectively heating a first metal roller 16 and a second metal roller 18, moving the cloth to be processed between the first metal roller 16 and a fiber roller 17 after the cloth to be processed upwards bypasses a first guide roller 21, then penetrating the cloth to be processed between the fiber roller 17 and the second metal roller 18 after bypassing the fiber roller 17, and then moving the cloth to be processed out from the lower part of the second metal roller 18, thereby finishing the calendering treatment on the cloth;
c. pre-shrinking treatment: the cloth to be processed after finishing the calendering moves to the tensioning assembly, meanwhile, the spray head 23 on the humidifying assembly 5 performs humidifying treatment on the surface of the cloth, then the cloth to be processed bypasses the second guide roller 32 on the tensioning adjusting assembly 24, then the cloth to be processed is attached to the rubber blanket 36 and enters along the space between the cloth feeding roller 37 and the pressure bearing roller 39, and then the cloth to be processed moves out along the space between the pressure bearing roller 39 and the cloth discharging roller 38, so that the pre-shrinking treatment is finished;
d. and (3) drying treatment: the cloth to be processed after the preshrinking treatment is finished moves to the guide roller 41, meanwhile, the fan 42 blows air to the cloth to be processed, then the cloth to be processed bypasses the guide roller 41 and enters the upper limiting roller 52, the cloth to be processed moves downwards from the lower limiting roller 52, meanwhile, the pushing cylinder 43 synchronously runs, the pushing cylinder 43 controls the guide rod 44 to stretch and retract, so that the rotating block 45 is controlled to rotate around the rotating shaft 50, the rotating block 45 controls the swinging frame 47 to swing through the push rod 46, and the cloth to be processed between the limiting rollers 52 is controlled to swing;
e. expanding and coiling: the cloth to be processed which is dried is moved to the first rotating roller 56, then is subjected to expanding treatment through the threaded expanding roller 58 and the second rotating roller 57, then the adjusting cylinder 55 stretches and retracts to control the support 54 to rotate, the support 54 drives the pressing frame 59 to rotate, the cloth subjected to expanding treatment is subjected to pressing and shaping treatment through the matching of the pressing frame 59 on the support 54 and the cloth roller 60, and meanwhile, the cloth is coiled on the cloth roller 60.
The invention sequentially arranges a calendaring component 4, a humidifying component 5, a pre-shrinking component 6, a drying component 7 and a tentering pressing component 8 between a cloth feeding component 2 and a cloth rolling component 3, the tentering pressing component 8 is matched with the cloth rolling component 3, the cloth feeding component 2 controls the cloth to be conveyed to the calendaring component 4, the calendaring component 4 performs calendaring treatment on the cloth to increase the glossiness of the surface of the cloth, then the cloth which is finished with the calendaring treatment is conveyed to one side of the pre-shrinking component 6, passes through the humidifying component 5 in the conveying process, the humidifying component 5 performs humidifying treatment on the surface of the cloth, the humidified cloth is subjected to the pre-shrinking treatment by the pre-shrinking component 6, then the cloth which is finished with the pre-shrinking treatment is subjected to the drying treatment by the drying component 7, the tentering pressing component 8 is arranged at one side of a frame 1 close to the cloth rolling component 3, and the pressing component 8 is positioned below a tentering guide frame 35, after that, the cloth is stretched in the weft direction through the tentering and pressing component 8, after the expanding treatment, the cloth surface is pressed and shaped, finally, the cloth which is processed and finished is coiled through the cloth coiling component 3, so that the cloth is coiled, in the calendering treatment process, the cloth is heated, the cloth is humidified by the humidifying component 5, thereby realizing the in-process of the cloth after-treatment, only single heating and single humidification are needed, and the post-treatment process is centralized in one machine, thereby saving the resources, greatly reducing the labor force, reducing the length of the cloth processing, improving the processing efficiency of the cloth, and reducing the processing cost of the cloth.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.

Claims (10)

1. The intelligent high-speed open-width knitting preshrinking combination machine is characterized in that: the cloth rolling machine comprises a frame, a cloth feeding assembly is arranged at one end of the frame, a cloth rolling assembly is arranged at the other end of the frame, a calendering assembly, a humidifying assembly, a pre-shrinking assembly, a drying assembly and a tentering compression assembly are sequentially arranged between the cloth feeding assembly and the cloth rolling assembly in a matched mode, a heat-insulating cover is arranged above the frame, the calendering assembly, the humidifying assembly and the pre-shrinking assembly are all located below the heat-insulating cover, the cloth feeding assembly controls cloth to be conveyed to the calendering assembly in the heat-insulating cover, the calendering assembly conducts calendering treatment on the cloth, glossiness of the surface of the cloth is increased, the cloth subjected to the calendering treatment is conveyed to one side of the pre-shrinking assembly, the humidifying assembly penetrates through the humidifying assembly in the conveying process, the humidifying assembly conducts humidifying treatment on the surface of the cloth, the humidified cloth is subjected to the pre-shrinking treatment through the pre-shrinking assembly, and a guide frame is arranged on one side, close to the cloth rolling assembly, of the frame, the top in the guide frame is close to fixedly connected with mounting bracket between batching subassembly one side, drying assembly locates on the mounting bracket, the tentering compresses tightly the subassembly and locates the frame and be close to batching subassembly one side, tentering compresses tightly the subassembly and is located the below of guide frame, one side that tentering compresses tightly the subassembly and is close to the batching subassembly is equipped with and compresses tightly the frame, compress tightly the frame and support the top of batching subassembly, then the cloth after accomplishing preshrinking treatment carries out drying process through drying assembly, after the cloth compresses tightly the subassembly through the tentering and carries out latitudinal direction drawing, extension processing to compressing tightly the design processing to the cloth surface, batch the cloth of processing completion through batching subassembly at last, make it become the roll form.
2. The intelligent high-speed open-width knitting preshrinking combination machine according to claim 1, characterized in that: the cloth feeding assembly comprises a driving motor, a bracket and a feeding roller, the driving motor is arranged on one side of the rack, the bracket is arranged on two sides in the rack, the bracket supports two ends of the feeding roller, the driving motor drives the feeding roller to rotate, and therefore cloth to be processed on the feeding roller is conveyed to the cloth rolling assembly.
3. The intelligent high-speed open-width knitting preshrinking combination machine according to claim 2, characterized in that: the both sides of heat preservation cover all are equipped with the handle, the both sides of heat preservation cover all are equipped with the inserted block, the frame corresponds and is equipped with the slot, the inserted block inserts in the slot.
4. The intelligent high-speed open-width knitting preshrinking combination machine according to claim 3, characterized in that: the calendering component comprises a first metal roller, a fiber roller and a second metal roller, a first heating module is arranged in the first metal roller, a second heating module is arranged in the second metal roller, the fiber roller is located between the first metal roller and the second metal roller, the first metal roller is located above the second metal roller, a first guide roller is arranged between the cloth feeding component and the calendering component, the cloth feeding component controls a cloth to be processed to move between the first metal roller and the fiber roller after the cloth to be processed upwards bypasses the first guide roller, then the cloth to be processed downwards bypasses the fiber roller and then moves towards the second metal roller, and then the cloth to be processed moves towards one side of the cloth rolling component after the cloth to be processed bypasses the lower direction of the second metal roller.
5. The intelligent high-speed open-width knitting preshrinking combination machine according to claim 4, characterized in that: the humidifying component comprises a fixing frame and spray heads, the spray heads are uniformly distributed on the fixing frame, two ends of the fixing frame are respectively and fixedly connected to the top surface of the rack, and the spray heads are used for humidifying the cloth to be processed.
6. The intelligent high-speed open-width knitting preshrinking combination machine according to claim 5, characterized in that: humidification subassembly with be equipped with tensioning adjusting part between the subassembly that contracts in advance, tensioning adjusting part is including the alignment jig, lead screw motor and the ball that locate the frame top surface both ends, the bottom of alignment jig is equipped with the slider, the correspondence of frame top surface is equipped with the spout, fixedly connected with guide bar in the spout, slider sliding connection is in the spout, the guide bar passes the slider, the alignment jig is close to one side of frame is rotated and is connected the swing arm, be equipped with the second guide roll between the swing arm, the opposite side fixedly connected with regulating block of alignment jig, ball fixed connection is in the top surface of frame, lead screw motor drive ball rotates, the regulating block with ball sliding connection, two fixedly connected with synchronous connecting rod between the alignment jig.
7. The intelligent high-speed open-width knitting preshrinking combination machine according to claim 6, characterized in that: the pre-shrinking assembly is located between the guide frame and the tensioning adjusting assembly and comprises a rubber blanket, a cloth feeding roller, a cloth discharging roller, a pressure bearing roller and a tension roller, the cloth feeding roller and the cloth discharging roller are symmetrically arranged in the rack, the pressure bearing roller is arranged between the cloth feeding roller and the cloth discharging roller, the tension roller is arranged below the pressure bearing roller, the rubber blanket is sleeved on the outer walls of the cloth feeding roller, the cloth discharging roller and the tension roller, the middle of the top surface of the rubber blanket is pressed by the pressure bearing roller to form a groove, the guide rollers are uniformly arranged on the guide frame, a cloth to be processed enters the groove along the position between the cloth feeding roller and the pressure bearing roller, then the cloth to be processed moves out along the position between the pressure bearing roller and the cloth discharging roller, and then the cloth to be processed moves to one side of the drying assembly along the guide rollers.
8. The intelligent high-speed open-width knitting preshrinking combination machine according to claim 7, characterized in that: the drying component comprises a fan, a pushing cylinder, a guide rod, a rotating block, a push rod and a swing frame, the fan is uniformly arranged on the mounting frame, the pushing cylinder is fixedly connected to one side, close to the pre-shrinking component, of the outer side wall of the guide frame, the guide rod is arranged at the end part of the pushing cylinder, the middle part of the rotating block is rotatably connected to one side, close to the cloth rolling component, of the pushing cylinder, a hinged block is hinged between the guide rod and the bottom of the rotating block, a rotating shaft is fixedly connected to the top of the rotating block, one end of the push rod is rotatably connected with the rotating shaft, the top surface of the swing frame is rotatably connected to one side, close to the cloth rolling component, of the top of the outer side wall of the guide frame, an adjusting groove is formed in the swing frame, the other end of the push rod is slidably connected into the adjusting groove, and limiting rollers are arranged on two sides in the swing frame in a staggered manner from top to bottom, the cloth to be processed enters the limiting rollers positioned above after being moved out of the guide rollers, meanwhile, the fan blows air to the cloth to be processed, then the cloth to be processed is moved out of the limiting rollers positioned below downwards, the pushing cylinder controls the guide rod to stretch and retract so as to control the rotating block to swing around the rotating shaft, and the rotating block controls the swing frame to swing through the push rod so as to control the cloth to be processed between the limiting rollers to swing.
9. The intelligent high-speed open-width knitting preshrinking combination machine according to claim 8, characterized in that: the tentering and compressing assembly comprises a Z-shaped fixed block, a support, an adjusting cylinder, a first rotating roller, a second rotating roller and a threaded expanding roller, one end of the Z-shaped fixed block is fixedly connected to the rack, the other end of the Z-shaped fixed block is rotatably connected with one end of the support, the first rotating roller, the threaded expanding roller and the second rotating roller are sequentially arranged at the other end of the support, the top end of the adjusting cylinder is rotatably connected with the guide frame, the other end of the adjusting cylinder is rotatably connected with the support, one side of the support, which is close to the cloth rolling assembly, is provided with the compressing frame, the cloth rolling assembly comprises a cloth rolling roller, a cloth rolling frame and a cloth rolling motor, the two ends of the cloth rolling roller are rotatably connected to the cloth rolling frame, the cloth rolling motor is arranged at one end of the cloth rolling roller, the cloth rolling motor drives the cloth rolling roller to rotate, the cloth to be processed enters the first rotating roller after being moved out of the drying assembly, then the cloth to be processed passes through the thread expanding roller and the second rotating roller, the processed cloth is wound on the cloth roller through the pressing frame, the adjusting cylinder controls the support to rotate around the other end of the Z-shaped fixing block, and the support drives the pressing frame to tightly support the cloth wound on the cloth roller.
10. The process for processing the intelligent high-speed open-width knitting preshrinking combination machine according to claim 9, characterized by comprising the following steps:
a. preparation: firstly, preparing a cloth roll to be processed, then cleaning and resetting the preshrinking combination machine, and simultaneously installing a heat-insulating cover;
b. and (3) calendering treatment: penetrating a feeding roller into a cloth roll to be processed, then placing the feeding roller with the cloth roll on a bracket, driving a motor to drive the feeding roller to rotate, simultaneously enabling a first heating module and a second heating module to work to respectively heat a first metal roller and a second metal roller, moving the cloth to be processed between the first metal roller and a fiber roller after the cloth to be processed upwards bypasses a first guide roller, penetrating the cloth to be processed between the fiber roller and the second metal roller after the cloth to be processed bypasses the fiber roller, and then moving the cloth to be processed out from the lower part of the second metal roller, thereby finishing the calendering treatment of the cloth;
c. pre-shrinking treatment: the cloth to be processed after the calendering treatment moves towards the tensioning assembly, meanwhile, a spray head on the humidifying assembly humidifies the surface of the cloth, then the cloth to be processed bypasses a second guide roller on the tensioning adjusting assembly, then the cloth to be processed is attached to the rubber blanket and enters between the cloth feeding roller and the pressure bearing roller, and then the cloth to be processed is moved out between the pressure bearing roller and the cloth discharging roller, so that the pre-shrinking treatment is completed;
d. and (3) drying treatment: the cloth to be processed after the pre-shrinking treatment is finished moves towards the guide rollers, meanwhile, the fan blows the cloth to be processed, then the cloth to be processed bypasses the guide rollers and enters the upper limiting rollers, the cloth to be processed is moved out of the lower limiting rollers downwards, meanwhile, the pushing cylinders synchronously operate and control the guide rods to stretch and retract, so that the rotating blocks are controlled to rotate around the rotating shafts, the rotating blocks control the swing frames to swing through the push rods, and the cloth to be processed between the limiting rollers is controlled to swing;
e. expanding and coiling: the cloth to be processed which is finished with the drying treatment moves to the first rotating roller, then is subjected to the expanding treatment through the threaded expanding roller and the second rotating roller, then the adjusting cylinder stretches and retracts to control the support to rotate, the support drives the pressing frame to rotate, the cloth which is finished with the expanding treatment is subjected to the pressing and shaping treatment through the matching of the pressing frame on the support and the cloth roller, and meanwhile, the cloth is coiled on the cloth roller.
CN202011084262.2A 2020-10-12 2020-10-12 Intelligent high-speed open-width knitting preshrinking combination machine and processing technology thereof Active CN112281389B (en)

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Publication number Priority date Publication date Assignee Title
CN113638174B (en) * 2021-08-27 2023-05-05 浙江新益印染有限公司 Water-saving preshrinking setting machine for woven cloth and dyeing process

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CN207919158U (en) * 2017-11-17 2018-09-28 佛山市南海雄科纺织有限公司 One kind is singed preshrinking combination machine
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GB1154712A (en) * 1965-10-27 1969-06-11 Hosiery & Allied Trades Res As Improvements in the Treatment of Tubular Fabric
EP0311897A1 (en) * 1987-10-13 1989-04-19 Compax Corp. Method and apparatus for compressive shrinkage of tubular knitted fabrics and the like
CN1288495A (en) * 1998-01-27 2001-03-21 株式会社四国泉纤维 Method and apparatus for stabilizing cloth, and method of mfg. cloth
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