CN107177944B - Fabric setting machine and setting method thereof - Google Patents
Fabric setting machine and setting method thereof Download PDFInfo
- Publication number
- CN107177944B CN107177944B CN201710346208.2A CN201710346208A CN107177944B CN 107177944 B CN107177944 B CN 107177944B CN 201710346208 A CN201710346208 A CN 201710346208A CN 107177944 B CN107177944 B CN 107177944B
- Authority
- CN
- China
- Prior art keywords
- roller
- fabric
- setting
- frame
- shaping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C5/00—Shaping or stretching of tubular fabrics upon cores or internal frames
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a fabric setting machine and a setting method thereof, wherein the fabric setting machine comprises a rack, a setting cavity and a controller, wherein the setting cavity and the controller are arranged on the rack, a rotary table with a rotary shaft transversely arranged is arranged on the rack, a plurality of setting frames vertical to the surface of the rotary table are arranged on at least one side of the rotary table along the circumferential direction of the rotary table, the setting cavity is arranged on one side of the rotary table provided with the setting frames, a notch is formed on one side of the setting cavity, a setting frame inlet and a setting frame outlet are arranged at the notch, and more than half of the setting frames on the rotary table are positioned in the. The invention effectively solves the problems of low manual shaping efficiency of the cylindrical seamless underwear and high labor intensity of workers in the prior art, can carry out automatic shaping, tightening and leveling operations on the cylindrical seamless underwear and the like, greatly improves the production efficiency and has high practical value.
Description
Technical Field
The invention belongs to the technical field of textile machinery, and particularly relates to a fabric setting machine suitable for setting cylindrical seamless fabrics and a setting method thereof.
Background
Seamless fabrics such as cylindrical seamless underwear and the like have high elasticity, an original size needs to be determined to shape the fabrics in order to adapt to different garment specifications, and meanwhile, creases with different shapes on the fabrics can be removed in the shaping process, so that the aesthetic feeling and the quality grade of the finished seamless underwear are ensured. At present, the cylindrical seamless underwear is generally shaped by manual steam ironing at 120-130 ℃ for 2-3 minutes, and the pressure and heat shaping work is completed by contacting the fabric surface of the seamless underwear with an iron and spraying steam on the fabric surface. However, the shaping mode has low working efficiency, needs a large amount of skilled operators and has high labor intensity. In addition, a fabric setting machine of the prior art has a linear setting cavity, the linear setting cavity is arranged on a linear edge of an elliptical track (similar to a track of a playground), a chain moving along the track is arranged on the elliptical track, a fabric setting frame is fixed on the chain, and the setting frame is two vertical round rods arranged in parallel. When the cylindrical seamless underwear forming machine is used, the cylindrical seamless underwear is sleeved on the two round rods and moves along with the chain to enter the forming cavity to complete high-temperature forming, the fabric is moved out of the other end of the forming cavity after being formed, and at the moment, the fabric can be taken down and then a new fabric is installed to start forming cycle again. Firstly, because the shaping frame is arranged vertically, one end of the fabric needs to be sewn firstly in order to prevent the fabric from falling off, and the sewn part needs to be detached after shaping, which wastes time and labor; secondly, the shaping cavity on the whole elliptical track is only a small part, and the whole fabric shaping machine occupies a large area in order to meet the requirements of the fabric shaping time and the production speed; thirdly, the distance between the two round rods of the shaping frame is relatively fixed and can only be adjusted by changing the installation positions of the round rods on the chain, so that the fabric cannot be tensioned and leveled when moving, and the shaping effect is poor. The publication date is 2016, 9 and 21 days, and the publication number is CN105951343A discloses a textile sizing device, which comprises a sizing box body, wherein the top and the bottom of the sizing box body are respectively provided with an air outlet and an air inlet, a transverse plate is arranged inside the sizing box body, the opposite side walls of the sizing box body are respectively provided with a textile fabric inlet and a textile fabric outlet, the textile fabric inlet and the textile fabric outlet are positioned above the transverse plate, the transverse plate is provided with a plurality of heat dissipation holes, an air heater is arranged below the transverse plate, and a roller is arranged outside the sizing box body. The textile shaping equipment can not only carry out drying and shaping treatment on the textile fabric, but also carry out sterilization and disinfection treatment on the textile fabric, thereby being beneficial to improving the product quality of the textile fabric; meanwhile, the textile sizing equipment is connected with a tail gas absorption device on the air outlet, so that impurities, smoke dust and oil gas contained in the tail gas can be absorbed, the environment is protected, and resources are saved. However, the textile sizing device cannot perform sizing finishing on cylindrical seamless underwear and the like.
Disclosure of Invention
The invention aims to solve the problems of low manual shaping efficiency of cylindrical seamless underwear, high labor intensity of workers and large occupied area of a shaping machine in the prior art, and provides a small-size fabric shaping machine and a fabric shaping method thereof, which can carry out automatic shaping operation on the cylindrical seamless underwear and the like, greatly improve the production efficiency, greatly reduce the labor intensity of the workers and reduce the production cost of enterprises.
The invention also aims to solve the problems that the setting machine in the prior art cannot perform tightening and leveling operation on the fabric and has poor setting effect, and provides the fabric setting machine capable of performing tightening and leveling on the fabric and the fabric setting method thereof, so that the setting effect of the fabric is greatly improved.
The technical scheme adopted by the invention for realizing the aim is as follows: the utility model provides a fabric setting machine, includes the frame and sets up design chamber and controller in the frame, be equipped with pivot transverse arrangement's carousel in the frame, at least one side of carousel is equipped with a plurality ofly along the circumference of carousel and stereotypes the frame with carousel quotation vertically, design the one side that the chamber setting was equipped with the design frame at the carousel, one side in design chamber is formed with the breach, and breach department is equipped with design frame entry and design frame export, and when the carousel rotated, more than half design frame was located the design intracavity on the carousel. The invention sets a rotary table with a transverse rotary shaft on the frame, namely the disc surface of the rotary table is vertical to the horizontal plane, and the shaping frame is vertically arranged on the rotary table, namely the shaping frame is parallel to the horizontal plane, therefore, when the cylindrical seamless underwear is sleeved on the shaping frame, the shaping frame is always parallel to the horizontal plane, the fabric on the shaping frame can not fall off the shaping frame, the fabric can rotate in the shaping cavity along with the shaping frame, and the shaping process of the fabric is finished. The controller of the invention is used for controlling various parameters to be controlled in the fabric shaping process, such as the rotating speed of the rotating disc, the temperature and the humidity of the fixed cavity and the like. The shaping cavity of the invention can be a horizontal cylinder on the whole, and one side of the shaping cavity is provided with a notch, so that when the shaping frame rotates to the notch position of the shaping cavity along with the turntable, the shaping frame can rotate out of the shaping cavity to facilitate the replacement of the fabric on the shaping frame, therefore, the invention can continuously and continuously carry out automatic shaping operation on the fabric by taking down the fabric which is shaped on the shaping frame at the notch and replacing the fabric with a new fabric, the turntable rotates for a circle for two minutes, 10 shaping frames are arranged on the turntable for calculation, the shaping of 300 fabrics can be completed in each hour, the work efficiency is improved by more than 10 times, and the problems of low manual shaping efficiency of the cylindrical seamless underwear and high labor intensity of workers in the prior art are solved. Secondly, the turntable is transversely arranged, so that the floor area of the setting machine is greatly reduced, and the space utilization rate is improved; on the other hand, because the fabric on the shaping frame can not fall off from the shaping frame, one end of the fabric is not needed to be sewn, and the labor and the time are saved.
As preferred, the design chamber is the sector ring shape in cross section, and the one end that the design chamber is close to the carousel is equipped with the annular opening of circle, is equipped with the heat preservation on the chamber wall of design chamber, the central angle that sector ring shape both ends correspond is 280 to 320 degrees, the annular opening setting of fan forms in one side of frame lower part the breach, design frame entry set up in the upper portion or the lower part of breach, design frame export sets up in the lower part or the upper portion of breach. The sector annular shaping cavity can be better matched with the rotating shaping frame, and meanwhile, the space of the shaping cavity is reduced, and energy is saved; the central angles corresponding to the two ends of the fan ring are 280-320 degrees, so that the circumferential length of the fixed cavity is kept as much as possible, and the space utilization rate is improved; the annular opening at one end of the shaping cavity is used for inserting the shaping frame on the turntable into the shaping cavity, and the shaping frame can also rotate along with the turntable, so that the fabric of the shaping frame can finish the shaping process in the shaping cavity. The gap of the shaping cavity is used as a working area for replacing the fabric on the shaping frame by an operator, and the turntable of the invention has larger diameter and higher frame, so the gap is arranged at one side of the lower part of the frame, and the operation of the operator is convenient. In addition, the inlet of the shaping frame can be arranged at the upper part or the lower part of the gap, correspondingly, the outlet of the shaping frame is arranged at the lower part or the upper part of the gap, preferably, the inlet of the shaping frame is arranged at the upper part of the gap, and the outlet of the shaping frame is arranged at the lower part of the gap.
As preferred, the design frame includes fixed roll and movable roll, the fixed roll is parallel to each other with the movable roll, and the movable roll passes through slide slidable and sets up in the spout on the carousel, is equipped with the roll spacing adjustment mechanism who is used for adjusting distance between movable roll and the fixed roll on the carousel, the movable roll links to each other with roll spacing adjustment mechanism, and roll spacing adjustment mechanism links to each other with the controller. The two rollers on the shaping frame comprise a fixed roller and a movable roller, wherein the movable roller can move relative to the turntable, namely move (translate) relative to the fixed roller, so that when the shaping frame enters a shaping cavity, the fabric can be tightened by the movement of the movable roller, the fabric is prevented from sagging caused by extension after being heated, the fabric is always in a flat state, and the shaping effect is greatly improved; on the other hand, when the sizing frame is rotated out of the sizing cavity, the distance between the fixed roller and the movable roller can be reduced through the movement of the movable roller, so that the fabric on the sizing frame is loosened, and the fabric on the sizing frame can be conveniently replaced by an operator.
Preferably, the fixed roller is fixed on the turntable through a bearing, a fixed roller rotating motor is arranged on the turntable, and the fixed roller rotating motor is in transmission connection with the fixed roller through a transmission mechanism; be equipped with the movable roll on the slide and rotate the motor, the movable roll rotates the motor and passes through drive mechanism and be connected with the movable roll transmission, the fixed roll rotates the motor and the movable roll rotates the equal connection director of motor. The fixed roller and the movable roller are both connected with the driving motor, namely the fixed roller and the movable roller can rotate, so that when a fabric is in a fixed cavity and in a tightened state, the fixed roller and the movable roller rotate to drive the fabric to rotate, and the fixed roller and the movable roller are also higher in temperature and relatively smooth due to the higher temperature in the fixed cavity, so that the fabric can be ironed and leveled similarly, the problems that the fabric cannot be tightened and leveled by a setting machine in the prior art and the setting effect is poor are solved, and the setting effect of the fabric is greatly improved.
Preferably, the sliding groove is an arc-shaped groove, the circle center of the arc-shaped groove is located on the central axis of the rotary table, the sliding seat is provided with an arc-shaped sliding block matched with the arc-shaped groove, and the arc-shaped sliding block is slidably arranged in the sliding groove. The slide passes through arc slider and arc wall adaptation, can ensure on the one hand that the slide slides smoothly, and on the other hand sets up the activity roller when rotating the motor on the slide, can prevent that the slide from rotating.
As preferred, the carousel is two, including coaxial and parallel arrangement's left side carousel and right side carousel, is equipped with the dead lever between left side carousel and the right side carousel, the left side of left side carousel and the right side of right side carousel all are equipped with the design frame, and the left side of left side carousel and the right side of right side carousel all are equipped with the design chamber. The two turntables are arranged, and the shaping frames and the shaping cavities are respectively arranged on the two sides of the turntables, so that one set of driving system can drive the two sets of shaping frames simultaneously.
Preferably, the shaping frame on the left turn disc and the shaping frame on the right turn disc are of a symmetrical structure, the corresponding fixed rollers and the corresponding movable rollers on the left turn disc and the right turn disc are coaxially arranged, and the movable rollers on the left turn disc and the movable rollers on the right turn disc are coaxially arranged and are connected with a roller distance adjusting mechanism arranged between the left turn disc and the right turn disc.
Preferably, the fixed rollers and the movable rollers which correspond to each other on the two turntables are connected with each other through roller shafts, the diameters of the roller shafts are smaller than the diameters of the main bodies of the fixed rollers or the movable rollers, and two end parts of the main bodies of the fixed rollers and the movable rollers in the sizing cavity are provided with anti-falling rings of fabrics. The two turnplates and the two sides of the turnplates are respectively provided with a symmetrical structure of a shaping frame and a shaping cavity, and the fixed rollers or the movable rollers are connected with each other through the roller shafts, so that the rollers at the two ends of the roller shafts can be moved or rotated simultaneously through driving the roller shafts, and the purposes of improving the effect and simplifying the driving mechanism are achieved; the anti-slip rings are arranged at the two ends of the fixed roller and the movable roller in the shaping cavity, so that the fabric can be prevented from slipping out of the shaping frame in the rotation process of the shaping frame.
Preferably, the roller spacing adjusting mechanism comprises a roller spacing adjusting motor, the roller spacing adjusting motor is in transmission connection with a lead screw through a transmission mechanism, the lead screw is perpendicular to the movable roller and is in threaded connection with the sliding seat, the roller spacing adjusting motor is connected with a controller, and when the roller spacing adjusting motor rotates, the lead screw rotates to drive the sliding seat to move along the sliding groove.
The fabric setting method of the fabric setting machine comprises the following steps:
a. the turntable rotates to drive the shaping frame to circularly rotate along the inlet of the shaping frame → the shaping cavity → the outlet of the shaping frame → the inlet of the shaping frame;
b. sleeving a cylindrical fabric on a transverse shaping frame outside the shaping cavity;
c. the fabric rotates along with the shaping frame, enters the shaping cavity through the inlet of the shaping frame and is shaped at high temperature in the shaping cavity;
d. the fabric leaves the fixed cavity through the outlet of the fixed frame after the fabric is fixed in the fixed cavity;
e. and taking the fabric off the shaping frame outside the shaping cavity, installing a new fabric on the shaping frame, and repeating the shaping process of the fabric.
Preferably, the shaping frame comprises a fixed roller and a movable roller, the fixed roller and the movable roller are parallel to each other, the movable roller is slidably arranged in a chute on a turntable through a sliding seat, a roller spacing adjusting mechanism for adjusting the distance between the movable roller and the fixed roller is arranged on the turntable, the movable roller is connected with the roller spacing adjusting mechanism, and the roller spacing adjusting mechanism is connected with the controller; the fixed roller is fixed on the turntable through a bearing, a fixed roller rotating motor is arranged on the turntable, and the fixed roller rotating motor is in transmission connection with the fixed roller through a transmission mechanism; the sliding seat is provided with a movable roller rotating motor, the movable roller rotating motor is in transmission connection with the movable roller through a transmission mechanism, and the fixed roller rotating motor and the movable roller rotating motor are both connected with a controller; the method comprises the following steps: f. when the shaping frame is about to enter the shaping cavity, the roller spacing adjusting mechanism works to gradually increase the distance between the fixed roller and the movable roller and gradually tighten the fabric to be shaped; when the shaping frame is about to leave the shaping cavity, the roller distance adjusting mechanism works to gradually reduce the distance between the fixed roller and the movable roller, so that the shaped fabric is loosened relative to the shaping frame, and the fabric is convenient to take down from the shaping frame and load a new fabric. The distance between the fixed roller and the movable roller of the sizing frame can be generally adjusted when the sizing frame runs to the position near the inlet and the outlet of the sizing frame, and when the sizing frame is positioned outside the sizing cavity, the distance between the fixed roller and the movable roller is minimum, so that the fabric on the sizing frame can be conveniently replaced; when the sizing frame starts to enter the sizing cavity through the sizing frame inlet after a new fabric is replaced on the sizing frame, the controller can control the distance between the fixed roller and the movable roller to be gradually increased, so that the fabric is gradually tightened, and the fabric is in a tightened state in most of the moving time of the sizing cavity; and when the sizing frame begins to be close to the outlet of the sizing frame through most of the space of the sizing cavity, namely the sizing frame is about to leave the sizing cavity, the controller can control the distance between the fixed roller and the movable roller to be gradually reduced, so that the fabric on the sizing frame is gradually loosened, and once the fabric is rotated out from the outlet of the sizing frame, the fabric can be quickly replaced by an operator. The specific position of the shaping frame, which is to enter the shaping cavity, is generally determined by the position at which the front roller of the shaping frame (i.e. the roller on the shaping frame which passes through the inlet of the shaping frame first) reaches the inlet of the shaping frame, and a certain advance or delay amount can also be set; the specific position of the shaping frame about to leave the shaping cavity is generally based on the position where the rear roller of the shaping frame (i.e. the roller passing through the outlet of the shaping frame after the shaping frame is arranged) reaches the outlet of the shaping frame, and a certain advance amount or delay amount can also be set.
g. When the fabric on the setting frame is tightened, the fixed roller rotating motor and the movable roller rotating motor rotate to drive the fixed roller and the movable roller to rotate at the same speed and drive the fabric to rotate on the setting frame, and the fabric is ironed and leveled.
In the above process, the data such as the temperature, humidity and the residence time of the fabric in the sizing chamber (related to the rotation speed of the rotating disc) when the fabric is sized in the sizing chamber are related to the actual fabric to be sized, and the data are known to those skilled in the art or can be obtained through experiments, which are not innovative contents of the present invention, so the present invention is not described in detail.
The fabric setting machine has the advantages of effectively solving the problems of low manual setting efficiency of cylindrical seamless underwear and high labor intensity of workers in the prior art, solving the problems of large occupied area, incapability of tightening and leveling the fabric and poor setting effect of the fabric setting machine in the prior art, having small volume, being capable of automatically setting and tightening and leveling the cylindrical seamless underwear and the like, greatly improving the production efficiency and the setting effect and having high practical value.
Drawings
FIG. 1 is a schematic perspective view of an embodiment 1 of the present invention;
FIG. 2 is a schematic structural diagram of a turntable and a positioning frame according to embodiment 1 of the present invention;
FIG. 3 is a schematic perspective view of the configuration of example 2 of the present invention;
FIG. 4 is a schematic structural view of embodiment 2 of the present invention;
FIG. 5 is a schematic view showing an internal perspective structure of embodiment 2 of the present invention;
fig. 6 is a schematic perspective view of a turntable and a positioning frame according to embodiment 2 of the present invention;
FIG. 7 is a schematic sectional view of a structure of embodiment 2 of the present invention;
FIG. 8 is a side view of the turntable and the positioning frame in accordance with embodiment 2 of the present invention;
fig. 9 is a partially enlarged view of the internal structure of embodiment 2 of the present invention.
In the figure, 1, a rack, 2, a rotating shaft, 3, a rotating disc, 4, a shaping frame, 5, a shaping cavity, 6, a gap, 7, a shaping frame inlet, 8, a shaping frame outlet, 9, an insulating layer, 10, a fixed roller, 11, a movable roller, 12, a sliding seat, 13, a sliding groove, 14, a fixed roller rotating motor, 15, a movable roller rotating motor, 16, an arc-shaped sliding block, 17, a left rotating disc, 18, a right rotating disc, 19, a fixed rod, 20, a roller distance adjusting motor, 21, a screw rod, 22, a roller shaft, 23, an anti-falling ring, 24, a controller, 25, a fixed plate, 26, a belt transmission mechanism and 27, a gear transmission mechanism are arranged.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples with reference to the accompanying drawings.
Example 1
In embodiment 1 as shown in fig. 1, a fabric setting machine, including frame 1 and setting die cavity and controller 24 in the frame, be equipped with 2 transverse arrangement's of pivot carousel 3 in the frame, the carousel is driven by the main motor that sets up in the frame, one side of carousel is equipped with 10 and carousel quotation vertically design frame 4 (see fig. 2) along the circumference of carousel, the design frame is two parallel arrangement's round roller, and the groove on the carousel can be used for changing the mounted position of one of them round roller, can be through adjusting the fabric of distance between two round rollers in order to adapt to different specifications. Decide the die cavity and be horizontal cylinder, set up the one side that is equipped with the design frame at the carousel, be formed with arc breach 6 on the cylinder of one side outer wall face of cylinder design die cavity, the breach sets up in one side of frame lower part, and breach department is equipped with design frame entry 7 and design frame export 8, and when the carousel rotated, at least 7 design frames on the carousel were located the design intracavity.
Example 1 a fabric setting method of a fabric setting machine, comprising the steps of:
a. the turntable rotates to drive the shaping frame to circularly rotate along the inlet of the shaping frame → the shaping cavity → the outlet of the shaping frame → the inlet of the shaping frame;
b. sleeving a cylindrical fabric on a transverse shaping frame outside the shaping cavity;
c. the fabric rotates along with the shaping frame, enters the shaping cavity through the inlet of the shaping frame and is shaped at high temperature in the shaping cavity;
d. the fabric leaves the fixed cavity through the outlet of the fixed frame after the fabric is fixed in the fixed cavity;
e. and taking the fabric off the shaping frame outside the shaping cavity, installing a new fabric on the shaping frame, and repeating the shaping process of the fabric.
Example 2
In embodiment 2 as shown in fig. 3 and 5, a fabric setting machine comprises a frame 1, a setting cavity 5 and a controller 24, wherein the setting cavity 5 and the controller 24 are arranged on the frame, a transversely-arranged rotating shaft 2 is arranged on the frame 1, a left rotating disc 17 and a right rotating disc 18 (see fig. 6 and 8) are coaxially and parallelly arranged on the rotating shaft, the rotating shaft is driven by a main motor arranged on the frame (not shown in the figure), a fixing rod 19 connected with the left rotating disc and the right rotating disc is arranged between the left rotating disc and the right rotating disc, 10 setting frames 4 and setting cavities vertical to the surfaces of the rotating discs are arranged on the left side of the left rotating disc and the right side of the right rotating disc, the setting frames on the left rotating disc and the right rotating disc, and the setting cavities on the two sides of the left rotating disc and the. The cross section of the fixed cavity is in a fan-ring shape (see fig. 4, the dotted line part shows the cross section shape of the fixed cavity), one end of the fixed cavity close to the turntable is provided with a circular opening, and the wall of the fixed cavity is provided with a heat-insulating layer 9 (see fig. 7). The central angle that design chamber fan annular both ends correspond is 300 degrees, and fan annular opening sets up the breach 6 that forms the design chamber on one side outer wall of frame lower part, and breach department is equipped with design frame entry 7 and design frame export 8, and the design frame entry of this embodiment sets up on the upper portion of breach, and the design frame export sets up the lower part at the breach. When the turntable rotates, at least 7 shaping frames on the turntable are positioned in the shaping cavity.
The shaping frame comprises a fixed roller 10 and a movable roller 11 which are parallel to each other, the fixed roller and the movable roller which correspond to each other on the two turntables are connected with each other through a roller shaft 22, the diameter of the roller shaft is smaller than the main diameters of the fixed roller and the movable roller, and the width of a circular opening on the shaping cavity is matched with the diameter of the roller shaft, so that the width of the opening can be reduced, and the heat loss in the shaping cavity is reduced; two ends of the main body of the fixed roller and the movable roller in the shaping cavity are provided with anti-falling rings 23 of fabrics. The rotary table is provided with a sliding chute 13, the movable roller is arranged in the sliding chute in a sliding way through a sliding seat 12, the sliding chute is an arc-shaped chute, the circle center of the arc-shaped chute is on the central axis of the rotary table, the sliding chutes on the left rotary table and the right rotary table are structurally symmetrical, the sliding seat is provided with an arc-shaped sliding block 16 (see figure 9) matched with the arc-shaped chute, the arc-shaped sliding block is arranged in the sliding chute in a sliding way, the movable roller is arranged on the sliding block in a penetrating; the sliding seat is provided with a movable roller rotating motor 15, the movable roller rotating motor is in transmission connection with the movable roller through a gear transmission mechanism 27, and the movable roller rotating motor is connected with a controller on the rack through a collecting ring arranged on the rotating shaft. A roller spacing adjusting mechanism for adjusting the distance between the movable roller and the fixed roller is arranged between the two turntables, and the movable roller is connected with the roller spacing adjusting mechanism. The roller spacing adjusting mechanism comprises a roller spacing adjusting motor 20, the roller spacing adjusting motor is arranged in the middle of a fixing plate 25 between the left rotary table and the right rotary table, the roller spacing adjusting motor is in transmission connection with a screw rod 21 through a belt transmission mechanism 26, and the screw rod is perpendicular to the movable roller and is in threaded connection with the sliding seat; the both sides of roll spacing accommodate motor of this embodiment all are equipped with the lead screw, two lead screws respectively with the movable roller slide spiro union on left turn dish and the right turn dish, roll spacing accommodate motor is connected with the controller in the frame through setting up at the epaxial collecting ring of commentaries on classics, and when roll spacing accommodate motor rotated, the lead screw rotated and drives the slide on the carousel of both sides along spout synchronous motion, ensured that the movable roller on the carousel of both sides keeps parallel with the fixed roll when the roll spacing changes.
The fixed roller is fixed on the turntable through a bearing, the fixed roller can rotate relative to the turntable, a fixed roller rotating motor 14 is arranged on the turntable, and the fixed roller rotating motor is in transmission connection with the fixed roller through a gear transmission mechanism 27; the fixed roller rotating motor is connected with a controller on the rack through a collecting ring arranged on the rotating shaft.
Example 2 a fabric setting method of a fabric setting machine, in addition to the setting method of example 1, further comprising the steps of: f. when the shaping frame is about to enter the shaping cavity, the roller spacing adjusting mechanism works, the roller spacing adjusting motor rotates to drive the sliding seat to move along the sliding groove through the lead screw, so that the distance between the fixed roller and the movable roller is gradually increased, and the fabric to be shaped is gradually tightened; when the shaping frame is about to leave the shaping cavity, the roller spacing adjusting mechanism works, the roller spacing adjusting motor rotates reversely to drive the sliding seat to move reversely along the sliding groove through the screw rod, so that the distance between the fixed roller and the movable roller is gradually reduced, the shaped fabric is loosened relative to the shaping frame, and the fabric is convenient to take down from the shaping frame and load a new fabric.
g. When the fabric on the setting frame is tightened, the fixed roller rotating motor and the movable roller rotating motor rotate to drive the fixed roller and the movable roller to rotate at the same speed and drive the fabric to rotate on the setting frame, and the fabric is ironed and leveled.
Two turnplates are arranged on a rotating shaft of the embodiment, 10 shaping frames are arranged on two sides of a rack respectively, the rotation is carried out for a circle according to the 2 minutes of the turnplates under normal conditions, each machine can finish the shaping of 600 pieces of fabric every hour, and 2 operators can finish the shaping of 4800 pieces of fabric every 8 hours, so that the production efficiency is very high.
It should be noted that the data of the temperature, humidity and the residence time of the fabric in the setting chamber (related to the rotation speed of the rotating disc) are related to the actual fabric to be set, and the data are known to those skilled in the art or can be obtained through experiments, and are not the innovation of the present invention, so the present invention is not described in detail.
In addition to the above embodiments, the technical features or technical data of the present invention may be reselected and combined to form new embodiments within the scope of the claims and the specification of the present invention, which are all realized by those skilled in the art without creative efforts, and thus, the embodiments of the present invention not described in detail should be regarded as specific embodiments of the present invention and are within the protection scope of the present invention.
Claims (8)
1. A fabric setting machine comprises a rack, a setting cavity and a controller, wherein the setting cavity and the controller are arranged on the rack, the rack (1) is provided with a rotary disc (3) with a rotary shaft (2) transversely arranged, at least one side of the rotary disc is provided with a plurality of setting frames (4) vertical to the surface of the rotary disc along the circumferential direction of the rotary disc, the setting cavity (5) is arranged on one side of the rotary disc provided with the setting frames, one side of the setting cavity is provided with a notch (6), the notch is provided with a setting frame inlet (7) and a setting frame outlet (8), and more than half of the setting frames on the rotary disc are positioned in the setting cavity when the rotary disc rotates; the stock frame includes fixed roll (10) and activity roller (11), the fixed roll is parallel to each other with the activity roller, and the activity roller passes through slide (12) slidable and sets up in spout (13) on the carousel, is equipped with the roll spacing adjustment mechanism who is used for adjusting distance between activity roller and the fixed roll on the carousel, the activity roller links to each other with roll spacing adjustment mechanism, and roll spacing adjustment mechanism links to each other with the controller.
2. The fabric setting machine according to claim 1, wherein the cross section of the setting cavity is fan-shaped, one end of the setting cavity close to the rotary disc is provided with a circular opening, the wall of the setting cavity is provided with a heat insulating layer (9), the central angle corresponding to the two ends of the fan-shaped is 280 to 320 degrees, the opening of the fan-shaped is arranged on one side of the lower part of the frame to form the notch, the inlet of the setting frame is arranged on the upper part or the lower part of the notch, and the outlet of the setting frame is arranged on the lower part or the upper part of the notch.
3. The fabric setting machine according to claim 1, wherein the fixed roller is fixed on a turntable through a bearing, a fixed roller rotating motor (14) is arranged on the turntable, and the fixed roller rotating motor is in transmission connection with the fixed roller through a transmission mechanism; be equipped with the movable roll on the slide and rotate motor (15), the movable roll rotates the motor and passes through drive mechanism and be connected with the movable roll transmission, the fixed roll rotates the motor and the movable roll rotates the equal connection director of motor.
4. The fabric setter as set forth in claim 1, wherein the chute is an arc-shaped slot having a center on a central axis of the turntable, and the slide carriage is provided with an arc-shaped slider (16) adapted to the arc-shaped slot, the arc-shaped slider being slidably disposed in the chute.
5. The fabric setting machine according to claim 1, wherein the number of the rotating discs is two, and the two rotating discs comprise a left rotating disc (17) and a right rotating disc (18) which are coaxially and parallelly arranged, a fixing rod (19) is arranged between the left rotating disc and the right rotating disc, the left side of the left rotating disc and the right side of the right rotating disc are both provided with the setting frames, and the left side of the left rotating disc and the right side of the right rotating disc are both provided with the setting cavities.
6. The fabric setter as recited in claim 5, wherein the setting frame on the left turn disc and the setting frame on the right turn disc are symmetrical, the corresponding fixed roller and the movable roller on the left and right turn discs are coaxially disposed, and the movable roller on the left turn disc and the movable roller on the right turn disc are coaxially disposed and connected to the roller distance adjusting mechanism disposed between the left turn disc and the right turn disc.
7. The fabric setting machine according to claim 1 or 6, wherein the roller spacing adjusting mechanism comprises a roller spacing adjusting motor (20) which is in transmission connection with a screw rod (21) through a transmission mechanism, the screw rod is perpendicular to the movable roller and is in threaded connection with the sliding base, the roller spacing adjusting motor is connected with a controller, and when the roller spacing adjusting motor rotates, the screw rod rotates to drive the sliding base to move along the sliding groove.
8. A setting method of the fabric setting machine according to claim 1, wherein the setting frame comprises a fixed roller and a movable roller, the fixed roller and the movable roller are parallel to each other, the movable roller is slidably arranged in a chute on a rotating disc through a sliding seat, the rotating disc is provided with a roller spacing adjusting mechanism for adjusting the distance between the movable roller and the fixed roller, the movable roller is connected with the roller spacing adjusting mechanism, and the roller spacing adjusting mechanism is connected with a controller; the fixed roller is fixed on the turntable through a bearing, a fixed roller rotating motor is arranged on the turntable, and the fixed roller rotating motor is in transmission connection with the fixed roller through a transmission mechanism; the sliding seat is provided with a movable roller rotating motor, the movable roller rotating motor is in transmission connection with the movable roller through a transmission mechanism, and the fixed roller rotating motor and the movable roller rotating motor are both connected with a controller; the method is characterized by comprising the following steps:
a. the turntable rotates to drive the shaping frame to circularly rotate along the inlet of the shaping frame → the shaping cavity → the outlet of the shaping frame → the inlet of the shaping frame;
b. sleeving a cylindrical fabric on a transverse shaping frame outside the shaping cavity;
c. the fabric rotates along with the shaping frame, enters the shaping cavity through the inlet of the shaping frame and is shaped at high temperature in the shaping cavity;
d. the fabric leaves the fixed cavity through the outlet of the fixed frame after the fabric is fixed in the fixed cavity;
e. taking the fabric off the shaping frame outside the shaping cavity, installing a new fabric on the shaping frame, and repeating the shaping process of the fabric;
f. when the shaping frame is about to enter the shaping cavity, the roller spacing adjusting mechanism works to gradually increase the distance between the fixed roller and the movable roller and gradually tighten the fabric to be shaped; when the shaping frame is about to leave the shaping cavity, the roller distance adjusting mechanism works to gradually reduce the distance between the fixed roller and the movable roller, so that the shaped fabric is loosened relative to the shaping frame, and the fabric is convenient to take down from the shaping frame and load a new fabric;
g. when the fabric on the setting frame is tightened, the fixed roller rotating motor and the movable roller rotating motor rotate to drive the fixed roller and the movable roller to rotate at the same speed and drive the fabric to rotate on the setting frame, and the fabric is ironed and leveled.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346208.2A CN107177944B (en) | 2017-05-17 | 2017-05-17 | Fabric setting machine and setting method thereof |
| DE112017000015.7T DE112017000015B4 (en) | 2017-05-17 | 2017-06-26 | Forming machine for a seamless small cylinder fabric |
| PCT/CN2017/000404 WO2018209459A1 (en) | 2017-05-17 | 2017-06-26 | Seamless small tubular fabric setting machine and setting method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346208.2A CN107177944B (en) | 2017-05-17 | 2017-05-17 | Fabric setting machine and setting method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107177944A CN107177944A (en) | 2017-09-19 |
| CN107177944B true CN107177944B (en) | 2020-01-03 |
Family
ID=59831822
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710346208.2A Active CN107177944B (en) | 2017-05-17 | 2017-05-17 | Fabric setting machine and setting method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107177944B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110055703A (en) * | 2019-04-03 | 2019-07-26 | 浙江诺一尔机械设备有限公司 | A kind of shaping equipment, forming machine and method for shaping |
| WO2020199294A1 (en) * | 2019-04-03 | 2020-10-08 | 浙江诺一尔机械设备有限公司 | Shaping device, shaping machine and shaping method |
| CN110016776B (en) * | 2019-04-03 | 2022-06-10 | 浙江诺一尔机械设备有限公司 | Setting machine and setting method |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3838481A (en) * | 1971-07-21 | 1974-10-01 | M Kuroda | Apparatus for laterally stretching textile fabric and the like |
| US4703877A (en) * | 1985-09-30 | 1987-11-03 | Takatori Machinery Mfg. Co., Ltd. | Automatic hose-fitting apparatus |
| IT1265835B1 (en) * | 1993-02-04 | 1996-12-12 | Ma Di Maselli Maria E Frullini | METHOD AND MACHINE FOR AUTOMATIC IRONING AND STACKING OF MEN'S SOCKS. |
| US5706987A (en) * | 1995-05-12 | 1998-01-13 | Renfro Corporation | Hosiery boarding machine and method |
| CN100436695C (en) * | 2006-11-10 | 2008-11-26 | 郑明华 | Knitted fabric forming machine |
| CN201670963U (en) * | 2010-05-06 | 2010-12-15 | 浙江正元集团有限公司 | Sock setting machine |
| CN103668746B (en) * | 2013-12-05 | 2015-05-27 | 青岛即发集团股份有限公司 | Synchronous setting circular knitting machine and method for producing knitted fabric containing thermoplastic fibers through same |
| CN103696194B (en) * | 2013-12-13 | 2016-03-16 | 海宁市万路针织有限公司 | A kind of automatically de-socks device of sock steam shaping machine |
-
2017
- 2017-05-17 CN CN201710346208.2A patent/CN107177944B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN107177944A (en) | 2017-09-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109137347B (en) | Seamless small-cylinder fabric setting machine and setting method thereof | |
| CN107177944B (en) | Fabric setting machine and setting method thereof | |
| WO2018209459A1 (en) | Seamless small tubular fabric setting machine and setting method thereof | |
| CN105568649B (en) | Automatically boiling hot folding machine | |
| CN208648279U (en) | A kind of efficient wrap-up of weaving cloth | |
| CN102580890B (en) | Surface colored coating machine for roasted and rolled type zipper | |
| CN110722783B (en) | PVC floor is to version knurling device | |
| CN207585278U (en) | A kind of weaving dryer | |
| CN206902418U (en) | A kind of seamless small tubular fabric forming machine | |
| CN208779866U (en) | A kind of fabric drying equipment | |
| CN205818105U (en) | Silicon carbide articles roller head machine | |
| CN103194882A (en) | Rib-knit cuff automatic folding machine | |
| CN102742680B (en) | Three-dimensional continuous roller tea-leaf cooling and moisture regaining machine | |
| CN205382347U (en) | Section of thick bamboo cloth hem design system | |
| CN206916461U (en) | A kind of fabric setting machine | |
| CN208872028U (en) | A kind of bamboo product processing bamboo cane dryer | |
| CN216753523U (en) | Multi-angle air-inlet drum-type cut tobacco dryer | |
| CN103815070B (en) | Tea-leaf stripping device | |
| CN203943024U (en) | Tea-leaf stripping device | |
| CN208791994U (en) | A kind of adjustable natural lustre finishing machine | |
| CN209257288U (en) | A kind of vulcanizing press with conveying device | |
| CN207331300U (en) | A kind of car carpeting surface fine hair impression remove device | |
| CN109266792B (en) | Integrated processing device for fur | |
| CN103419461A (en) | Double-burner flame laminating machine | |
| CN205764226U (en) | Piston ring automatic chamfering device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20190626 Address after: Room 407, 4th floor, No. 211 Yuancheng Road, Xiasha Street, Hangzhou Economic and Technological Development Zone, Zhejiang 310000 Applicant after: Zhejiang Noyer Machinery Equipment Co., Ltd. Address before: 314400 Lagerstroemia Garden, Haizhou Street, Haining City, Jiaxing City, Zhejiang Province, 35 Blocks and 2 Units Applicant before: Sun Qin Applicant before: Zhou Jianliang |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |