CN107177944A - Fabric setting machine and its method for shaping - Google Patents
Fabric setting machine and its method for shaping Download PDFInfo
- Publication number
- CN107177944A CN107177944A CN201710346208.2A CN201710346208A CN107177944A CN 107177944 A CN107177944 A CN 107177944A CN 201710346208 A CN201710346208 A CN 201710346208A CN 107177944 A CN107177944 A CN 107177944A
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- China
- Prior art keywords
- fabric
- rotating disk
- shaping rack
- shaping
- fixing roller
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- 238000007493 shaping process Methods 0.000 title claims abstract description 174
- 239000004744 fabric Substances 0.000 title claims abstract description 138
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004513 sizing Methods 0.000 claims abstract description 119
- 238000007373 indentation Methods 0.000 claims abstract description 7
- 230000001105 regulatory effect Effects 0.000 claims description 24
- 230000000694 effects Effects 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000009941 weaving Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C5/00—Shaping or stretching of tubular fabrics upon cores or internal frames
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of fabric setting machine and its method for shaping, fabric setting machine includes frame and the sizing chamber and controller that are arranged in frame, frame is provided with the rotating disk of rotating shaft lateral arrangement, the at least side of rotating disk is circumferentially with multiple shaping racks vertical with rotating disk card along rotating disk, the sizing chamber is arranged on the side that rotating disk is provided with shaping rack, the side of sizing chamber forms jagged, indentation, there is exported provided with shaping rack entrance with shaping rack, when rotating disk is rotated, the shaping rack that half is exceeded on rotating disk is located at sizing intracavitary.The cylindrical seamless underwear that it efficiently solves prior art presence is manually shaped inefficiency, the problem of labor intensity of workman is very big, the present invention can carry out automation sizing to cylindrical seamless underwear etc. and tighten flattening operation, production efficiency be greatly improved, with very high practical value.
Description
Technical field
The invention belongs to technical field of textile machine, more particularly, to a kind of suitable for knitting that cylindrical seamless fabric is shaped
Thing forming machine and its method for shaping.
Background technology
The seamless fabrics such as cylindrical seamless underwear have larger telescopicing performance, in order to adapt to different garment specification, it is necessary to really
A fixed original size is shaped to fabric, while the discrepant folding line of shape on fabric can be also removed in type-approval process,
Ensure the aesthetic feeling and quality class of finished product seamless underwear.At present, it is generally using manually to the sizing of cylindrical seamless underwear
Steam ironing is shaped, and the temperature of flatiron is 120 DEG C to 130 DEG C, and ironing-time is 2 to 3 minutes, and seamless underwear is contacted by flatiron
Fabric side, and fabric face spray steam, complete pressurization, heat-shaping work.But this sizing mode inefficiency
It is lower, it is necessary to substantial amounts of actuator, and the labor intensity of workman is very big.In addition, a kind of fabric setting machine of prior art
With a linear sizing chamber, linear pattern sizing chamber is arranged on an elliptical orbit（The runway of similar sports ground）Straight line
Bian Shang, elliptical orbit is provided with fixed fabric shaping rack on the chain moved along track, chain, and the shaping rack is two vertical
And the round bar be arrangeding in parallel.When using by cylindrical seamless underwear cover on this two round bars, and sizing is moved into chain
Chamber complete high-temperature shaping, fabric complete sizing after from sizing chamber the other end remove, can now remove fabric be loaded on it is new
Fabric restarts styling cycles.There are many shortcomings in this fabric setting machine, one is due to that shaping rack is upright setting, therefore
It is time-consuming to take in order to prevent fabric from dropping, it is therefore desirable to first one end of fabric is sutured, and also needs to take apart suture after shaping
Power；Two be that sizing chamber is sub-fraction on whole elliptical orbit, in order to which the time for meeting fabric sizing will with speed of production
Ask, whole fabric setting machine floor space is very big；Three be that two round bar its distances of shaping rack are relatively fixed, and can only pass through and change
Its installation site on chain is adjusted, therefore fabric can not be played when fabric is moved and tightened leveling effect, sizing
Poor effect.Publication date is September in 2016 21, and Publication No. CN105951343A Chinese patent document discloses a kind of spinning
Knit and be respectively equipped with air outlet and air inlet, the shaping box at the top and bottom of modular system, including sizing casing, sizing casing
Internal portion, which is provided with transverse slat, the side wall of the shaping box body phase pair, is respectively arranged with weaving face fabric import and weaving face fabric outlet,
The weaving face fabric import and weaving face fabric outlet are positioned at the top of the transverse slat, and the transverse slat is provided with some heat emission holes, horizontal
Air-heater is provided with below plate, the outside of the sizing casing is provided with roller.The weaving modular system not only can be to weaving face fabric
Drying and shaping processing is carried out, sterilizing processing can also be carried out to weaving face fabric, is conducive to improving the product matter of fabric
Amount；The weaving modular system is connected with device for absorbing tail gas on air outlet simultaneously, can absorb the impurity contained in tail gas, cigarette
Dirt and oil gas, are conducive to environmental protection, economize on resources.But the weaving modular system can not be carried out to columnar seamless underwear etc.
Sizing is arranged.
The content of the invention
The purpose of the present invention is that the cylindrical seamless underwear existed to solve prior art is manually shaped inefficiency, workman
Labor intensity is very big and the problem of big forming machine floor space of prior art there is provided a kind of fabric setting machine of small volume and
Its fabric method for shaping, can carry out automation crystallization operation to cylindrical seamless underwear etc., greatly improve production efficiency, simultaneously
The labor intensity of workman is greatly reduced, enterprise's production cost is reduced.
It is fixed it is another object of the present invention to carry out tightening flattening operation to fabric to solve the forming machine of prior art
The problem of type poor effect, to fabric can tighten the fabric setting machine and its fabric method for shaping of leveling there is provided a kind of,
Substantially increase the fixed effect of fabric.
The technical scheme that is used for achieving the above object of the present invention is：A kind of fabric setting machine, including frame and
Sizing chamber and controller in frame are arranged on, the frame is provided with the rotating disk of rotating shaft lateral arrangement, and the rotating disk is at least
Be circumferentially with multiple with rotating disk card vertical shaping racks of the side along rotating disk, the sizing chamber is arranged on rotating disk provided with shaping rack
Side, the side of sizing chamber forms jagged, and indentation, there is exported provided with shaping rack entrance and shaping rack, when rotating disk is rotated, and is turned
Shaping rack on disk more than half is located at sizing intracavitary.The present invention sets the disk of rotating shaft horizontal rotating disk, i.e. rotating disk in frame
Face and horizontal plane, and shaping rack is vertical on rotating disk, i.e. shaping rack and plane-parallel of the invention, so work as circle
When tubular seamless underwear is enclosed on shaping rack, because shaping rack all the time will not with the fabric on plane-parallel, therefore shaping rack
Dropped from shaping rack, fabric can be rotated with shaping rack in sizing intracavitary, so as to complete the shaping process of fabric.The present invention
Controller be used to control to need each seed ginseng of control in the rotating speed of rotating disk, the fabric type-approval process such as temperature humidity for chamber of shaping
Number.The present invention sizing chamber can be horizontal tubular on the whole, and sizing chamber side setting breach, such shaping rack with
When rotating disk turns to the gap position of sizing chamber, shaping rack will be produced from sizing intracavitary, to be convenient for changing knitting on shaping rack
Thing, therefore the present invention need to will only complete the fabric take-down of sizing in indentation, there on shaping rack, change new fabric, you can it is continuous
The crystallization operation constantly automated to fabric, is rotated one week, 10 shaping rack meters is set on rotating disk for two minutes by rotating disk
Calculate, the sizing of 300 fabrics can be completed per hour, improve work efficiency more than 10 times, solve the cylindrical shape of prior art presence
Seamless underwear is manually shaped inefficiency, the problem of labor intensity of workman is very big.Secondly, the present invention is due to horizontal by rotating disk,
The floor space of forming machine is greatly reduced, space availability ratio is improved；On the other hand, because the fabric on shaping rack will not be from
Dropped on shaping rack, therefore without one end of fabric is sutured, save trouble and labor.
Preferably, sizing chamber cross section is in fan annular, sizing chamber is provided with the opening of annular close to one end of rotating disk, fixed
The cavity wall of die cavity is provided with heat-insulation layer, and the central angle corresponding to the annular two ends of the fan is 280 to 320 degree, the fan annular
The side that opening is arranged on frame lower forms described breach, described shaping rack entrance be arranged on the top/of breach or under
Portion, shaping rack exports the bottom/or top for being arranged on breach.Fan the shaping rack phase that annular sizing chamber can preferably with rotation
Adaptation, while reducing the space of sizing chamber, saves the energy；And the central angle corresponding to annular two ends is fanned for 280 to 320 degree, it is
Retain the circumferential lengths of sizing chamber as much as possible, improve space availability ratio；The annular opening of sizing chamber one end is used for rotating disk
Shaping rack insertion sizing chamber, and shaping rack can also rotate with rotating disk, the fabric of shaping rack is completed sizing in sizing intracavitary
Process.Because the sizing chamber indentation, there of the present invention changes the workspace of the fabric on shaping rack, and the present invention as operator
Disk diameter it is larger, frame is higher, therefore breach is arranged on into the side of frame lower, can facilitate operative.In addition,
Shaping rack entrance can be arranged on the top or bottom of breach, corresponding, shaping rack outlet be arranged on the bottom of breach or on
Portion, preferably shaping rack entrance are arranged on the top of breach, and shaping rack exports the bottom for being arranged on breach.
Preferably, shaping rack includes fixing roller and movable roll, the fixing roller is parallel to each other with movable roll, and movable roll is led to
Cross slide to be slidably disposed in the chute on rotating disk, rotating disk, which is provided with, to be used to adjust distance between movable roll and fixing roller
Spacing regulating mechanism, the movable roll is connected with spacing regulating mechanism, and spacing regulating mechanism is connected with controller.Present invention sizing
Two rollers on frame include a fixing roller and a movable roll, and movable roll here refers to move relative to rotating disk, i.e.,
Relative to fixing roller movement（Translation）, so, when shaping rack enters sizing chamber, can be knitted by the movement of movable roll to tighten
Thing, prevents sagging caused by elongation after fabric by heat so that fabric is in formation state all the time, so as to greatly improve sizing effect
Really；On the other hand, when shaping rack produces sizing chamber, can also be reduced by the movement of movable roll fixing roller and movable roll it
Between distance so that on shaping rack fabric relaxation, can so facilitate operator change shaping rack on fabric.
Preferably, the fixing roller is fixed on rotating disk by bearing, rotating disk is provided with fixing roller rotary electric machine, described
Fixing roller rotary electric machine is connected by transmission mechanism and fixing roller；Slide is provided with movable roll rotary electric machine, the activity
Roller rotary electric machine is connected by transmission mechanism and movable roll, and the fixing roller rotary electric machine and movable roll rotary electric machine connect
Connect controller.The fixing roller of the present invention is respectively connected with motor, i.e. fixing roller and movable roll itself with movable roll and can rotated,
So when fabric is in chamber of shaping and when being in tensioned state, rotated by fixing roller and movable roll and carry fabric, due to
The temperature for intracavitary of shaping is higher, and the temperature of fixing roller and movable roll is also higher and relative smooth, therefore can play class to fabric
Like the effect of flatiron leveling, solving the forming machine of prior art can not carry out tightening flattening operation to fabric, and fixed effect is very
Poor the problem of, substantially increase the fixed effect of fabric.
Preferably, the chute is deep-slotted chip breaker, the center of circle of the deep-slotted chip breaker is on the central axis of rotating disk, the slide
Provided with the arc shaped slider being adapted to deep-slotted chip breaker, arc shaped slider is slidably disposed in chute.Slide by arc shaped slider with
Deep-slotted chip breaker is adapted to, and on the one hand may insure that slide is slided smooth, can on the other hand when setting movable roll rotary electric machine on slide
Rotated to prevent on-slip seat.
Preferably, the rotating disk is two, including left-hand rotation disk and right-hand rotation disk coaxial and be arranged in parallel, left-hand rotation disk with it is right
Fix bar is provided between rotating disk, shaping rack is equipped with the right side of the left side of the left-hand rotation disk and right-hand rotation disk, the left side of left-hand rotation disk and
Described sizing chamber is equipped with the right side of right-hand rotation disk.Two rotating disks are set and shaping rack and sizing are set respectively in the both sides of rotating disk
Chamber, then a set of drive system can complete the driving to two sets of shaping racks simultaneously, compared with single-side structural, can not only make rotating disk
The constitutional balance of both sides, the work efficiency that can also be doubled.
Preferably, shaping rack on left-hand rotation disk and the shaping rack on right-hand rotation disk are relative on symmetrical structure, left and right rotating disk
The fixing roller and movable roll answered are coaxially disposed, and the movable roll on left-hand rotation disk is coaxially disposed with the movable roll on right-hand rotation disk and with setting
Put the spacing regulating mechanism connection between left-hand rotation disk and right-hand rotation disk.
Preferably, mutual corresponding fixing roller and movable roll are connected with each other by roll shaft on two rotating disks, the roller
The diameter of axle is less than the main diameter of fixing roller or movable roll, and the fixing roller for intracavitary of shaping and the main body both ends of movable roll are all provided with
There is the anti-decylization of fabric.The symmetrical structure of shaping rack and sizing chamber is respectively provided with for the both sides of two rotating disks and rotating disk, passes through roller
Fixing roller or movable roll are connected with each other by axle, so can move or rotate simultaneously the roller at roll shaft two ends by drive roller shaft,
Raising effect is reached, simplifies the purpose of drive mechanism；Set anti-decylization can in the fixing roller of sizing intracavitary and the two ends of movable roll
To prevent fabric from skidding off shaping rack in shaping rack rotation process.
Preferably, the spacing regulating mechanism include roll spacing regulation motor, roll spacing regulation motor by transmission mechanism with
Screw rod transmission is connected, and the screw mandrel is vertical with movable roll and is spirally connected with slide, and the roll spacing regulation motor connects controller, roll spacing
When regulation motor is rotated, screw mandrel, which is rotated, drives slide to be moved along chute.
A kind of fabric method for shaping of the fabric setting machine, comprises the following steps：
A, rotating disk, which are rotated, drives shaping rack along shaping rack entrance → sizing chamber → shaping rack outlet → shaping rack entrance cycle rotation；
B, outside sizing chamber cylindric fabric is set on horizontal shaping rack；
C, fabric enter sizing chamber with shaping rack rotation by shaping rack entrance, and fabric progress high temperature is determined in sizing intracavitary
Type；
D, fabric leave sizing chamber after sizing intracavitary completes sizing by shaping rack outlet；
E, outside sizing chamber fabric is removed from shaping rack, new fabric is loaded onto on shaping rack, the sizing of fabric is repeated
Journey.
Preferably, the shaping rack includes fixing roller and movable roll, the fixing roller is parallel to each other with movable roll, activity
Roller is slidably disposed in the chute on rotating disk by slide, and rotating disk is provided with the spacing for being used for adjusting movable roll and fixing roller
From spacing regulating mechanism, the movable roll is connected with spacing regulating mechanism, and spacing regulating mechanism is connected with controller；It is described solid
Fixed roll is fixed on rotating disk by bearing, and rotating disk is provided with fixing roller rotary electric machine, and the fixing roller rotary electric machine passes through transmission
Mechanism is connected with fixing roller；The slide is provided with movable roll rotary electric machine, and the movable roll rotary electric machine passes through transmission
Mechanism is connected with movable roll, and the fixing roller rotary electric machine and movable roll rotary electric machine are all connected with controller；Including following
Step：F, when shaping rack will enter sizing chamber, spacing regulating mechanism work make the distance between fixing roller and movable roll by
Step increase, fabric to be shaped is progressively tightened；When shaping rack will leave sizing chamber, spacing regulating mechanism work makes fixation
The distance between roller and movable roll progressively reduce, and the fabric that completion is shaped is relaxed relative to shaping rack, are easy to fabric from sizing
New fabric is removed and loaded onto on frame.The distance between fixing roller and movable roll of shaping rack of the present invention generally can be in the sizings
Frame runs to when shaping rack is imported and exported nearby and is adjusted, when shaping rack is located at outside sizing chamber, between fixing roller and movable roll
Distance it is minimum, can so be conveniently replaceable the fabric on shaping rack；Changed when shaping rack and sizing is begun through after new fabric
When frame entrance will enter sizing chamber, controller can just control the distance between fixing roller and movable roll to incrementally increase, and make to knit
Thing is progressively tightened, and such fabric is in tensioned state in the most of the time in sizing chamber movement；And when the shaping rack leads to
Cross most of sizing cavity space to start to leave close to the shaping rack outlet i.e. shaping rack when shaping chamber, controller can just be controlled
The distance between fixing roller processed and movable roll progressively reduce, and the fabric on shaping rack is progressively relaxed, and once such fabric is from fixed
Type frame outlet is produced, and is so easy to operating personnel's quick-replaceable fabric.Here shaping rack will enter the specific position of sizing chamber
Put, typically with the preliminary roller of shaping rack（The roller of shaping rack entrance is first passed through on shaping rack）The position for reaching shaping rack entrance is
Standard, can also set certain amount of being advanced or delayed；Shaping rack will leave the particular location of sizing chamber, typically with shaping rack
Back roller（The roller exported after i.e. on shaping rack by shaping rack）The position for reaching shaping rack outlet is defined, and can also set certain
Lead or retardation.
During fabric taut on g, shaping rack, fixing roller rotary electric machine and movable roll rotary electric machine rotate drive fixing roller and
Movable roll is rotated and drives fabric to be rotated on shaping rack at the same speed, and flatiron leveling is carried out to fabric.
In above process, temperature, humidity and fabric of the fabric when shaping intracavitary sizing are stopped in sizing intracavitary
Time（It is related to the rotating speed of rotating disk）Relevant with actual fabric to be shaped etc. data, these data are those skilled in the art
Known technology can be obtained by testing, and be not belonging to the innovative content of the present invention, therefore the present invention is not described in detail.
The beneficial effects of the invention are as follows the cylindrical seamless underwear that it efficiently solves prior art presence is manually shaped
Inefficiency, the problem of labor intensity of workman is very big, also solve prior art fabric setting machine floor space is big and nothing
Method carries out tightening flattening operation to fabric, the problem of fixed effect is very poor, and fabric setting machine small volume of the invention can be to circle
Tubular seamless underwear etc. carries out automation sizing and tightens flattening operation, production efficiency and fixed effect is greatly improved, with very
High practical value.
Brief description of the drawings
Fig. 1 is a kind of profile dimensional structure diagram of the embodiment of the present invention 1；
Fig. 2 is a kind of structural representation of the rotating disk of the embodiment of the present invention 1 and locating rack；
Fig. 3 is a kind of profile dimensional structure diagram of the embodiment of the present invention 2；
Fig. 4 is a kind of structural representation of the embodiment of the present invention 2；
Fig. 5 is a kind of internal dimensional structure diagram of the embodiment of the present invention 2；
Fig. 6 is a kind of dimensional structure diagram of the rotating disk of the embodiment of the present invention 2 and locating rack；
Fig. 7 is a kind of structure schematic cross-sectional view of the embodiment of the present invention 2；
Fig. 8 is a kind of side view of the rotating disk of the embodiment of the present invention 2 and locating rack；
Fig. 9 is a kind of partial enlarged drawing of the internal structure of the embodiment of the present invention 2.
In figure, 1. frames, 2. rotating shafts, 3. rotating disks, 4. shaping racks, 5. sizing chambers, 6. breach, 7. shaping rack entrances, 8. determine
Type frame is exported, 9. heat-insulation layers, 10. fixing rollers, 11. movable rolls, 12. slides, 13. chutes, 14. fixing roller rotary electric machines, and 15. live
Dynamic roller rotary electric machine, 16. arc shaped sliders, 17. left-hand rotation disks, 18. right-hand rotation disks, 19. fix bars, 20. roll spacing regulation motors, 21.
Bar, 22. roll shafts, 23. anti-decylizations, 24. controllers, 25. fixed plates, 26. belt gears, 27. gear drives.
Embodiment
Below by embodiment, and with reference to accompanying drawing, technical scheme is more specifically described.
Embodiment 1
In embodiment 1 as shown in Figure 1, a kind of fabric setting machine, including frame 1 and the sizing chamber being arranged in frame and control
Device 24 processed, the frame is provided with the rotating disk 3 of the lateral arrangement of rotating shaft 2, and rotating disk is driven by the main motor being arranged in frame, described
The side of rotating disk is circumferentially with 10 shaping racks 4 vertical with rotating disk card along rotating disk（See Fig. 2）, the shaping rack is two
Groove on the round roller be arrangeding in parallel, rotating disk can pass through for changing the installation site of wherein one round roller and adjust two
The distance between round roller is to adapt to the fabric of different size.The sizing chamber is in horizontal cylindrical shape, is arranged on rotating disk provided with fixed
Arc notch 6 is formed with the side of type frame, the side outer wall face of cylinder of cylindrical shape sizing chamber, the breach is arranged under frame
The side in portion, indentation, there is provided with shaping rack entrance 7 and shaping rack outlet 8, when rotating disk is rotated, at least seven shaping rack on rotating disk
Positioned at sizing intracavitary.
The fabric method for shaping of the fabric setting machine of embodiment 1, comprises the following steps：
A, rotating disk, which are rotated, drives shaping rack along shaping rack entrance → sizing chamber → shaping rack outlet → shaping rack entrance cycle rotation；
B, outside sizing chamber cylindric fabric is set on horizontal shaping rack；
C, fabric enter sizing chamber with shaping rack rotation by shaping rack entrance, and fabric progress high temperature is determined in sizing intracavitary
Type；
D, fabric leave sizing chamber after sizing intracavitary completes sizing by shaping rack outlet；
E, outside sizing chamber fabric is removed from shaping rack, new fabric is loaded onto on shaping rack, the sizing of fabric is repeated
Journey.
Embodiment 2
In the embodiment 2 as shown in Fig. 3 Fig. 5, a kind of fabric setting machine, including frame 1 and the sizing chamber 5 that is arranged in frame
And controller 24, the frame 1 is provided with the rotating shaft 2 of lateral arrangement, it is coaxial in rotating shaft and be arranged with parallel left-hand rotation disk 17 with it is right
Rotating disk 18（See Fig. 6 Fig. 8）, rotating shaft drives by the main motor that is arranged in frame（It is not drawn into figure）, left-hand rotation disk and right-hand rotation disk it
Between provided with the fix bar 19 for connecting left and right rotating disk, be equipped with 10 and rotating disk on the right side of the left side of the left-hand rotation disk and right-hand rotation disk
Shaping rack on the vertical shaping rack 4 of card and sizing chamber, left and right rotating disk and left and right rotating disk, the sizing of left and right rotating disk both sides
Chamber is symmetrical structure.Chamber cross section shape in fan annular（See Fig. 4, its dotted portion shows the cross section shape of sizing chamber
Shape）, sizing chamber is close to opening of the one end of rotating disk provided with annular, and the cavity wall of sizing chamber is provided with heat-insulation layer 9（See Fig. 7）.Institute
The central angle stated corresponding to the two ends of sizing chamber fan annular is 300 degree, and the opening of fan annular is arranged on outside the side of frame lower
The breach 6 of sizing chamber is formed on wall, indentation, there is provided with shaping rack entrance 7 and shaping rack outlet 8, the shaping rack entrance of the present embodiment
The top of breach is arranged on, shaping rack exports the bottom for being arranged on breach.When rotating disk is rotated, at least seven shaping rack position on rotating disk
In sizing intracavitary.
Shaping rack includes fixing roller 10 and movable roll 11, and the fixing roller is parallel to each other with movable roll, phase on two rotating disks
Mutual corresponding fixing roller and movable roll are connected with each other by roll shaft 19, and the diameter of the roll shaft is less than fixing roller and movable roll
Main diameter, depending on annular opening its width on die cavity be adapted to the diameter of roll shaft, can so reduce the width of the opening
Degree, reduces the thermal loss of sizing intracavitary；The fixing roller for intracavitary of shaping and the main body both ends of movable roll are equipped with the anti-of fabric
Decylization 23.Rotating disk is provided with chute 13, and movable roll is slidably disposed in chute by slide 12, and the chute is arc
Groove, the center of circle of deep-slotted chip breaker is on the central axis of rotating disk, and the sliding groove structure on left and right rotating disk is symmetrical, and slide is provided with and arc
The arc shaped slider 16 of groove adaptation（See Fig. 9）, arc shaped slider is slidably disposed in chute, and movable roll is located in cunning by roll shaft
On block and roll shaft can be rotated relative to sliding block；Slide is provided with movable roll rotary electric machine 15, and the movable roll rotary electric machine passes through
Gear drive 27 is connected with movable roll, and movable roll rotary electric machine is by being arranged on the collector ring and frame in rotating shaft
Controller connection.The spacing regulating mechanism for being used for adjusting distance between movable roll and fixing roller is provided between two rotating disks, it is living
Dynamic roller is connected with spacing regulating mechanism.Spacing regulating mechanism includes roll spacing regulation motor 20, and the roll spacing regulation motor is arranged on
The middle part of fixed plate 25 between left-hand rotation disk and right-hand rotation disk, roll spacing regulation motor is driven by belt gear 26 with screw mandrel 21
Connection, the screw mandrel is vertical with movable roll and is spirally connected with slide；The both sides of the roll spacing regulation motor of the present embodiment are equipped with screw mandrel,
Two screw mandrels are spirally connected with the movable roll slide on left-hand rotation disk and right-hand rotation disk respectively, and the roll spacing regulation motor is by being arranged on rotating shaft
On collector ring and frame on controller connection, roll spacing regulation motor rotate when, screw mandrel rotate drive both sides rotating disk on cunning
Seat is along chute synchronizing moving, it is ensured that movable roll and fixing roller keeping parallelism when roll spacing changes on the rotating disk of both sides.
Fixing roller is fixed on rotating disk by bearing, and fixing roller can be rotated relative to rotating disk, and rotating disk turns provided with fixing roller
Dynamic motor 14, the fixing roller rotary electric machine is connected by gear drive 27 and fixing roller；The fixing roller is rotated
Motor passes through the controller that is arranged on the collector ring connection frame in rotating shaft.
The fabric method for shaping of the fabric setting machine of embodiment 2, it is further comprising the steps of in addition to the method for shaping of embodiment 1：
F, when shaping rack will enter sizing chamber when, spacing regulating mechanism work, roll spacing regulation motor rotate slide is driven by screw mandrel
Moved along chute, be stepped up the distance between fixing roller and movable roll, fabric to be shaped is progressively tightened；Work as shaping rack
When will leave sizing chamber, spacing regulating mechanism work, roll spacing regulation motor is rotated backward drives slide along chute by screw mandrel
Reverse movement, makes the distance between fixing roller and movable roll progressively reduce, so that completing the fabric shaped relative to shaping rack
Relaxation, is easy to fabric that new fabric is removed and loaded onto from shaping rack.
During fabric taut on g, shaping rack, fixing roller rotary electric machine and movable roll rotary electric machine rotate drive fixing roller and
Movable roll is rotated and drives fabric to be rotated on shaping rack at the same speed, and flatiron leveling is carried out to fabric.
The rotating shaft of the present embodiment is provided with two rotating disks, and frame both sides are respectively provided with 10 shaping racks, by normal condition rotating disk 2
Minute rotates one week and calculated, and every machine can complete the sizing of 600 fabrics per hour, and 2 operator's per tour 8 hours can
To complete the sizing of 4800 fabrics, with very high production efficiency.
It should be noted that what temperature, humidity and fabric of the fabric when shaping intracavitary sizing were stopped in sizing intracavitary
Time（It is related to the rotating speed of rotating disk）Relevant with actual fabric to be shaped etc. data, these data are those skilled in the art
Known technology can be not belonging to the innovative content of the present invention by testing acquisition, therefore the present invention is not described in.
In addition to the implementation, in the scope disclosed in claims of the present invention and specification, skill of the invention
Art feature or technical data can be reselected and combined, so as to constitute new embodiment, these are all art technologies
Personnel need not carry out that creative work is i.e. achievable, therefore the embodiment that these present invention are not described in also should be regarded as this
The specific embodiment of invention and within protection scope of the present invention.
Claims (10)
1. a kind of fabric setting machine, including frame and the sizing chamber and controller that are arranged in frame, it is characterised in that the machine
Frame（1）It is provided with rotating shaft（2）The rotating disk of lateral arrangement（3）, at least side of the rotating disk along rotating disk be circumferentially with it is multiple with
The vertical shaping rack of rotating disk card（4）, the sizing chamber（5）The side that rotating disk is provided with shaping rack is arranged on, the side for chamber of shaping
Formed jagged（6）, indentation, there is provided with shaping rack entrance（7）Exported with shaping rack（8）, when rotating disk is rotated, more than one on rotating disk
Half shaping rack is located at sizing intracavitary.
2. fabric setting machine according to claim 1, it is characterised in that the sizing chamber cross section is in fan annular, sizing
Chamber is provided with the opening of annular close to one end of rotating disk, and the cavity wall of sizing chamber is provided with heat-insulation layer（9）, the annular two ends institute of fan
Corresponding central angle is 280 to 320 degree, and the side that the annular opening of the fan is arranged on frame lower forms described breach,
Described shaping rack entrance is arranged on the top/or bottom of breach, and shaping rack exports the bottom/or top for being arranged on breach.
3. fabric setting machine according to claim 1, it is characterised in that the shaping rack includes fixing roller（10）With activity
Roller（11）, the fixing roller is parallel to each other with movable roll, and movable roll passes through slide（12）It is slidably disposed on the cunning on rotating disk
Groove（13）Interior, rotating disk, which is provided with, is used to adjusting the spacing regulating mechanism of distance between movable roll and fixing roller, the movable roll with
Spacing regulating mechanism is connected, and spacing regulating mechanism is connected with controller.
4. fabric setting machine according to claim 3, it is characterised in that the fixing roller is fixed on rotating disk by bearing
On, rotating disk is provided with fixing roller rotary electric machine（14）, the fixing roller rotary electric machine is driven by transmission mechanism and fixing roller to be connected
Connect；Slide is provided with movable roll rotary electric machine（15）, the movable roll rotary electric machine is driven by transmission mechanism and movable roll to be connected
Connect, the fixing roller rotary electric machine and movable roll rotary electric machine are all connected with controller.
5. fabric setting machine according to claim 3, it is characterised in that the chute is deep-slotted chip breaker, the deep-slotted chip breaker
The center of circle is on the central axis of rotating disk, and the slide is provided with the arc shaped slider being adapted to deep-slotted chip breaker（16）, arc shaped slider can slide
It is arranged on dynamicly in chute.
6. fabric setting machine according to claim 1, it is characterised in that the rotating disk is two, including coaxial and parallel
The left-hand rotation disk of setting（17）With right-hand rotation disk（18）, fix bar is provided between left-hand rotation disk and right-hand rotation disk（19）, a left side for the left-hand rotation disk
It is equipped with the right side of side and right-hand rotation disk and described sizing chamber is equipped with the right side of shaping rack, the left side of left-hand rotation disk and right-hand rotation disk.
7. fabric setting machine according to claim 6, it is characterised in that the shaping rack on left-hand rotation disk and determining on right-hand rotation disk
Type frame is symmetrical structure, and corresponding fixing roller and movable roll are coaxially disposed on left and right rotating disk, the movable roll on left-hand rotation disk with
Movable roll on right-hand rotation disk is coaxially disposed and is connected with the spacing regulating mechanism being arranged between left-hand rotation disk and right-hand rotation disk.
8. the fabric setting machine according to claim 3 or 7, it is characterised in that the spacing regulating mechanism is adjusted including roll spacing
Save motor（20）, roll spacing regulation motor passes through transmission mechanism and screw mandrel（21）Drive connection, the screw mandrel it is vertical with movable roll and
It is spirally connected with slide, the roll spacing regulation motor connects controller, when roll spacing regulation motor is rotated, screw mandrel, which is rotated, drives slide edge sliding
Groove is moved.
9. a kind of method for shaping of fabric setting machine as claimed in claim 1, it is characterised in that comprise the following steps：
A, rotating disk, which are rotated, drives shaping rack along shaping rack entrance → sizing chamber → shaping rack outlet → shaping rack entrance cycle rotation；
B, outside sizing chamber cylindric fabric is set on horizontal shaping rack；
C, fabric enter sizing chamber with shaping rack rotation by shaping rack entrance, and fabric progress high temperature is determined in sizing intracavitary
Type；
D, fabric leave sizing chamber after sizing intracavitary completes sizing by shaping rack outlet；
E, outside sizing chamber fabric is removed from shaping rack, new fabric is loaded onto on shaping rack, the sizing of fabric is repeated
Journey.
10. method for shaping according to claim 9, the shaping rack includes fixing roller and movable roll, the fixing roller with
Movable roll is parallel to each other, and movable roll is slidably disposed in the chute on rotating disk by slide, and rotating disk, which is provided with, to be used to adjust
The spacing regulating mechanism of distance between movable roll and fixing roller, the movable roll is connected with spacing regulating mechanism, roll spacing regulation machine
Structure is connected with controller；The fixing roller is fixed on rotating disk by bearing, and rotating disk is provided with fixing roller rotary electric machine, described solid
Fixed roll rotary electric machine is connected by transmission mechanism and fixing roller；The slide is provided with movable roll rotary electric machine, the work
Dynamic roller rotary electric machine is connected by transmission mechanism and movable roll, and the fixing roller rotary electric machine and movable roll rotary electric machine are equal
Connect controller；It is characterized in that comprising the following steps：
F, when shaping rack will enter sizing chamber, spacing regulating mechanism work makes the distance between fixing roller and movable roll progressively
Increase, fabric to be shaped is progressively tightened；When shaping rack will leave sizing chamber, spacing regulating mechanism work makes fixing roller
Progressively reduced with the distance between movable roll, the fabric that completion is shaped is relaxed relative to shaping rack, be easy to fabric from shaping rack
On remove and load onto new fabric；
During fabric taut on g, shaping rack, fixing roller rotary electric machine and movable roll rotary electric machine rotate and drive fixing roller and activity
Roller is rotated and drives fabric to be rotated on shaping rack at the same speed, and flatiron leveling is carried out to fabric.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346208.2A CN107177944B (en) | 2017-05-17 | 2017-05-17 | Fabric setting machine and setting method thereof |
| PCT/CN2017/000404 WO2018209459A1 (en) | 2017-05-17 | 2017-06-26 | Seamless small tubular fabric setting machine and setting method thereof |
| DE112017000015.7T DE112017000015B4 (en) | 2017-05-17 | 2017-06-26 | Forming machine for a seamless small cylinder fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346208.2A CN107177944B (en) | 2017-05-17 | 2017-05-17 | Fabric setting machine and setting method thereof |
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| CN107177944A true CN107177944A (en) | 2017-09-19 |
| CN107177944B CN107177944B (en) | 2020-01-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710346208.2A Active CN107177944B (en) | 2017-05-17 | 2017-05-17 | Fabric setting machine and setting method thereof |
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| Country | Link |
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| CN (1) | CN107177944B (en) |
Cited By (3)
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| CN110016776A (en) * | 2019-04-03 | 2019-07-16 | 浙江诺一尔机械设备有限公司 | A kind of forming machine and method for shaping |
| CN110055703A (en) * | 2019-04-03 | 2019-07-26 | 浙江诺一尔机械设备有限公司 | A kind of shaping equipment, forming machine and method for shaping |
| WO2020199294A1 (en) * | 2019-04-03 | 2020-10-08 | 浙江诺一尔机械设备有限公司 | Shaping device, shaping machine and shaping method |
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