CN113106676A - Fabric setting machine and process thereof - Google Patents
Fabric setting machine and process thereof Download PDFInfo
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- CN113106676A CN113106676A CN202110285141.2A CN202110285141A CN113106676A CN 113106676 A CN113106676 A CN 113106676A CN 202110285141 A CN202110285141 A CN 202110285141A CN 113106676 A CN113106676 A CN 113106676A
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- fabric
- pressing plate
- infrared
- motor
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application relates to the technical field of fabric setting, in particular to a fabric setting machine and a process thereof, wherein the fabric setting machine comprises an unwinding mechanism, a hot drying mechanism and a winding mechanism which are sequentially arranged; the hot drying mechanism comprises a hot box, a fabric channel is arranged on the hot box, an electric heating plate, a plurality of rotating rollers and a feeding mechanism are arranged in the hot box in a vertically staggered mode, all the rotating rollers positioned below are connected to the hot box in a sliding mode along the vertical direction through sliding blocks, and a plurality of springs used for supporting the corresponding sliding blocks are further arranged in the hot box; the feeding mechanism comprises a moving frame which is arranged in the fabric channel in a sliding penetrating mode, and the sliding direction of the moving frame is the same as the extending direction of the fabric channel; the movable frame is provided with a clamping assembly for clamping the fabric; one side of the moving frame facing the winding mechanism is provided with a pushing surface which inclines downwards and is used for pushing the sliding block to descend. This application can improve the heat setting efficiency of surface fabric.
Description
Technical Field
The application relates to the technical field of fabric setting, in particular to a fabric setting machine and a process thereof.
Background
The woven fabric and the knitted fabric have different weaving methods and different characteristics in fabric style, the woven fabric is compact and stiff and is suitable for manufacturing shirts, suits, jackets and the like, and the knitted fabric has soft texture, moisture absorption and breathability and excellent elasticity and extensibility. The two fabrics have the performance characteristics of knitted fabrics and the style characteristics of woven fabrics after being combined, and high-grade clothes made of the fabrics have good body bones, are comfortable to wear, and absorb moisture and are breathable. The fabric is usually shaped by a shaping machine in the processing process, so that the crease on the surface of the fabric can be eliminated under the heat shaping effect.
Present forming machine includes support and hot case, rotates on the support to be connected with and unreels roller and wind-up roll, and hot case is located unreels between roller and the wind-up roll, is equipped with the surface fabric passageway that supplies the surface fabric to wear to establish on the hot case, and hot incasement is equipped with a plurality of live rollers that supply the surface fabric to walk around. In the shaping process of the fabric, the fabric is unreeled by the unreeling roller, penetrates through the fabric channel and is wound on the rotating roller in a wavy shape, then the fabric is reeled on the reeling roller, and the fabric is subjected to heat shaping by hot air in the hot box.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: before the fabric is shaped, a worker is required to penetrate the fabric on the unwinding roller into the fabric channel and wind around the rotating roller in a wavy manner, and then the fabric is wound on the winding roller.
Disclosure of Invention
In order to improve the heat setting efficiency of the fabric, the application provides a fabric setting machine and a process thereof.
In a first aspect, the present application provides a fabric setting machine and a process thereof, which adopts the following technical scheme: a fabric setting machine comprises an unreeling mechanism, a hot drying mechanism and a reeling mechanism which are arranged in sequence;
the hot drying mechanism comprises a hot box, a fabric channel is arranged on the hot box, an electric heating plate, a plurality of rotating rollers and a feeding mechanism are arranged in the hot box in a vertically staggered mode, all the rotating rollers positioned below are connected to the hot box in a sliding mode along the vertical direction through sliding blocks, and a plurality of springs used for supporting the corresponding sliding blocks are further arranged in the hot box;
the feeding mechanism comprises a moving frame which is arranged in the fabric channel in a sliding penetrating mode, and the sliding direction of the moving frame is the same as the extending direction of the fabric channel; the movable frame is provided with a clamping assembly for clamping the fabric; one side of the moving frame facing the winding mechanism is provided with a pushing surface which inclines downwards and is used for pushing the sliding block to descend.
By adopting the technical scheme, before the fabric is shaped, the clamping assembly clamps the end part of the fabric on the unwinding mechanism, and a worker pushes the movable frame to the winding mechanism; in the moving process of the moving frame, the pushing surfaces are sequentially pressed on the sliding blocks, the sliding blocks are pressed down by the moving frame, and the springs deform, so that the moving frame, the clamping assemblies and the fabric penetrate through the rotating rollers which are arranged in a vertically staggered mode and move to the winding mechanism.
When the fabric moves to the winding mechanism, the clamping of the clamping component on the fabric is cancelled, and then the fabric is wound on the winding mechanism; the workman will remove the frame and promote afterwards to reset, remove the frame and will break away from in each slider in proper order, the spring will reply to natural state and impel the slider to rise for the surface fabric is wavy each live-rollers of circumventing.
In conclusion, the worker can realize the feeding of the fabric only by pushing the movable frame and controlling the clamping assembly, so that the heat setting efficiency of the fabric is improved.
Optionally, the feeding mechanism further includes a driving assembly for driving the movable frame to move, the driving assembly includes a first motor and a lead screw, the first motor is disposed on the hot box, an output shaft of the first motor and the lead screw both extend along an extending direction of the fabric passage, an output shaft of the first motor is connected to the lead screw, and the lead screw is in threaded fit with the movable frame.
Through adopting above-mentioned technical scheme, when first motor drove the lead screw rotatory, the lead screw will drive and remove the frame and slide along the extending direction of surface fabric passageway to the material loading operation of surface fabric has been made things convenient for.
Optionally, the clamping assembly includes a fixed plate disposed on the movable frame, a pressing plate rotatably connected to the fixed plate, and a torsion spring urging the pressing plate to press the fixed plate, and two ends of the torsion spring are respectively connected to the fixed plate and the pressing plate.
Through adopting above-mentioned technical scheme, when the workman will the surface fabric pulling to between fixed plate and the clamp plate, the torsional spring will make the clamp plate compress tightly the surface fabric on the fixed plate to the stability of surface fabric when being pull has been guaranteed.
Optionally, a magnet for adsorbing the pressing plate is arranged on the hot box, and the magnet is located at the unwinding mechanism.
Through adopting above-mentioned technical scheme, when clamp plate and fixed plate move to magnet department, magnet will adsorb the clamp plate fixedly for the clamp plate is the contained angle setting with the fixed plate, so that the workman will unreel between surface fabric tip pulling to fixed plate and the clamp plate on the mechanism, the torsional spring will be in deformation state this moment.
When the first motor drives the screw rod to rotate, the pressing plate can be gradually separated from the magnet when the moving frame moves towards the winding mechanism, the torsional spring can be restored to a natural state and can make the pressing plate rotate towards the fixing plate, and the pressing plate can tightly press the fabric on the fixing plate, so that the fabric can be conveniently clamped by the clamping assembly.
Optionally, a push rod for pushing the pressing plate to rotate to be far away from the fixing plate is arranged on the hot box, and the push rod is located at the winding mechanism.
Through adopting above-mentioned technical scheme, when fixed plate and clamp plate moved to push rod department, the clamp plate will contradict in the push rod, and the clamp plate will continue to be close to the push rod this moment, and the push rod will promote the clamp plate and rotate and keep away from in the fixed plate for the surface fabric between fixed plate and the clamp plate can drop on winding mechanism, thereby made things convenient for the material loading of surface fabric.
Optionally, the device further comprises a control mechanism, the control mechanism comprises a control panel, an infrared emitter and an infrared receiver, the first motor, the infrared emitter and the infrared receiver are all coupled to the control panel, the infrared emitter is arranged on the fixing plate, and the infrared receiver is arranged on the pressing plate;
when the infrared receiver is converted from the infrared ray which can be transmitted by the infrared transmitter to the infrared ray which can not be transmitted by the infrared transmitter, the infrared receiver sends a starting signal to the control panel, and the control panel controls the output shaft of the first motor to rotate for the appointed number of turns, so that the pressing plate is pushed to rotate by the push rod.
By adopting the technical scheme, before the fabric is shaped, the fixed plate and the pressing plate are positioned at the unwinding mechanism, the pressing plate is adsorbed by the magnet, and the infrared receiver can receive infrared rays emitted by the infrared emitter; when a worker pulls the end part of the fabric on the unwinding mechanism to a position between the fixed plate and the pressing plate, the fabric blocks infrared rays emitted by the infrared emitter, and the infrared receiver cannot receive the infrared rays emitted by the infrared emitter; at the moment, the infrared receiver sends a starting signal to the control panel, the control panel controls the output shaft of the first motor to rotate for a specified number of turns, the first motor drives the screw rod to rotate, and the screw rod drives the movable frame to move towards the winding mechanism.
When the movable frame starts to move, the pressing plate is separated from the magnet, and the torsion spring urges the pressing plate to press the fabric on the fixed plate; when the movable frame moves to the winding mechanism, the pressing plate is pushed by the push rod to be away from the fixing plate, and the fabric between the fixing plate and the pressing plate falls onto the winding mechanism. Therefore, the worker only needs to pull the end part of the fabric to a position between the fixing plate and the pressing plate, so that the fabric can fall onto the winding mechanism, and the fabric is convenient to feed.
Optionally, when the infrared receiver converts the infrared ray emitted by the infrared emitter from the infrared ray which cannot be received to the infrared ray which can be received, the infrared receiver sends a reverse signal to the control panel, and the control panel controls the output shaft of the first motor to rotate reversely for a specified number of turns, so that the pressing plate is adsorbed by the magnet.
By adopting the technical scheme, in the process that the movable frame moves towards the rolling mechanism, infrared rays emitted by the infrared emitter are blocked by the fabric, and the infrared receiver cannot receive the infrared rays emitted by the infrared emitter; when the pressing plate is pushed away from the fixing plate by the push rod, so that the fabric falls onto the winding mechanism, the infrared receiver can receive infrared rays emitted by the infrared emitter; at the moment, the infrared receiver sends a reverse signal to the control panel, the control panel controls the output shaft of the first motor to reversely rotate for specified number of turns, the first motor drives the lead screw to rotate, and the lead screw drives the movable frame to move towards the unwinding mechanism, so that the movable frame is automatically reset.
Optionally, the winding mechanism comprises a fixed frame, a sliding frame, a winding roller and an air cylinder, wherein the fixed frame and the sliding frame are both rotatably connected with a rotating drum, the fixed frame is provided with a second motor, and an output shaft of the second motor is connected with the rotating drum on the fixed frame; two ends of the wind-up roll are respectively inserted into the two rotary drums; and a piston rod of the air cylinder extends along the axial direction of the winding roller and is fixedly connected with the sliding frame.
By adopting the technical scheme, the air cylinder can drive the moving frame to move, so that the distance between the two rotary drums is changed, two ends of the wind-up roll are respectively inserted into the two rotary drums, and the wind-up roll is convenient to disassemble and assemble; the second motor can drive the rotary drum on the fixing frame to rotate, and the rotary drum can drive the winding roller to rotate and wind the fabric.
In a second aspect, the present application provides a setting process of a fabric setting machine, which adopts the following technical scheme: a shaping process of a fabric shaping machine comprises the following steps,
s1, a worker pulls the end of the fabric on the unwinding mechanism to a position between the fixing plate and the pressing plate, the fabric blocks infrared rays emitted by the infrared emitter, the infrared receiver sends a starting signal to the control panel, and the control panel controls the output shaft of the first motor to rotate for a specified number of turns, so that the movable frame moves towards the winding mechanism;
s2, in the moving process of the moving frame, the pushing surfaces are sequentially pressed on the sliding blocks, the sliding blocks are pressed down by the moving frame, so that the springs are deformed, the moving frame, the clamping assemblies and the fabric penetrate through the rotating rollers which are arranged in a vertically staggered mode and move to the winding mechanism, the push rods push the pressing plates to rotate away from the fixed plates, and the fabric between the pressing plates and the fixed plates falls onto the winding mechanism;
s3, when the fabric is separated from the space between the pressing plate and the fixing plate, the infrared receiver receives the infrared rays emitted by the infrared emitter, the infrared receiver sends a reverse signal to the control panel, the control panel controls the output shaft of the first motor to reversely rotate for the appointed number of turns, so that the moving frame moves and resets, and the magnet adsorbs the pressing plate.
By adopting the technical scheme, before the fabric is shaped, the fixed plate and the pressing plate are positioned at the unwinding mechanism, the pressing plate is adsorbed by the magnet, and the infrared receiver can receive infrared rays emitted by the infrared emitter; when a worker pulls the end part of the fabric on the unwinding mechanism to a position between the fixed plate and the pressing plate, the fabric blocks infrared rays emitted by the infrared emitter, and the infrared receiver cannot receive the infrared rays emitted by the infrared emitter; at the moment, the infrared receiver sends a starting signal to the control panel, the control panel controls the output shaft of the first motor to rotate for a specified number of turns, the first motor drives the screw rod to rotate, and the screw rod drives the movable frame to move towards the winding mechanism.
When the movable frame starts to move, the pressing plate is separated from the magnet, and the torsion spring urges the pressing plate to press the fabric on the fixed plate; in the movement process of the movable frame, the pushing surfaces are sequentially pressed on the sliding blocks, the sliding blocks are pressed down by the movable frame, so that the spring is deformed, and the movable frame, the clamping assembly and the fabric penetrate through the rotating rollers which are arranged in a vertically staggered mode and move to the winding mechanism; the clamp plate will be kept away from in the fixed plate by the push rod promotion afterwards, and the surface fabric between fixed plate and the clamp plate will drop to winding mechanism on.
The infrared receiver can receive infrared rays emitted by the infrared emitter, the infrared receiver sends a reverse signal to the control panel, and the control panel controls the output shaft of the first motor to rotate reversely for a specified number of turns; the first motor drives the screw rod to rotate, the screw rod drives the movable frame to move and reset to the unwinding mechanism, the movable frame is separated from each sliding block in sequence, and the spring returns to a natural state and enables the sliding block to ascend, so that the fabric is wavy and bypasses each rotating roller.
Therefore, the worker only needs to pull the end part of the fabric to a position between the fixing plate and the pressing plate, so that the fabric can fall onto the winding mechanism, the moving frame moves to reset, the operation is convenient, and the heat setting efficiency of the fabric is improved.
To sum up, the application comprises the following beneficial technical effects:
1. the unwinding mechanism, the hot drying mechanism and the winding mechanism are arranged, so that after a worker clamps the fabric through the clamping assembly, the movable frame is pushed, the fabric can penetrate through the rotating rollers which are arranged in a vertically staggered mode and move to the winding mechanism, the fabric is fed, and the fabric heat setting efficiency is improved;
2. the arrangement of the magnet and the push rod realizes the automatic clamping and the automatic loosening of the fabric, and is convenient for the feeding of the fabric;
3. due to the arrangement of the control mechanism, a worker only needs to pull the end part of the fabric to a position between the fixing plate and the pressing plate, so that the fabric can fall onto the winding mechanism, the movable frame moves to reset, and the fabric is convenient to feed.
Drawings
FIG. 1 is a schematic diagram of the overall structure in the embodiment of the present application;
FIG. 2 is a schematic sectional view showing the inside of a hot box in the embodiment of the present application;
FIG. 3 is a schematic sectional view showing the loading mechanism and the hot box in the embodiment of the present application;
FIG. 4 is a schematic sectional view showing a loading mechanism in the embodiment of the present application;
fig. 5 is a schematic structural diagram showing a feeding mechanism and a winding mechanism in the embodiment of the present application.
Reference numerals: 1. an unwinding mechanism; 11. a mounting frame; 12. unwinding rollers; 13. a third motor; 2. a hot baking mechanism; 21. a hot box; 211. a fabric channel; 212. a chute; 213. a spring; 22. an electric hot plate; 23. a rotating roller; 24. a slider; 241. a mating surface; 3. a winding mechanism; 31. a fixed mount; 32. a carriage; 33. a wind-up roll; 34. a cylinder; 35. a rotating drum; 36. a second motor; 4. a feeding mechanism; 41. a movable frame; 411. a slide plate; 412. pushing the surface; 413. a connecting plate; 42. a clamping assembly; 421. a fixing plate; 422. pressing a plate; 423. a torsion spring; 424. accommodating grooves; 43. a magnet; 44. a rod is arranged in a penetrating way; 45. a drive assembly; 451. a first motor; 452. a screw rod; 46. a support plate; 47. a push rod; 5. a control mechanism; 51. a control panel; 52. an infrared emitter; 53. an infrared receiver.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
The embodiment of the application discloses a fabric setting machine. As shown in fig. 1, a fabric setting machine includes an unwinding mechanism 1, a heat drying mechanism 2 and a winding mechanism 3, which are sequentially arranged, the winding mechanism 3 is used for winding a fabric on the unwinding mechanism 1, the fabric on the unwinding mechanism 1 passes through the heat drying mechanism 2, and the heat drying mechanism 2 is used for heat setting the fabric.
As shown in fig. 1, the unwinding mechanism 1 includes a mounting frame 11, and two horizontally arranged unwinding rollers 12 are rotatably connected to the mounting frame 11; be fixed with two third motors 13 on the mounting bracket 11, the equal fixed connection in the unwinding roller 12 that corresponds of output shaft of two third motors 13. The fabric is placed on the two unwinding rollers 12 in a coiled manner, and when the third motor 13 drives the unwinding rollers 12 to rotate, the unwinding rollers 12 drive the fabric to rotate, so that the fabric is unwound.
The winding mechanism 3 comprises a fixed frame 31, a sliding frame 32, a winding roller 33 and a cylinder 34, wherein the fixed frame 31 and the sliding frame 32 are both rotatably connected with a rotating drum 35 which is horizontally arranged; a second motor 36 is fixed on the fixed frame 31, and an output shaft of the second motor 36 extends along the horizontal direction and is connected with a rotary drum 35 on the fixed frame 31; two ends of the wind-up roll 33 are respectively inserted into the two rotary drums 35; the piston rod of the air cylinder 34 extends in the axial direction of the take-up roll 33 and is fixedly connected to the carriage 32.
When the air cylinder 34 drives the sliding frame 32 to move away from the fixed frame 31, the winding roller 33 can move between the two rotating drums 35; when the cylinder 34 drives the sliding frame 32 to be close to the fixed frame 31, two ends of the winding roller 33 are respectively embedded into the corresponding rotating cylinders 35, so that the winding roller 33 is installed; when the second motor 36 drives the drum 35 to rotate, the wind-up roll 33 will rotate synchronously, so that the wind-up roll 33 can rotate to wind up the fabric.
As shown in fig. 1 and fig. 2, the heat drying mechanism 2 includes a heat box 21, a fabric channel 211 is horizontally arranged on the heat box 21, and the fabric is inserted into the fabric channel 211 and wound on a winding roller 33; a plurality of electric heating plates 22 are fixed on the inner wall of the bottom of the hot box 21, and the electric heating plates 22 are used for heating the air in the hot box 21, so that the fabric penetrating through the fabric channel 211 is heat-set.
As shown in fig. 2 and 3, the inner wall of the hot box 21 is rotatably connected with a plurality of rotating rollers 23 which are arranged in a vertically staggered manner, and the fabric passing through the fabric channel 211 bypasses all the rotating rollers 23 in a wave shape, so that the fabric is more flat. The two ends of all the lower rotating rollers 23 are rotatably connected with sliding blocks 24, and one side of each sliding block 24, which faces the unwinding mechanism 1, is provided with an upward-inclined matching surface 241; the inner wall of the hot box 21 is provided with a plurality of sliding grooves 212 for the corresponding sliding blocks 24 to be embedded in a sliding manner, and the sliding grooves 212 extend along the vertical direction; a spring 213 is arranged in the sliding groove 212, and two ends of the spring 213 are respectively fixedly connected with the sliding block 24 and the groove wall of the sliding groove 212.
Be equipped with feed mechanism 4 in hot box 21, feed mechanism 4 is including wearing to locate the removal frame 41 of surface fabric passageway 211, and removal frame 41 includes two slides 411 that are the interval setting, and two slides 411 pass through connecting plate 413 and connect.
As shown in fig. 3 and 4, a clamping assembly 42 for clamping the fabric is arranged on the connecting plate 413, the clamping assembly 42 includes a fixing plate 421 fixed on the connecting plate 413, a pressing plate 422 is rotatably connected to the fixing plate 421, and the pressing plate 422 is made of iron; the same torsion spring 423 is connected to the pressing plate 422 and the fixing plate 421.
A magnet 43 is fixed to the hot box 21 above the unwinding mechanism 1. Before the fabric is shaped, the magnet 43 adsorbs and fixes the pressing plate 422, the pressing plate 422 and the fixing plate 421 form an included angle, and the torsion spring 423 is in a deformation state; the worker pulls the end of the fabric placed on the unwinding roll 12 between the pressing plate 422 and the fixing plate 421.
As shown in fig. 2 and 3, the two sliding plates 411 are provided with pushing surfaces 412 inclined downwards on the sides facing the winding mechanism 3; one of the sliding plates 411 is slidably provided with a through rod 44, the through rod 44 is fixed on the hot box 21, and the axial direction of the through rod 44 is the same as the extending direction of the fabric channel 211. The feeding mechanism 4 further comprises a driving assembly 45, the driving assembly 45 comprises a first motor 451 and a screw rod 452, the first motor 451 is fixed on the hot box 21, an output shaft of the first motor 451 and the screw rod 452 both extend along the extending direction of the fabric channel 211, an output shaft of the first motor 451 is fixedly connected to the screw rod 452, and the screw rod 452 is in threaded fit with the other sliding plate 411.
When the first motor 451 drives the screw rod 452 to rotate, so that the screw rod 452 drives the moving frame 41 to move towards the winding mechanism 3, the moving frame 41 drives the fabric clamped by the fixing plate 421 and the pressing plate 422 to move in the fabric channel 211; the pushing surface 412 will be pressed against the matching surface 241 of each sliding block 24 in turn, the sliding block 24 will be pressed down by the sliding plate 411, so that the spring 213 will be compressed, and the moving frame 41 and the clamped fabric will pass through between the rotating rollers 23 arranged in a staggered manner up and down and move to the winding mechanism 3.
As shown in fig. 3 and 5, a push rod 47 is connected to the hot box 21 through a support plate 46, and the push rod 47 is located at the winding mechanism 3. When the fixed plate 421 and the pressing plate 422 move to the pushing rod 47, the pressing plate 422 will abut against the pushing rod 47, and along with the continuous movement of the pressing plate 422, the pushing rod 47 will push the pressing plate 422 to rotate away from the fixed plate 421, so that the fabric between the fixed plate 421 and the pressing plate 422 can fall on the winding roller 33, and the fabric feeding is realized.
As shown in fig. 2 and 4, the unwinding mechanism 1 is provided with a control mechanism 5, the control mechanism 5 includes a control panel 51, an infrared emitter 52 and an infrared receiver 53, and the first motor 451, the infrared emitter 52 and the infrared receiver 53 are all coupled to the control panel 51; holding tank 424 has all been seted up to the relative one side of fixed plate 421 and clamp plate 422, and infrared emitter 52 is fixed in holding tank 424 on fixed plate 421, and infrared receiver 53 is fixed in holding tank 424 of clamp plate 422.
Before the fabric is shaped, the magnet 43 adsorbs the pressing plate 422, and the infrared receiver 53 can receive the infrared rays emitted by the infrared emitter 52; when a worker pulls the end of the fabric on the unwinding roller 12 to a position between the fixing plate 421 and the pressing plate 422, the fabric blocks the infrared rays emitted from the infrared emitter 52, and the infrared receiver 53 cannot receive the infrared rays emitted from the infrared emitter 52; at this time, the infrared receiver 53 will send a start signal to the control panel 51, the control panel 51 will control the output shaft of the first motor 451 to rotate for a specified number of turns, the first motor 451 will drive the screw rod 452 to rotate, and the screw rod 452 will drive the moving frame 41 to move towards the winding mechanism 3.
When the moving frame 41 starts to move, the pressing plate 422 is separated from the magnet 43, and the torsion spring 423 urges the pressing plate 422 to press the fabric on the fixed plate 421; in the process of moving the fabric, the sliding plate 411 presses the sliding block 24 downwards, so that the moving frame 41 and the clamped fabric pass through the rotating rollers 23 arranged at intervals up and down and move to the winding mechanism 3, the pressing plate 422 is pushed by the pushing rod 47 to be away from the fixed plate 421, and the fabric between the fixed plate 421 and the pressing plate 422 falls onto the winding roller 33.
When the fabric is separated from the fixing plate 421 and the pressing plate 422, the infrared receiver 53 can receive the infrared rays emitted by the infrared emitter 52; at this time, the infrared receiver 53 will send a reverse signal to the control panel 51, the control panel 51 will control the output shaft of the first motor 451 to rotate reversely for a specified number of turns, the first motor 451 will drive the screw rod 452 to rotate, the screw rod 452 will drive the moving frame 41 to move and reset, and the magnet 43 will attract the pressing plate 422; when the slide 411 is disengaged from the slider 24, the spring 213 will cause the slider 24 to rise, causing the fabric to wave around each rotating roller 23.
The implementation principle of the fabric setting machine in the embodiment of the application is as follows: in the shaping process of the fabric, a worker pulls the end part of the fabric on the unwinding roller 12 to a position between the fixed plate 421 and the pressing plate 422, the infrared receiver 53 sends a starting signal to the control panel 51, the control panel 51 controls the output shaft of the first motor 451 to rotate for a specified number of turns, and the screw rod 452 drives the moving frame 41 to move towards the winding roller 33; the pressing plate 422 will be disengaged from the magnet 43 and the torsion spring 423 will urge the pressing plate 422 to press the fabric against the fixing plate 421.
In the moving process of the moving frame 41, the sliding plate 411 presses the sliding block 24 downwards, so that the moving frame 41 and the fabric pass through the rotating rollers 23 which are arranged in a staggered mode from top to bottom and move to the winding roller 33; the pressing plate 422 is pushed away from the fixing plate 421 by the pushing rod 47, and the fabric between the fixing plate 421 and the pressing plate 422 falls onto the winding roller 33. The infrared receiver 53 will then send a reverse signal to the control panel 51, the control panel 51 will control the output shaft of the first motor 451 to rotate reversely for a specified number of turns, the lead screw 452 will drive the moving frame 41 to move and reset, the moving frame 41 will be sequentially separated from each sliding block 24, and the spring 213 will cause the sliding blocks 24 to rise, so that the fabric will pass around each rotating roller 23 in a wave shape.
In conclusion, the worker only needs to pull the end part of the fabric to the position between the fixing plate 421 and the pressing plate 422, so that the fabric can be fed onto the winding roller 33, the operation is convenient, and the heat setting efficiency of the fabric is improved.
The embodiment of the application also discloses a shaping process of the fabric shaping machine. A shaping process of a fabric shaping machine comprises the following steps,
s1, a worker pulls the end of the fabric on the unwinding roller 12 to a position between the fixed plate 421 and the pressing plate 422, the fabric blocks the infrared rays emitted by the infrared emitter 52, the infrared receiver 53 sends a starting signal to the control panel 51, the control panel 51 controls the output shaft of the first motor 451 to rotate for a specified number of turns, so that the moving frame 41 moves towards the winding roller 33, and the torsion spring 423 urges the pressing plate 422 to press the fabric on the fixed plate 421;
s2, in the moving process of the moving frame 41, the pushing surfaces 412 are sequentially pressed against the sliding blocks 24, the sliding blocks 24 are pressed down by the moving frame 41, so that the springs 213 are deformed, the moving frame 41 and the clamped fabric pass through the rotating rollers 23 arranged in a vertically staggered mode and move to the winding roller 33, the push rod 47 pushes the pressing plate 422 to rotate away from the fixed plate 421, and the fabric between the pressing plate 422 and the fixed plate 421 falls onto the winding roller 33;
s3, when the fabric is separated from the space between the pressing plate 422 and the fixing plate 421, the infrared receiver 53 receives the infrared rays emitted by the infrared emitter 52, the infrared receiver 53 sends a reverse signal to the control panel 51, the control panel 51 controls the output shaft of the first motor 451 to rotate reversely for a specified number of turns, so that the moving frame 41 moves and resets, the magnet 43 adsorbs the pressing plate 422, and the spring 213 causes the sliding block 24 to ascend and reset, so that the fabric bypasses each rotating roller 23 in a wave shape;
s4, the electric heating plate 22 heats the air in the hot box 21, so that the wavy fabric is heat-set.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. A fabric setting machine is characterized in that: comprises an unreeling mechanism (1), a hot drying mechanism (2) and a reeling mechanism (3) which are arranged in sequence;
the hot drying mechanism (2) comprises a hot box (21), a fabric channel (211) is arranged on the hot box (21), an electric heating plate (22), a plurality of rotating rollers (23) which are staggered up and down and a feeding mechanism (4) are arranged in the hot box (21), all the rotating rollers (23) positioned below are connected to the hot box (21) in a sliding manner along the vertical direction through a sliding block (24), and a plurality of springs (213) used for supporting the corresponding sliding block (24) are also arranged in the hot box (21);
the feeding mechanism (4) comprises a moving frame (41) which is arranged in the fabric channel (211) in a sliding penetrating mode, and the sliding direction of the moving frame (41) is the same as the extending direction of the fabric channel (211); the moving frame (41) is provided with a clamping component (42) for clamping the fabric; one side of the moving frame (41) facing the winding mechanism (3) is provided with a pushing surface (412) which inclines downwards and is used for pushing the sliding block (24) to descend.
2. A fabric setting machine as claimed in claim 1, wherein: the feeding mechanism (4) further comprises a driving assembly (45) used for driving the moving frame (41) to move, the driving assembly (45) comprises a first motor (451) and a screw rod (452), the first motor (451) is arranged on the hot box (21), an output shaft of the first motor (451) and the screw rod (452) both extend along the extending direction of the fabric channel (211), an output shaft of the first motor (451) is connected to the screw rod (452), and the screw rod (452) is in threaded fit with the moving frame (41).
3. A fabric setting machine as claimed in claim 2, wherein: the clamping assembly (42) comprises a fixed plate (421) arranged on the movable frame (41), a pressing plate (422) rotatably connected to the fixed plate (421) and a torsion spring (423) for enabling the pressing plate (422) to be pressed on the fixed plate (421), and two ends of the torsion spring (423) are respectively connected to the fixed plate (421) and the pressing plate (422).
4. A fabric setting machine as claimed in claim 3, wherein: the hot box (21) is provided with a magnet (43) used for adsorbing the pressing plate (422), and the magnet (43) is located at the unwinding mechanism (1).
5. A fabric setting machine as claimed in claim 4, wherein: the hot box (21) is provided with a push rod (47) used for pushing the pressing plate (422) to rotate and be far away from the fixing plate (421), and the push rod (47) is positioned at the winding mechanism (3).
6. A fabric setting machine as claimed in claim 5, wherein: the device is characterized by further comprising a control mechanism (5), wherein the control mechanism (5) comprises a control panel (51), an infrared emitter (52) and an infrared receiver (53), the first motor (451), the infrared emitter (52) and the infrared receiver (53) are all coupled to the control panel (51), the infrared emitter (52) is arranged on the fixing plate (421), and the infrared receiver (53) is arranged on the pressing plate (422);
when the infrared receiver (53) is converted from the infrared ray which can be transmitted by the infrared transmitter (52) to the infrared ray which cannot be transmitted by the infrared transmitter (52), the infrared receiver (53) sends a starting signal to the control panel (51), and the control panel (51) controls the output shaft of the first motor (451) to rotate for a specified number of turns, so that the pressing plate (422) is pushed by the push rod (47) to rotate.
7. A fabric setting machine as claimed in claim 6, wherein: when the infrared receiver (53) is converted from the condition that the infrared rays emitted by the infrared emitter (52) cannot be received to the condition that the infrared rays emitted by the infrared emitter (52) can be received, the infrared receiver (53) sends a reverse signal to the control panel (51), and the control panel (51) controls the output shaft of the first motor (451) to reversely rotate for a specified number of turns, so that the pressing plate (422) is adsorbed by the magnet (43).
8. A fabric setting machine as claimed in claim 1, wherein: the winding mechanism (3) comprises a fixed frame (31), a sliding frame (32), a winding roller (33) and a cylinder (34), wherein rotary drums (35) are rotatably connected to the fixed frame (31) and the sliding frame (32), a second motor (36) is arranged on the fixed frame (31), and an output shaft of the second motor (36) is connected to the rotary drums (35) on the fixed frame (31); two ends of the wind-up roll (33) are respectively inserted into the two rotary drums (35); the piston rod of the air cylinder (34) extends along the axial direction of the winding roller (33) and is fixedly connected with the sliding frame (32).
9. The sizing process of the fabric setting machine according to claim 7, which is characterized in that: comprises the following steps of (a) carrying out,
s1, a worker pulls the end of the fabric on the unwinding mechanism (1) to a position between the fixing plate (421) and the pressing plate (422), the fabric blocks infrared rays emitted by the infrared emitter (52), the infrared receiver (53) sends a starting signal to the control panel (51), and the control panel (51) controls the output shaft of the first motor (451) to rotate for a specified number of turns, so that the moving frame (41) moves towards the winding mechanism (3);
s2, in the moving process of the moving frame (41), the pushing surface (412) is sequentially pressed on each sliding block (24), the sliding blocks (24) are pressed down by the moving frame (41) to enable the springs (213) to deform, the moving frame (41), the clamping assemblies (42) and the fabric penetrate through the rotating rollers (23) which are arranged in a vertically staggered mode and move to the winding mechanism (3), the push rod (47) pushes the pressing plate (422) to rotate away from the fixing plate (421), and the fabric between the pressing plate (422) and the fixing plate (421) falls onto the winding mechanism (3);
s3, when the fabric is separated from the position between the pressing plate (422) and the fixing plate (421), the infrared receiver (53) receives the infrared rays emitted by the infrared emitter (52), the infrared receiver (53) sends a reverse signal to the control panel (51), the control panel (51) controls the output shaft of the first motor (451) to reversely rotate for a specified number of turns, the moving frame (41) moves and resets, and the magnet (43) adsorbs the pressing plate (422).
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| CN202110285141.2A CN113106676B (en) | 2021-03-17 | 2021-03-17 | Fabric setting machine and process thereof |
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| CN202110285141.2A CN113106676B (en) | 2021-03-17 | 2021-03-17 | Fabric setting machine and process thereof |
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| CN113106676B CN113106676B (en) | 2022-07-29 |
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| CN113106676B (en) | 2022-07-29 |
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Denomination of invention: A fabric shaping machine and its technology Effective date of registration: 20221030 Granted publication date: 20220729 Pledgee: Zhejiang Xiaoshan rural commercial bank Limited by Share Ltd. Jingjiang branch Pledgor: HANGZHOU XINGFU TEXTILE Co.,Ltd. Registration number: Y2022330002863 |