CN113062070B - Setting machine and process thereof - Google Patents
Setting machine and process thereof Download PDFInfo
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- CN113062070B CN113062070B CN202110301433.0A CN202110301433A CN113062070B CN 113062070 B CN113062070 B CN 113062070B CN 202110301433 A CN202110301433 A CN 202110301433A CN 113062070 B CN113062070 B CN 113062070B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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Abstract
The application relates to the technical field of fabric processing, in particular to a setting machine and a process thereof, wherein the setting machine comprises an unreeling mechanism, a hot drying mechanism and a reeling mechanism; the hot drying mechanism comprises a hot box, and a fabric channel which is vertically arranged is arranged on the hot box; the unwinding mechanism is positioned at an opening at the upper side of the fabric channel; the winding mechanism is positioned at the lower opening of the fabric channel; the hot box is internally provided with at least one electric hot plate, a plurality of rotating rollers which are staggered left and right, and a plurality of reciprocating screw rods which are in one-to-one correspondence with the rotating rollers, the fabric channel is positioned between the rotating rollers which are staggered left and right, and all the rotating rollers are connected with the hot box in a sliding way through sliding blocks; the reciprocating screw rod is rotationally connected with the hot box and is in threaded fit with the sliding block; the reciprocating screw rod is sleeved with first gears, and every two adjacent first gears are meshed with each other; the hot box is also provided with a first motor, and an output shaft of the first motor is connected with one of the reciprocating screw rods. This application can improve the heat setting efficiency of surface fabric.
Description
Technical Field
The application relates to the technical field of fabric processing, in particular to a setting machine and a process thereof.
Background
With the improvement of living standard, breathable and quick-drying knitted fabrics are more and more favored by consumers. After the fabric is manufactured, a setting machine is used for processing the fabric, so that wrinkles on the surface of the fabric are eliminated.
Current forming machine includes the support, rotates on the support to be connected with and unreels roller and wind-up roll, unreels and is equipped with hot case between roller and the wind-up roll, is equipped with the surface fabric passageway that supplies the surface fabric to wear to establish on the hot case, is equipped with a plurality of live rollers that supply the surface fabric to walk around in the hot incasement. In the shaping process of the fabric, the unwinding roller unwinds the fabric, the winding roller winds the fabric, the fabric between the unwinding roller and the winding roller passes through the fabric channel and is wound on the rotating roller in a wave shape, and hot air in the hot box thermally shapes the fabric.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: before the fabric is shaped, workers need to pull the fabric end parts on the unwinding roller, so that the fabric is wound around the rotating rollers in a wavy manner and wound on the winding roller, the operation is time-consuming, the heat shaping efficiency of the fabric is affected, and improvement is needed.
Disclosure of Invention
In order to improve the heat setting efficiency of the fabric, the application provides a setting machine and a process thereof.
In a first aspect, the application provides a setting machine, adopts following technical scheme: a setting machine comprises an unreeling mechanism, a hot drying mechanism and a reeling mechanism; the hot drying mechanism comprises a hot box, and a fabric channel which is vertically arranged is arranged on the hot box; the unwinding mechanism is positioned at an opening at the upper side of the fabric channel; the winding mechanism is positioned at the lower opening of the fabric channel;
the hot box is internally provided with at least one electric hot plate, a plurality of rotating rollers which are staggered left and right, and a plurality of reciprocating screw rods which are in one-to-one correspondence with the rotating rollers, the fabric channel is positioned between the rotating rollers which are staggered left and right, and all the rotating rollers are connected with the hot box in a sliding way through sliding blocks; the axial direction of the reciprocating screw rod and the sliding direction of the sliding block are the same as the thickness direction of the fabric penetrating through the fabric channel, and the reciprocating screw rod is rotatably connected to the hot box and is in threaded fit with the sliding block; the reciprocating screw rod is sleeved with first gears, and every two adjacent first gears are meshed with each other; the hot box is also provided with a first motor, and an output shaft of the first motor is connected with one of the reciprocating screw rods.
By adopting the technical scheme, before the fabric is shaped, a worker pulls the end part of the fabric on the unwinding mechanism, so that the end part of the fabric enters the fabric channel; then, the worker unreels the fabric through the unreeling mechanism, so that the fabric penetrates through the rotating rollers arranged in a left-right staggered mode and falls to the reeling mechanism, and the worker can wind the fabric on the reeling mechanism.
Then the first motor drives all reciprocating screw rods to rotate through the first gear, the reciprocating screw rods drive the sliding blocks and the rotating rollers to move, and the rotating rollers move along the thickness direction of the fabric and penetrate through the fabric channel, so that the fabric penetrating through the fabric channel is stretched into waves; and finally, the fabric is rolled by the rolling mechanism, and the electric heating plate heats the air in the hot box, so that the wavy fabric is dried and shaped. In conclusion, the fabric is convenient to bypass the rotating rollers in a wavy shape, so that the heat setting efficiency of the fabric is improved.
Optionally, the fabric heating device further comprises a feeding mechanism, wherein the feeding mechanism comprises a rotating screw rod which is rotatably connected to the hot box and a clamping assembly for clamping the fabric; the rotary screw rod is vertically arranged and is in threaded fit with the clamping assembly; the clamping assembly is connected to the hot box in a sliding mode along the vertical direction and penetrates through the fabric channel in a sliding mode.
Through adopting above-mentioned technical scheme, before the surface fabric is stereotyped, the workman will drive the centre gripping subassembly decline through the surface fabric tip centre gripping on the clamping component with unwinding mechanism, rotate the lead screw for the surface fabric that is held passes the surface fabric passageway and moves to winding mechanism department along with the clamping component, reduced the surface fabric and taken place because of the condition that rocks and be difficult for wearing out from the downside opening of surface fabric passageway, made things convenient for the design of surface fabric.
Optionally, the clamping assembly comprises a sliding plate connected to the hot box in a sliding manner along the vertical direction, and the rotary screw rod is in threaded fit with the sliding plate; the sliding plate is provided with a fixed plate, the fixed plate is rotatably connected with a pressing plate, the fixed plate is further provided with a first torsion spring used for enabling the pressing plate to compress the fabric on the fixed plate, and two ends of the first torsion spring are respectively connected to the fixed plate and the pressing plate.
Through adopting above-mentioned technical scheme, first torsion spring will impel the clamp plate to compress tightly the surface fabric on the fixed plate, has guaranteed the stability of surface fabric when being driven the motion by centre gripping subassembly.
Optionally, a rack extending along the sliding direction of the sliding block is arranged on one of the sliding blocks, a second gear is meshed with the rack and is rotatably connected to the hot box through a vertical shaft, and the upper end of the vertical shaft penetrates out of the hot box and is sleeved with a belt wheel; the rotating screw rod is also sleeved with belt wheels, and the two belt wheels are sleeved with the same belt.
By adopting the technical scheme, when the first motor drives the reciprocating screw rod to rotate, the reciprocating screw rod drives the sliding block and the rotating roller to move; after the rotating roller penetrates through the fabric channel, the rack drives the second gear to rotate, the second gear drives the rotating screw rod to rotate through the vertical shaft, the belt wheel and the belt, the rotating screw rod drives the clamped fabric to descend along with the clamping assembly to penetrate through the fabric channel and move to the winding mechanism, and workers wind the fabric on the winding mechanism.
When the slide block moves to one end of the reciprocating screw rod, the reciprocating screw rod drives the slide block to move reversely, the rack on the slide block drives the second gear to rotate reversely, the second gear drives the rotating screw rod to rotate through the vertical shaft, the belt wheel and the belt, the rotating screw rod drives the clamping assembly to ascend and reset, and the rotating roller penetrates through the fabric channel again and stretches the fabric into a wave shape. Therefore, through controlling the first motor, the clamping assembly can drive the fabric to be fed to the winding mechanism, and the clamping assembly moves and resets, so that the operation is convenient.
Optionally, the winding mechanism comprises a bracket, a winding roller and a second motor, and the winding roller is rotatably connected to the bracket; the second motor is fixed on the bracket, and an output shaft of the second motor is connected to the winding roller; the winding roller is provided with two pressing strips and two second torsion springs for enabling the corresponding pressing strips to tightly press the fabric on the winding roller, the pressing strips are rotatably connected to the winding roller, and two ends of each second torsion spring are respectively connected to the winding roller and the corresponding pressing strips.
By adopting the technical scheme, when the fabric moves to the winding roller, a worker pulls the end part of the fabric out of the position between the fixing plate and the pressing plate and pulls the fabric to the position between the pressing strip and the winding roller, the torsion spring enables the pressing strip to compress the fabric on the winding roller, and the second motor drives the winding roller to rotate so that the winding roller winds the fabric after shaping.
Optionally, the two pressing strips are provided with extension plates; the fixed plate is provided with two pressing blocks which correspond to the extension plates one by one, and the two pressing blocks are respectively provided with an inclined surface which is used for pressing the extension plates downwards so as to enable the pressing strips to rotate and be far away from the wind-up roll; after the pressing strip rotates to be far away from the winding roller, a penetrating cavity for the clamping assembly to penetrate through in a sliding mode is formed between the pressing strip and the winding roller.
By adopting the technical scheme, when the clamping assembly is driven to descend by rotating the screw rod, the inclined planes on the two pressing blocks press the pressing strips downwards, so that the pressing strips rotate away from the winding roller, and the second torsion spring deforms at the moment; then, the clamped fabric descends along with the clamping assembly and passes through the penetrating cavity, and then workers can pull the fabric out from between the fixing plate and the pressing plate; when the rotating screw rod drives the clamping assembly to ascend, the pressing block is gradually separated from the pressing strip, the second torsion spring enables the pressing strip to rotate and reset, and the pressing strip presses the fabric on the winding roller. Therefore, a worker only needs to pull out the fabric from the fixing plate and the pressing plate, so that the fabric can be tightly pressed on the winding roller, and the fabric can be wound conveniently.
Optionally, a magnet for adsorbing and fixing the pressing plate penetrating through the penetrating cavity is arranged on the support.
By adopting the technical scheme, when the clamped fabric descends along with the clamping assembly and passes through the through cavity, the magnet adsorbs the pressing plate, and the pressing plate rotates to be far away from the fixed plate; the end part of the fabric is turned upwards and is pressed by the pressing plate, so when the pressing plate does not press the fabric, the fabric naturally drops downwards, and the fabric is separated from the fixing plate and the pressing plate, so that the pressing strip presses the fabric on the winding roller.
In a second aspect, the present application provides a setting process of a setting machine, which adopts the following technical scheme: a shaping process of a shaping machine comprises the following steps,
s1, pressing the end part of the fabric on the unwinding mechanism on a fixing plate through a pressing plate;
s2, starting a first motor, wherein the first motor enables all rotating rollers to synchronously move through a reciprocating screw rod and a first gear;
s3, when the rotating roller penetrates through the fabric channel, the rack is meshed with a second gear, the second gear enables a rotating lead screw to rotate through a vertical shaft, a belt wheel and a belt, and the rotating lead screw enables the clamped fabric to synchronously descend along with the clamping assembly;
s4, after the fabric passes through the fabric channel, the two pressing blocks are pressed tightly on the corresponding extending plates, so that the pressing strips rotate to be far away from the winding roller, the clamped fabric passes through the penetrating cavity along with the clamping assembly, and the pressing plates are adsorbed and fixed by the magnets, so that the clamped fabric is separated from the fixing plate and the pressing plates;
s5, when the slide block moves to one end of the reciprocating screw rod, the reciprocating screw rod drives the slide block to move reversely, the rotating screw rod rotates reversely, the clamping assembly rises and is sequentially separated from the penetrating cavity and the fabric channel, the second torsion spring enables the pressing strip to press the fabric on the winding roller, and the rotating roller stretches the fabric into a wave shape;
s6, the motor drives the winding roller to rotate, the winding roller rotates the winding fabric, and the electric heating plate heats the air in the hot box, so that the wavy fabric is dried and shaped.
By adopting the technical scheme, before the fabric is shaped, the end part of the fabric on the unwinding mechanism is pressed on the fixing plate through the pressing plate, then the first motor is started, the first motor drives all reciprocating lead screws to rotate through the first gear, and the reciprocating lead screws drive the sliding block and the rotating roller to move; the rotating roller moves along the thickness direction of the fabric and penetrates through the fabric channel, the rack drives the second gear to rotate, the second gear drives the rotating screw rod to rotate through the vertical shaft, the belt wheel and the belt, and the rotating screw rod drives the clamped fabric to descend along with the clamping assembly and penetrate through the fabric channel.
Then, the inclined planes on the two pressing blocks press the pressing strips downwards, so that the pressing strips rotate to be far away from the winding roller, and at the moment, the second torsion spring deforms; later by the surface fabric of centre gripping will descend along with the centre gripping subassembly and pass through the wear to establish the chamber, magnet will adsorb the clamp plate, the clamp plate will rotate and keep away from in the fixed plate, the surface fabric will naturally drop downwards and break away from between fixed plate and the clamp plate.
Then, the slide block moves to one end of the reciprocating screw rod, the reciprocating screw rod drives the slide block to move reversely, the rack on the slide block drives the second gear to rotate reversely, the second gear drives the rotating screw rod to rotate through the vertical shaft, the belt wheel and the belt, the rotating screw rod drives the clamping assembly to ascend and reset, the second torsion spring enables the pressing strip to press the fabric on the winding roller, and the rotating roller penetrates through the fabric channel again and stretches the fabric into a wave shape.
And finally, the second motor drives the winding roller to rotate, the winding roller rotates to wind the fabric, and the electric heating plate heats the air in the hot box, so that the wavy fabric is dried and shaped.
In conclusion, the worker only needs to press the fabric on the fixing plate through the pressing plate and control the first motor, so that the fabric can bypass the rotating rollers in a wavy manner and is fixed on the winding roller, and the operation is convenient.
To sum up, the application comprises the following beneficial technical effects:
1. the unwinding mechanism, the hot drying mechanism and the winding mechanism are arranged, so that the fabric can pass through the fabric channel through self gravity, the rotating rollers stretch the fabric penetrating through the fabric channel into waves, the fabric can conveniently bypass each rotating roller, and the heat setting efficiency of the fabric is improved;
2. due to the arrangement of the feeding mechanism, the clamped fabric passes through the fabric channel along with the clamping assembly and moves to the winding mechanism, the situation that the fabric is not easy to penetrate out of the lower opening of the fabric channel due to shaking is reduced, and the fabric is convenient to shape;
3. the clamping assembly, the rack, the second gear, the vertical shaft, the belt wheel and the belt are arranged, the clamping assembly can drive the fabric to be fed to the winding mechanism by controlling the first motor, the clamping assembly moves and resets, and operation is convenient;
4. the setting of winding mechanism, the workman only needs compress tightly the surface fabric on the fixed plate through the clamp plate to control first motor, can make the surface fabric be each live-rollers and be fixed on the wind-up roll around of wavy, convenient operation.
Drawings
FIG. 1 is a schematic diagram of the overall structure in the embodiment of the present application;
FIG. 2 is a schematic sectional view showing the inside of a hot box in the embodiment of the present application;
FIG. 3 is a schematic sectional view showing the loading mechanism and the baking mechanism in the embodiment of the present application;
FIG. 4 is a schematic cross-sectional view of the embodiment of the present application showing the clamping assembly moving to the take-up mechanism;
FIG. 5 is a schematic structural view showing a clamping assembly and a take-up mechanism in an embodiment of the present application;
fig. 6 is a schematic structural diagram showing the fabric setting in the embodiment of the present application.
Reference numerals: 1. an unwinding mechanism; 11. a fixed mount; 12. unwinding rollers; 2. a feeding mechanism; 21. mounting a plate; 22. a clamping assembly; 221. a slide plate; 222. a fixing plate; 223. pressing a plate; 224. a first torsion spring; 225. briquetting; 226. an inclined surface; 23. a rod is arranged in a penetrating way; 24. rotating the screw rod; 25. a rack; 26. a second gear; 27. a vertical axis; 271. a bearing; 28. a pulley; 29. a belt; 3. a hot baking mechanism; 31. a hot box; 311. a fabric channel; 32. an electric hot plate; 33. a rotating roller; 34. a slider; 35. a reciprocating screw rod; 36. a limiting rod; 37. a first gear; 38. a first motor; 4. a winding mechanism; 41. a support; 42. a wind-up roll; 43. a second motor; 44. a magnet; 45. layering; 46. a second torsion spring; 47. an extension plate; 48. the cavity is penetrated.
Detailed Description
The present application is described in further detail below with reference to figures 1-6.
The embodiment of the application discloses a setting machine. As shown in fig. 1, the setting machine comprises an unwinding mechanism 1, a feeding mechanism 2, a heating mechanism 3 and a winding mechanism 4, wherein the unwinding mechanism 1 is used for unwinding the fabric, the feeding mechanism 2 is used for driving the fabric unwound by the unwinding mechanism 1 to pass through the heating mechanism 3, the heating mechanism 3 is used for drying and setting the fabric, and the winding mechanism 4 is used for winding the dried and set fabric.
Unwinding mechanism 1 includes mount 11, rotates on the mount 11 to be connected with unreels roller 12, unreels roller 12 and is the level setting, and the surface fabric twines on unreeling roller 12. The winding mechanism 4 comprises a bracket 41, a winding roller 42 and a second motor 43, the winding roller 42 is rotatably connected to the bracket 41, and the winding roller 42 and the unwinding roller 12 are coaxially arranged; the second motor 43 is fixed on the bracket 41, and an output shaft of the second motor 43 is fixedly connected to the wind-up roll 42. When the second motor 43 drives the winding roller 42 to rotate, the winding roller 42 rotates to wind the fabric.
As shown in fig. 1 and 2, the baking mechanism 3 includes a hot box 31, and the fixing frame 11 is fixed on the upper side of the hot box 31; the hot box 31 is provided with a vertically arranged fabric channel 311, the fabric channel 311 penetrates through the upper side and the lower side of the hot box 31, and the unwinding roller 12 is positioned at the opening at the upper side of the fabric channel 311; the winding roller 42 is positioned at the lower side opening of the fabric channel 311, and the fabric between the unwinding roller 12 and the winding roller 42 penetrates through the fabric channel 311. Four electric heating plates 32 are fixed on the inner wall of the bottom of the hot box 31, and the electric heating plates 32 are used for heating the air in the hot box 31, so that the fabric is dried and shaped.
As shown in fig. 2 and 3, the feeding mechanism 2 includes a mounting plate 21 and a clamping assembly 22, the mounting plate 21 is disposed in an "L" shape and fixed on the upper side of the hot box 31, the clamping assembly 22 includes a sliding plate 221 disposed vertically, a fixing plate 222 is fixed on the lower end of the sliding plate 221, and a pressing plate 223 is rotatably connected on the fixing plate 222; the fixing plate 222 is further provided with a first torsion spring 224, and two ends of the first torsion spring 224 are respectively connected to the fixing plate 222 and the pressing plate 223. Before the material is set, the worker pulls the end of the material on the unwinding roll 12 so that the end of the material moves between the fixed plate 222 and the pressing plate 223, and the first torsion spring 224 will cause the pressing plate 223 to press the material against the fixed plate 222.
As shown in fig. 1 and 2, a vertically arranged through rod 23 is fixed on the mounting plate 21, and the through rod 23 is slidably arranged through the sliding plate 221; the mounting plate 21 is rotatably connected with a vertically arranged rotating screw rod 24, and the rotating screw rod 24 is in threaded fit with the sliding plate 221. By rotating the screw 24, the clamped fabric can slide through the fabric channel 311 along with the clamping assembly 22.
As shown in fig. 2 and 3, a plurality of rotating rollers 33 are arranged in the hot box 31 in a left-right staggered manner, the rotating rollers 33 and the unwinding roller 12 are arranged in the same axial direction, and the fabric channel 311 is positioned between the rotating rollers 33 in the left-right staggered manner; both ends of the rotating roller 33 are rotatably connected with sliding blocks 34, a limiting rod 36 penetrates through the sliding block 34 at one end of the rotating roller 33 in a sliding mode, and the limiting rod 36 is fixed on the inner wall of the hot box 31; a reciprocating screw rod 35 is in threaded fit with a slide block 34 at the other end of the rotating roller 33, and the reciprocating screw rod 35 is rotationally connected with the inner wall of the hot box 31; the axial directions of the reciprocating screw rod 35 and the limiting rod 36 are the same as the thickness direction of the fabric passing through the fabric channel 311; the reciprocating screw rod 35 is sleeved with first gears 37, and every two adjacent first gears 37 are meshed with each other; a first motor 38 is fixed on the outer wall of the hot box 31, and an output shaft of the first motor 38 is connected to one of the reciprocating screw rods 35.
A rack 25 extending along the sliding direction of the slide block 34 is fixed on one slide block 34 positioned at the uppermost part, a second gear 26 is meshed with the rack 25, and a vertical shaft 27 is fixedly embedded in the second gear 26; a bearing 271 is fixed on the upper side of the hot box 31, the vertical shaft 27 is rotatably arranged in the hot box 31 in a penetrating way and is fixedly embedded in the bearing 271, and the upper end of the vertical shaft 27 penetrates out of the hot box 31 and is sleeved with a belt wheel 28; the rotating screw 24 is also sleeved with belt wheels 28, and the two belt wheels 28 are sleeved with the same belt 29.
Before the fabric is shaped, the first motor 38 drives all the reciprocating screw rods 35 to rotate through the first gear 37, the reciprocating screw rods 35 drive the sliding blocks 34 and the rotating rollers 33 to move, the rotating rollers 33 on the left side of the hot box 31 penetrate through the fabric channel 311 and move to the right side of the hot box 31, and the rotating rollers 33 on the right side of the hot box 31 penetrate through the fabric channel 311 and move to the left side of the hot box 31. At this time, the rack 25 will be engaged with the second gear 26, the second gear 26 will drive the rotating screw 24 to rotate through the vertical shaft 27, the belt wheel 28 and the belt 29, and the rotating screw 24 will drive the clamped fabric to descend along with the clamping assembly 22 through the fabric passage 311 and move to the wind-up roll 42.
As shown in fig. 4 and 5, two pressing strips 45 and two second torsion springs 46 are arranged on the wind-up roller 42, the two pressing strips 45 are rotatably connected to the side wall of the wind-up roller 42, and two ends of the second torsion springs 46 are respectively connected to the wind-up roller 42 and the pressing strips 45; the two pressing strips 45 are integrally formed with an extending plate 47, and the pressing strips 45 and the extending plate 47 form a V-shaped plate. Two pressing blocks 225 are fixed on the fixing plate 222, and the sides of the two pressing blocks 225 which are deviated from each other are provided with inclined surfaces 226 which are inclined downwards.
When the clamping assembly 22 passes through the fabric passage 311 and continues to descend, the inclined surfaces 226 of the two pressing blocks 225 press against the corresponding extending plates 47, the extending plates 47 slide on the inclined surfaces 226, so that the pressing strip 45 rotates away from the winding roller 42, at this time, the second torsion spring 46 deforms, the penetrating cavity 48 is formed between the pressing strip 45 and the winding roller 42, and the clamped fabric passes through the penetrating cavity 48 along with the clamping assembly 22.
A magnet 44 is fixed to the holder 41, and a pressing plate 223 is made of iron. When the fabric passes through the through cavity 48, the magnet 44 attracts and fixes the pressing plate 223, the pressing plate 223 rotates away from the fixing plate 222, the fabric between the pressing plate 223 and the fixing plate 222 naturally drops downwards, and the fabric is separated from the fixing plate 222 and the pressing plate 223.
Then, the slide block 34 will move to one end of the reciprocating screw rod 35, and as the reciprocating screw rod 35 continues to rotate, the slide block 34 will move in the opposite direction, the rack 25 on the slide block 34 will drive the second gear 26 to rotate in the opposite direction, the second gear 26 will drive the rotating screw rod 24 to rotate through the vertical shaft 27, the belt pulley 28 and the belt 29, and the rotating screw rod 24 will drive the clamping assembly 22 to ascend. After the clamping assembly 22 passes through the through cavity 48, the pressing block 225 is separated from the extending plate 47, the second torsion spring 46 returns to the natural state and drives the pressing strip 45 to rotate and return, and the pressing strip 45 presses the fabric on the winding roller 42.
When the clamping assembly 22 slides through the fabric passage 311, the rack 25 will be disengaged from the second gear 26, the rotating screw 24 will stop rotating, the clamping assembly 22 will stop moving, the rotating roller 33 on the right side of the hot box 31 will pass through the fabric passage 311 and move to the left side of the hot box 31, and the rotating roller 33 on the left side of the hot box 31 will pass through the fabric passage 311 and move to the right side of the hot box 31. As shown in FIG. 6, the rotating rollers 33 will pull the web into motion during the motion, causing the web to be stretched into an undulating shape.
The implementation principle of a setting machine in the embodiment of the application is as follows: before the fabric is shaped, the end part of the fabric on the unwinding roller 12 is pressed on the fixing plate 222 through the pressing plate 223, all the reciprocating screw rods 35 are driven to rotate through the first motor 38 and the first gear 37, and the reciprocating screw rods 35 drive the sliding blocks 34 and the rotating rollers 33 to move; the rotating roller 33 will pass through the fabric channel 311 and drive the second gear 26 to rotate through the rack 25, the second gear 26 will drive the rotating screw rod 24 to rotate through the vertical shaft 27, the belt wheel 28 and the belt 29, and the rotating screw rod 24 will drive the clamped fabric to descend along with the clamping assembly 22 to pass through the fabric channel 311.
Then the inclined surfaces 226 of the two pressing blocks 225 press the pressing strip 45 downwards, so that the pressing strip 45 rotates away from the winding roller 42, and at the moment, the second torsion spring 46 deforms; then the clamped fabric will descend with the clamping assembly 22 and pass through the through cavity 48, the magnet 44 will attract the pressing plate 223, the pressing plate 223 will rotate away from the fixing plate 222, and the fabric will naturally fall downwards and be separated from between the fixing plate 222 and the pressing plate 223.
Then, the slide block 34 will move to one end of the reciprocating screw rod 35, the reciprocating screw rod 35 will drive the slide block 34 to move reversely, the rack 25 on the slide block 34 will drive the second gear 26 to rotate reversely, the second gear 26 will drive the rotating screw rod 24 to rotate through the vertical shaft 27, the belt wheel 28 and the belt 29, the rotating screw rod 24 will drive the clamping assembly 22 to ascend and reset, the second torsion spring 46 will cause the pressing strip 45 to press the fabric on the winding roller 42, and the rotating roller 33 will pass through the fabric channel 311 again and stretch the fabric into a wave shape.
Finally, the second motor 43 drives the winding roller 42 to rotate, the winding roller 42 rotates to wind the fabric, and the electric heating plate 32 heats the air in the hot box 31, so that the wavy fabric is dried and shaped.
In summary, the worker only needs to press the fabric onto the fixing plate 222 through the pressing plate 223 and control the first motor 38, so that the fabric can pass around each rotating roller 33 in a wave shape and is fixed on the winding roller 42, and the operation is convenient.
The embodiment of the application also discloses a shaping process of the shaping machine. A shaping process of a shaping machine comprises the following steps,
s1, pressing the fabric end on the unwinding roller 12 on the fixing plate 222 through the pressing plate 223;
s2, starting the first motor 38, enabling all the rotating rollers 33 to move synchronously by the first motor 38 through the reciprocating screw rod 35 and the first gear 37, and enabling the rotating rollers 33 to move along the thickness direction of the fabric and penetrate through the fabric channel 311;
s3, after the rotating roller 33 penetrates through the fabric channel 311, the rack 25 drives the second gear 26 to rotate, the second gear 26 drives the rotating screw rod 24 to rotate through the vertical shaft 27, the belt wheel 28 and the belt 29, and the rotating screw rod 24 enables the clamped fabric to synchronously descend along with the clamping assembly 22;
s4, after the fabric passes through the fabric channel 311, the two pressing blocks 225 press the corresponding extension plates 47 tightly, so that the pressing strips 45 rotate away from the wind-up roll 42, the clamped fabric passes through the through cavity 48 along with the clamping assembly 22, the magnet 44 adsorbs and fixes the pressing plates 223, the pressing plates 223 rotate away from the fixing plate 222, and the fabric naturally drops downwards and is separated from the fixing plate 222 and the pressing plates 223;
s5, when the slide block 34 moves to one end of the reciprocating screw rod 35, the reciprocating screw rod 35 drives the slide block 34 to move reversely, the rotating screw rod 24 rotates reversely, so that the clamping assembly 22 ascends, the clamping assembly 22 ascends and is sequentially separated from the penetrating cavity 48 and the fabric channel 311, the second torsion spring 46 causes the pressing strip 45 to press the fabric on the winding roller 42, and the rotating roller 33 stretches the fabric into a wave shape;
s6, the motor drives the winding roller 42 to rotate, the winding roller 42 rotates to wind the fabric, and the electric heating plate 32 heats the air in the hot box 31, so that the wavy fabric is dried and shaped.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (5)
1. The utility model provides a forming machine which characterized in that: comprises an unreeling mechanism (1), a hot drying mechanism (3) and a reeling mechanism (4); the hot drying mechanism (3) comprises a hot box (31), and a fabric channel (311) which is vertically arranged is arranged on the hot box (31); the unwinding mechanism (1) is positioned at an opening on the upper side of the fabric channel (311); the winding mechanism (4) is positioned at the lower opening of the fabric channel (311);
at least one electric heating plate (32), a plurality of rotating rollers (33) which are staggered left and right, and a plurality of reciprocating screw rods (35) which are in one-to-one correspondence with the rotating rollers (33) are arranged in the hot box (31), the fabric channel (311) is positioned between the rotating rollers (33) which are staggered left and right, and all the rotating rollers (33) are connected to the hot box (31) in a sliding manner through sliding blocks (34); the axial direction of the reciprocating screw rod (35) and the sliding direction of the sliding block (34) are the same as the thickness direction of the fabric penetrating through the fabric channel (311), and the reciprocating screw rod (35) is rotatably connected to the hot box (31) and is in threaded fit with the sliding block (34); the reciprocating screw rod (35) is sleeved with first gears (37), and every two adjacent first gears (37) are meshed with each other; the hot box (31) is also provided with a first motor (38), and an output shaft of the first motor (38) is connected with one reciprocating screw rod (35); the fabric feeding device also comprises a feeding mechanism (2), wherein the feeding mechanism (2) comprises a rotating screw rod (24) which is rotatably connected with the hot box (31) and a clamping assembly (22) for clamping the fabric; the rotary screw rod (24) is vertically arranged and is in threaded fit with the clamping component (22); the clamping component (22) is connected to the hot box (31) in a sliding manner along the vertical direction and is arranged in the fabric channel (311) in a sliding manner; the clamping assembly (22) comprises a sliding plate (221) connected with the hot box (31) in a sliding mode along the vertical direction, and the rotating screw rod (24) is in threaded fit with the sliding plate (221); a fixing plate (222) is arranged on the sliding plate (221), a pressing plate (223) is rotatably connected to the fixing plate (222), a first torsion spring (224) used for enabling the pressing plate (223) to press the fabric on the fixing plate (222) is further arranged on the fixing plate (222), and two ends of the first torsion spring (224) are respectively connected to the fixing plate (222) and the pressing plate (223); one of the sliding blocks (34) is provided with a rack (25) extending along the sliding direction of the sliding block (34), the rack (25) is engaged with a second gear (26), the second gear (26) is rotatably connected to the hot box (31) through a vertical shaft (27), and the upper end of the vertical shaft (27) penetrates out of the hot box (31) and is sleeved with a belt wheel (28); the rotating screw rod (24) is also sleeved with belt wheels (28), and the two belt wheels (28) are sleeved with the same belt (29).
2. The setting machine according to claim 1, wherein: the winding mechanism (4) comprises a bracket (41), a winding roller (42) and a second motor (43), and the winding roller (42) is rotationally connected to the bracket (41); the second motor (43) is fixed on the bracket (41), and an output shaft of the second motor (43) is connected to the winding roller (42); two pressing strips (45) and two second torsion springs (46) for enabling the corresponding pressing strips (45) to tightly press the fabric on the winding roller (42) are arranged on the winding roller (42), the pressing strips (45) are rotatably connected to the winding roller (42), and two ends of each second torsion spring (46) are respectively connected to the winding roller (42) and the pressing strips (45).
3. The setting machine according to claim 2, wherein: the two pressing strips (45) are respectively provided with an extension plate (47); two pressing blocks (225) which are in one-to-one correspondence with the extension plates (47) are arranged on the fixing plate (222), and inclined surfaces (226) which are used for pressing the extension plates (47) downwards so as to enable the pressing strips (45) to rotate far away from the wind-up roll (42) are arranged on the two pressing blocks (225); after the pressing strip (45) rotates to be far away from the winding roller (42), a penetrating cavity (48) for the clamping assembly (22) to penetrate through in a sliding mode is formed between the pressing strip (45) and the winding roller (42).
4. The setting machine according to claim 3, wherein: and a magnet (44) for adsorbing and fixing a pressing plate (223) penetrating through the penetrating cavity (48) is arranged on the bracket (41).
5. The setting machine setting process of claim 4, which is characterized in that: comprises the following steps of (a) carrying out,
s1, pressing the end part of the fabric on the unwinding mechanism (1) on a fixing plate (222) through a pressing plate (223);
s2, starting a first motor (38), wherein the first motor (38) enables all rotating rollers (33) to synchronously move through a reciprocating screw rod (35) and a first gear (37);
s3, after the rotating roller (33) penetrates through the fabric channel (311), the rack (25) is meshed with the second gear (26), the second gear (26) enables the rotating screw rod (24) to rotate through the vertical shaft (27), the belt wheel (28) and the belt (29), and the rotating screw rod (24) enables clamped fabric to synchronously descend along with the clamping assembly (22);
s4, after the fabric passes through the fabric channel (311), the two pressing blocks (225) are pressed against the corresponding extension plates (47) to enable the pressing strips (45) to rotate away from the winding roller (42), the clamped fabric passes through the penetrating cavity (48) along with the clamping assembly (22), and the magnet (44) adsorbs and fixes the pressing plates (223) to enable the clamped fabric to be separated from the fixing plate (222) and the pressing plates (223);
s5, when the slide block (34) moves to one end of the reciprocating screw rod (35), the reciprocating screw rod (35) drives the slide block (34) to move reversely, the rotating screw rod (24) rotates reversely, so that the clamping assembly (22) rises, the clamping assembly (22) rises and is sequentially separated from the penetrating cavity (48) and the fabric channel (311), the second torsion spring (46) enables the pressing strip (45) to press the fabric on the winding roller (42), and the rotating roller (33) stretches the fabric into a wave shape;
s6, the motor drives the winding roller (42) to rotate, the winding roller (42) rotates to wind the fabric, and the electric heating plate (32) heats the air in the hot box (31), so that the wavy fabric is dried and shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110301433.0A CN113062070B (en) | 2021-03-22 | 2021-03-22 | Setting machine and process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110301433.0A CN113062070B (en) | 2021-03-22 | 2021-03-22 | Setting machine and process thereof |
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| Publication Number | Publication Date |
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| CN113062070A CN113062070A (en) | 2021-07-02 |
| CN113062070B true CN113062070B (en) | 2022-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110301433.0A Active CN113062070B (en) | 2021-03-22 | 2021-03-22 | Setting machine and process thereof |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114541071B (en) * | 2022-02-25 | 2024-04-26 | 诸暨市鑫德胜印染有限公司 | Shaping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN208791980U (en) * | 2018-08-03 | 2019-04-26 | 绍兴宏强印染有限公司 | A kind of entering cloth rack of framing shaping machine |
| CN211005985U (en) * | 2019-11-01 | 2020-07-14 | 常熟市泽众针织整理有限公司 | Cloth surface cleaning device for automatic setting machine |
| CN111485349A (en) * | 2020-04-24 | 2020-08-04 | 杭州富阳数马装饰工艺品有限公司 | A feed mechanism for stereotyping steam ager |
| CN111648078A (en) * | 2020-06-12 | 2020-09-11 | 林飞 | Garment materials processing is with two-sided setting device that irones that wets |
| CN212477144U (en) * | 2020-04-21 | 2021-02-05 | 杭州众逸布业有限公司 | Forming machine |
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2021
- 2021-03-22 CN CN202110301433.0A patent/CN113062070B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208791980U (en) * | 2018-08-03 | 2019-04-26 | 绍兴宏强印染有限公司 | A kind of entering cloth rack of framing shaping machine |
| CN211005985U (en) * | 2019-11-01 | 2020-07-14 | 常熟市泽众针织整理有限公司 | Cloth surface cleaning device for automatic setting machine |
| CN212477144U (en) * | 2020-04-21 | 2021-02-05 | 杭州众逸布业有限公司 | Forming machine |
| CN111485349A (en) * | 2020-04-24 | 2020-08-04 | 杭州富阳数马装饰工艺品有限公司 | A feed mechanism for stereotyping steam ager |
| CN111648078A (en) * | 2020-06-12 | 2020-09-11 | 林飞 | Garment materials processing is with two-sided setting device that irones that wets |
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| Publication number | Publication date |
|---|---|
| CN113062070A (en) | 2021-07-02 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A shaping machine and its process Effective date of registration: 20221031 Granted publication date: 20220517 Pledgee: Zhejiang Xiaoshan rural commercial bank Limited by Share Ltd. Yi Bridge Branch Pledgor: Hangzhou Hongda Decorative Fabric Weaving Co.,Ltd. Registration number: Y2022330002805 |
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