CN113638171A

CN113638171A - Tentering and setting equipment for industrial filter screen processing

Info

Publication number: CN113638171A
Application number: CN202110914894.5A
Authority: CN
Inventors: 高影; 孙亚东; 孙亚文
Original assignee: Hua Ruiwang Industry Co ltd Of Anhui Province
Current assignee: Hua Ruiwang Industry Co ltd Of Anhui Province
Priority date: 2021-08-10
Filing date: 2021-08-10
Publication date: 2021-11-12
Anticipated expiration: 2041-08-10
Also published as: CN113638171B

Abstract

The invention relates to the technical field of industrial filter screen processing, in particular to tentering and shaping equipment for industrial filter screen processing, which comprises a front frame, a rear frame and a ground guide rail, wherein the front frame is fixedly installed on the ground, a front roller is rotatably installed on the front frame, the rear frame is slidably installed at the upper end of the ground guide rail, a rear roller is rotatably installed on the rear frame, a movable vehicle plate is also slidably installed on the ground guide rail, a door-shaped frame is fixed at the upper end of the movable vehicle plate, an upper movable frame and a lower movable frame are slidably installed in the door-shaped frame, a traction mechanism and a cleaning mechanism are respectively installed on the upper movable frame and the lower movable frame, and drying lamps are respectively installed on the opposite side walls in the door-shaped frame; the industrial filter screen shaping device is convenient for dragging an industrial filter screen to install, does not need manpower dragging, greatly reduces labor intensity, can clean residual impurities on the surface of the industrial filter screen when the industrial filter screen is shaped, and improves the quality of the industrial filter screen.

Description

Tentering and setting equipment for industrial filter screen processing

Technical Field

The invention relates to the technical field of industrial filter screen processing, in particular to tentering and setting equipment for industrial filter screen processing.

Background

In the life of people and in the industry, a plurality of occasions using filter screens exist, and in the industry, the filter screens are used for treatment of purification rooms, waste gas and waste water. The filter screen is in production back, and inside warp-wise extension, latitudinal direction shorten, and the filter screen surface is also uneven very, need use tenterer's heating and apply the transverse draft effect usually, can widen the latitudinal direction and neatly draw one, and the filter screen surface is flat very pleasing to the eye, still can reduce the filter screen surface simultaneously and tailorring the deformation of making up the in-process.

The utility model with the patent number of CN201721299696.8 discloses a filter screen setting machine capable of realizing tension control, which comprises a front roller, a rear roller and a movable material drying device positioned between the front roller and the rear roller, wherein the front roller is fixedly arranged on the ground through a front roller mounting seat, the rear roller is fixedly arranged on a mounting plate of a screw rod material pulling mechanism through a rear roller mounting seat, the front roller and the rear roller are connected through a filter screen in a transmission way, a pressure sensor mounting cavity is formed on a front roller baffle plate on the front roller mounting seat, a pressure sensor interacting with the front roller is arranged in the pressure sensor mounting cavity, and the pressure sensor is connected with a motor in the screw rod material pulling mechanism through a controller; however, the tester still has some disadvantages, for example, the filter screen needs to be pulled by manpower to be installed, which wastes time and labor, and meanwhile, the industrial filter screen generates more ash impurities when being shaped, and the quality of the industrial filter screen is influenced if the industrial filter screen is not cleaned; the design also can produce a lot of harmful flue gas, can cause the pollution of factory building environment, is unfavorable for factory building personnel's healthy.

Disclosure of Invention

The invention provides tentering and setting equipment for processing an industrial filter screen, aiming at the problems in the prior art.

The invention is realized by the following technical scheme:

the utility model provides an industry is tentering modular system for filter screen processing, includes preceding frame, back frame and ground guide rail, preceding frame fixed mounting is in ground, rotate on the preceding frame and install the front roller, back frame slidable mounting in ground guide rail upper end, rotate on the back frame and install the back roller, it has the removal sweep still to slidable mounting on the guide rail of ground, it is fixed with door type frame to remove sweep upper end, the inside slidable mounting of door type frame has and moves up the frame and move down the frame, go up the frame with all install drive mechanism and clearance mechanism on moving down the frame, one just all install the stoving lamp to the lateral wall in the door type frame.

As a further improvement of the scheme, brackets are fixed on the left side wall and the right side wall of the front base, a hydraulic cylinder and a guide pillar are fixed on each bracket, smoke suction hoods are fixed on the top ends of the left hydraulic cylinder and the right hydraulic cylinder, the top ends of the smoke suction hoods are communicated with a smoke suction hose, and a smoke exhaust fan is installed on the smoke suction hose.

As a further improvement of the above scheme, the guide posts are fixedly mounted at the middle position of the upper end surface of the bracket, a pair of guide posts are symmetrically arranged at the front and rear sides of the guide posts, guide sleeves are welded at four corners of the outer wall of the smoke exhaust hood, and the four guide sleeves are correspondingly mounted on the outer walls of the four guide posts respectively.

As a further improvement of the scheme, the traction mechanism comprises a traction frame and a filter screen clamp, a pair of sliding sleeves are slidably mounted on the traction frame, fixing bolts are connected to the upper ends of the sliding sleeves in a threaded mode, and the filter screen clamp is fixed to the front ends of the sliding sleeves through connecting bands.

As a further improvement of the scheme, the cleaning mechanism comprises a cleaning frame and a cleaning shaft, the cleaning shaft is rotatably arranged in the cleaning frame, and cleaning wires are uniformly fixed on the outer wall of the cleaning shaft.

As a further improvement of the above scheme, a first servo motor is fixedly mounted at the upper end of the movable car plate, the output end of the first servo motor is connected with a first screw rod, the outer wall of the upper half section of the first screw rod is provided with left-handed threads, the outer wall of the lower half section of the first screw rod is provided with right-handed threads, and the first screw rod is in threaded connection with the upper movable frame and the lower movable frame.

As a further improvement of the scheme, the upper end face of the movable vehicle plate is provided with a shallow groove, the upper end of the shallow groove is provided with a collecting box, and the collecting box is arranged under the cleaning mechanism.

As a further improvement of the above scheme, a connecting seat is fixedly mounted at the upper end of a bottom plate of the rear base, a second screw rod is in threaded connection with the inner wall of the connecting seat, the second screw rod is fixedly mounted inside a pair of bearing seats, the right end of the second screw rod penetrates out of the bearing seats to be sequentially connected with a speed reducer and a second servo motor, and the bearing seats, the speed reducer and the second servo motor are all fixedly mounted on the ground.

As a further improvement of the above scheme, the interior of the front roller is in a hollow state, and a cylindrical heating jacket is fixed on the inner wall of the front roller.

As a further improvement of the scheme, a driving motor is fixedly mounted on the rear machine base, a driving chain wheel is arranged at the output end of the driving motor, a driven chain wheel is fixed at the front end of the rear roller, and the driving chain wheel and the outer wall of the driven chain wheel are jointly meshed and connected with a chain ring.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the upper moving frame and the lower moving frame are both provided with the traction mechanism and the cleaning mechanism, the traction mechanism is arranged before the shaping of the filter screen, so that the industrial filter screen is conveniently dragged to be installed, the manual dragging is not needed, the labor intensity is greatly reduced, the cleaning mechanism is arranged to clean the residual impurities on the surface of the industrial filter screen when the industrial filter screen is shaped, and the quality of the industrial filter screen is improved; meanwhile, the upper moving frame and the lower moving frame are slidably mounted inside the door-shaped frame, the upper moving frame, the lower moving frame and the first screw are in threaded connection, left-handed threads are formed in the outer wall of the upper half section of the first screw, right-handed threads are formed in the outer wall of the lower half section of the first screw, the first screw can be driven by a first servo motor to rotate clockwise or anticlockwise, and therefore the upper moving frame and the lower moving frame can move a certain distance in the opposite direction or in the back direction, and then the traction mechanism and the cleaning mechanism can be flexibly used.

2. According to the invention, after the internal cylindrical heating sleeve of the front roller is electrified, the filter screen can be heated and shaped, and smoke can be generated in the heating process, so that brackets are fixed on the left side wall and the right side wall of the front base, a hydraulic cylinder and a guide pillar are fixed on a single bracket, smoke suction hoods are fixed on the top ends of the left hydraulic cylinder and the right hydraulic cylinder, the top ends of the smoke suction hoods are communicated with a suction hose, a smoke exhaust fan is installed on the suction hose, the smoke can be exhausted outside a plant after the smoke exhaust fan is electrified, and then harmless treatment is carried out, so that the plant can be favorably kept in a good working environment; furthermore, the pair of hydraulic cylinders can be controlled to extend or shorten, and then the smoke suction hood can be driven to move upwards or downwards for a certain height, so that the suction effect of the smoke suction hood can be adjusted conveniently.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic perspective view of a front frame station of the present invention;

FIG. 3 is a schematic perspective view of a station of the mobile cart board of the present invention;

FIG. 4 is a schematic perspective view of the traction mechanism of the present invention;

FIG. 5 is a schematic perspective view of a workstation of the present invention;

FIG. 6 is a schematic view of the mounting of the drive motor, drive sprocket, driven sprocket, chain ring and rear roller of the present invention;

FIG. 7 is a schematic perspective view of an industrial filter screen according to the present invention after installation;

fig. 8 is a schematic perspective view of a station of the mobile board according to embodiment 2 of the present invention;

wherein, 1-a front machine base, 2-a rear machine base, 3-a ground guide rail, 4-a front roller, 5-a traction mechanism, 501-a traction frame, 502-a filter screen clamp, 503-a sliding sleeve, 504-a fixing bolt, 6-a cleaning mechanism, 601-a cleaning frame, 602-a cleaning shaft, 603-a cleaning wire, 7-a rear roller, 8-a moving vehicle plate, 9-a door type frame, 10-an upper moving frame, 11-a lower moving frame, 12-a drying lamp, 13-a bracket, 14-a hydraulic cylinder, 15-a guide post, 16-a smoke absorbing hood, 17-a suction hose, 18-a smoke exhaust fan, 19-a first servo motor, 20-a first screw rod, 21-a shallow groove, 22-a collecting box, 23-a connecting base and 24-a second screw rod, 25-bearing seat, 26-speed reducer, 27-second servo motor, 28-driving motor, 29-driving chain wheel, 30-driven chain wheel, 31-chain ring and 32-guide sleeve.

Detailed Description

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the invention and its embodiments and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.

Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meanings of these terms in the present invention can be understood by those skilled in the art as appropriate.

Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.

The invention is further described below with reference to the accompanying drawings.

Example 1

The utility model provides an industry is tentering modular system for filter screen processing, as shown in fig. 1, including preceding frame 1, back frame 2 and ground guide rail 3, preceding frame 1 fixed mounting is in ground, it installs preceding roller 4 to rotate on the preceding frame 1, the inside of preceding roller 4 is hollow state, and the inner wall of preceding roller 4 is fixed with the cylinder heating jacket, back frame 2 slidable mounting is in ground guide rail 3 upper end, it installs back roller 7 to rotate on the back frame 2, it has removal sweep 8 still to slidable mounting on the ground guide rail 3, removal sweep 8 is by electric drive, and be connected with the communication of outside remote controller through radio signal, thereby steerable removal sweep 8 is along ground guide rail 3 forward or backward movement.

As shown in fig. 1 and 2, brackets 13 are fixed on both left and right side walls of the front frame 1, hydraulic cylinders 14 and guide posts 15 are fixed on the single bracket 13, smoke hoods 16 are fixed on top ends of the left and right hydraulic cylinders 14, top ends of the smoke hoods 16 are communicated with a suction hose 17, and a smoke exhaust fan 18 is installed on the suction hose 17; the guide posts 15 are fixedly arranged at the middle position of the upper end face of the bracket 13, the pair of guide posts 15 are symmetrically arranged at the front side and the rear side of the guide posts 15, guide sleeves 32 are welded at four corners of the outer wall of the smoke exhaust hood 16, the four guide sleeves 32 are respectively and correspondingly arranged on the outer walls of the four guide posts 15, and the guide sleeves 32 are arranged to limit the smoke exhaust hood 16 to move only in the vertical direction; after the smoke exhaust fan 18 is electrified, the smoke can be exhausted outside the plant and then subjected to harmless treatment, so that the plant can be kept in a good working environment; further, the pair of hydraulic cylinders 14 can be controlled to extend or contract, which in turn can drive the smoke exhaust hood 16 to move upward or downward by a certain height, thereby facilitating the adjustment of the suction effect of the smoke exhaust hood 16.

As shown in fig. 1 and 3, a door-shaped frame 9 is fixed at the upper end of a movable car plate 8, an upper movable frame 10 and a lower movable frame 11 are slidably mounted in the door-shaped frame 9, the slidable mounting mode can adopt a chute slider mode, a traction mechanism 5 and a cleaning mechanism 6 are mounted on the upper movable frame 10 and the lower movable frame 11, a drying lamp 12 is mounted on the opposite side wall in the door-shaped frame 9, the drying lamp 12 can further dry and shape the industrial filter screen after being electrified, a first servo motor 19 is also fixedly mounted at the upper end of the movable car plate 8, the output end of the first servo motor 19 is connected with a first screw 20, the outer wall of the upper half section of the first screw 20 is provided with left-handed threads, the outer wall of the lower half section of the first screw 20 is provided with right-handed threads, the first screw 20 is in threaded connection with the upper movable frame 10 and the lower movable frame 11, the first screw 20 can be driven by the first servo motor 19 to rotate clockwise or counterclockwise, so that the upper moving frame 10 and the lower moving frame 11 can move a certain distance in the opposite direction or away from each other, and the traction mechanism 5 and the cleaning mechanism 6 can be flexibly used.

As shown in fig. 3, the cleaning mechanism 6 includes a cleaning frame 601 and a cleaning shaft 602, the cleaning shaft 602 is rotatably installed inside the cleaning frame 601, cleaning wires 603 are uniformly fixed on the outer wall of the cleaning shaft 602, and when the cleaning wires 603 contact the surface of the industrial filter screen, the cleaning wires can roll along the surface of the industrial filter screen in the process of moving the movable vehicle plate 8 back and forth, so that ash impurities generated by heating and shaping can be cleaned.

As shown in fig. 4, the traction mechanism 5 comprises a traction frame 501 and a filter screen clamp 502, a pair of sliding sleeves 503 are slidably mounted on the traction frame 501, fixing bolts 504 are connected to the upper ends of the sliding sleeves 503 in a threaded manner, the filter screen clamp 502 is fixed to the front end of each sliding sleeve 503 through a connecting band, the sliding sleeves 503 can move left and right along the outer wall of the traction frame 501, the positions of the sliding sleeves 503 are fixed by the fixing bolts 504, the filter screen clamp 502 is used for clamping the starting edge of the fixed industrial filter screen, so that the industrial filter screen can be conveniently pulled and mounted, and the labor intensity is greatly reduced.

As shown in fig. 1, 5 and 6, a connecting seat 23 is fixedly installed at the upper end of a bottom plate of the rear machine base 2, a second screw 24 is connected to the inner wall of the connecting seat 23 through threads, the second screw 24 is fixedly installed inside a pair of bearing seats 25, the right end of the second screw 24 penetrates through the bearing seats 25 to be sequentially connected with a speed reducer 26 and a second servo motor 27, the bearing seats 25, the speed reducer 26 and the second servo motor 27 are all fixedly installed on the ground, and the second servo motor 27 can be controlled to drive the second screw 24 to rotate clockwise or counterclockwise, so that the rear machine base 2 can be driven to move forward or backward along the ground guide rail 3; the rear machine base 2 is fixedly provided with a driving motor 28, the output end of the driving motor 28 is provided with a driving chain wheel 29, the front end of the rear roller 7 is fixedly provided with a driven chain wheel 30, the outer walls of the driving chain wheel 29 and the driven chain wheel 30 are jointly engaged and connected with a chain ring 31, the driving motor 28 can drive the driving chain wheel 29 to rotate after being electrified, the rear roller 7 can be driven to rotate under the transmission action of the chain ring 31, and the rear roller 7 can drive the whole industrial filter screen to rotate for stretching and shaping.

The workflow of example 1 was: firstly, the initial end of the industrial filter screen strides over a rear roller 7, the initial end of the industrial filter screen is clamped by a traction mechanism 5 on an upper moving frame 10, a moving vehicle plate 8 is controlled by a remote controller to move forwards along a ground guide rail 3, the industrial filter screen can be continuously dragged forwards, when the moving vehicle plate 8 reaches the tail end of the ground guide rail 3, the industrial filter screen is taken down from the traction mechanism 5 and bypasses a front roller 4, the initial end of the industrial filter screen is clamped by the traction mechanism 5 on a lower moving frame 11, then the moving vehicle plate 8 is controlled by the remote controller to move backwards along the ground guide rail 3 until the initial section of the industrial filter screen reaches the position under the rear roller 7, then the initial section and the tail end of the industrial filter screen are fixed, the whole industrial filter screen is annular and is sleeved on the outer walls of the rear roller 7 and the front roller 4 together, and the final state is as shown in fig. 6; then, the second servo motor 27 can be controlled, and the movable rear machine base 2 moves backwards along the ground guide rail 3 until the rear rollers 7 and the front rollers 4 tension the industrial filter screen, thus finishing tentering; after tentering is finished, the cylindrical heating sleeve on the inner wall of the front roller 4 can be connected with a power supply, the cylindrical heating sleeve can evenly conduct heat to the outer wall of the front roller 4, the industrial filter screen can be heated and shaped, meanwhile, the driving motor 28 can be connected with the power supply and drive the driving chain wheel 29 to rotate, the rear roller 7 can be driven to rotate under the transmission effect of the chain ring 31, and the rear roller 7 can drive the whole industrial filter screen to rotate for shaping.

Example 2

As shown in FIG. 8, the upper end surface of the movable sweep 8 is provided with a shallow groove 21, a collection box 22 is placed on the upper end of the shallow groove 21, and the collection box 22 is arranged right below the cleaning mechanism 6.

Embodiment 2 when equipment carries out the design operation, steerable upper traveling gantry 10 and lower traveling gantry 11 remove in opposite directions, up to two clearance mechanisms 6 respectively with the surface contact of industry filter screen from top to bottom, clearance mechanism 6 includes clearance frame 601 and clearance axle 602, clearance axle 602 rotates and installs inside clearance frame 601, the outer wall of clearance axle 602 evenly is fixed with cleaning wire 603, at the in-process of removal sweep 8 back-and-forth movement, cleaning wire 603 can roll along industry filter screen surface, thereby can clear up the ashes impurity that heating design produced, and the ashes impurity after the clearance can drop to inside collecting box 22 under the effect of gravity, thereby be convenient for collect and centralized processing ashes impurity.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides an industry is tentering setting equipment for filter screen processing, includes preceding frame, back frame and ground guide rail, its characterized in that: the utility model discloses a drying lamp, including frame, ground guide rail, door type frame, front roller, back roller, door type frame, rear roller, ground guide rail, still slidable mounting has the removal sweep, it is fixed with door type frame to remove the sweep upper end, the inside slidable mounting of door type frame has last carriage and moves down the carriage, go up the carriage with all install drive mechanism and clearance mechanism on moving down the carriage, one just all install the drying lamp to the lateral wall in the door type frame.

2. The tenter setting device for industrial screen processing according to claim 1, characterized in that: the left and right side walls of the front machine base are respectively fixed with a bracket, the bracket is respectively fixed with a hydraulic cylinder and a guide pillar, the left and right sides of the bracket are respectively fixed with a smoke suction hood, and the top end of the smoke suction hood is sequentially connected with a suction hose and a smoke exhaust fan.

3. A tenter setting apparatus for industrial screen processing according to claim 2, characterized in that: the guide posts are symmetrically arranged on the front side and the rear side of the guide posts, and guide sleeves are welded at four corners of the outer wall of the smoke suction hood.

4. The tenter setting device for industrial screen processing according to claim 1, characterized in that: traction mechanism includes traction frame and filter screen clamp, slidable mounting has a pair of sliding sleeve on the traction frame, the equal threaded connection in upper end of sliding sleeve has fixing bolt, the front end of sliding sleeve all is fixed with the filter screen through the connecting band and presss from both sides.

5. The tenter setting device for industrial screen processing according to claim 1, characterized in that: the cleaning mechanism comprises a cleaning frame and a cleaning shaft, and cleaning wires are uniformly fixed on the outer wall of the cleaning shaft.

6. The tenter setting device for industrial screen processing according to claim 1, characterized in that: the upper end of the movable vehicle plate is also fixedly provided with a first servo motor, and the output end of the first servo motor is connected with a first screw rod.

7. The tenter setting device for industrial screen processing according to claim 1, characterized in that: the upper end face of the movable sweep is provided with a shallow groove, and the upper end of the shallow groove is provided with a collecting box.

8. The tenter setting device for industrial screen processing according to claim 1, characterized in that: the upper end of the bottom plate of the rear base is fixedly provided with a connecting seat, the inner wall of the connecting seat is in threaded connection with a second screw rod, and the right end of the second screw rod penetrates out of the bearing seat to be sequentially connected with a speed reducer and a second servo motor.

9. The tenter setting device for industrial screen processing according to claim 1, characterized in that: the interior of the front roller is in a hollow state, and a cylindrical heating sleeve is fixed on the inner wall of the front roller.