CN113523669A - Full-automatic welding machine for filter screen - Google Patents
Full-automatic welding machine for filter screen Download PDFInfo
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- CN113523669A CN113523669A CN202111020700.3A CN202111020700A CN113523669A CN 113523669 A CN113523669 A CN 113523669A CN 202111020700 A CN202111020700 A CN 202111020700A CN 113523669 A CN113523669 A CN 113523669A
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- 238000003466 welding Methods 0.000 title claims abstract description 73
- 238000004140 cleaning Methods 0.000 claims abstract description 55
- 238000002955 isolation Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000000428 dust Substances 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 7
- 239000000779 smoke Substances 0.000 abstract description 6
- 239000002912 waste gas Substances 0.000 abstract description 5
- 230000036541 health Effects 0.000 abstract description 3
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/006—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/08—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for flash removal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/22—Nets, wire fabrics or the like
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the technical field of filter screen processing, in particular to a full-automatic welding machine for a filter screen, which comprises a machine tool, a welding table, a moving frame, a control box and a welding head, wherein linear guide rails are fixedly arranged on the left edge and the right edge of the upper end surface of the machine tool; the middle part of the upper end surface of the machine tool is fixedly provided with a welding table, and the right side wall of the machine tool is fixedly provided with a control box; the automatic cleaning device can automatically clean waste powder generated by welding without manual cleaning, so that the production efficiency is improved; meanwhile, the smoke dust and waste gas generated by welding can be collected and purified, and the purposes of optimizing the environment of a workshop and protecting the health of workers are achieved.
Description
Technical Field
The invention relates to the technical field of filter screen processing, in particular to a full-automatic welding machine for filter screens.
Background
The filtering net, called filtering net for short, is made up by using metal wire meshes with different meshes through a certain processing process, and its functions are to filter molten material flow and increase material flow resistance so as to filter out mechanical impurity and raise mixing or plasticizing effect. The filter screen is mainly used for air conditioners, purifiers, smoke exhaust ventilators, air filters, dehumidifiers, dust removers and the like, is suitable for various different filtering, dust removing and separating requirements, and is suitable for filtering in various industries such as petroleum, chemical engineering, mineral products, food, pharmacy, coating and the like.
The utility model discloses a welding machine for machining a foam pump filter screen, which comprises an operation table, wherein a control panel is arranged at the front side of the operation table, a stand column is fixedly arranged at the lower side of the operation table, a supporting seat is arranged at the lower side of the stand column, a fixed table is arranged at the inner side of the operation table, a welding table is arranged at the upper side of the fixed table, movable plates are arranged at the left side and the right side of the welding table, a first baffle is fixedly arranged at the upper side of each movable plate, a fixed plate is arranged at the rear side of each movable plate, a second baffle is fixedly arranged at the upper side of each fixed plate, a supporting plate is arranged at the rear side of the welding table, and the supporting plate is fixedly arranged at the upper side of the fixed table; the welder still has some disadvantages, such as: the welding operation often can produce some metal particles, dust and smoke and dust waste gas etc. wherein metal particles, dust can pile up on the welding bench upper surface, need artifical the clearance, waste time and energy, and the smoke and dust waste gas that the welding produced floats in the air and invades in people's liver, lung, cardiovascular and blood through the respiratory track, harm human health.
Disclosure of Invention
The invention designs a full-automatic welding machine for a filter screen aiming at the problems in the background technology.
The invention is realized by the following technical scheme:
a full-automatic welding machine for a filter screen comprises a machine tool, a welding table, a moving frame, a control box and a welding head, wherein linear guide rails are fixedly mounted on the left edge and the right edge of the upper end face of the machine tool, the moving frame is slidably mounted at the top ends of the two linear guide rails together, a cleaning structure is fixedly mounted on the rear side wall of the moving frame, a transverse slide rail is fixedly mounted on the upper end face of the moving frame, a moving seat is slidably mounted on the transverse slide rail, a vertical slide rail is fixedly mounted on the front end face of the moving seat, a mounting frame is slidably mounted on the vertical slide rail, the top end of the mounting frame is fixed with the telescopic end of an electric cylinder, and the welding head is fixed on the mounting frame; the welding table is fixedly installed at the middle part of the upper end face of the machine tool, and the control box is fixedly installed on the right side wall of the machine tool.
As a further improvement of the scheme, the cleaning structure comprises a bearing seat, a rotating shaft and cleaning frames, the rotating shaft is rotatably installed inside the bearing seats, worm gears are fixed to the outer walls of the middle portions of the rotating shaft, the cleaning frames are fixed to the outer walls of the two ends of the rotating shaft, cleaning rollers are rotatably installed between the cleaning frames, and brush wires are fixed to the outer walls of the cleaning rollers.
As a further improvement of the scheme, the outer wall of the worm wheel is further connected with a worm in a meshed mode, the worm is connected with the output end of the servo motor, the servo motor is fixed to the bottom end of the motor frame, and the motor frame is fixed to the rear side wall of the movable frame.
As a further improvement of the scheme, the rear end of the cleaning roller is fixedly provided with a driven wheel, the cleaning frame positioned at the rear side is fixedly provided with a driving motor, the output end of the driving motor is fixedly provided with a driving wheel, and the driving wheel and the outer wall of the driven wheel are jointly wound and connected with a transmission belt.
As a further improvement of the scheme, the mounting frame is further provided with an isolation cover, and the isolation cover is arranged at the upper end of the welding head.
As a further improvement of the above scheme, a suction pipe is communicated with the top end of the isolation cover, the tail end of the suction pipe is connected with a vacuum air pump, and the vacuum air pump is fixedly installed at the upper end of the movable seat.
As a further improvement of the scheme, an exhaust pipe is arranged at the output end of the vacuum air pump, and the tail end of the exhaust pipe is connected with a gas filter box.
As a further improvement of the scheme, the rear end of the machine tool is connected with an obliquely arranged ash guide hopper, and a collecting box is placed below the ash guide hopper.
As a further improvement of the scheme, a numerical control system is arranged in the control box, and a plurality of control buttons are arranged on the upper surface of the control box.
As a further improvement of the scheme, a plurality of lockable universal wheels are fixedly arranged at the bottom end of the machine tool.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, a cleaning structure is fixedly arranged on the rear side wall of a movable frame, the cleaning structure comprises a bearing seat, a rotating shaft and a cleaning frame, a worm wheel is fixed on the outer wall of the middle part of the rotating shaft, a worm is also in meshed connection with the outer wall of the worm wheel, the worm is connected with the output end of a servo motor, the servo motor can be controlled to drive the worm to rotate clockwise or anticlockwise so as to drive the worm wheel, the rotating shaft and the cleaning frame to rotate clockwise or anticlockwise, a cleaning roller is rotatably arranged between the two cleaning frames, brush wires are fixed on the outer wall of the cleaning roller, so that the cleaning roller and the brush wires can be rotated down after welding is finished, the brush wires can roll along the upper surface of a welding table, and then the movable frame is utilized to move backwards, so that waste scraps generated by welding can be cleaned without manual cleaning, the production efficiency is improved, the cleaning roller and the brush wires can be lifted and do not contact with the upper surface of the welding table during welding, the welding of the filter screen is not hindered; furthermore, the rear end of the cleaning roller is fixed with a driven wheel, the output end of the driving motor is fixed with a driving wheel, the driving wheel and the outer wall of the driven wheel are jointly wound and connected with a transmission belt, and the driving motor can drive the cleaning roller and the brush wire to rotate after being electrified, so that the cleaning effect is improved.
2. According to the invention, the isolation cover is further arranged on the mounting frame, on one hand, the isolation cover can prevent strong light generated by welding from damaging glasses of workers, on the other hand, the isolation cover can prevent metal particles from splashing out to cause scalding of the workers, the top end of the isolation cover is communicated with the suction pipe, the tail end of the suction pipe is connected with the vacuum air pump, and the inner wall of the isolation cover can generate negative pressure after the vacuum air pump is electrified, so that smoke dust and waste gas generated by welding can be sucked into the gas filter box and collected and purified, and the purposes of optimizing the factory building environment and protecting the health of the workers are achieved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a perspective view of a first perspective of the present invention;
FIG. 2 is a perspective view of a second embodiment of the present invention;
FIG. 3 is a schematic perspective view of the movable frame and its peripheral components of the present invention;
FIG. 4 is a schematic perspective view of a cleaning structure according to the present invention;
fig. 5 is a schematic perspective view of a cleaning structure in embodiment 2 of the present invention;
FIG. 6 is a schematic perspective view of embodiment 3 of the present invention;
wherein, 1-a machine tool, 2-a welding table, 3-a moving frame, 4-a control box, 5-a welding head, 6-a cleaning structure, 601-a bearing seat, 602-a rotating shaft, 603-a cleaning frame, 604-a worm gear, 605-a cleaning roller, 606-a brush wire, 607-a worm, 608-a servo motor, 609-a motor frame, 610-a driven wheel, 611-a driving motor, 612-a driving wheel, 613-a transmission belt, 7-a linear guide rail, 8-a transverse slide rail, 9-a moving seat, 10-a vertical slide rail, 11-a mounting frame, 12-an electric cylinder, 13-an isolation cover, 14-a suction pipe, 15-a vacuum air pump, 16-an exhaust pipe, 17-a gas filtering box and 18-an ash guide bucket, 19-collecting box, 20-universal wheel.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the invention and its embodiments and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meanings of these terms in the present invention can be understood by those skilled in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.
The invention is further described below with reference to the accompanying drawings.
Example 1
A full-automatic welding machine for filter screens is disclosed, as shown in figures 1, 2 and 3, and comprises a machine tool 1, a welding table 2, a moving frame 3, a control box 4 and a welding head 5, wherein linear guide rails 7 are fixedly installed on the left edge and the right edge of the upper end face of the machine tool 1, the moving frame 3 is jointly installed on the top ends of the two linear guide rails 7 in a sliding mode, a cleaning structure 6 is fixedly installed on the rear side wall of the moving frame 3, a transverse slide rail 8 is fixedly installed on the upper end face of the moving frame 3, a moving seat 9 is installed on the transverse slide rail 8 in a sliding mode, and the moving frame 3 and the moving seat 9 are driven by a forward and backward screw rod and a forward and backward rotating motor (not shown in the figures); a vertical slide rail 10 is fixedly installed on the front end face of the movable seat 9, an installation frame 11 is installed on the vertical slide rail 10 in a sliding mode, the top end of the installation frame 11 is fixed with the telescopic end of the electric cylinder 12, a welding head 5 is fixed on the installation frame 11, and the welding head 5 is connected with a welding host; the middle part of the upper end face of the machine tool 1 is fixedly provided with a welding table 2, the right side wall of the machine tool 1 is fixedly provided with a control box 4, a numerical control system is arranged in the control box 4, the numerical control system mainly controls a welding head 5 to realize the motion of X, Y, Z shafts, and the upper surface of the control box 4 is provided with a plurality of control buttons; the rear end of lathe 1 is connected with the ash guide hopper 18 that the slope set up, and collecting box 19 has been placed to the below of ash guide hopper 18, and inside the garrulous end of waste material after the clearance can be collected the collecting box 19 by ash guide hopper 18 landing, the bottom fixed mounting of lathe 1 has a plurality of universal wheel 20 that can lock, and the setting of universal wheel 20 is the position of in order to facilitate the removal full-automatic welding machine.
As shown in fig. 2 and 4, the cleaning structure 6 includes bearing seats 601, a rotating shaft 602 and cleaning frames 603, the rotating shaft 602 is rotatably mounted inside a pair of bearing seats 601, a worm wheel 604 is fixed on the outer wall of the middle part of the rotating shaft 602, the cleaning frames 603 are fixed on the outer walls of both ends of the rotating shaft 602, a cleaning roller 605 is rotatably mounted between the two cleaning frames 603, and brush wires 606 are fixed on the outer wall of the cleaning roller 605; the outer wall of the worm wheel 604 is further connected with a worm 607 in a meshed manner, the worm 607 is connected with the output end of a servo motor 608, the servo motor 608 is fixed to the bottom end of a motor frame 609, the motor frame 609 is fixed to the rear side wall of the movable frame 3, and the servo motor 608 can be controlled to drive the worm 607 to rotate clockwise or anticlockwise so as to drive the worm wheel 604, the rotating shaft 602 and the cleaning frame 603 to rotate clockwise or anticlockwise.
The workflow of example 1 was: firstly, a semi-finished filter screen is placed on the upper surface of a welding table 2, then the front and back movement of a moving frame 3, the left and right movement of a moving seat 9 and the up and down movement of an installation frame 11 are controlled through control buttons on the upper surface of a control box 4, so that the motion of an X, Y, Z shaft of a welding head 5 can be accurately controlled, when the welding head 5 reaches a welding position, a welding host can be controlled to be electrified, and the welding head 5 can perform a welding process.
After the welding, worm 607 is connected with servo motor 608's output, steerable servo motor 608 drives worm 607 anticlockwise rotation, then can drive worm wheel 604, axis of rotation 602 and clearance frame 603 do clockwise rotation, it installs clearance roller 605 to rotate between two clearance frames 603, the outer wall of clearance roller 605 is fixed with brush silk 606, thereby can come clearance roller 605 and brush silk 606 rotation down, and brush silk 606 can roll along welding bench 2 upper surface, recycle and remove 3 backward movements, can clear up the garrulous end of waste material that the welding produced, need not manpower clearance, and the production efficiency is improved, the garrulous end of waste material after the clearance is inside by leading ash bucket 18 landing to collection box 19. In the welding process, the servo motor 608 can be controlled to drive the worm 607 to rotate clockwise, and then the worm wheel 604, the rotating shaft 602 and the cleaning frame 603 can be driven to rotate counterclockwise, so that the cleaning roller 605 and the brush wire 606 can rotate upward, and at the moment, the cleaning roller 605 and the brush wire 606 are lifted and do not contact with the upper surface of the welding table 2, thereby not hindering the welding of the filter screen.
Example 2
After welding, the embodiment 2 can control the servo motor 608 to drive the worm 607 to rotate counterclockwise, and then can drive the worm wheel 604, the rotating shaft 602 and the cleaning frame 603 rotate clockwise, the cleaning roller 605 is installed between the two cleaning frames 603 in a rotating manner, the brush wire 606 is fixed on the outer wall of the cleaning roller 605, so that the cleaning roller 605 and the brush wire 606 can rotate downwards, the brush wire 606 can roll along the upper surface of the welding table 2, the driving motor 611 is powered on, the cleaning roller 605 and the brush wire 606 can be driven to rotate, the cleaning effect can be improved, and finally the cleaning of the broken powder of the welding waste can be completed by combining the backward movement of the moving frame 3.
Example 3
In the welding process of the embodiment 3, on one hand, the isolation cover 13 can prevent strong light generated by welding from damaging glasses of workers, and on the other hand, can prevent metal particles from splashing out to scald people; still can make vacuum aspiration pump 14 switch on, can make the inner wall of cage 13 produce the negative pressure to can be because of the inside of welding produced smoke and dust waste gas suction to gas filter box 17, and collect and purify, play the purpose of optimizing the factory building environment, protection workman is healthy.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a full-automatic welding machine of filter screen, includes lathe, welding bench, removal frame, control box and soldered connection, its characterized in that: the utility model discloses a lathe, including lathe, the equal fixed mounting in up end left and right border of lathe has linear guide, the back lateral wall fixed mounting who removes the frame has clearance structure, the up end fixed mounting who removes the frame has the cross slide rail, slidable mounting has the removal seat on the cross slide rail, the preceding terminal surface fixed mounting who removes the seat has perpendicular slide rail, slidable mounting has the mounting bracket on the perpendicular slide rail, the top of mounting bracket is fixed mutually with electric cylinder's flexible end, be fixed with the soldered connection on the mounting bracket.
2. The full-automatic welding machine for the filter screen according to claim 1, wherein: the cleaning structure (including bearing frame, axis of rotation and clearance frame, the middle part outer wall of axis of rotation is fixed with the worm wheel, two rotate between the clearance frame and install the cleaning roller, the outer wall of cleaning roller is fixed with the brush silk.
3. The full-automatic welding machine for the filter screen according to claim 2, wherein: the outer wall of worm wheel still the meshing is connected with the worm, the worm is connected with servo motor's output, servo motor is fixed in the bottom of motor frame.
4. The full-automatic welding machine for the filter screen according to claim 3, wherein: the rear end of the cleaning roller is fixed with a driven wheel, the cleaning frame positioned at the rear side is fixed with a driving motor, the output end of the driving motor is fixed with a driving wheel, and the driving wheel and the outer wall of the driven wheel are jointly wound and connected with a transmission belt.
5. The full-automatic welding machine for the filter screen according to claim 1, wherein: and the mounting frame is also provided with an isolation hood, and the isolation hood covers the upper end of the welding head.
6. The full-automatic welding machine for the filter screen according to claim 5, wherein: the top end of the isolation cover is communicated with a suction pipe, and the tail end of the suction pipe is connected with a vacuum suction pump.
7. The full-automatic welding machine for the filter screen according to claim 6, wherein: the output end of the vacuum air pump is provided with an exhaust pipe, and the tail end of the exhaust pipe is connected with a gas filter box.
8. The full-automatic welding machine for the filter screen according to claim 1, wherein: the rear end of the machine tool is connected with an obliquely arranged ash guide hopper, and a collecting box is placed below the ash guide hopper.
9. The full-automatic welding machine for the filter screen according to claim 1, wherein: the numerical control system is installed inside the control box, and a plurality of control buttons are arranged on the upper surface of the control box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111020700.3A CN113523669A (en) | 2021-09-01 | 2021-09-01 | Full-automatic welding machine for filter screen |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111020700.3A CN113523669A (en) | 2021-09-01 | 2021-09-01 | Full-automatic welding machine for filter screen |
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| CN113523669A true CN113523669A (en) | 2021-10-22 |
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| CN202111020700.3A Pending CN113523669A (en) | 2021-09-01 | 2021-09-01 | Full-automatic welding machine for filter screen |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114918597A (en) * | 2022-06-21 | 2022-08-19 | 内蒙古电投能源股份有限公司 | Portal frame type welding robot with mobile dust removal effect |
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Application publication date: 20211022 |