Environment-friendly waste reduction printing process
Technical Field
The invention relates to the technical field of printing, in particular to a green environment-friendly waste reduction printing process.
Background
Corrugated paper is a plate-like article formed by bonding liner paper and corrugated paper formed by corrugating using corrugating rolls, and is generally classified into a single corrugated board and a double corrugated board, and is classified into two types according to the size of the corrugations: A. b, C, E, F. The corrugated paper has the advantages of low cost, light weight, easy processing, high strength, excellent printing adaptability, convenient storage and transportation, and the like. The corrugated paper needs to be printed in the production and processing process.
Through searching, the patent document with the publication number of CN214215129U discloses a corrugated paper printing device, which comprises a shell, wherein a feeding assembly, a printing assembly and a drying assembly are sequentially arranged in the shell along the length direction; the feeding assembly comprises a first electric push rod and a storage box, the first electric push rod is vertically and fixedly arranged on the inner wall of the shell, the output end of the first electric push rod is vertically connected with a vertical rod, and the top end of the vertical rod is vertically connected with the center of the transverse plate; the storage box is fixed at the bottom end of the shell through a supporting structure, a material pushing opening and a material discharging opening are respectively formed in the corresponding two sides, close to the bottom end, of the storage box along the width direction of the storage box body, a slideway is formed in the bottom end of the storage box along the length direction, and the slideway is communicated with the storage box; an infrared emitter and an infrared receiver are respectively arranged on the inner walls corresponding to the two sides close to the bottom end of the storage box.
Based on the above search in combination with the prior art findings: at present, when corrugated paper is printed, dust and scraps are easy to adhere to the surface of the corrugated paper in the previous processes, and the printing effect is affected if the corrugated paper is not treated; meanwhile, the current water consumption for cleaning the printing machine is high, so that a large amount of waste water is generated, and the production requirements of environmental protection and waste reduction cannot be met.
Disclosure of Invention
The invention aims to provide a green and environment-friendly waste-reduction printing process for solving the problems in the background technology.
The technical scheme of the invention is as follows: the green environment-friendly waste reduction printing process is based on a printing device and specifically comprises the following steps of:
step one: cleaning the surface of the corrugated paper by using a printing device, and removing dust particles in a negative pressure and brushing mode;
step two: carrying out roll printing on the surface of the corrugated paper by using a printing device, and drying the printed patterns in a hot air mode, wherein the drying temperature is kept at 60-70 ℃;
step three: the printing device is cleaned, and meanwhile, the service cycle of the cleaning liquid is prolonged by adopting an adsorption design.
Preferably, the printing device comprises a cleaning box body and a frame, wherein the cleaning box body is fixedly communicated with a waste discharge pipe with a valve, a conveying assembly and a cleaning assembly are arranged on the frame, a top frame is fixedly arranged in the middle of the outer wall of the top of the cleaning box body, and a printing assembly is arranged on the top frame;
the cleaning assembly comprises two mounting blocks fixedly mounted on a frame, a brush roll is rotatably mounted between the two mounting blocks, a plurality of ventilation cavity channels are formed in one end of the brush roll, the ventilation cavity channels are distributed in an annular mode in an equidistant mode, dust collection holes which are uniformly distributed in groups are formed in the surface of the brush roll, each group of dust collection holes are communicated with a single ventilation cavity channel, a plurality of inclined surface end rods are movably inserted into the surface of the brush roll, one end, far away from the brush roll, of each inclined surface end rod is fixedly provided with a mounting sheet, bristles are fixedly mounted on one side of the mounting sheet, movable grooves which are coaxially arranged with the inclined surface end rods are formed in one side, close to the inclined surface end rods, of each inclined surface end rod is fixedly connected with a vibration spring, one end of the brush roll is rotatably connected with a transfer tube, the transfer tube is fixedly connected with the mounting block, and the transfer tube is reversely arranged with the inclined surfaces of the inclined surface end rods.
Preferably, one end fixedly connected with bellows of switching pipe, and bellows's the other end fixedly connected with input tube, the tip fixedly connected with cartridge filter of input tube, the top outer wall one end fixedly mounted of clean box has the aspiration pump, and is linked together between the inlet end of aspiration pump and the cartridge filter, the end fixedly connected with air supply pipe of the air outlet of aspiration pump, and the air supply pipe is close to the jetting folding tube that one side fixed intercommunication of frame had a plurality of equidistance to be distributed.
Preferably, the end part of the air supply pipe is fixedly connected with an air conveying folded pipe, the end part of the air conveying folded pipe is fixedly connected with a hot air coiled pipe, the bottom side of the hot air coiled pipe is provided with uniformly distributed air outlet holes, and the inside of the hot air coiled pipe is provided with a heating wire.
Preferably, the conveying assembly comprises two side rollers, the two side rollers are rotatably connected with the frame through bearings, the two side rollers are sleeved with a feeding belt, and the feeding belt is provided with meshes which are uniformly distributed.
Preferably, one end of each side roller is fixedly connected with an extending side shaft, each extending side shaft is fixedly connected with a plurality of rubber swing blades, the plurality of rubber swing blades are distributed in an annular array, each rubber swing blade is fixedly provided with a plurality of active carbon adsorption strips distributed at equal intervals, and a coil spring is fixedly arranged between each rubber swing blade and each extending side shaft.
Preferably, the outer wall of one side of the frame is fixedly provided with a triangular side frame, the triangular side frame is fixedly provided with a double-shaft motor, two output shafts of the double-shaft motor penetrate through the triangular side frame and are rotationally connected with the triangular side frame, and a transmission belt is sleeved between one output shaft of the double-shaft motor and one of the extending side shafts.
Preferably, a transmission gear is connected to the other output shaft of the double-shaft motor in a key manner, a driven gear is fixedly arranged on the outer wall of one end of the brush roller, which is close to the triangular side frame, and the transmission gear is meshed with the driven gear.
Preferably, the brush plate is fixedly arranged at one end of the frame, which is close to the plurality of blowing folding pipes, and hard bristles which are uniformly distributed are arranged on the outer wall of one side of the brush plate.
Preferably, the printing assembly comprises a hydraulic rod fixedly installed on the top frame, a transmission frame is fixedly installed at the end part of an extension rod of the hydraulic rod, a connecting main rod is fixedly connected between two ends of the transmission frame and the frame, connecting side rods are fixedly connected between the outer walls of two sides of the two connecting main rods and the frame, two corner plates are fixedly installed on opposite side walls of the connecting main rods, two printing press rollers are rotatably connected to the two corner plates, and two guide rods in sliding fit with the top frame are fixedly installed at the top of the transmission frame.
Compared with the prior art, the invention provides a green environment-friendly waste reduction printing process by improving, and has the following improvement and advantages:
the method comprises the following steps: the invention can clean and dust the surface of the corrugated board through the brush hair on the brush roller, and simultaneously, the inside of the ventilation cavity channel is in a negative pressure state under the action of the follow-up air pump, so that the dust absorption holes on the surface of the brush roller can generate adsorption force, and further, the effective dust removal treatment is realized, and meanwhile, air can generate horizontal acting force with the inclined surface of the inclined surface end rod and generate component force along the direction of the inclined surface end rod in the flowing process of the ventilation cavity channel, so that the inclined surface end rod, the mounting plate and the brush hair are dithered under the action of the vibration spring, and the movement of the brush hair is aggravated, thereby being beneficial to improving the cleaning effect of the brush hair on the corrugated board;
and two,: according to the invention, the air pumped by the brush roller can be pumped by the air pump, so that the air is filtered by the filter cartridge and then is led into the air supply pipe, wherein part of the air can be sprayed out by the plurality of blowing folding pipes, so that the brush plate arranged in the back direction is positively blown, and the cleaning of hard bristles on the brush plate is realized;
and thirdly,: when the extending side shaft rotates, the plurality of rubber swing blades can be unfolded and rotated by utilizing centrifugal force, dust in workshop air is adsorbed by utilizing the plurality of activated carbon adsorption strips on the rubber swing blades, and in the same way, the frame, the extending side shaft and the rubber swing blades extend into the cleaning box in the cleaning process, so that cleaning liquid in the cleaning box is adsorbed and purified, good water quality of the cleaning liquid is maintained, the service cycle of the cleaning liquid is effectively prolonged, and the purposes of environmental protection and waste reduction are achieved; by means of the coil springs, when the extending side shafts do not rotate, the rubber swing blades can be wound, and the storage function is achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a schematic view of the semi-sectional structure of the present invention;
FIG. 5 is a schematic view of the structure of the invention after the cleaning box is removed;
FIG. 6 is a schematic view of a partially enlarged structure of the present invention;
FIG. 7 is a schematic view of a rubber swing blade structure of the present invention;
FIG. 8 is a schematic cross-sectional view of a brushroll of the present invention;
FIG. 9 is an enlarged schematic view of the structure of FIG. 9A according to the present invention;
fig. 10 is a schematic flow chart of the principle of the present invention.
Reference numerals:
1. cleaning the box body; 2. a frame; 3. a triangular side frame; 4. connecting side rods; 5. a top frame; 6. a guide rod; 7. a gas transmission folding pipe; 8. rubber swing leaves; 9. a hot air serpentine tube; 10. a feeding belt; 11. a mesh; 12. a waste pipe with a valve; 13. printing press rolls; 14. a corrugated hose; 15. an input tube; 16. a filter cartridge; 17. an air extracting pump; 18. blowing a folding pipe; 19. a brush roller; 20. a hydraulic rod; 21. a transmission frame; 22. an angle plate; 23. a side roller; 24. a driven gear; 25. a biaxial motor; 26. an air supply pipe; 27. the connecting main rod; 28. an extension side shaft; 29. a transmission belt; 30. a transmission gear; 31. brushing a plate; 32. hard bristles; 33. an activated carbon adsorption strip; 34. a coil spring; 35. a vent lumen channel; 36. dust collection holes; 37. a mounting piece; 38. brushing; 39. a movable groove; 40. a vibration spring; 41. and a beveled end bar.
Detailed Description
The following detailed description of the present invention clearly and fully describes the technical solutions of the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a green environment-friendly waste reduction printing process by improving the printing process, which comprises the following steps:
as shown in fig. 1 to 10, the embodiment of the invention provides a green environmental protection waste reduction printing process, which is based on a printing device, and specifically comprises the following steps:
step one: cleaning the surface of the corrugated paper by using a printing device, and removing dust particles in a negative pressure and brushing mode;
step two: carrying out roll printing on the surface of the corrugated paper by using a printing device, and drying the printed patterns in a hot air mode, wherein the drying temperature is kept at 60-70 ℃;
step three: the printing device is cleaned, and meanwhile, the service cycle of the cleaning liquid is prolonged by adopting an adsorption design.
As a further scheme of the invention, the printing device comprises a cleaning box body 1 and a frame 2, wherein a waste discharge pipe 12 with a valve is fixedly communicated with the cleaning box body 1, a conveying component and a cleaning component are arranged on the frame 2, a top frame 5 is fixedly arranged in the middle end of the outer wall of the top of the cleaning box body 1, and a printing component is arranged on the top frame 5;
the cleaning assembly comprises two mounting blocks fixedly mounted on the frame 2, a brush roll 19 is rotatably mounted between the two mounting blocks, a plurality of ventilation cavity channels 35 are formed in one side of the brush roll 19, the ventilation cavity channels 35 are distributed in an equidistant annular mode as a whole, a plurality of groups of dust collection holes 36 which are uniformly distributed are formed in the surface of the brush roll 19, each group of dust collection holes 36 are communicated with a single ventilation cavity channel 35, a plurality of inclined surface end rods 41 are movably inserted into the surface of the brush roll 19, one end, far away from the brush roll 19, of each inclined surface end rod 41 is fixedly provided with a mounting sheet 37, bristles 38 are fixedly mounted on one side of the mounting sheet 37, movable grooves 39 which are coaxially arranged with the inclined surface end rods 41 are formed in one side, close to the inclined surface end rods 41, of each inclined surface end rod 41 is fixedly connected with a vibration spring 40, one end of the brush roll 19 is rotatably connected with an adapter tube which is fixedly connected with the mounting blocks, and the adapter tube is arranged back to the inclined surfaces of the inclined surface end rods 41; through the arrangement of the structure, the brush hair 38 on the brush roll 19 can clean and remove dust on the surface of the corrugated board, and simultaneously, the inside of the ventilation cavity channel 35 can be in a negative pressure state under the action of the follow-up air pump 17, so that the dust collection holes 36 on the surface of the brush roll 19 can generate adsorption force, and further, the effective dust removal treatment is realized, and meanwhile, air can generate horizontal acting force with the inclined surface of the inclined surface end rod 41 in the flowing process of the ventilation cavity channel 35 and generate component force in the direction along the inclined surface end rod 41, so that the inclined surface end rod 41, the mounting piece 37 and the brush hair 38 generate shaking under the action of the vibration spring 40, and the movement of the brush hair 38 is aggravated, thereby being beneficial to improving the cleaning effect of the brush hair 38 on the corrugated board.
As a further scheme of the invention, one end of the transfer pipe is fixedly connected with a corrugated hose 14, the other end of the corrugated hose 14 is fixedly connected with an input pipe 15, the end part of the input pipe 15 is fixedly connected with a filter cylinder 16, one end of the outer wall of the top of the cleaning box body 1 is fixedly connected with an air pump 17, the air inlet end of the air pump 17 is communicated with the filter cylinder 16, the air outlet end of the air pump 17 is fixedly connected with an air supply pipe 26, and one side, close to the frame 2, of the air supply pipe 26 is fixedly communicated with a plurality of blowing folding pipes 18 distributed at equal intervals; through the arrangement of the structure, the air pumped by the brush roller 19 can be pumped by the air pump 17, so that the air is filtered by the filter cartridge 16 and then is led into the air supply pipe 26, wherein part of the air can be sprayed out by the plurality of spraying and folding pipes 18, and thus the brush plate 31 which is arranged in the back direction is positively sprayed, and the cleaning of the hard brush hair 32 on the brush plate 31 is realized.
Further, the end part of the air supply pipe 26 is fixedly connected with an air conveying folded pipe 7, the end part of the air conveying folded pipe 7 is fixedly connected with a hot air coiled pipe 9, the bottom side of the hot air coiled pipe 9 is provided with uniformly distributed air outlet holes, and a heating wire is arranged in the hot air coiled pipe 9; through the arrangement of the structure, the filtered rest air can continuously flow through the air conveying folded pipe 7 and finally flows into the hot air coiled pipe 9, and meanwhile, the air is heated by the heating wire inside the hot air coiled pipe 9 and is discharged through a plurality of air outlet holes, so that the drying treatment of the surface of the corrugated paper after printing is realized.
As a further scheme of the invention, the conveying component comprises two side rollers 23, the two side rollers 23 are rotatably connected with the frame 2 through bearings, the two side rollers 23 are sleeved with the feeding belt 10 together, and the feeding belt 10 is provided with meshes 11 which are uniformly distributed; through the arrangement of the structure, the side rollers 23 can drive the feeding belt 10 to move when rotating, so that the corrugated board is transported.
As a further scheme of the invention, one end of each side roller 23 is fixedly connected with an extension side shaft 28, each extension side shaft 28 is fixedly connected with a plurality of rubber swing blades 8, the plurality of rubber swing blades 8 are distributed in an annular array, a plurality of active carbon adsorption strips 33 distributed in equal distance are fixedly arranged on each rubber swing blade 8, and a coil spring 34 is fixedly arranged between each rubber swing blade 8 and the extension side shaft 28; through the arrangement of the structure, when the extending side shaft 28 rotates, the plurality of rubber swing blades 8 can be unfolded and rotated by utilizing centrifugal force, dust in workshop air is adsorbed by utilizing the plurality of activated carbon adsorption strips 33 on the rubber swing blades 8, and in the same way, the frame 2, the extending side shaft 28 and the rubber swing blades 8 extend into the cleaning box body 1 in the cleaning process, so that cleaning liquid in the cleaning box body 1 is adsorbed and purified, good water quality of the cleaning liquid is maintained, the service cycle of the cleaning liquid is effectively prolonged, and the purposes of environmental protection and waste reduction are achieved; by the coil springs 34 provided, when the extension-side shaft 28 is not rotated, the rubber swing blade 8 can be wound up, and the storage function can be realized.
As a further scheme of the invention, a triangular side frame 3 is fixedly arranged on the outer wall of one side of the frame 2, a double-shaft motor 25 is fixedly arranged on the triangular side frame 3, two output shafts of the double-shaft motor 25 penetrate through the triangular side frame 3 and are rotationally connected with the triangular side frame 3, and a transmission belt 29 is sleeved between one output shaft of the double-shaft motor 25 and one extending side shaft 28; by the arrangement of the above structure, the biaxial motor 25 is controlled to be started, one of the extending side shafts 28 is driven to rotate by the transmission action of the transmission belt 29, and the side rollers 23 and the remaining extending side shafts 28 are synchronously rotated by the feeding belt 10.
Further, the other output shaft of the double-shaft motor 25 is connected with a transmission gear 30 in a key way, and a driven gear 24 is fixedly arranged on the outer wall of one end of the brush roller 19, which is close to the triangular side frame 3, and the transmission gear 30 is meshed with the driven gear 24; through the arrangement of the structure, when the double-shaft motor 25 rotates, the brush roller 19 and the feeding belt 10 are driven to rotate in opposite directions through the transmission action of the transmission gear 30 and the driven gear 24, and the surface of the corrugated paper is brushed and cleaned by the rotating brush roller 19.
As a further scheme of the invention, one end of the frame 2, which is close to the plurality of blowing folding pipes 18, is fixedly provided with a brush plate 31, and the outer wall of one side of the brush plate 31 is provided with hard bristles 32 which are uniformly distributed; by providing the brush plate 31 and the hard bristles 32, when the feeding belt 10 is running, the brush plate can move relative to the hard bristles 32, thereby realizing the cleaning treatment of the surface of the feeding belt 10.
As a further scheme of the invention, the printing component comprises a hydraulic rod 20 fixedly arranged on a top frame 5, a transmission frame 21 is fixedly arranged at the end part of the extension rod of the hydraulic rod 20, connecting main rods 27 are fixedly connected between two ends of the transmission frame 21 and a frame 2, connecting side rods 4 are fixedly arranged between the outer walls of two sides of the two connecting main rods 27 and the frame 2, an angle plate 22 is fixedly arranged on the opposite side wall of the two connecting main rods 27, two printing press rollers 13 are rotatably connected on the two angle plates 22, two guide rods 6 which are in sliding fit with the top frame 5 are fixedly arranged at the top of the transmission frame 21, and the arrangement of the guide rods 6 can improve the stability of the up-down movement of the transmission frame 21; by the arrangement of the above structure, the transmission frame 21, the connecting main rod 27 and the frame 2 can be pushed by the hydraulic rod 20 to move in the vertical direction, so as to adjust the distance between the cleaning box body 1.
The specific working method is as follows: the double-shaft motor 25 is controlled to be started, one of the extending side shafts 28 is driven to rotate through the transmission action of the transmission belt 29, the side rollers 23 and the rest of the extending side shafts 28 are synchronously rotated by the feeding belt 10, and the feeding belt 10 is driven to move when the side rollers 23 rotate, so that corrugated paper boards are transported, and embossing on the surfaces of the corrugated paper boards is completed through the two printing press rollers 13; when the double-shaft motor 25 rotates, the brush roller 19 and the feeding belt 10 are driven to rotate in opposite directions through the transmission action of the transmission gear 30 and the driven gear 24, the surface of the corrugated board is cleaned and dedusted through the bristles 38 on the brush roller 19, and meanwhile, the inside of the ventilation cavity channel 35 is in a negative pressure state under the action of the air pump 17, so that the dust collection holes 36 on the surface of the brush roller 19 generate adsorption force, and further, the effective dedusting treatment is realized, meanwhile, air generates horizontal acting force with the inclined surface of the inclined surface end rod 41 in the flowing process of the ventilation cavity channel 35, and generates component force in the direction along the inclined surface end rod 41, so that the inclined surface end rod 41, the mounting piece 37 and the bristles 38 generate shaking under the action of the vibration spring 40, and the movement of the bristles 38 is aggravated, and the cleaning effect of the bristles 38 on the corrugated board is facilitated to be improved; the air pumped by the brush roller 19 is pumped by the air pump 17, so that the air is filtered by the filter cartridge 16 and then is led into the air supply pipe 26, wherein part of the air can be sprayed out by the plurality of blowing folding pipes 18, so that the brush plate 31 which is arranged in the back direction is positively blown, and the cleaning of the hard brush hair 32 on the brush plate 31 is realized; the filtered rest air can continuously flow through the air conveying folded pipe 7 and finally flows into the hot air coiled pipe 9, and meanwhile, the air is heated and warmed through the heating wires in the hot air coiled pipe 9 and then is discharged through a plurality of air outlet holes, so that the drying treatment of the surface of the printed corrugated paper is realized; when the extending side shaft 28 rotates, the plurality of rubber swing blades 8 are unfolded and rotated by centrifugal force, dust in workshop air is adsorbed by the plurality of activated carbon adsorption strips 33 on the rubber swing blades 8, and in the same way, the extending rod of the hydraulic rod 20 is extended in the cleaning process, so that the frame 2, the extending side shaft 28 and the rubber swing blades 8 extend into the cleaning box body 1, and cleaning liquid in the cleaning box body 1 is adsorbed and purified, good water quality of the cleaning liquid is maintained, the service cycle of the cleaning liquid is effectively prolonged, and the purposes of environmental protection and waste reduction are achieved; by the coil springs 34 provided, when the extension side shaft 28 is not rotated, the rubber swing blade 8 is wound up, realizing the storage function.
The previous description is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.