Environment-friendly waste-reducing printing process
Technical Field
The invention relates to the technical field of printing, in particular to a green environment-friendly waste-reducing printing process.
Background
Corrugated paper is a plate-shaped object formed by bonding liner paper and corrugated paper of a waveform formed by processing through a corrugated roller, is generally divided into a single corrugated board and a double corrugated board, and is divided into the following two types according to the size of the corrugated board: A. five types of B, C, E and F. The corrugated paper has the advantages of low cost, light weight, easy processing, high strength, excellent printing adaptability, convenient storage and transportation and the like. The corrugated paper needs to be printed in the production process.
Through retrieval, a patent document with publication number CN214215129U discloses a corrugated paper printing device, which comprises a shell, wherein a feeding assembly, a printing assembly and a drying assembly are sequentially arranged in the shell along the length direction; the feeding assembly comprises a first electric push rod and a storage box, the first electric push rod is vertically and fixedly arranged on the inner wall of the shell, the output end of the first electric push rod is vertically connected with a vertical rod, and the top end of the vertical rod is vertically connected with the center of the transverse plate; the storage box is fixed at the bottom end of the shell through a supporting structure, a material pushing opening and a material discharging opening are respectively formed in two corresponding sides, close to the bottom end, of the storage box along the width direction of the storage box body, a slide way is formed in the bottom end of the storage box along the length direction, and the slide way is communicated with the interior of the storage box; and the inner walls corresponding to two sides close to the bottom end of the storage box are respectively provided with an infrared transmitter and an infrared receiver.
Based on the above search and the discovery of the prior art: at present, when corrugated paper is printed, dust and debris are easily adhered to the surface of the corrugated paper in the previous working procedures, and the printing effect is influenced if the corrugated paper is not processed; meanwhile, the current water consumption for cleaning the printing machine is high, so that a large amount of waste water is generated, and the production requirement of environmental protection and waste reduction cannot be met.
Disclosure of Invention
The invention aims to provide a green environment-friendly waste-reducing printing process to solve the problems in the background technology.
The technical scheme of the invention is as follows: the green environment-friendly waste-reducing printing process is based on a printing device and specifically comprises the following steps:
the method comprises the following steps: cleaning the surface of the corrugated paper by using a printing device, and specifically removing dust particles by adopting a negative pressure and brushing mode;
step two: carrying out roll printing on the surface of the corrugated paper by using a printing device, and drying the printed pattern in a hot air mode, wherein the drying temperature is kept at 60-70 ℃;
step three: the printing device is cleaned, and meanwhile, the use period of the cleaning liquid is prolonged by adopting an adsorption design.
Preferably, the printing device comprises a cleaning box body and a frame, the cleaning box body is fixedly communicated with a waste discharge pipe with a valve, the frame is provided with a conveying assembly and a cleaning assembly, the middle end of the outer wall of the top of the cleaning box body is fixedly provided with a top frame, and the top frame is provided with a printing assembly;
the cleaning assembly comprises two mounting blocks fixedly mounted on a frame, a brush roll is rotatably mounted between the two mounting blocks, a plurality of air ventilation cavity channels are formed in one end of the brush roll, the air ventilation cavity channels are distributed in an equidistant annular mode, a plurality of groups of uniformly distributed dust suction holes are formed in the surface of the brush roll, each group of dust suction holes is communicated with one single air ventilation cavity channel, a plurality of inclined surface end rods are movably inserted into the surface of the brush roll, a mounting piece is fixedly arranged at one end, away from the brush roll, of each inclined surface end rod, bristles are fixedly mounted on one side of the mounting piece, a movable groove which is coaxially arranged with the inclined surface end rods is formed in one side, close to the inclined surface end rods, of the brush roll, a vibration spring is fixedly connected between each inclined surface end rod and the movable groove, a switching pipe is rotatably connected to one end of the brush roll, and is fixedly connected with the switching pipe and the mounting blocks, and the switching pipe is arranged opposite to the inclined surfaces of the inclined surface end rods.
Preferably, the one end fixed connection of switching pipe has bellows, and bellows's other end fixedly connected with input tube, the tip fixedly connected with cartridge filter of input tube, the top outer wall one end fixed mounting of clean box has the aspiration pump, and is linked together between the inlet end of aspiration pump and the cartridge filter, the fixedly connected with air supply pipe of giving vent to anger of aspiration pump, and the fixed intercommunication in one side that the air supply pipe is close to the frame has the jetting of a plurality of equidistance distributions to roll over the pipe.
Preferably, the end part of the air supply pipe is fixedly connected with an air conveying bent pipe, the end part of the air conveying bent pipe is fixedly connected with a hot air coiled pipe, air outlets which are uniformly distributed are formed in the bottom side of the hot air coiled pipe, and a heating wire is arranged inside the hot air coiled pipe.
Preferably, the conveying assembly comprises two side rollers, the two side rollers are rotatably connected with the frame through bearings, the two side rollers are jointly sleeved with a feeding belt, and uniformly distributed meshes are formed in the feeding belt.
Preferably, two the equal fixedly connected with of one end of side roller extends the side shaft, and every extends a plurality of rubber pendulum leaf of equal fixedly connected with on the side shaft, and a plurality of rubber pendulum leaf are whole to be annular array and distribute, every equal fixed mounting has a plurality of equidistance activated carbon adsorption strip that distribute on the rubber pendulum leaf, and equal fixed mounting has the coil spring between every rubber pendulum leaf and the extension side shaft.
Preferably, a triangular side frame is fixedly installed on the outer wall of one side of the frame, a double-shaft motor is fixedly installed on the triangular side frame, two output shafts of the double-shaft motor penetrate through the triangular side frame and are in rotating connection with the triangular side frame, and a transmission belt is sleeved between one output shaft of the double-shaft motor and one of the extension side shafts.
Preferably, a transmission gear is connected to the other output shaft of the double-shaft motor in a key mode, a driven gear is fixedly mounted on the outer wall of one end, close to the triangular side frame, of the brush roll, and the transmission gear is meshed with the driven gear.
Preferably, a brush plate is fixedly mounted at one end of the frame, which is close to the plurality of blowing bent pipes, and the outer wall of one side of the brush plate is provided with uniformly distributed hard bristles.
Preferably, the printing assembly includes the hydraulic stem of fixed mounting on the roof-rack, and the extension rod tip fixed mounting of hydraulic stem has the gear frame, equal fixedly connected with connecting rod between the both ends of gear frame and the frame, and all be fixed with connecting rod between two connecting rod's both sides outer wall and the frame, two equal fixed mounting has the horn shape board on connecting rod's the relative lateral wall, and rotates on two horn shape boards and be connected with two printing compression rollers, the top fixed mounting of gear frame has two and roof-rack sliding fit's guide bar.
The invention provides a green environment-friendly waste-reducing printing process by improving, compared with the prior art, the invention has the following improvements and advantages:
one is as follows: the invention can clean and remove dust on the surface of the corrugated board by the bristles on the brush roll, and meanwhile, the inside of the ventilation cavity channel can be in a negative pressure state under the action of a subsequent air pump, so that the dust suction hole on the surface of the brush roll can generate adsorption force, and further effective dust removal treatment is realized;
the second step is as follows: according to the invention, air pumped by the brush roll can be pumped by the air pump, so that the air is filtered by the filter cartridge and then is introduced into the air supply pipe, wherein part of the air can be sprayed out through the plurality of spraying folding pipes, thus the cleaning of the hard bristles on the brush plate is realized when the air is sprayed to the brush plate arranged in the subsequent process;
and thirdly: when the extension side shaft rotates, the plurality of rubber swinging blades can be unfolded and rotate by using centrifugal force, and dust in workshop air is adsorbed by using the plurality of activated carbon adsorption strips on the rubber swinging blades; utilize the coil spring that sets up, when extension side shaft does not rotate, can roll the rubber pendulum leaf, realize accomodating the function.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a schematic view of a half-section of the present invention;
FIG. 5 is a schematic structural view of the cleaning box of the present invention after being removed;
FIG. 6 is a schematic view of a partially enlarged structure of the present invention;
FIG. 7 is a schematic view of the rubber flap structure of the present invention;
FIG. 8 is a schematic cross-sectional view of a brush roll according to the present invention;
FIG. 9 is an enlarged view of the structure at A in FIG. 9 according to the present invention;
fig. 10 is a schematic flow chart of the principle of the present invention.
Reference numerals:
1. cleaning the box body; 2. a frame; 3. a triangular side frame; 4. connecting side rods; 5. a top frame; 6. a guide rod; 7. gas transmission folding pipes; 8. swinging the leaves with rubber; 9. a hot air coil pipe; 10. a feed belt; 11. mesh openings; 12. a valved waste pipe; 13. printing a compression roller; 14. a corrugated hose; 15. an input tube; 16. a filter cartridge; 17. an air pump; 18. blowing and folding the pipe; 19. a brush roll; 20. a hydraulic rod; 21. a transmission frame; 22. a horn-shaped plate; 23. a side roller; 24. a driven gear; 25. a dual-axis motor; 26. a gas supply pipe; 27. connecting the main rod; 28. an extended side shaft; 29. a transmission belt; 30. a transmission gear; 31. brushing a plate; 32. stiff bristles; 33. an activated carbon adsorption strip; 34. a coil spring; 35. a ventilation lumen; 36. a dust collection hole; 37. mounting a sheet; 38. brushing; 39. a movable groove; 40. vibrating the spring; 41. a beveled end bar.
Detailed Description
The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The invention provides a green environment-friendly waste-reducing printing process through improvement, and the technical scheme of the invention is as follows:
as shown in fig. 1 to 10, an embodiment of the present invention provides a green environmental protection waste reduction printing process, which is based on a printing apparatus, and specifically includes the following steps:
the method comprises the following steps: cleaning the surface of the corrugated paper by using a printing device, and specifically removing dust particles by adopting a negative pressure and brushing mode;
step two: carrying out roll printing on the surface of the corrugated paper by using a printing device, and drying the printed pattern in a hot air mode, wherein the drying temperature is kept at 60-70 ℃;
step three: the printing device is cleaned, and meanwhile, the use period of the cleaning liquid is prolonged by adopting an adsorption design.
As a further scheme of the invention, the printing device comprises a cleaning box body 1 and a frame 2, a waste discharge pipe 12 with a valve is fixedly communicated on the cleaning box body 1, a conveying assembly and a cleaning assembly are installed on the frame 2, a top frame 5 is fixedly installed at the middle end of the outer wall of the top of the cleaning box body 1, and a printing assembly is installed on the top frame 5;
the cleaning assembly comprises two mounting blocks fixedly mounted on the frame 2, a brush roll 19 is rotatably mounted between the two mounting blocks, one end of the brush roll 19 is provided with a plurality of air-vent cavity channels 35, the air-vent cavity channels 35 are integrally distributed in an equidistant annular manner, a plurality of groups of uniformly distributed dust-absorbing holes 36 are formed in the surface of the brush roll 19, each group of dust-absorbing holes 36 is communicated with a single air-vent cavity channel 35, a plurality of inclined surface end rods 41 are movably inserted in the surface of the brush roll 19, a mounting sheet 37 is fixed at one end, away from the brush roll 19, of each inclined surface end rod 41, bristles 38 are fixedly mounted on one side of the mounting sheet 37, a movable groove 39 which is coaxial with the inclined surface end rod 41 is formed in one side of the brush roll 19, a vibration spring 40 is fixedly connected between each inclined surface end rod 41 and the movable groove 39, one end of the brush roll 19 is rotatably connected with an adapter tube which is fixedly connected with the mounting blocks, and the adapter tube is arranged opposite to inclined surfaces of the inclined surface end rods 41; through the arrangement of the structure, the brush bristles 38 on the brush roll 19 can clean and remove dust on the surface of the corrugated board, and meanwhile, under the action of the subsequent air suction pump 17, the inside of the air vent cavity channel 35 becomes a negative pressure state, so that the dust suction holes 36 on the surface of the brush roll 19 can generate an adsorption force, and further effective dust removal treatment is realized, meanwhile, in the flowing process of air passing through the air vent cavity channel 35, the air can generate a horizontal acting force with the inclined surface of the inclined surface end rod 41, and a component force is generated in the direction along the inclined surface end rod 41, so that under the action of the arranged vibration spring 40, the inclined surface end rod 41, the mounting piece 37 and the brush bristles 38 are shaken, the movement of the brush bristles 38 is intensified, and the cleaning effect of the brush bristles 38 on the corrugated board is favorably improved.
As a further scheme of the invention, one end of the adapter tube is fixedly connected with a corrugated hose 14, the other end of the corrugated hose 14 is fixedly connected with an input tube 15, the end part of the input tube 15 is fixedly connected with a filter cartridge 16, one end of the outer wall of the top of the cleaning box body 1 is fixedly provided with an air suction pump 17, the air inlet end of the air suction pump 17 is communicated with the filter cartridge 16, the air outlet end of the air suction pump 17 is fixedly connected with an air supply tube 26, and one side of the air supply tube 26 close to the frame 2 is fixedly communicated with a plurality of blowing folding tubes 18 which are distributed at equal intervals; through the arrangement of the structure, the air pumped by the brush roller 19 can be pumped by the air pump 17, so that the air is filtered by the filter cartridge 16 and then flows into the air supply pipe 26, wherein part of the air can be sprayed out through the plurality of spraying folding pipes 18, and thus the cleaning of the hard bristles 32 on the brush plate 31 is realized when the air is sprayed to the brush plate 31 which is arranged in the subsequent process.
Further, the end of the air supply pipe 26 is fixedly connected with an air delivery bent pipe 7, the end of the air delivery bent pipe 7 is fixedly connected with a hot air coiled pipe 9, the bottom side of the hot air coiled pipe 9 is provided with air outlet holes which are uniformly distributed, and a heating wire is arranged inside the hot air coiled pipe 9; through the setting of above-mentioned structure, all the other air accessible after the filtration are rolled over pipe 7 and are continued to flow to finally flow in hot-blast coiled pipe 9, simultaneously, the air is discharged through a plurality of ventholes after 9 inside heater strips of hot-blast coiled pipe heat and heat up, thereby realizes the drying process to corrugated paper surface after the printing.
As a further scheme of the invention, the conveying assembly comprises two side rollers 23, the two side rollers 23 are rotatably connected with the frame 2 through bearings, the two side rollers 23 are jointly sleeved with the feeding belt 10, and the feeding belt 10 is provided with uniformly distributed meshes 11; through the arrangement of the structure, the side roller 23 can drive the feeding belt 10 to move when rotating, so that the corrugated board is transported.
As a further scheme of the present invention, one end of each of the two side rollers 23 is fixedly connected with an extension side shaft 28, each extension side shaft 28 is fixedly connected with a plurality of rubber swinging blades 8, the plurality of rubber swinging blades 8 are integrally distributed in an annular array, each rubber swinging blade 8 is fixedly provided with a plurality of activated carbon adsorption strips 33 which are distributed at equal intervals, and a coil spring 34 is fixedly arranged between each rubber swinging blade 8 and the extension side shaft 28; through the arrangement of the structure, when the extension side shaft 28 rotates, the plurality of rubber swinging blades 8 can be unfolded and rotate by utilizing centrifugal force, and dust in workshop air is adsorbed by utilizing the plurality of activated carbon adsorption strips 33 on the rubber swinging blades 8, and similarly, in the cleaning process, the frame 2 together with the extension side shaft 28 and the rubber swinging blades 8 extends into the cleaning box body 1, so that the cleaning solution in the cleaning box body 1 is adsorbed and purified, the good water quality of the cleaning solution is kept, the service cycle of the cleaning solution is effectively prolonged, and the purposes of environmental protection and waste reduction are achieved; with the coil spring 34 provided, when the extension-side shaft 28 is not rotated, the rubber flap 8 can be wound up, and a storage function is realized.
As a further scheme of the present invention, a triangular side frame 3 is fixedly mounted on an outer wall of one side of the frame 2, a double-shaft motor 25 is fixedly mounted on the triangular side frame 3, two output shafts of the double-shaft motor 25 both penetrate through the triangular side frame 3 and are rotatably connected with the triangular side frame 3, and a transmission belt 29 is sleeved between one output shaft of the double-shaft motor 25 and one extending side shaft 28; with the above arrangement, the two-shaft motor 25 is controlled to be started, one of the extension-side shafts 28 is driven to rotate by the transmission action of the belt 29, and the side rollers 23 and the remaining extension-side shafts 28 are rotated in synchronization with each other by the feed belt 10.
Furthermore, a transmission gear 30 is connected to the other output shaft of the double-shaft motor 25 in a key manner, a driven gear 24 is fixedly installed on the outer wall of one end, close to the triangular side frame 3, of the brush roller 19, and the transmission gear 30 is meshed with the driven gear 24; through the arrangement of the structure, when the double-shaft motor 25 rotates, the driving action of the transmission gear 30 and the driven gear 24 can drive the brush roll 19 to rotate opposite to the feeding belt 10, and the surface of corrugated paper is brushed and cleaned by the aid of the rotating brush roll 19.
As a further scheme of the present invention, a brush plate 31 is fixedly mounted at one end of the frame 2 close to the plurality of blowing folding tubes 18, and the outer wall of one side of the brush plate 31 is provided with hard bristles 32 which are uniformly distributed; by arranging the brush plate 31 and the hard brush bristles 32, when the feeding belt 10 is operated, the feeding belt can move relative to the hard brush bristles 32, so that the surface of the feeding belt 10 can be cleaned.
As a further scheme of the present invention, the printing assembly includes a hydraulic rod 20 fixedly mounted on the top frame 5, and the end of an extension rod of the hydraulic rod 20 is fixedly mounted with a transmission frame 21, two ends of the transmission frame 21 are fixedly connected with connecting main rods 27 between the frame 2, and connecting side rods 4 are fixed between the outer walls of two sides of the two connecting main rods 27 and the frame 2, and an angular plate 22 is fixedly mounted on one opposite side wall of the two connecting main rods 27, and two printing press rollers 13 are rotatably connected to the two angular plates 22, and two guide rods 6 slidably engaged with the top frame 5 are fixedly mounted on the top of the transmission frame 21, and the arrangement of the guide rods 6 can improve the stability of the up-and-down movement of the transmission frame 21; through the arrangement of the structure, the distance between the cleaning box body 1 and the transmission frame 21, the connecting main rod 27 and the frame 2 can be adjusted by pushing the hydraulic rod 20 to move in the vertical direction.
The specific working method comprises the following steps: controlling and starting the double-shaft motor 25, driving one of the extension side shafts 28 to rotate through the transmission action of the transmission belt 29, and utilizing the feeding belt 10 to enable the side roller 23 and the other extension side shafts 28 to synchronously rotate, wherein the side roller 23 drives the feeding belt 10 to move when rotating, so that the corrugated board is transported, and the corrugated board is embossed on the surface of the corrugated board through the two printing press rollers 13; when the double-shaft motor 25 rotates, the brush roll 19 and the feeding belt 10 are driven to rotate oppositely through the transmission action of the transmission gear 30 and the driven gear 24, the surface of corrugated cardboard is cleaned and dedusted through bristles 38 on the brush roll 19, and meanwhile, under the action of the air suction pump 17, the inside of the air vent cavity channel 35 is in a negative pressure state, so that the dust suction holes 36 on the surface of the brush roll 19 generate an adsorption force, and further effective dedusting treatment is realized, meanwhile, in the flowing process of air through the air vent cavity channel 35, the air generates a horizontal acting force with the inclined plane of the inclined plane end rod 41, and generates a component force in the direction along the inclined plane end rod 41, so that the inclined plane end rod 41, the mounting piece 37 and the bristles 38 are shaken under the action of the arranged vibrating spring 40, the movement of the bristles 38 is intensified, and the cleaning effect of the bristles 38 on the corrugated cardboard is favorably improved; the air pumped by the brush roller 19 is pumped by the air pump 17, so that the air is filtered by the filter cylinder 16 and then enters the air supply pipe 26, wherein part of the air can be sprayed out through the plurality of spraying folding pipes 18, and thus the cleaning of the hard bristles 32 on the brush plate 31 is realized when the air is sprayed to the brush plate 31 which is arranged in the subsequent direction; the rest of the filtered air can continuously flow through the air transmission bent pipe 7 and finally flow into the hot air coiled pipe 9, and meanwhile, the air is heated by the heating wires inside the hot air coiled pipe 9 and then is discharged through a plurality of air outlet holes, so that the drying treatment on the surface of the printed corrugated paper is realized; when the extension side shaft 28 rotates, the rubber swinging blades 8 are unfolded and rotate by using centrifugal force, and dust in the workshop air is adsorbed by using the activated carbon adsorption strips 33 on the rubber swinging blades 8, and similarly, in the cleaning process, the frame 2 together with the extension side shaft 28 and the rubber swinging blades 8 extend into the cleaning box body 1 by using the extension rod extension of the hydraulic rod 20, so that the cleaning solution in the cleaning box body 1 is adsorbed and purified, the good water quality of the cleaning solution is kept, the service cycle of the cleaning solution is effectively prolonged, and the purposes of environmental protection and waste reduction are achieved; with the coil spring 34 provided, when the extension-side shaft 28 is not rotated, the rubber flap 8 is wound up, and a storage function is realized.
The previous description is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.