CN104775262B - A kind of process equipment of jean - Google Patents

A kind of process equipment of jean Download PDF

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Publication number
CN104775262B
CN104775262B CN201510209453.XA CN201510209453A CN104775262B CN 104775262 B CN104775262 B CN 104775262B CN 201510209453 A CN201510209453 A CN 201510209453A CN 104775262 B CN104775262 B CN 104775262B
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China
Prior art keywords
cylinder
fixed
jean
clamping block
frame
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CN201510209453.XA
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Chinese (zh)
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CN104775262A (en
Inventor
邱建强
代俊刚
江跃强
马怡刚
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HAINING COWBOY WEAVING Co Ltd
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HAINING COWBOY WEAVING Co Ltd
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Priority to CN201510209453.XA priority Critical patent/CN104775262B/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/34Driving arrangements of machines or apparatus
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics

Abstract

The invention provides the process equipment of a kind of jean, belong to technical field of textile machine.It solve the problem that can not make jean uniform coloring in prior art.The process equipment of this jean includes frame, frame two ends are provided with discharge mechanism and receiving mechanism, frame is fixed with workbench, chroma tank and drying baker it is provided with between discharge mechanism and workbench, dyeing apparatus it is provided with, including lower clamping block one, lower clamping block two, upper clamping block one, upper clamping block two and clamp system in chroma tank;Being provided with stir-fry snowflake device between frame and working plate, including sliding cylinder one, regulate cylinder one and friction plate, friction plate is provided with hydrojet structure;It is provided with laser apparatus between frame and working plate, including sliding cylinder two, regulates cylinder two and radium-shine rifle.The present invention has can make jean be in tensioned state in dyeing course, and jean can be processed into residual old snowflower effect the advantage carving lines.

Description

A kind of process equipment of jean
Technical field
The invention belongs to technical field of textile machine, relate to a kind of process equipment, the particularly process equipment of a kind of jean.
Background technology
Jeans have wear-resisting, bear dirty, wear the features such as next to the skin, comfortable, be generally adopted the indigo water mill fabric such as denim, tendon Bovis seu Bubali denim, also other fabrics such as useful Glove suede, velveteen are made, and wear fashion and comfortable, are subject to youthful liking.Along with market demand is continuously increased and the people's the improving constantly of requirement to jeans style, pattern, also promote the improvement to jeans processing technique and perfect.
At present, mainly still there is color and luster in the dyeing of jean, coloured light is not sufficiently stable, the dyeing repeatability also problem such as poor, and the process equipment that jean is processed occurred on the market is not very perfect, whole jean is generally under relaxed state and dyes, thus it is impossible to ensure that jean uniform coloring, also the surface treatment of jean cannot be become residual old snowflower effect simultaneously and carve lines, deal with that to also result in jean feel partially hard improperly, run counter to the requirement of environmental protection that jean improves by consumer day by day, comfortable, fashion.
So, for those skilled in the art, it need to develop a kind of can passing through and change traditional staining method, so that jean dyeing is more uniform, and residual old snowflake can also be processed into and carve the process equipment of lines.
Summary of the invention
It is an object of the invention to there are the problems referred to above for existing technology, propose the process equipment of a kind of jean, the process equipment of this jean has can make jean be in tensioned state in dyeing course, and jean can also be processed into residual old snowflower effect and carve the feature of lines.
nullThe purpose of the present invention can be realized by following technical proposal: the process equipment of a kind of jean,Including frame,The two ends of described frame are respectively arranged with the discharge mechanism that can discharge jean and the receiving mechanism of rolling jean,It is characterized in that,Described frame is fixed with a workbench,Described workbench is between discharge mechanism and receiving mechanism,And between discharge mechanism and workbench, it is sequentially provided with chroma tank and drying baker,It is provided with jean is carried out the dyeing apparatus of thoroughly dyeing in described chroma tank,This dyeing apparatus includes the lower clamping block one being arranged in chroma tank、Lower clamping block two and be arranged on the upper clamping block one directly over lower clamping block one、Upper clamping block two directly over lower clamping block two,Lower clamping block one and upper clamping block one are in the side along jean conveying direction,Lower clamping block two and upper clamping block two are in the opposite side along jean conveying direction,Clamping jean the clamp system making jean be in tensioned state it is provided with between described upper clamping block one and upper clamping block two and chroma tank;nullDescribed workbench is provided with conveyer belt,Described conveyer belt is fixed with some working plates,Described frame is fixed with the drive mechanism that described conveyer belt can be driven to move,It is provided with between described frame and working plate jean surface treatment becomes alabastrine stir-fry snowflake device,This stir-fry snowflake device is in the working plate side near drying baker,Including sliding cylinder one、Regulate the friction plate of cylinder one and rectangular in cross-section shape,The cylinder body of described sliding cylinder one is horizontally fixed in frame,The piston rod of sliding cylinder one is horizontally disposed with and piston rod end is horizontally fixed with connecting plate,The described cylinder body regulating cylinder one is fixed on the lower face of connecting plate,And the piston rod of adjustment cylinder one is straight down,Described friction plate is horizontally fixed on the piston rod end regulating cylinder,The length direction of described friction plate is perpendicular with the conveying direction of described jean,And the length of friction plate is less than the length of above-mentioned working plate,The lower surface of described friction plate is fixed with the Pumex of some irregular layouts,Described friction plate is additionally provided with the hydrojet structure that can spray potassium permanganate solution;nullBeing additionally provided with between described frame and working plate can to the laser apparatus of jean surface engraving lines,This laser apparatus is in the working plate side away from drying baker,Including sliding cylinder two、Regulate cylinder two and radium-shine rifle,On the described cylinder body fixed frame regulating cylinder two,Regulate cylinder two piston rod straight down and the end horizontal of piston rod be fixed with the adjustable plate of rectangular in cross-section shape,The length direction of described adjustable plate is perpendicular with jean conveying direction,And the lower face of adjustable plate offers regulating tank along its length,Slide in regulating tank and be provided with sliding shoe,The cylinder body of described sliding cylinder two is fixed on one end of adjustable plate,The piston rod of sliding cylinder two is horizontally disposed with and piston rod end is fixed on sliding shoe,Described radium-shine rifle is arranged on the lower surface of sliding shoe,And the muzzle of described radium-shine rifle is towards described working plate.
First, under the effect of clamp system, the jean that will be located between lower clamping block one, upper clamping block one is clamped, the jean that simultaneously will be located between lower clamping block two, upper clamping block two is clamped, and making jean tighten to both sides stretching such that it is able to the dyeing making jean is more thorough;Secondly, by drying baker it is thus possible to the jean after dyeing is dried, firm coloration degree is increased, it is prevented that fade;Again, under the effect regulating cylinder one, the altitude mixture control realizing friction plate enables the Pumex being fixed on friction plate to contact with jean, wherein, jean can be sprayed potassium permanganate solution by hydrojet structure, and drive moving back and forth of friction plate by sliding cylinder one, so that jean is rubbed by the Pumex being fixed on friction plate lower surface, it is achieved jean to be processed into residual old snowflower effect;Finally, under the effect regulating cylinder two, the rifle head of radium-shine rifle and the distance of cowboy's cotton face fabric can be regulated, thus realize on jean radium-shine go out the different depths lines, and under the effect of sliding cylinder two, enable radium-shine rifle to drive to move back and forth along regulating tank, thus realize on jean radium-shine go out lines.
In the process equipment of above-mentioned jean, the interior diapire of described chroma tank offers groove one and groove two in the width direction, slide respectively in described groove one and groove two and be provided with slide block one and slide block two, it is provided with spring one between described slide block one and chroma tank cell wall, one end of spring one is fixed on slide block one, the other end of spring one is fixed on a cell wall of chroma tank, and above-mentioned lower clamping block one is fixed on slide block one;Being provided with spring two between described slide block two and chroma tank cell wall, one end of spring two is fixed on slide block two, and the other end of spring two is fixed on a cell wall of chroma tank, and above-mentioned lower clamping block two is fixed on slide block two.Under the effect being subject to external force, lower clamping block one can be slided along groove one by spring one, and meanwhile, lower clamping block two can be slided along groove two by spring two;After laying down external force, spring one and spring one return to original state, thus driving lower clamping block one and lower clamping block two to return to the home position being positioned at below jean.
In the process equipment of above-mentioned jean, described clamp system includes the lift cylinder being fixed in frame, promote cylinder one and promote cylinder two, the piston rod of described lift cylinder is straight down, and the piston rod end of lift cylinder is fixed with lifter plate, the length direction of described lifter plate is perpendicular with the conveying direction of jean, the lower face of lifter plate offers groove three and groove four along its length respectively, and slide respectively in groove three and groove four and be provided with slide block three and slide block four, above-mentioned upper clamping block one is fixed on the lower surface of slide block three, above-mentioned upper clamping block two is fixed on the lower surface of slide block four;Described one end promoting cylinder one to be fixed on lifter plate, and promote the piston rod end of cylinder two to be fixed on slide block three, the described other end promoting cylinder two to be fixed on lifter plate, and promote the piston rod end of cylinder two to be fixed on slide block four.When lift cylinder drives lifter plate to move downward, upper clamping block one and lower clamping block one will be located between jean be clamped, upper clamping block two and lower clamping block two will be located between jean be clamped, simultaneously, under the effect promoting cylinder one, upper clamping block one drives lower clamping block one along the groove three-dimensional Slideslip near chroma tank inwall, under the effect promoting cylinder two, upper clamping block two drives lower clamping block two to slide along groove four-way near the opposite side of chroma tank inwall such that it is able to realizes jean and stretches to both sides;When lift cylinder drives lifter plate to move upward, promote cylinder one and promote cylinder two to drive upper clamping block one and upper clamping block two to return to and initially lower clamping block one and lower clamping block two relative position respectively.
In the process equipment of above-mentioned jean, described hydrojet structure includes having the spray line of cavity, reserving liquid tank and liquid pump, described reserving liquid tank and liquid pump are each attached in frame, the inlet of liquid pump is connected with described reserving liquid tank by feed tube, the liquid outlet of liquid pump is connected with described spray line by drain pipe, described spray line is fixed on the lower face of above-mentioned friction plate, and spray line is fixed with some nozzles on the arc surface of working plate.Potassium permanganate solution in reserving liquid tank is transported on the spray line on the lower face being fixed on friction plate by liquid pump, sprays potassium permanganate solution again through nozzle to the jean on working plate.
In the process equipment of above-mentioned jean, described drying baker offers charging aperture on the sidewall of chroma tank, and another sidewall of drying baker offers discharging opening, is provided with the drying mechanism that the rear jean of dyeing is dried in described drying baker.By the drying mechanism in drying baker such that it is able to realize the jean after dyeing is dried, increase firm coloration degree, it is prevented that fade.
In the process equipment of above-mentioned jean, described drying mechanism includes hot-air blower one, hot-air blower two, heat radiation cylinder one and heat radiation cylinder two, described heat radiation cylinder one and heat radiation cylinder two are perpendicular in conveying direction setting up and down and with jean, heat radiation cylinder one and heat radiation cylinder two offer some louvres in hollow shape and on barrel, described hot-air blower one and hot-air blower two are each attached on the outer wall of drying baker, and the air outlet of hot-air blower one is connected with one end of heat radiation cylinder one, the air outlet of hot-air blower two is connected with one end of heat radiation cylinder two.Hot-air blower one is connected with heat radiation cylinder one, can the jean that walk around heat radiation cylinder one be dried by louvre;Hot-air blower one is connected with heat radiation cylinder one, can the jean that walk around heat radiation cylinder one be dried by louvre, thus the color adhesiveness improved on jean.
In the process equipment of above-mentioned jean, described heat radiation cylinder one is in the charging aperture place of drying baker, and between heat radiation cylinder one and the discharging opening of drying baker, it is fixed with the circular rails one that cross section is semi-annular shape, described circular rails one and described heat radiation cylinder one concentric;Described heat radiation cylinder two is in the discharge outlet of drying baker, and it is fixed with, between heat radiation cylinder two and the charging aperture of drying baker, the circular rails two that cross section is semi-annular shape, described circular rails two and described heat radiation cylinder two concentric, described circular rails one and circular rails two are arranged axisymmetricly, and the two ends of circular rails one and circular rails two are each attached on the two side of drying baker.Being fixed on the circular rails one in drying baker and jean can be played guiding function by circular rails two, making the jean in drying baker not deviate by enough heat radiation cylinders one and heat radiation cylinder two, thus improving the drying degree to the jean carried.
In the process equipment of above-mentioned jean, described drive mechanism includes active roller, return idler and drive motor, described active roller is arranged on one end of workbench by rotating axle one, described return idler is arranged on the other end of workbench by rotating axle two, above-mentioned conveyer belt is arranged between active roller and return idler, described drive motor is fixed in frame, the output shaft of drive motor is fixed with drive sprocket, one end of described rotation axle one is stretched out described workbench and is fixed with driven sprocket, chain it is provided with between drive sprocket and driven sprocket.Drive sprocket on drive motor output shaft is rotated by chain-driving driven sprocket, thus driving the active roller rotated on axle one to rotate, meanwhile, driven rolling is driven to rotate under the effect of conveyer belt, the working plate on conveyer belt is made to rotate, it is achieved the conveying to jean.
In the process equipment of above-mentioned jean, described discharge mechanism includes discharging frame, described discharging frame is provided with blowing roller by axial restraint and the mode that circumferentially rotates, one end of described blowing roller passes discharging frame and is fixed with driven pulley one, driven pulley one can drive the rotary electric machine one that blowing roller rotates to be connected with one, rotary electric machine one is fixed in frame, and the output shaft of rotary electric machine one is fixed with drive pulley one, it is provided with belt one between described drive pulley one and driven pulley one.Rotary electric machine one drives drive pulley one rotation on output shaft, by belt one thus driving the blowing roller being fixed on driven pulley one to rotate, thus realizing automatically the denim after dyeing being carried out blowing.
In the process equipment of above-mentioned jean, described receiving mechanism includes rewinding frame, described rewinding frame is provided with rewinding roller by axial restraint and the mode that circumferentially rotates, one end of described rewinding roller passes rewinding frame and is fixed with driven pulley two, driven pulley two can drive the rotary electric machine two that blowing roller rotates to be connected with one, rotary electric machine two is fixed in frame, and the output shaft of rotary electric machine two is fixed with drive pulley two, it is provided with belt two between described drive pulley two and driven pulley two.Rotary electric machine two drives drive pulley two rotation on output shaft, by belt two thus driving the rewinding roller being fixed on driven pulley two to rotate, thus realizing automatically the denim after dyeing being carried out rewinding.
Compared with prior art, the process equipment of this jean has the advantage that
1, the present invention drives lifter plate to move downward by lift cylinder, upper clamping block one and lower clamping block one will be located between jean be clamped, upper clamping block two and lower clamping block two will be located between jean be clamped, simultaneously, under the effect promoting cylinder one and promotion cylinder two, jean can be made to stretch to both sides, so that dyeing is more thorough.
2, the jean walking around heat radiation cylinder one can be dried by the louvre dispelled the heat on cylinder one by the present invention by hot-air blower one;The jean walking around heat radiation cylinder two can be dried by hot-air blower two by the louvre dispelled the heat on cylinder two, thus the color adhesiveness improved on jean.
3, the present invention is under the effect regulating cylinder one, realize the altitude mixture control of friction plate, the Pumex being fixed on friction plate is enable to contact with jean, and by liquid pump, the potassium permanganate solution in reserving liquid tank is transported on spray line, spray potassium permanganate solution by nozzle to the jean on working plate.
4, the present invention can drive moving back and forth of friction plate by sliding cylinder one, so that jean is rubbed by the Pumex being fixed on friction plate lower surface, it is achieved jean is processed into residual old snowflower effect.
5, the present invention enables radium-shine rifle to move back and forth along regulating tank by sliding cylinder two, thus realize on jean radium-shine go out lines.
6, the present invention is under the effect regulating cylinder two, it is possible to drive the oscilaltion of radium-shine rifle being arranged on adjustable plate, thus regulating the distance with cowboy's cotton face fabric, it is achieved on jean radium-shine go out the different depths lines.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 be the present invention face structural representation;
Fig. 3 is the plan structure schematic diagram of the present invention;
Fig. 4 is the structural representation of chroma tank in the present invention;
Fig. 5 is the structural representation of drying baker in the present invention;
Fig. 6 is the structural representation of drive mechanism in the present invention.
In figure, 1, frame;2, workbench;3, chroma tank;4, lower clamping block one;5, lower clamping block two;6, slide block one;7, slide block two;8, spring one;9, spring two;10, upper clamping block one;11, upper clamping block two;12, lift cylinder;13, lifter plate;14, cylinder one is promoted;15, cylinder two is promoted;16, slide block three;17, slide block four;18, drying baker;19, hot-air blower one;20, hot-air blower two;21, heat radiation cylinder one;22, heat radiation cylinder two;23, circular rails one;24, circular rails two;25, conveyer belt;26, working plate;27, active roller;28, return idler;29, drive motor;30, drive sprocket;31, driven sprocket;32, chain;33, discharging frame;34, blowing roller;35, rotary electric machine one;36, drive pulley one;37, driven pulley one;38, belt one;39, rewinding frame;40, rewinding roller;41, rotary electric machine two;42, drive pulley two;43, driven pulley two;44, belt two;45, sliding cylinder one;46, cylinder one is regulated;47, connecting plate;48, friction plate;49, Pumex;50, spray line;51, reserving liquid tank;52, liquid pump;53, feed tube;54, drain pipe;55, sliding cylinder two;56, cylinder two is regulated;57, radium-shine rifle;58, adjustable plate;59, sliding shoe.
Detailed description of the invention
The following is specific embodiments of the invention and in conjunction with accompanying drawing, technical scheme is further described, but the present invention is not limited to these embodiments.
As shown in Figure 1, Figure 2 and Figure 3, the process equipment of a kind of jean, including frame 1, the two ends of frame 1 are respectively arranged with the discharge mechanism that can discharge jean and the receiving mechanism of rolling jean.Being fixed with a workbench 2 in frame 1, workbench 2 is between discharge mechanism and receiving mechanism, and is sequentially provided with chroma tank 3 and drying baker 18 between discharge mechanism and workbench 2.The sidewall of chroma tank 3 inner chamber is additionally provided with two guiding rollers, and guides roller perpendicular with the transmission direction of jean.Workbench 2 is additionally provided with conveyer belt 25, conveyer belt 25 is fixed with some working plates 26.
As shown in Figure 4, it is provided with jean is carried out the dyeing apparatus of thoroughly dyeing in chroma tank 3.This dyeing apparatus includes the lower clamping block 1 being arranged in chroma tank 3, lower clamping block 25 and is arranged on the upper clamping block 2 11 directly over the upper clamping block 1 directly over lower clamping block 1, lower clamping block 25, lower clamping block 1 and upper clamping block 1 are in the side along jean conveying direction, and lower clamping block 25 and upper clamping block 2 11 are in the opposite side along jean conveying direction.Specifically, the interior diapire of chroma tank 3 offers groove one and groove two in the width direction, slide respectively in groove one and groove two and be provided with slide block 1 and slide block 27, it is provided with spring 1 between slide block 1 and chroma tank 3 cell wall, one end of spring 1 is fixed on slide block 1, the other end of spring 1 is fixed on a cell wall of chroma tank 3, and lower clamping block 1 is fixed on slide block 1;Being provided with spring 29 between slide block 27 and chroma tank 3 cell wall, one end of spring 29 is fixed on slide block 27, and the other end of spring 29 is fixed on a cell wall of chroma tank 3, and lower clamping block 25 is fixed on slide block 27.Under the effect being subject to external force, lower clamping block 1 can be slided along groove one by spring 1, and meanwhile, lower clamping block 25 can be slided along groove two by spring 29;After laying down external force, spring 1 and spring 1 return to original state, thus driving lower clamping block 1 and lower clamping block 25 to return to the home position being positioned at below jean.
It is provided with clamping jean between upper clamping block 1 and upper clamping block 2 11 and chroma tank 3 and makes jean be in the clamp system of tensioned state.More particularly, clamp system includes being fixed in frame 1 lift cylinder 12, promote cylinder 1 and promote cylinder 2 15.The piston rod of lift cylinder 12 is straight down, and the piston rod end of lift cylinder 12 is fixed with lifter plate 13, the length direction of lifter plate 13 is perpendicular with the conveying direction of jean, the lower face of lifter plate 13 offers groove three and groove four along its length respectively, and slide respectively in groove three and groove four and be provided with slide block 3 16 and slide block 4 17, upper clamping block 1 is fixed on the lower surface of slide block 3 16, and upper clamping block 2 11 is fixed on the lower surface of slide block 4 17;Promote cylinder 1 to be fixed on one end of lifter plate 13, and promote the piston rod end of cylinder 2 15 to be fixed on slide block 3 16, promote cylinder 2 15 to be fixed on the other end of lifter plate 13, and promote the piston rod end of cylinder 2 15 to be fixed on slide block 4 17.When lift cylinder 12 drives lifter plate 13 to move downward, the jean that upper clamping block 1 and lower clamping block 1 will be located between the two is clamped, the jean that upper clamping block 2 11 and lower clamping block 25 will be located between the two is clamped, simultaneously, under the effect promoting cylinder 1, upper clamping block 1 drives lower clamping block 1 along the groove three-dimensional Slideslip near chroma tank 3 inwall, under the effect promoting cylinder 2 15, upper clamping block 2 11 drives lower clamping block 25 to slide along groove four-way near the opposite side of chroma tank 3 inwall, stretch it is thus possible to realize jean to both sides;When lift cylinder 12 drives lifter plate 13 to move upward, promote cylinder 1 and promote cylinder 2 15 to drive upper clamping block 1 and upper clamping block 2 11 to return to and initially lower clamping block 1 and lower clamping block 25 relative position respectively.
As it is shown in figure 5, drying baker 18 offers charging aperture on the sidewall of chroma tank 3, another sidewall of drying baker 18 offers discharging opening, in drying baker 18, be provided with the drying mechanism that the rear jean of dyeing is dried.Specifically, drying mechanism includes hot-air blower 1, hot-air blower 2 20, heat radiation cylinder 1 and heat radiation cylinder 2 22.Heat radiation cylinder 1 and heat radiation cylinder 2 22 are perpendicular in conveying direction setting up and down and with jean, heat radiation cylinder 1 and heat radiation cylinder 2 22 offer some louvres in hollow shape and on barrel, hot-air blower 1 and hot-air blower 2 20 are each attached on the outer wall of drying baker 18, and the air outlet of hot-air blower 1 is connected with one end of heat radiation cylinder 1, the air outlet of hot-air blower 2 20 is connected with one end of heat radiation cylinder 2 22.Hot-air blower 1 is connected with heat radiation cylinder 1, can the jean that walk around heat radiation cylinder 1 be dried by louvre;Hot-air blower 1 is connected with heat radiation cylinder 1, can the jean that walk around heat radiation cylinder 1 be dried by louvre, thus the color adhesiveness improved on jean.
Specifically, heat radiation cylinder 1 is in the charging aperture place of drying baker 18, and is fixed with the circular rails 1 that cross section be semi-annular shape between heat radiation cylinder 1 and the discharging opening of drying baker 18, circular rails 1 and cylinder 1 concentric that dispels the heat;Heat radiation cylinder 2 22 is in the discharge outlet of drying baker 18, and it is fixed with, between heat radiation cylinder 2 22 and the charging aperture of drying baker 18, the circular rails 2 24 that cross section is semi-annular shape, circular rails 2 24 and heat radiation cylinder 2 22 concentric, circular rails 1 and circular rails 2 24 are arranged axisymmetricly, and the two ends of circular rails 1 and circular rails 2 24 are each attached on the two side of drying baker 18.It is fixed on the circular rails 1 in drying baker 18 and jean can be played guiding function by circular rails 2 24, the jean in drying baker 18 is made not deviate by enough heat radiation cylinders 1 and heat radiation cylinder 2 22, thus improving the drying efficiency to the jean carried.
As shown in Figure 6, between frame 1 with working plate 26, it is provided with becoming jean surface treatment alabastrine stir-fry snowflake device.This stir-fry snowflake device is in the working plate 26 side near drying baker 18, including sliding cylinder 1, the friction plate 48 regulating cylinder 1 and rectangular in cross-section shape.The cylinder body of sliding cylinder 1 is horizontally fixed in frame 1, the piston rod of sliding cylinder 1 is horizontally disposed with and piston rod end is horizontally fixed with connecting plate 47, the cylinder body regulating cylinder 1 is fixed on the lower face of connecting plate 47, and the piston rod of adjustment cylinder 1 is straight down, friction plate 48 is horizontally fixed on the piston rod end regulating cylinder, the length direction of friction plate 48 is perpendicular with the conveying direction of jean, and the length of friction plate 48 is less than the length of above-mentioned working plate 26, the lower surface of friction plate 48 is fixed with the Pumex 49 of some irregular layouts, friction plate 48 is additionally provided with the hydrojet structure that can spray potassium permanganate solution.
Specifically, hydrojet structure includes having the spray line 50 of cavity, reserving liquid tank 51 and liquid pump 52, reserving liquid tank 51 and liquid pump 52 are each attached in frame 1, the inlet of liquid pump 52 is connected with reserving liquid tank 51 by feed tube 53, the liquid outlet of liquid pump 52 is connected with spray line 50 by drain pipe 54, and drain pipe 54 is provided with electromagnetic valve such that it is able to be automatically adjusted the break-make of drain pipe 54.Spray line 50 is fixed on the lower face of above-mentioned friction plate 48, and spray line 50 is fixed with some nozzles on the arc surface of working plate 26.Frame 1 is fixed with a PLC, above-mentioned sliding cylinder 1, regulate cylinder 1, liquid pump 52 is connected with described PLC each through circuit with electromagnetic valve.Potassium permanganate solution in reserving liquid tank 51 is transported on the spray line 50 on the lower face being fixed on friction plate 48 by liquid pump 52, sprays potassium permanganate solution again through nozzle to the jean on working plate 26.
First, under the effect regulating cylinder 1, it is achieved the altitude mixture control of friction plate 48, the Pumex 49 being fixed on friction plate 48 is made can to contact with jean;Secondly, under the effect of hydrojet structure, it is possible to jean is sprayed potassium permanganate solution, jean is conducive to carry out frying snowflake;Finally, under the effect of sliding cylinder 1, it is possible to drive the moving back and forth of friction plate 48, so that jean is rubbed by the Pumex 49 being fixed on friction plate 48 lower surface, it is achieved jean is processed into residual old snowflower effect.
As shown in Figure 6, being additionally provided with between frame 1 and working plate 26 can to the laser apparatus of jean surface engraving lines, and this laser apparatus is in the working plate 26 side away from drying baker 18, including sliding cylinder 2 55, regulates cylinder 2 56 and radium-shine rifle 57.nullRegulate on the cylinder body fixed frame 1 of cylinder 2 56,Regulate cylinder 2 56 piston rod straight down and the end horizontal of piston rod be fixed with the adjustable plate 58 of rectangular in cross-section shape,The length direction of adjustable plate 58 is perpendicular with jean conveying direction,And the lower face of adjustable plate 58 offers T-shaped regulating tank along its length,Slide in regulating tank and be provided with sliding shoe 59,And sliding shoe 59 matches with regulating tank,One end of regulating tank is additionally provided with the limited block that sliding shoe 59 can play position-limiting action,The cylinder body of sliding cylinder 2 55 is fixed on one end of adjustable plate 58,The piston rod of sliding cylinder 2 55 is horizontally disposed with and piston rod end is fixed on sliding shoe 59,Radium-shine rifle 57 is arranged on the lower surface of sliding shoe 59,It is provided with hinged block between radium-shine rifle 57 and sliding shoe 59,The spray angle of radium-shine rifle 57 can be regulated according to practical situation by hinged block.And the muzzle of radium-shine rifle 57 is towards working plate 26.Make radium-shine rifle 57 can move back and forth along regulating tank by sliding cylinder 2 55, thus realize on jean radium-shine go out lines;Meanwhile, regulate cylinder 2 56, it is possible to drive the oscilaltion of radium-shine rifle 57 being arranged on adjustable plate 58, thus regulating the distance with cowboy's cotton face fabric, it is achieved on jean radium-shine go out the different depths lines.
Additionally, frame 1 is further fixed on can driving conveying belt 25 motion drive mechanism.Specifically, drive mechanism includes active roller 27, return idler 28 and drive motor 29, active roller 27 is arranged on one end of workbench 2 by rotating axle one, return idler 28 is arranged on the other end of workbench 2 by rotating axle two, and conveyer belt 25 is arranged between active roller 27 and return idler 28.Drive motor 29 is fixed in frame 1, and the output shaft of drive motor 29 is fixed with drive sprocket 30, and the one end rotating axle one is stretched out workbench 2 and is fixed with driven sprocket 31, is provided with chain 32 between drive sprocket 30 and driven sprocket 31.Drive sprocket 30 on drive motor 29 output shaft drives driven sprocket 31 to rotate by chain 32, thus driving the active roller 27 rotated on axle one to rotate, simultaneously, driven rolling is driven to rotate under the effect of conveyer belt 25, the working plate 26 on conveyer belt 25 is made to rotate, it is achieved the conveying to jean.
One end of frame 1 is provided with the discharge mechanism of release jean.Discharge mechanism includes discharging frame 33, discharging frame 33 is provided with blowing roller 34 by axial restraint and the mode that circumferentially rotates, one end of blowing roller 34 passes discharging frame 33 and is fixed with driven pulley 1, driven pulley 1 can drive the rotary electric machine 1 that blowing roller 34 rotates to be connected with one, rotary electric machine 1 is fixed in frame 1, and the output shaft of rotary electric machine 1 is fixed with drive pulley 1, it is provided with belt 1 between drive pulley 1 and driven pulley 1.Rotary electric machine 1 drives the drive pulley 1 on output shaft to rotate, by belt 1 thus driving the blowing roller 34 being fixed on driven pulley 1 to rotate, thus realizing automatically the denim after dyeing being carried out blowing.
The other end of frame 1 is provided with the receiving mechanism of rolling jean.Receiving mechanism includes rewinding frame 39, rewinding frame 39 is provided with rewinding roller 40 by axial restraint and the mode that circumferentially rotates, one end of rewinding roller 40 passes rewinding frame 39 and is fixed with driven pulley 2 43, driven pulley 2 43 can drive the rotary electric machine 2 41 that blowing roller 34 rotates to be connected with one, rotary electric machine 2 41 is fixed in frame 1, and the output shaft of rotary electric machine 2 41 is fixed with drive pulley 2 42, it is provided with belt 2 44 between drive pulley 2 42 and driven pulley 2 43.Rotary electric machine 2 41 drives the drive pulley 2 42 on output shaft to rotate, by belt 2 44 thus driving the rewinding roller 40 being fixed on driven pulley 2 43 to rotate, thus realizing automatically the denim after dyeing being carried out rewinding.
Summary, generally speaking the operation principle of the process equipment of this jean is such:
1, under the effect of clamp system, the jean that will be located between lower clamping block 1, upper clamping block 1 is clamped, the jean that simultaneously will be located between lower clamping block 25, upper clamping block 2 11 is clamped, and making jean tighten to both sides stretching such that it is able to the dyeing making jean is more thorough;
2, the jean walking around heat radiation cylinder 1 can be dried by hot-air blower 1 by the louvre dispelled the heat on cylinder 1;The jean walking around heat radiation cylinder 2 22 can be dried by hot-air blower 2 20 by the louvre dispelled the heat on cylinder 2 22, thus the color adhesiveness improved on jean;
3, under the effect regulating cylinder 1, the altitude mixture control realizing friction plate 48 makes the Pumex 49 being fixed on friction plate 48 can contact with jean, wherein, and the potassium permanganate solution in reserving liquid tank 51 is transported on spray line 50 by liquid pump 52, potassium permanganate solution is sprayed to the jean on working plate 26 by nozzle, then pass through sliding cylinder 1 and drive moving back and forth of friction plate 48, so that jean is rubbed by the Pumex 49 being fixed on friction plate 48 lower surface, it is achieved jean is processed into residual old snowflower effect;
4, under the effect regulating cylinder 2 56, the rifle head of radium-shine rifle 57 and the distance of cowboy's cotton face fabric can be regulated, thus realize on jean radium-shine go out the different depths lines, and under the effect of sliding cylinder 2 55, make radium-shine rifle 57 to drive to move back and forth along regulating tank, thus realize on jean radium-shine go out lines.
Specific embodiment described herein is only to present invention spirit explanation for example.Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount the scope that appended claims is defined.
Although more employing 1 herein, frame;2, workbench;3, chroma tank;4, lower clamping block one;5, lower clamping block two;6, slide block one;7, slide block two;8, spring one;9, spring two;10, upper clamping block one;11, upper clamping block two;12, lift cylinder;13, lifter plate;14, cylinder one is promoted;15, cylinder two is promoted;16, slide block three;17, slide block four;18, drying baker;19, hot-air blower one;20, hot-air blower two;21, heat radiation cylinder one;22, heat radiation cylinder two;23, circular rails one;24, circular rails two;25, conveyer belt;26, working plate;27, active roller;28, return idler;29, drive motor;30, drive sprocket;31, driven sprocket;32, chain;33, discharging frame;34, blowing roller;35, rotary electric machine one;36, drive pulley one;37, driven pulley one;38, belt one;39, rewinding frame;40, rewinding roller;41, rotary electric machine two;42, drive pulley two;43, driven pulley two;44, belt two;45, sliding cylinder one;46, cylinder one is regulated;47, connecting plate;48, friction plate;49, Pumex;50, spray line;51, reserving liquid tank;52, liquid pump;53, feed tube;54, drain pipe;55, sliding cylinder two;56, cylinder two is regulated;57, radium-shine rifle;58, adjustable plate;59, the term such as sliding shoe, but it is not precluded from using the probability of other term.These terms are used to be only used to describe and explain more easily the essence of the present invention;It is all contrary with spirit of the present invention for being construed as any additional restriction.

Claims (10)

  1. null1. the process equipment of a jean,Including frame,The two ends of described frame are respectively arranged with the discharge mechanism that can discharge jean and the receiving mechanism of rolling jean,It is characterized in that,Described frame is fixed with a workbench,Described workbench is between discharge mechanism and receiving mechanism,And between discharge mechanism and workbench, it is sequentially provided with chroma tank and drying baker,It is provided with jean is carried out the dyeing apparatus of thoroughly dyeing in described chroma tank,This dyeing apparatus includes the lower clamping block one being arranged in chroma tank、Lower clamping block two and be arranged on the upper clamping block one directly over lower clamping block one、Upper clamping block two directly over lower clamping block two,Lower clamping block one and upper clamping block one are in the side along jean conveying direction,Lower clamping block two and upper clamping block two are in the opposite side along jean conveying direction,Clamping jean the clamp system making jean be in tensioned state it is provided with between described upper clamping block one and upper clamping block two and chroma tank;nullDescribed workbench is provided with conveyer belt,Described conveyer belt is fixed with some working plates,Described frame is fixed with the drive mechanism that described conveyer belt can be driven to move,It is provided with between described frame and working plate jean surface treatment becomes alabastrine stir-fry snowflake device,This stir-fry snowflake device is in the working plate side near drying baker,Including sliding cylinder one、Regulate the friction plate of cylinder one and rectangular in cross-section shape,The cylinder body of described sliding cylinder one is horizontally fixed in frame,The piston rod of sliding cylinder one is horizontally disposed with and piston rod end is horizontally fixed with connecting plate,The described cylinder body regulating cylinder one is fixed on the lower face of connecting plate,And the piston rod of adjustment cylinder one is straight down,Described friction plate is horizontally fixed on the piston rod end regulating cylinder,The length direction of described friction plate is perpendicular with the conveying direction of described jean,And the length of friction plate is less than the length of above-mentioned working plate,The lower surface of described friction plate is fixed with the Pumex of some irregular layouts,Described friction plate is additionally provided with the hydrojet structure that can spray potassium permanganate solution;nullBeing additionally provided with between described frame and working plate can to the laser apparatus of jean surface engraving lines,This laser apparatus is in the working plate side away from drying baker,Including sliding cylinder two、Regulate cylinder two and radium-shine rifle,On the described cylinder body fixed frame regulating cylinder two,Regulate cylinder two piston rod straight down and the end horizontal of piston rod be fixed with the adjustable plate of rectangular in cross-section shape,The length direction of described adjustable plate is perpendicular with jean conveying direction,And the lower face of adjustable plate offers regulating tank along its length,Slide in regulating tank and be provided with sliding shoe,The cylinder body of described sliding cylinder two is fixed on one end of adjustable plate,The piston rod of sliding cylinder two is horizontally disposed with and piston rod end is fixed on sliding shoe,Described radium-shine rifle is arranged on the lower surface of sliding shoe,And the muzzle of described radium-shine rifle is towards described working plate.
  2. 2. the process equipment of jean according to claim 1, it is characterized in that, the interior diapire of described chroma tank offers groove one and groove two in the width direction, slide respectively in described groove one and groove two and be provided with slide block one and slide block two, it is provided with spring one between described slide block one and chroma tank cell wall, one end of spring one is fixed on slide block one, and the other end of spring one is fixed on a cell wall of chroma tank, and above-mentioned lower clamping block one is fixed on slide block one;Being provided with spring two between described slide block two and chroma tank cell wall, one end of spring two is fixed on slide block two, and the other end of spring two is fixed on a cell wall of chroma tank, and above-mentioned lower clamping block two is fixed on slide block two.
  3. 3. the process equipment of jean according to claim 2, it is characterized in that, described clamp system includes the lift cylinder being fixed in frame, promote cylinder one and promote cylinder two, the piston rod of described lift cylinder is straight down, and the piston rod end of lift cylinder is fixed with lifter plate, the length direction of described lifter plate is perpendicular with the conveying direction of jean, the lower face of lifter plate offers groove three and groove four along its length respectively, and slide respectively in groove three and groove four and be provided with slide block three and slide block four, above-mentioned upper clamping block one is fixed on the lower surface of slide block three, above-mentioned upper clamping block two is fixed on the lower surface of slide block four;Described one end promoting cylinder one to be fixed on lifter plate, and promote the piston rod end of cylinder two to be fixed on slide block three, the described other end promoting cylinder two to be fixed on lifter plate, and promote the piston rod end of cylinder two to be fixed on slide block four.
  4. 4. the process equipment of jean according to claim 3, it is characterized in that, described hydrojet structure includes having the spray line of cavity, reserving liquid tank and liquid pump, described reserving liquid tank and liquid pump are each attached in frame, the inlet of liquid pump is connected with described reserving liquid tank by feed tube, the liquid outlet of liquid pump is connected with described spray line by drain pipe, and described spray line is fixed on the lower face of above-mentioned friction plate, and spray line is fixed with some nozzles on the arc surface of working plate.
  5. 5. the process equipment of the jean according to claim 1 or 2 or 3 or 4, it is characterized in that, described drying baker offers charging aperture on the sidewall of chroma tank, another sidewall of drying baker offers discharging opening, in described drying baker, is provided with the drying mechanism that the rear jean of dyeing is dried.
  6. 6. the process equipment of jean according to claim 5, it is characterized in that, described drying mechanism includes hot-air blower one, hot-air blower two, heat radiation cylinder one and heat radiation cylinder two, described heat radiation cylinder one and heat radiation cylinder two are perpendicular in conveying direction setting up and down and with jean, heat radiation cylinder one and heat radiation cylinder two offer some louvres in hollow shape and on barrel, described hot-air blower one and hot-air blower two are each attached on the outer wall of drying baker, and the air outlet of hot-air blower one is connected with one end of heat radiation cylinder one, the air outlet of hot-air blower two is connected with one end of heat radiation cylinder two.
  7. 7. the process equipment of jean according to claim 6, it is characterized in that, described heat radiation cylinder one is in the charging aperture place of drying baker, and between heat radiation cylinder one and the discharging opening of drying baker, it is fixed with the circular rails one that cross section is semi-annular shape, described circular rails one and described heat radiation cylinder one concentric;Described heat radiation cylinder two is in the discharge outlet of drying baker, and it is fixed with, between heat radiation cylinder two and the charging aperture of drying baker, the circular rails two that cross section is semi-annular shape, described circular rails two and described heat radiation cylinder two concentric, described circular rails one and circular rails two are arranged axisymmetricly, and the two ends of circular rails one and circular rails two are each attached on the two side of drying baker.
  8. 8. the process equipment of the jean according to claim 1 or 2 or 3 or 4, it is characterized in that, described drive mechanism includes active roller, return idler and drive motor, described active roller is arranged on one end of workbench by rotating axle one, described return idler is arranged on the other end of workbench by rotating axle two, above-mentioned conveyer belt is arranged between active roller and return idler, described drive motor is fixed in frame, the output shaft of drive motor is fixed with drive sprocket, one end of described rotation axle one is stretched out described workbench and is fixed with driven sprocket, chain it is provided with between drive sprocket and driven sprocket.
  9. 9. the process equipment of the jean according to claim 1 or 2 or 3 or 4, it is characterized in that, described discharge mechanism includes discharging frame, described discharging frame is provided with blowing roller by axial restraint and the mode that circumferentially rotates, one end of described blowing roller passes discharging frame and is fixed with driven pulley one, driven pulley one can drive the rotary electric machine one that blowing roller rotates to be connected with one, rotary electric machine one is fixed in frame, and the output shaft of rotary electric machine one is fixed with drive pulley one, it is provided with belt one between described drive pulley one and driven pulley one.
  10. 10. the process equipment of the jean according to claim 1 or 2 or 3 or 4, it is characterized in that, described receiving mechanism includes rewinding frame, described rewinding frame is provided with rewinding roller by axial restraint and the mode that circumferentially rotates, one end of described rewinding roller passes rewinding frame and is fixed with driven pulley two, driven pulley two can drive the rotary electric machine two that blowing roller rotates to be connected with one, rotary electric machine two is fixed in frame, and the output shaft of rotary electric machine two is fixed with drive pulley two, it is provided with belt two between described drive pulley two and driven pulley two.
CN201510209453.XA 2015-04-29 2015-04-29 A kind of process equipment of jean Active CN104775262B (en)

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Publication number Priority date Publication date Assignee Title
CN107805900A (en) * 2017-09-28 2018-03-16 长兴德弘机械有限公司 A kind of knitwear rapid dyeing device
CN108179570A (en) * 2017-11-22 2018-06-19 浙江得伟纺织科技有限公司 A kind of dyeing apparatus of fabric
CN109056243A (en) * 2018-07-31 2018-12-21 海宁百丽丝染整有限责任公司 A kind of production technology of denim fabric
CN109056245A (en) * 2018-09-12 2018-12-21 嘉兴市芸芸纺织有限公司 A kind of dyeing apparatus for polyester fabric
CN110468540A (en) * 2019-09-18 2019-11-19 段建国 A kind of modified fabric processing unit (plant)

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KR20120118253A (en) * 2011-04-18 2012-10-26 신성재 Textile dust collecting device for textile
CN204080466U (en) * 2014-10-16 2015-01-07 桐乡市德泰纺织品有限公司 Web surface treating apparatus
CN204112085U (en) * 2014-08-06 2015-01-21 桐乡市金都植绒有限公司 A kind of flocked fabric Final finishing device

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Publication number Priority date Publication date Assignee Title
CN201981383U (en) * 2011-03-05 2011-09-21 杨洋 Continuous vulcanized white-core dyed yarn dyeing equipment
KR20120118253A (en) * 2011-04-18 2012-10-26 신성재 Textile dust collecting device for textile
CN204112085U (en) * 2014-08-06 2015-01-21 桐乡市金都植绒有限公司 A kind of flocked fabric Final finishing device
CN204080466U (en) * 2014-10-16 2015-01-07 桐乡市德泰纺织品有限公司 Web surface treating apparatus

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