CN109093228A - A kind of welding parameter intelligent monitor system - Google Patents
A kind of welding parameter intelligent monitor system Download PDFInfo
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- CN109093228A CN109093228A CN201811120053.1A CN201811120053A CN109093228A CN 109093228 A CN109093228 A CN 109093228A CN 201811120053 A CN201811120053 A CN 201811120053A CN 109093228 A CN109093228 A CN 109093228A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0953—Monitoring or automatic control of welding parameters using computing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
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- Plasma & Fusion (AREA)
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Abstract
The present invention discloses a kind of welding parameter intelligent monitor system, including several data collection stations, relay process device and server；The welding parameter real-time report that several data collection stations are used to acquire gives relay process device；The relay process device is for output after being summarized the welding parameter that several data collection stations are sent to server；The server is for being analyzed, being stored and being shown to the data received.The present invention can monitor welding parameter when welding equipment work, and automatically record；Solves the drawbacks of execute-in-place work is not implemented by technological specification；Keep personnel corresponding with welding data, weld seam initial data records in detail can provide welding process retrospect；Administrative staff can understand site welding situation by various client remotes in Office Area；Meet control of product quality demand and real-time management situations such as when to the Welder of operator.
Description
Technical field
The present invention relates to welding technology field more particularly to a kind of welding parameter intelligent monitor systems.
Background technique
With the progress of science and technology and the continuous development of infant industry, stainless steel, titanium alloy, nickel-base alloy, cobalt alloy
It is widely applied with nonferrous materials such as zirconiums, mainly includes following field: petrochemical industry, food and pharmaceutical industry,
Water treatment field, power plant, Nuclear Power Industry, shipbuilding, aerospace, Large Infrastructure Projects construction in pipeline it is prefabricated and plate
Splicing.And welding is the normal pressures such as pipeline, pressure vessel, heat exchanger, low-temperature storage tank, reaction kettle, tower, pillars and high-voltage tube
An essential procedure in road container manufacturing operation.It but is still at present to rely on work people to the control of welding process
Member experience complete, can not welding parameters realize intelligent monitoring, influence welding efficiency, safety is poor.
Summary of the invention
It is an object of the invention to be mentioned to solve background section above by a kind of welding parameter intelligent monitor system
To the problem of.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of welding parameter intelligent monitor system, the system include several data collection stations, relay process device and clothes
Business device；The welding parameter real-time report that several data collection stations are used to acquire gives relay process device；At the relaying
Reason device is for output after being summarized the welding parameter that several data collection stations are sent to server；The server is used for
The data received are analyzed, stored and shown.
Particularly, the welding parameter intelligent monitor system further includes that TV shows wall；The TV shows wall for whole
The real-time display of all station real-time status and statistical information in a system, wherein the station real-time status and statistics letter
It ceases the including but not limited to same day and of that month effectively weld interval, wlding information and gas information, improper weld effectively is used to make
With wlding information and gas information.
Particularly, the data collection station is any using interactive acquisition terminal, standard type acquisition terminal；The friendship
Mutual formula acquisition terminal is used for submerged arc welding machine welding post, collection voltages, electric current, the speed of travel, welding temperature, worker body of swiping the card
Part, and collected data are shown in touch display screen；The standard type acquisition terminal is used for gas-shielded welder welding post,
Collection voltages, electric current, worker identity of swiping the card, and pass through indicator light indicating equipment state.
Particularly, the welding parameter intelligent monitor system further includes bar code recognition unit, and the bar code recognition unit is used
In the bar code of scanning workpiece, data collection station is sent by barcode data, data collection station passes through the barcode data from clothes
Business device downloads technique information, and shows on native industry display.
Particularly, the welding parameter intelligent monitor system further includes gas flowmeter；The gas flowmeter is for examining
The real-time flow rate of protection gas is surveyed, the total gas flow rate in setting time is counted.
Particularly, for non-special plane welding equipment, the welding parameter intelligent monitor system further includes current sensor, electricity
Pressure sensor.
Particularly, primary server software is installed in the server；The primary server software includes system control
System and video wall information display subsystem, the system control subsystem are used to be responsible for the management and data of whole system data
The response of information, distribution, warning notice, and Report Forms Service is provided；The video wall information display subsystem will be for will entirely be
The real-time display of all station real-time status and statistical information is shown on wall in TV in system；The primary server software is taking
The main interface at business device end is used to show entire factory all monitored welding machine, welder, workpiece real time information, passes through the system of click
Every management function real-time query weld information, consumptive material use information, welding work status information.
Particularly, the server has the function of to store WPS: typing window Rapid input is specified in primary server software,
Or read the welding procedure sheet of the excel format of storage user；Server also has production task database storage function, is used for
Welder chooses name of product, contract number, welding seam No, operation card number information in terminal；The server has to welding
Equipment carries out relevant inquiring and setting function: operating status, the equipment of equipment nearest 24 hours operating condition, equipment are sometime
Operation in the operating condition of section, in real time welding curve and deposition efficiency and heat input numerical value, the operation of equipment supergage and specification
Time compares cake chart and inventory, equipment energy consumption situation, the welder of current operation equipment and its personal information, equipment alarm note
Record；Wherein, equipment running status includes welding, being standby, to work；The nearest 24 hours operating condition of equipment refer to welding, it is standby,
Annual distribution cake chart to three kinds of states of work；The real-time welding curve includes electric current, voltage curve；The server has
Inquire the function of all data in welding process: one, the inquiry of historical data: the selection period selects welding machine number, clicks inquiry
Button double-clicks the welding record for needing to inquire, welded condition is listed in workpiece detail list, lists welding waveform in the graph,
Selection needs welding waveform to be shown；Two, date comprision: the selection period selects welding machine number, clicks inquiry button,
Two list boxes of comparison double-click the welding record for wanting inquiry, and data are shown in waveform table with wave form, to two waves
Graphic data compares；Three, equipment compares: carrying out technological parameter pair according to two or more data collection stations are chosen on demand
Than finding out the more stable source of welding current of the better welder of gimmick, performance；The server in-laid process management module；The work
Skill management module provides process management function for the module, provides technique typing and editing interface, by client's voluntarily typing work
Skill content；Issuing automatically with matching feature for welding procedure includes: one, touch screen index operation mode: welder acquires in data
Welding seam No is inputted on the touch screen of terminal, asks for the correspondence work write in advance in service by engineering department automatically according to the number
Skill table, automatic identification are called and issue corresponding welding parameter to welding machine；Two, server pressure issues: being taken by technologist
Technique is set on business device, the technique of establishment is issued to by server by specified welding machine, is then welded by operator.
Particularly, the welding parameter intelligent monitor system also has server pop-up warning function, workshop sound-light alarm
Function, CDMA SMS alarm function；Server pop-up warning function: if there is warning message, pop-up on the display of server
Warning window prompt administrative staff pay attention to；The optional following either type of workshop sound and light of alarm: one, at data collection station
Alarm song and flashing lamp are set；Two, it is implanted into voice program in management program, sets up stereo set in workshop, there is warning message
When, management program control voice program is broadcasted by stereo set to workshop；CDMA SMS alarm function: when certain data is adopted
Related leader's hand when collection terminal reaches the major accident condition being previously set, by built-in CDMA module, into database
Warning message is sent in machine.
Particularly, the welding parameter intelligent monitor system also has video monitoring function, by being set up in taking the photograph for workshop
Image when related personnel's work is captured as head, checks live video image in time after administrative staff are alarmed.
Welding parameter intelligent monitor system advantage proposed by the present invention is as follows: one, can monitor when welding equipment works
Welding parameter, and automatically record；Two, the drawbacks of execute-in-place work is not implemented by technological specification is solved；Three, promote WPS specification
It executes, improves product quality；Four, keep personnel corresponding with welding data, weld seam initial data records in detail can provide welding process
Retrospect；Five, administrative staff can understand site welding situation by various client remotes in Office Area；Six, meet product matter
Measure demand for control and real-time management situations such as when to the Welder of operator；Seven, reduce a variety of materials waste, reduce enterprise
Industry operation cost improves enterprise competitiveness.
Detailed description of the invention
Fig. 1 is welding parameter intelligent monitor system working principle flow chart provided in an embodiment of the present invention；
Fig. 2 is monitoring network plant layout provided in an embodiment of the present invention figure；
Fig. 3 is welding parameter intelligent monitor system topology diagram provided in an embodiment of the present invention.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.It is understood that tool described herein
Body embodiment is used only for explaining the present invention rather than limiting the invention.It also should be noted that for the ease of retouching
It states, only some but not all contents related to the present invention are shown in the drawings, it is unless otherwise defined, used herein all
Technical and scientific term has the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.It is used herein
Term be intended merely to description specific embodiment, it is not intended that in limitation the present invention.
It please refers to shown in Fig. 1, Fig. 1 is welding parameter intelligent monitor system working principle process provided in an embodiment of the present invention
Figure；The course of work of welding parameter intelligent monitor system generally comprises in the present embodiment: parameter acquisition, and data transmission, signal turns
It changes, data processing, data storage, data query, classification alarm, video monitoring etc..As shown in Fig. 2, Fig. 2 is the embodiment of the present invention
The monitoring network plant layout of offer schemes, and welding parameter intelligent monitor system joins the welding of each station of each workshop section in several workshops
Number is monitored.
As shown in figure 3, Fig. 3 is welding parameter intelligent monitor system topology diagram provided in an embodiment of the present invention.This reality
It applies welding parameter intelligent monitor system in example and specifically includes several data collection stations, relay process device and server.It is described
The welding parameter real-time report that several data collection stations are used to acquire gives relay process device.The relay process device is used for will
Output is to server after the welding parameter that several data collection stations are sent is summarized.The server is used for the number received
According to being analyzed, stored and shown.Specifically, the welding parameter intelligent monitor system further includes that TV is aobvious in the present embodiment
Show wall.The TV shows real-time display of the wall for station real-time status and statistical information all in whole system, wherein
The station real-time status and statistical information include but is not limited to the same day and of that month effectively weld interval, effectively use wlding information
And gas information, improper welding use wlding information and gas information etc..
The data collection station is any using interactive acquisition terminal, standard type acquisition terminal.The interactive mode is adopted
Collect terminal be used for submerged arc welding machine welding post, collection voltages, electric current, the speed of travel, welding temperature, the identity of swiping the card of worker, and
Collected data are shown in touch display screen, scene display is straightforward, is convenient for worker's execute-in-place.The standard
Type acquisition terminal be used for gas-shielded welder welding post, collection voltages, electric current, worker identity of swiping the card, and by indicator light instruction
Equipment state.The full cast aluminium shell of standard type acquisition terminal in the present embodiment, intensity is high, is suitble to the use occasion frequently moved.
The Current Voltage and device status information of interactive acquisition terminal acquisition in the present embodiment, by communication system directly from
PLC is obtained, and other information such as document, gas flow use plug-in mode, does not need to make any change to the source of welding current.Root
According to field condition, flexible access sensor and signal wire guarantee that collected data are accurate and reliable.Data collection station acquisition is eventually
The theoretical sample frequency at end is limited to communications up to 5000 times per second, and the frequency that reports of data is 1-5 times per second, takes and adopts
Sample average value.Data collection station carries card reader, before worker's welding, need first by oneself ID card insertion card reader (or
Person uses contactless IC card), after data collection station successfully identifies card number, which is logged on into system, allows welding.
Worker insufficient for qualification can make it that can not weld the weld seam for needing specific qualification by control starting the arc signal.
In the present embodiment according to field condition, the telecommunication management of data collection station uses wired or wireless side
Formula.Interactive acquisition terminal can show worker's information, product information, technique information etc., and can be by clicking pressing for screen
Button carries out relevant operation.The welding parameter intelligent monitor system further includes bar code recognition unit, the item in the present embodiment
Code recognition unit is used to scan the bar code of workpiece, sends data collection station for barcode data, data collection station is by being somebody's turn to do
Barcode data downloads technique information from server, and shows on native industry display.Bar code recognition unit is according to live feelings
Condition, using it is wired or wirelessly with data collection station carry out data communication.The bar code recognition unit can be selected and sweep
Code rifle.It holds employee job card completion of swiping the card in the card reader of data collection station before worker operation to log in, system records and stores this
Event.Before work, worker holds barcode scanning gun, and barcode scanning job order or workpiece number, monitoring system pass through data-interface, access technique
Assessment system, the relevant informations such as work information, WPS content are sent in acquisition, and are shown in touch screen.
For voltage, current detecting: in special plane equipment, voltage, electric current are directly acquired by control system, for non-special
Machine equipment acquisition uses external sensor mode, and compatibility is strong, convenient for safeguarding.This is straight using the control system in special plane equipment
It obtains and takes voltage and current parameter.According to customer requirement, data collection station will identify that card information is acquired, identifies to worker,
The operator for only meeting correlated condition can just operate welding equipment.If any technical support, worker's card
The existing employee job card of factory can be used and replace (needing to provide work card interface data).
The welding parameter intelligent monitor system further includes gas flowmeter in the present embodiment；The gas flowmeter is used
In the real-time flow rate of detection protection gas, the total gas flow rate in setting time is counted.Gas flowmeter specification in the present embodiment
Are as follows: 0-30L/min, highest 33L/min, theoretical error range is ± 1%.For non-special plane welding equipment, the welding parameter
Intelligent monitor system further includes current sensor, voltage sensor.The preferred Hall current sensor of current sensor, voltage sensor
Device can be with the Acquisition Circuit of designed, designed.According to the difference of monitored object, the sensor of different model and different accuracy is selected, with
Reach higher cost performance.Current sensor specification in the present embodiment are as follows: 10-600A, highest 900A, Hall sensor, reason
By error range ± 5%.Voltage sensor specification are as follows: 5-80V, theoretical error range is ± 5%.
Server builds central processing using more high-performance CPU using server general in the industry in the present embodiment
Unit computing architecture enhances its parallel processing capability；Data storage cell is stored using technical grade disk array and is provided data
Service, guarantees the integrality of customer data, reliability and rapidity；Network transmitting unit is using double Gigabit Ethernet transmission exchange numbers
According to guaranteeing the quick execution of data；Display unit is passed using technical grade Matrox display card by HDMI high definition differential signal
Defeated TV signal guarantees the integrality of TV signal, timeliness.After Iport is converted into ethernet signal, server makes data
Guarantee the receiving of data with asynchronous mode, in order to meet requirement and the equalization server hardware resource of real-time, program is to feeding
Signal be decoded after by verification be saved in database immediately, then update interface on set state.In view of efficiency,
System uses efficient MY SQL database, meets the reading and writing data requirement of high speed.Decoding before database is written in data
In the stage, program carries out a discriminatory analysis to the data of acquisition, with the legitimacy of detection data.Illegal data are picked
It removes, the data packet of damage caused by due to interference etc. is removed with this, enhances the ability of system rejection to disturbance.It is transported by program
It calculates, every welding condition of solder terminal can be obtained in real time, such as voltage, electric current, gas usage (apolegamy), welding wire are used
Numerical value are used for policymaker when measuring (apolegamy) etc., and counting Welder etc..Hardware system obtains unit information in real time, according to net
Network agreement is sent to host, and host is after parsing and in real-time display to interface.
Primary server software is installed in the server in the present embodiment；The primary server software includes system control
Subsystem and video wall information display subsystem, the system control subsystem be used for be responsible for whole system data management and
The response of data information, distribution, warning notice, and Report Forms Service is provided；The video wall information display subsystem is used for will be whole
The real-time display of all station real-time status and statistical information is shown on wall in TV in a system.
In the present embodiment the primary server software server end main interface for show entire factory all by
The welding machine of monitoring, welder, workpiece real time information are made by click system items management function real-time query weld information, consumptive material
With information, welding work status information.The server has the function of to store WPS: specifying typing window in primary server software
Rapid input, or read the welding procedure sheet of the excel format of storage user；Server also has production task database purchase
Function chooses name of product, contract number, welding seam No, operation card number information in terminal for welder.It is welded for number
It connects, the server has the function of to carry out welding equipment relevant inquiring and setting: operating status, the equipment nearest 24 of equipment is small
When operating condition, the operating condition of equipment certain time period, in real time welding curve and deposition efficiency and heat input numerical value, equipment
Supergage operation and standardize in the activity duration comparison cake chart and inventory, equipment energy consumption situation, current operation equipment welder and
Its personal information, equipment alarm record；Wherein, equipment running status includes welding, being standby, to work；The equipment nearest 24 is small
When operating condition refer to welding, standby, to three kinds of states of work Annual distribution cake chart；The real-time welding curve include electric current,
Voltage curve.
The server has the function of all data inquired in welding process: one, historical data in the present embodiment
Inquiry: the selection period selects welding machine number, clicks inquiry button, the welding record for needing to inquire is double-clicked, in workpiece detail list
Welded condition is listed, lists welding waveform in the graph, selection needs welding waveform to be shown；Two, date comprision: selection
Period selects welding machine number, clicks inquiry button, and the welding record for wanting inquiry, data are double-clicked in two list boxes of comparison
It is shown in waveform table with wave form, two Wave datas is compared；Three, equipment compares: according to choosing two on demand
A or multiple data collection stations carry out technological parameter comparisons, find out the more stable source of welding current of the better welder of gimmick, performance.
Server can be managed personal information by personal management interface and report interface in the present embodiment.
The server in-laid process management module in the present embodiment；The process management module is provided for the module
Process management function provides technique typing and editing interface, by client's voluntarily typing technique content.Technique text in the present embodiment
Shelves should be numbered comprising the complete process information of needs, and with technique.After the typing of system, program can by technique requirement,
The technique page is automatically generated, technique is browsed and is compiled just to facilitate operation personnel.In the present embodiment welding procedure from
Dynamic issue with matching feature includes: one, touch screen index operation mode: welder inputs weldering on the touch screen of data collection station
Loop bonding number, asks for the correspondence technique table write in advance by engineering department in service according to the number automatically, automatic identification, calling and
Corresponding welding parameter is issued to welding machine.Worker determines without clicking, and can carry out welding.Two, server pressure issues: by work
Artist person sets technique on the server, the technique of establishment is issued to specified welding machine by server, then by operative employee
People welds.
The welding parameter intelligent monitor system also has server pop-up warning function, workshop acousto-optic in the present embodiment
Warning function, CDMA SMS alarm function.Server pop-up warning function: if there is warning message, on the display of server
Pop-up warning window prompt administrative staff pay attention to；The optional following either type of workshop sound and light of alarm: one, it in data acquires eventually
Alarm song and flashing lamp are set at end；Two, it is implanted into voice program in management program, sets up stereo set in workshop, there is alarm
When information, management program control voice program, which is broadcasted by stereo set to workshop, " note that No. xx electromechanical stream is different
Often！", specific broadcasting content can be according to customer requirement burning.CDMA SMS alarm function: when certain data collection station reaches prior
When the major accident condition of setting, by built-in CDMA module, alarm signal is sent in related leader's mobile phone into database
Breath.To facilitate leader to timely respond to considerable safety thing.
The welding parameter intelligent monitor system also has video monitoring function in the present embodiment, by being set up in workshop
Camera capture related personnel work when image, check live video image in time after administrative staff are alarmed.?
Welding parameter intelligent monitor system described in the present embodiment can analyze welding data according to the template of customer requirement,
Automatically generate satisfactory report；The upper computer software of system is write for autonomous Design, can be according to customer demand time update.
Various information that treated are all stored in database together with initial parameter, and there are correlation the personnel of search access right can pass through net
Network access information at any time.
Operating condition of the present invention is in the present embodiment: power supply: 220V；Frequency 50Hz ± 2%；Environment temperature: 0-45
℃；Ambient humidity :≤85%.Special plane class product is newly purchased for client, will use highly integrated acquisition system, i.e. equipment controls
System and data collection station it is integrated, to reach automation and information-based combination, acquisition system has of the invention all
Function.
Technical solution of the present invention advantage is as follows: 1, can directly be obtained by adapter tube control system with special plane hardware compatibility
Take the operating status of machinery equipment.2, it is used alone, different brands different type welding machine can be compatible under basic function mode.
3, maximum capacity is up to 100 welding machines.4, show that (operation) plus local area network remote show (operation) mode using monitoring room scene.
5, have the function of to store WPS (confirmation before specific format production；And the typing of user's editable).6, electrical parameter monitoring function: a, tool
Standby monitor current, the welding parameters such as voltage, and can be by the system real-time display response curve, and have store function, in case
Playback, analysis；B, real time monitoring parameter are compared with the welding procedure of setting, weld timely alert to transfiniting；
C, various parameters, which show to have, automatically generates the functions such as curve, report.7, personnel and welding equipment and welding data one are realized
One is corresponding, when effective Welder of statistical operation personnel.8, have different brackets administration authority, operated for different personnel.9, have
Work card information of getting a quorum identification function is used cooperatively with acquisition terminal；Realization personnel and welding equipment and welding data correspond,
When effective Welder of statistical operation personnel.10, for special welding machine or robot welding, the welding speed of travel can be monitored
(client provides interface).11, has extension function: (1) can be with extended protection gas monitor function.(2) it can be welded with expanding monitoring
Silk wire feed rate, the function of welding wire dosage.(3) water temperature of cooling water, water flow inspection are welded.(4) source of welding current working condition is known
Not.(5) have and upgrade compatible barcode scanning Function Extension again.
Those of ordinary skill in the art will appreciate that realizing that all parts in above-described embodiment are can to pass through computer
Program is completed to instruct relevant hardware, and the program can be stored in a computer-readable storage medium, the program
When being executed, it may include such as the process of the embodiment of above-mentioned each method.Wherein, the storage medium can for magnetic disk, CD, only
Read storage memory (Read-Only Memory, ROM) or random access memory (Random Access Memory, RAM)
Deng.
Note that the above is only a better embodiment of the present invention and the applied technical principle.It will be appreciated by those skilled in the art that
The invention is not limited to the specific embodiments described herein, be able to carry out for a person skilled in the art it is various it is apparent variation,
It readjusts and substitutes without departing from protection scope of the present invention.Therefore, although being carried out by above embodiments to the present invention
It is described in further detail, but the present invention is not limited to the above embodiments only, without departing from the inventive concept, also
It may include more other equivalent embodiments, and the scope of the invention is determined by the scope of the appended claims.
Claims (10)
1. a kind of welding parameter intelligent monitor system, which is characterized in that including several data collection stations, relay process device and
Server；The welding parameter real-time report that several data collection stations are used to acquire gives relay process device；The relaying
Processor is for output after being summarized the welding parameter that several data collection stations are sent to server；The server is used
It analyzed, stored and is shown in the data received.
2. welding parameter intelligent monitor system according to claim 1, which is characterized in that the welding parameter intelligent monitoring
System further includes that TV shows wall；The TV shows wall for station real-time status and statistical information all in whole system
Real-time display, wherein the station real-time status and statistical information include but is not limited to the same day and of that month effectively weld interval,
Effectively wlding information and gas information are used using wlding information and gas information, improper welding.
3. welding parameter intelligent monitor system according to claim 1, which is characterized in that the data collection station uses
Interactive acquisition terminal, standard type acquisition terminal are any；The interactive mode acquisition terminal is used for submerged arc welding machine welding post, adopts
Collecting voltage, electric current, the speed of travel, welding temperature and the identity of swiping the card of worker, and collected data are shown and are shown in touch
In display screen；The standard type acquisition terminal is used for gas-shielded welder welding post, collection voltages, electric current and the body of swiping the card of worker
Part, and pass through indicator light indicating equipment state.
4. welding parameter intelligent monitor system according to claim 1, which is characterized in that it further include bar code recognition unit,
The bar code recognition unit is used to scan the bar code of workpiece, sends data collection station, data collection station for barcode data
Technique information is downloaded from server by the barcode data, and is shown on native industry display.
5. welding parameter intelligent monitor system according to claim 1, which is characterized in that the welding parameter intelligent monitoring
System further includes gas flowmeter；The gas flowmeter is used to detect the real-time flow rate of protection gas, counts in setting time
Total gas flow rate.
6. welding parameter intelligent monitor system according to claim 1, which is characterized in that for non-special plane welding equipment,
The welding parameter intelligent monitor system further includes current sensor, voltage sensor.
7. welding parameter intelligent monitor system according to claim 1, which is characterized in that be equipped with master in the server
Server software；The primary server software includes system control subsystem and video wall information display subsystem, the system
Control subsystem is distributed, warning notice, and provide report for being responsible for the management of whole system data and the response of data information
Service；The video wall information display subsystem is used for the reality of station real-time status and statistical information all in whole system
When be shown in TV show wall on；The primary server software server end main interface for show entire factory all by
The welding machine of monitoring, welder, workpiece real time information are made by click system items management function real-time query weld information, consumptive material
With information, welding work status information.
8. welding parameter intelligent monitor system according to claim 7, which is characterized in that the server has storage
WPS function: typing window Rapid input is specified in primary server software, or reads the Welder of the excel format of storage user
Skill card；Server also has production task database storage function, for welder terminal choose name of product, contract number,
Welding seam No, operation card number information；The server has the function of to carry out welding equipment relevant inquiring and setting: equipment
The nearest 24 hours operating condition of operating status, equipment, the operating condition of equipment certain time period, in real time welding curve and deposition effect
Rate and heat input numerical value, the operation of equipment supergage and activity duration comparison cake chart and inventory in standardizing, equipment energy consumption situation,
The welder of current operation equipment and its personal information, equipment alarm record；Wherein, equipment running status include welding, it is standby, to
Work；The nearest 24 hours operating condition of equipment refers to welding, standby, to three kinds of states of work Annual distribution cake chart；The reality
When welding curve include electric current, voltage curve；The server has the function of all data inquired in welding process: one,
The inquiry of historical data: the selection period selects welding machine number, clicks inquiry button, the welding record for needing to inquire is double-clicked, in workpiece
Welded condition is listed in detail list, lists welding waveform in the graph, and selection needs welding waveform to be shown；Two, data comparison
Analysis: the selection period selects welding machine number, clicks inquiry button, and the welding for wanting inquiry is double-clicked in two list boxes of comparison
Record, data are shown in waveform table with wave form, are compared to two Wave datas；Three, equipment compares: according to on-demand
It asks and chooses two or more data collection stations and carry out technological parameter comparisons, it is more stable to find out the better welder of gimmick, performance
The source of welding current；The server in-laid process management module；The process management module provides process management function for the module
Can, technique typing and editing interface are provided, by client's voluntarily typing technique content；Welding procedure issues and matching feature automatically
Include: one, touch screen index operation mode: welder inputs welding seam No on the touch screen of data collection station, according to the volume
Number automatically corresponding welding is called and issued to the correspondence technique table write in advance by engineering department in the service of asking for, automatic identification
Parameter is to welding machine；Two, server pressure issues: technique is set on the server by technologist, by server by establishment
Technique is issued to specified welding machine, is then welded by operator.
9. welding parameter intelligent monitor system according to claim 1, which is characterized in that also have server pop-up alarm
Function, workshop sound and light of alarm, CDMA SMS alarm function；Server pop-up warning function: if there is warning message, service
Pop-up warning window prompt administrative staff pay attention on the display of device；The optional following either type of workshop sound and light of alarm: one,
Alarm song and flashing lamp are set at data collection station；Two, it is implanted into voice program in management program, sets up sound equipment in workshop
Equipment, when having warning message, management program control voice program is broadcasted by stereo set to workshop；CDMA SMS alarm
Function: when certain data collection station reaches the major accident condition being previously set, by built-in CDMA module, to database
In related leader's mobile phone in send warning message.
10. according to claim 1 to welding parameter intelligent monitor system described in one of 9, which is characterized in that also have video prison
Control function, by be set up in workshop camera capture related personnel work when image, after administrative staff are alarmed and
When check live video image.
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