CN113867284A - Big data monitoring system applied to production workshop - Google Patents
Big data monitoring system applied to production workshop Download PDFInfo
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- CN113867284A CN113867284A CN202111102944.6A CN202111102944A CN113867284A CN 113867284 A CN113867284 A CN 113867284A CN 202111102944 A CN202111102944 A CN 202111102944A CN 113867284 A CN113867284 A CN 113867284A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000012544 monitoring process Methods 0.000 title claims abstract description 22
- 238000003466 welding Methods 0.000 claims abstract description 44
- 238000004458 analytical method Methods 0.000 claims abstract description 7
- 230000002159 abnormal effect Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000005457 optimization Methods 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000003860 storage Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 3
- 238000007405 data analysis Methods 0.000 abstract description 2
- 238000004080 punching Methods 0.000 abstract description 2
- 238000011958 production data acquisition Methods 0.000 abstract 1
- 238000007726 management method Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000013500 data storage Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
Abstract
The invention provides a big data monitoring system applied to a production workshop, and relates to the technical field of data analysis and processing. This big data monitoring system for workshop includes management system and data acquisition system through network interconnect, data acquisition system includes the server, server and display screen electric connection, the server is used for the collection storage analysis of data, the terminal of server is provided with the switch, server terminal passes through network and a plurality of workstations, a plurality of camera and a plurality of IC machine for punching the card electric connection, gathers the data that are used for welding production equipment. Through the production data acquisition function, the unified storage and the advanced analysis application of the production data are realized, and the integral automation level and the working efficiency of a workshop are improved.
Description
Technical Field
The invention relates to the technical field of data analysis and processing, in particular to a big data monitoring system applied to a production workshop.
Background
In recent years, due to the vigorous development of network technology, numerous manufacturing enterprises start to build an intelligent manufacturing management platform, and by constructing an intelligent production system, production processes such as production plan progress, equipment operation conditions and the like of a plurality of workstations are monitored, important information is stored and managed, data is analyzed, production is reasonably arranged, productivity is improved, and the utilization rate of equipment is improved.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a big data monitoring system applied to a production workshop, and solves the problems of low automation degree and low working efficiency of the production workshop.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a big data monitoring system for workshop, includes management system and data acquisition system through network interconnect, data acquisition system includes the server, server and display screen electric connection, the server is used for the collection storage analysis of data, the terminal of server is provided with the switch, server terminal passes through network and a plurality of workstations, a plurality of camera and a plurality of IC machine for punching card electric connection, gathers the data that are used for welding production equipment.
Preferably, it is a plurality of the workstation includes workstation 1, workstation 2, workstation 3, soler, workstation N, and all with PLC controller electric connection, a plurality of the camera includes camera 1, camera 2, soler, camera N, and is a plurality of IC card swiping machine includes IC card swiping machine 1, IC card swiping machine 2, soler, IC card swiping machine N.
Preferably, the workstation 1, the workstation 2, the workstation 3, the workstation N perform division management and control of responsibility according to the authority allocated by the server, so as to avoid abnormal shutdown caused by misoperation of equipment and the like, and the responsibility neighborhood of the workstation includes a robot, a camera, a welding machine, peripheral equipment and safety equipment, and synchronizes and transmits the information to the server.
Preferably, the data used for the welding production equipment are collected and comprise welding parameters, production states, operation time, yield and the like, after the data are collected to the server, real-time data of a plurality of workstations in the whole workshop are displayed through the management system, then the data are stored, the derived data table can be browsed through simple operation, and the welding parameters are analyzed and optimized.
(III) advantageous effects
The invention provides a big data monitoring system applied to a production workshop. The method has the following beneficial effects:
1. the working states of the robot, the laser and the welding machine in the welding workstation can be monitored in real time.
2. The welding condition of the workshop workstation can be remotely monitored in a networked mode, abnormal pause and the like occur, and error analysis can be timely carried out remotely and fed back to the field for processing.
3. The system can log in by authorized card swiping, and is convenient for responsibility management of the machine and statistics and summarization of productivity.
4. The welding output is counted and stored in time, the factors influencing the output can be analyzed conveniently and quickly, and the workshop can be conveniently adjusted in capacity.
5. Through the internal network of the company, the data can be uploaded to an MES system, so that the data can be further analyzed and processed.
6. The data storage can be realized to the control system, so that the welding data can be conveniently consulted and analyzed in the later period, and the welding parameters can be optimized.
Drawings
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a block diagram of the system of the present invention;
FIG. 3 is a schematic diagram of a management system according to the present invention.
Wherein each number in fig. 3 represents a meaning:
1. a robot state; 2. an external axis servo; 3. a current welding mode; 4. a communication state; 5. communication reconnection; 6. an enable state; 7. logging in a person; 8. the robot alarms; 9. alarming by a laser; 10. the water cooler alarms; 11. the working origin.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1 to 3, an embodiment of the present invention provides a big data monitoring system applied to a production workshop, including a management system and a data acquisition system connected to each other through a network, where the data acquisition system includes a server electrically connected to a display screen, the server is used for data acquisition, storage and analysis, a terminal of the server is provided with a switch, and the server terminal is electrically connected to a plurality of workstations, a plurality of cameras, and a plurality of IC card readers through the network to acquire data used for welding production equipment.
A plurality of workstations include workstation 1, workstation 2, workstation 3, the.
The work station 1, the work station 2, the work station 3, the work station N, according to the authority allocated by the server, perform division management and control of responsibility, avoid abnormal shutdown caused by misoperation of equipment and the like, and the responsibility neighborhood of the work station includes a robot, a camera, a welding machine, peripheral equipment and safety equipment, and synchronizes and transmits the information to the server.
The data acquisition is used for welding production equipment, and it includes welding parameter, production state, activity duration and output etc. with data acquisition to the server after, through a plurality of workstation real-time data in management system display whole workshop, later with data storage, can browse through simple operation and derive the data sheet, analysis optimization welding parameter.
The method comprises the following specific steps:
the method comprises the following steps: the state of workstation is regularly detected to the server, and after welding workstation circular telegram, data monitoring system can be automatically networked, includes the following: shutdown of the robot, welding of the workstation and abnormal alarm state of the equipment; the system comprises hardware such as a robot, a welding machine, a laser, a tool clamp, a camera and the like, and state information of the equipment can be synchronously refreshed on the data monitoring system.
Step two: before the work of the workstation, the manager of each workstation needs to swipe a card to perform authorized login, the manager does not swipe the card to login, and the workstation is in a pause state; when the workstation starts welding operation, the set parameters of the welding machine, including welding voltage welding, welding current, wire feeding speed and feedback actual parameters, are fed back to the PLC through the Ethernet protocol, the PLC converts the data and sends the data to the data monitoring system, and the data monitoring system displays the welding parameters in the welding process in real time.
Step three: the data monitoring system monitors the robot state of each workstation in real time, and the system state is automatically updated after the robot state is suspended or gives an alarm; the product model and the welding quantity of the current welding of the workstation are transmitted to the data monitoring system in real time, the yield of the current shift can be automatically filed and stored before the shift change of each shift, the yield data can be inquired through retrieval in the later period, meanwhile, a line graph can be drawn, the change curve of the yield can be graphically displayed, and the reason of the yield abnormity can be analyzed.
Step four: the data monitoring system can count the system power-on time, the system power-off time, the system running time and the system welding time of each workstation, can derive the data and calculate the utilization rate of equipment; meanwhile, the data monitoring system can count welding parameters during welding, such as real-time feedback data of welding current, analyze factors influencing the welding effect by drawing a change curve of the welding current, and optimize the welding parameters.
Step five: the data monitoring system reserves an extended communication interface and data, can upload welding state, yield data and the like to a company data system such as MES and the like through an intranet of a company, and can conveniently know field production conditions and production data through the system of other departments.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a big data monitoring system for workshop, includes management system and data acquisition system through network interconnect which characterized in that: the data acquisition system comprises a server, the server is electrically connected with the display screen and used for collecting, storing and analyzing data, a switch is arranged at the terminal of the server, and the server terminal is electrically connected with a plurality of workstations, a plurality of cameras and a plurality of IC card swiping machines through a network and used for collecting the data of the welding production equipment.
2. The big data monitoring system applied to the production workshop according to claim 1, wherein: a plurality of the workstation includes workstation 1, workstation 2, workstation 3, the.
3. The big data monitoring system applied to the production workshop according to claim 2, wherein: the system comprises a workstation 1, a workstation 2, a workstation 3, a workstation N and a server, wherein the workstation N performs responsibility division management and control according to the authority distributed by the server, abnormal shutdown caused by misoperation of equipment and the like is avoided, responsibility neighborhoods of the workstation comprise a robot, a camera, a welding machine, peripheral equipment and safety equipment, and information of the robot, the camera, the welding machine, the peripheral equipment and the safety equipment is synchronized and transmitted to the server.
4. The big data monitoring system applied to the production workshop according to claim 1, wherein: the data acquisition is used for welding production equipment, and it includes welding parameter, production state, activity time and output etc. arrives data acquisition behind the server, through a plurality of workstations real-time data in whole workshop are shown to management system, later save data, can browse through simple operation and derive the data table, analysis optimization welding parameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111102944.6A CN113867284A (en) | 2021-09-18 | 2021-09-18 | Big data monitoring system applied to production workshop |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111102944.6A CN113867284A (en) | 2021-09-18 | 2021-09-18 | Big data monitoring system applied to production workshop |
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| CN113867284A true CN113867284A (en) | 2021-12-31 |
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| CN202111102944.6A Pending CN113867284A (en) | 2021-09-18 | 2021-09-18 | Big data monitoring system applied to production workshop |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201145844Y (en) * | 2007-10-17 | 2008-11-05 | 程孝龙 | Integration workstation of safe-production real time monitoring system |
| CN105182940A (en) * | 2015-09-17 | 2015-12-23 | 天地科技股份有限公司 | Intelligent welding workshop information monitoring and management system for hydraulic support |
| CN105843203A (en) * | 2016-06-12 | 2016-08-10 | 连云港杰瑞深软科技有限公司 | Intelligent production line process monitoring system |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| CN109093228A (en) * | 2018-09-25 | 2018-12-28 | 无锡三虹重工机械设备有限公司 | A kind of welding parameter intelligent monitor system |
| CN208792993U (en) * | 2018-09-07 | 2019-04-26 | 四川中曼电气工程技术有限公司 | Situ of drilling well data acquisition monitoring system |
| CN109885002A (en) * | 2019-03-04 | 2019-06-14 | 江苏科技大学 | A kind of welding machine networking intelligent monitor system and monitoring method |
| CN110193686A (en) * | 2019-06-06 | 2019-09-03 | 南宁嘉昌机电设备有限责任公司 | A kind of information-based welding management control system and control method |
| CN113406937A (en) * | 2021-06-28 | 2021-09-17 | 福尼斯智能装备(珠海)有限公司 | Data monitoring system applied to production workshop |
-
2021
- 2021-09-18 CN CN202111102944.6A patent/CN113867284A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201145844Y (en) * | 2007-10-17 | 2008-11-05 | 程孝龙 | Integration workstation of safe-production real time monitoring system |
| CN105182940A (en) * | 2015-09-17 | 2015-12-23 | 天地科技股份有限公司 | Intelligent welding workshop information monitoring and management system for hydraulic support |
| CN105843203A (en) * | 2016-06-12 | 2016-08-10 | 连云港杰瑞深软科技有限公司 | Intelligent production line process monitoring system |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| CN208792993U (en) * | 2018-09-07 | 2019-04-26 | 四川中曼电气工程技术有限公司 | Situ of drilling well data acquisition monitoring system |
| CN109093228A (en) * | 2018-09-25 | 2018-12-28 | 无锡三虹重工机械设备有限公司 | A kind of welding parameter intelligent monitor system |
| CN109885002A (en) * | 2019-03-04 | 2019-06-14 | 江苏科技大学 | A kind of welding machine networking intelligent monitor system and monitoring method |
| CN110193686A (en) * | 2019-06-06 | 2019-09-03 | 南宁嘉昌机电设备有限责任公司 | A kind of information-based welding management control system and control method |
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