CN109885002A - A kind of welding machine networking intelligent monitor system and monitoring method - Google Patents
A kind of welding machine networking intelligent monitor system and monitoring method Download PDFInfo
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Abstract
The invention discloses a kind of welding machine networking intelligent monitor systems, including more welding machines, multiple control terminal for data acquisition, live gateway, system server, database, mobile monitor client, PC monitor client.Control terminal for data acquisition controls welding machine for acquiring welding machine information；Live gateway is transmitted for realizing between data network；System server is deployed in cloud host, is the server of C/S architecture system, is provided data service for system；Database portion is deployed on the same cloud host of system server, reads write-in for creation data；Mobile monitor client, PC monitor client are separately mounted to the smart phone of user, in PC, are used to human-computer interaction, data visualization.Operator's authentication can be achieved in the present invention, improper welding process is alarmed, welding machine remotely controls, history welding production data traceability, and to improve product quality, management production big data provides more effective technical support.
Description
Technical field
The present invention relates to a kind of welding machine networking intelligent monitor system and monitoring methods, belong to welding machine monitoring field.
Background technique
Welding is processing technology particularly important in the industries such as automobile, ship, aviation, and Advanced Welding Technique is in manufacturing industry
It plays an important role.Whole world equipment manufacture is just towards digitlization, intelligence, Informatization Development at present.Push equipment manufacture
Intelligence, the intelligence of weld job becomes to solve the problems, such as.
Currently, most of manufacturing industry producer lacks effective regulatory measure to the operation of welding machine, it is conscious to generally rely on personnel
Property and administrative staff's manual oversight, supervision scope is narrow, efficiency is lower, and lacks to because of product quality problem caused by failure welding
Weary effective tracking means.So design it is a kind of can to the welding production of welding machine and welding production parameter effective monitoring monitor be
System is of great importance to the popularization of the intelligent management and China's intelligence manufacture of factory.
Traditional welding machine monitoring system is mostly that Usage data collection case is monitored welding machine, welding process, using existing
Field bus or Industrial Ethernet transfer data to host computer.Its application range of this kind of monitoring rests in factory mostly,
Administrative staff cannot accomplish to monitor whenever and wherever possible.And monitoring information is single, lacks the early warning to welder fault, welding parameter, together
When lack exploitation to the end PC, mobile phone end human-computer interaction, the interaction of user and system is less, rests on data preview rank
Section.The Chinese patent that number of patent application is 201610619635.9 discloses welding machine remote monitoring system, welding parameters, weldering
Machine location information is monitored, but is a lack of the Intelligent treatment to data, to welding production big data using not enough；Patent application
Number a kind of industrial welding machine intelligent monitor system and monitoring method are disclosed for 201610634718.5 Chinese patent, realized
Welder's authentication, welding process parameter monitoring, but it is a lack of the exploitation to mobile monitor platform, lack human-computer interaction.
Summary of the invention
The purpose of the present invention is being directed to the above-mentioned problems of the prior art and deficiency, a kind of welding machine networking intelligence prison is provided
Control system and monitoring method.For solving, welding machine monitoring means are single instantly, creation data utilization rate is low, it is intelligently pre- to lack welding machine
The defects of alert, realizes that operator's identification, welding machine monitor mobile interchange, and user can monitor whenever and wherever possible.
In order to achieve the above objectives, the invention adopts the following technical scheme:
A kind of welding machine is networked intelligent monitor system, including more welding machines, multiple control terminal for data acquisition, live gateway,
System server, database, mobile monitor client, PC monitor client.Wherein the control terminal for data acquisition passes through with welding machine
Signal wire connection, acquires welding machine information, controls welding machine；It is described scene gateway pass through respectively ZigBee-network,
Internet network is connect with control terminal for data acquisition, system server, is transmitted between realization data network；The system server is
The server of C/S framework provides data service for system；The database and system server pass through computer locality connection,
It reads and is written for creation data；The mobile monitor client, PC monitor client are taken by Internet network and system
Business device connection, is used for human-computer interaction, data visualization.
It is further preferred that the control terminal for data acquisition includes power supply, signal acquisition unit, welding machine control unit, GPS biography
Sensor, alarm unit, the first ZigBee module, single-chip microcontroller, fingerprint identification module.The power supply passes through conducting wire and signal acquisition list
Member, the connection of welding machine control unit, GPS sensor, alarm unit, the first ZigBee module, single-chip microcontroller, fingerprint identification module are
They power；The signal acquisition unit is connect by signal wire with welding machine, output voltage, current data is acquired, further through Du
Nation's line is connect with single-chip microcontroller, and collected data are passed in single-chip microcontroller；The welding machine control unit connection power grid takes with welding machine
Electric end is connect further through Du Pont's line with single-chip microcontroller, whether by single-chip microcontroller control welding machine power supply；The GPS sensor and single-chip microcontroller
It is connected by Du Pont's line, obtains welding machine location information and be passed to single-chip microcontroller；The alarm unit is connect with single-chip microcontroller by Du Pont's line,
It is controlled by single-chip microcontroller, alert；First ZigBee module is connect with single-chip microcontroller by Du Pont's line, and single-chip microcontroller is received
The data packet of transmission is simultaneously sent to network, and receives the data in network and be transmitted to single-chip microcontroller；The fingerprint identification module and monolithic
Machine is connected by Du Pont's line, acquires operator's identity information, is passed to single-chip microcontroller and is carried out authentication.
It is further preferred that the signal acquisition unit is made of Hall voltage sensor and Hall current sensor, two
Person is independent, works at the same time, and acquires weldingvoltage signal, welding current signal respectively；The welding machine control unit is by optocoupler relay
Device is composed in series with A.C. contactor, and light coupling relay controls 24V direct current by single-chip microcontroller TTL signal, then passes through 24V direct current
Electric control A.C. contactor controls 380V alternating current, powers for welding machine；The alarm unit be active buzzer or LED light, by
Single-chip microcontroller control buzzing or light flash are alarmed.
It is further preferred that the scene gateway includes power supply, the second ZigBee module, WiFi module.Power supply is logical
It crosses conducting wire to connect with the second ZigBee module, WiFi module, power for them；Second ZigBee module by ZigBee-network with
Control terminal for data acquisition connection, connect further through Du Pont's line with WiFi module；WiFi module is taken by Internet network and system
Business device connection.Live gateway plays gateway function, connects ZigBee-network and Internet network, on the one hand with acquisition
Controlling terminal carries out ZigBee communication, on the other hand carries out TCP communication with system server, realizes data interaction.
It is further preferred that the system server is deployed on cloud host；The database and system server portion
Administration is on same cloud host.System server is the server in the C/S framework, at welding production data receiver, data
Reason, while also with the database by locality connection, realize data storage, data query.
It is further preferred that the mobile monitor client, PC monitor client connect system service by Internet
Device is used for human-computer interaction, provides data query, data browsing and welding machine control interface for user.The mobile monitor visitor
Family end is the user monitoring client software being mounted in Android smartphone, it is desirable that 5.0 or more cell phone system Android,
Running memory 1G or more is whenever and wherever possible monitored welding production on mobile phone for user.The PC monitors client
End is the user monitoring client software that is mounted on PC, it is desirable that computer system Windows7/8/10, memory 2G and with
On, while labview run-time engine environment is needed, for user using computer indoors as right in office, family
Welding production is monitored.
A kind of monitoring method of welding machine networking intelligent monitor system of the invention, includes the following steps:
Step S100 runs the system server, and system manager logs in cloud host, operating system server software；
The scene step S200 gateway powers on, and staff is that scene gateway 220V powers and opens in workshop,
On the one hand live gateway connects Internet network, connect with system server, on the other hand sets up ZigBee-network, with
Control terminal for data acquisition connection；
Step S300 control terminal for data acquisition powers on, and staff is that control terminal for data acquisition 220V powers and opens in workshop,
Control terminal for data acquisition is powered on, is initialized, and starts simultaneously at acquisition creation data；
Step S400 welder's fingerprint authentication snaps machine, the welder that need to be subjected to by the finger of prior typing fingerprint by
On the fingerprint collecting window of control terminal for data acquisition top panel；Fingerprint authentication allows to power to welding machine by then control terminal for data acquisition；
Step S500 acquisition sends creation data, and control terminal for data acquisition monitors welding machine for 24 hours, and control terminal for data acquisition is adopted
Collection weldingvoltage, welding current, welding machine address information are simultaneously sent to system server；
Step S600 system server receives processing data, and system server obtains the life that plant site is sent from network
Data are produced, data processing, judgement and storage are carried out.And improper welding is recorded；
Step S700 monitors user monitoring welding production, and monitoring user uses mobile monitor client or PC monitor client
Welding production monitoring is carried out, mobile monitor client or PC monitor client obtain real-time or history welding production data, will count
Diagrammatic form intuitively shows user accordingly, while user can send control command and carry out welder switch control.
Further, the step S400 specifically further includes following steps:
The finger for acquiring fingerprint in advance by fingerprint collecting window, is worked as hair by step S410 welder's typing fingerprint, welder
" drop drop " two sound indicate fingerprint typing success out, then enter step S420；If reactionless, then it represents that fingerprint typing failure maintains
The step status；
The comparison of step S420 fingerprint, single-chip microcontroller compare the fingerprint of typing with fingerprint base, if comparison passes through, acquire
Green work light is bright in controlling terminal, enters step S430；If comparison does not pass through, reactionless, return step S410, etc.
To fingerprint authentication；
The booting of step S430 welding machine, single-chip microcontroller issue welding machine power-on instruction, are executed by welding machine control unit, light coupling relay
It is closed with A.C. contactor, powers for welding machine.
Further, the step S500 specifically further includes following steps:
The acquisition of step S510 welding production data, signal acquisition unit connect welding terminal and internal fuse, GPS
It is covered above sensor antenna without metal, obtains weldingvoltage, electric current and fuse both end voltage and control terminal for data acquisition is
Welding machine address；
Step S520 welding production data ZigBee-network is sent, and the data that single-chip microcontroller acquires sensor are packaged, and is sent
To the first ZigBee module, the first ZigBee module receives data, that is, is wirelessly transmitted to live gateway；
Step S530 welding production data Internet network is sent, and the second ZigBee module receives in live gateway
It is transmitted to WiFi module by the method that serial ports transmits, then passed through by the data that control terminal for data acquisition is wirelessly sent
Internet network is sent, and site welding creation data is forwarded to system service via the live gateway in workshop
Device.
Further, the step S600 specifically further includes following steps:
Step S610 system server obtains data, and system server obtains live net in production scene by Transmission Control Protocol
The welding production data that equipment is sent are closed, system server receives data；
Step S620 system server extracted valid data, system server call string processing function, screen out information
In layout character, by the welding parameter in welding production data, address information extraction is come out；
Step S630 algorithm judges welding process, and system server calls algorithm to judge welding process, with data
Given process, normal parameter carry out threshold comparison in library, if welding production or welding machine address are abnormal, return to exception information, and
It is recorded into database；If normal, then it does not deal with；
Step S640 welding production data record enters database, and system server is connected using ADO database connection type
Database stores all welding production data classifications into database.
Further, the step S700 specifically further includes following steps:
Step S710 system server listens to client's connection, and system server creation TCP listens to function, waits mobile monitor
The connection of client, PC monitor client enters step S720 if there is connection, otherwise maintains the step, waits detecing always
It listens；
Step S720 system server sends real-time welding production data, after having client to connect system server, then
System server is sent to it welding production real time data, and mobile monitor client can be used in user, PC monitor client is looked into
See welding production real time data；
Step S730 system server reading client request, when monitoring user is monitored using mobile monitor client or PC
When client carries out welding machine monitoring, welding machine control command or data inquiry request are issued, then system server read requests, into
Row corresponding operating returns to corresponding data if user sends data inquiry request；It, will if user sends welding machine control command
Control command is forwarded to plant site；
Step S740 control terminal for data acquisition controls welding machine, and user sends welding machine control command, and such as " number+switch " format is ordered
It enables, plant site is forwarded to by system server, control terminal for data acquisition is forwarded to by the reception of live gateway again, by single-chip microcontroller
Resolve command realizes control welder switch.
Compared with prior art, the advantages of the present invention are:
1) control terminal for data acquisition uses modularized design, has good functional expansionary；
2) it uses light coupling relay and contactor as control terminal for data acquisition control unit, there is good isolation；
3) live gateway is avoided and is routed in workshop, simultaneously using ZigBee and WiFi module setting up wireless networks
Network stabilization, node can be added or leave at any time；
4) system server can work for 24 hours with database, and allow concurrent access；
5) welding machine monitor client has pc client and Android client, easy to use with may be selected per family, realizes at any time
Production status is understood everywhere, remotely controls welder switch；
6) identification is carried out to welding operator, being verified can operate；Welding parameter, system can be monitored in real time
Server built-in intelligence judgment module, can butt welding machine information and allow parameter carry out calculate judge for it is improper weld warned
It accuses；
7) historical production data retrospect can be achieved, provide technical guarantee for the raising of welding quality.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of welding machine networking intelligent monitor system of the invention；
Fig. 2 is control terminal for data acquisition structural schematic diagram of the invention；
Fig. 3 is live gateway structural schematic diagram of the invention；
Fig. 4 is the monitoring method flow chart of welding machine networking intelligent monitor system of the invention；
Fig. 5 is welding machine finger-print switch flow chart of the invention；
Fig. 6 is that welding production data of the invention acquire transmission flow figure；
Fig. 7 is welding production data server process flow diagram of the invention；
Fig. 8 is monitoring user's control flow chart of the invention.
Description of symbols
In Fig. 1,1-welding machine；2-control terminal for data acquisition；3-live gateways；4-system servers；5-data
Library；6-mobile monitor clients；7-PC monitor clients.
In Fig. 2,2-1-power supply；2-2-signal acquisition unit；2-3-welding machine control unit；2-4-GPS sensor；2-
5-alarm units；The first ZigBee module of 2-6-；2-7-single-chip microcontroller；2-8-fingerprint identification module.
In Fig. 3,3-1-power supply；The second ZigBee module of 3-2-；3-3-WiFi module.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is described in further detail.Described specific embodiment is used only for explaining the present invention, is not used to limit this
Invention.
As shown in Figure 1, for a kind of welding machine networking intelligent monitor system of the invention, You Duotai welding machine 1, multiple acquisition controls
Terminal 2, live gateway 3, system server 4, database 5, mobile monitor client 6, PC monitor client 7 are constituted.Its
Middle control terminal for data acquisition 2 is connect with welding machine 1 by signal wire, is acquired 1 information of welding machine, is controlled welding machine 1；Live gateway is set
Standby 3 are connected by ZigBee-network, Internet network and control terminal for data acquisition 2, system server 4 respectively, realize data network
Between transmit；System server 4 is the server of C/S framework, provides data service for system；Database 5 and system server 4 are logical
Computer locality connection is crossed, reads write-in for creation data；Mobile monitor client 6, PC monitor client 7 pass through
Internet network is connect with system server 4, is used for human-computer interaction, data visualization.
As shown in Fig. 2, for the control terminal for data acquisition 2 in a kind of welding machine networking intelligent monitor system of the invention, including electricity
Source 2-1, signal acquisition unit 2-2, welding machine control unit 2-3, GPS sensor 2-4, alarm unit 2-5, the first ZigBee module
2-6, single-chip microcontroller 2-7, fingerprint identification module 2-8.Power supply 2-1 passes through conducting wire and signal acquisition unit 2-2, welding machine control unit 2-
3, GPS sensor 2-4, alarm unit 2-5, the first ZigBee module 2-6, single-chip microcontroller 2-7, fingerprint identification module 2-8 connection,
It powers for them；Signal acquisition unit 2-2 is connect by signal wire with welding machine 1, and output voltage, current data are acquired, further through
Du Pont's line is connect with single-chip microcontroller 2-7, and collected data are passed in single-chip microcontroller 2-7；Welding machine control unit 2-3 connection power grid with
Welding machine 1 takes electric end, connect further through Du Pont's line with single-chip microcontroller 2-7, whether power supply by single-chip microcontroller 2-7 control welding machine 1；GPS sensing
Device 2-4 is connect with single-chip microcontroller 2-7 by Du Pont's line, is obtained 1 location information of welding machine and is passed to single-chip microcontroller 2-7；Alarm unit 2-5 with
Single-chip microcontroller 2-7 is connected by Du Pont's line, is controlled by single-chip microcontroller 2-7, alert；First ZigBee module 2-6 and monolithic
Machine 2-7 is connected by Du Pont's line, is received the data packet that single-chip microcontroller 2-7 is sent and is sent to network, and the data in network are also received
It is transmitted to single-chip microcontroller 2-7；Fingerprint identification module 2-8 is connect with single-chip microcontroller 2-7 by Du Pont's line, and operator's identity information is acquired,
Incoming single-chip microcontroller 2-7 carries out authentication.Control terminal for data acquisition 2 further include: signal acquisition unit 2-2 is by Hall voltage sensor
It is formed with Hall current sensor, the two is independent, works at the same time, and acquires weldingvoltage signal, welding current signal respectively；It is described
Welding machine control unit 2-3 is composed in series by light coupling relay and A.C. contactor, and light coupling relay is by single-chip microcontroller 2-7TTL signal
24V direct current is controlled, A.C. contactor is then controlled by 24V direct current and controls 380V alternating current, is powered for welding machine 1；It is described
Alarm unit 2-5 is active buzzer or LED light, controls buzzing by single-chip microcontroller 2-7 or light flash is alarmed.
As shown in figure 3, now including for the live gateway 3 in a kind of welding machine networking intelligent monitor system of the invention
Power supply 3-1, the second ZigBee module 3-2, WiFi module 3-3.Power supply 3-1 by conducting wire and the second ZigBee module 3-2,
The 3-3 connection of WiFi module is powered for them；Second ZigBee module 3-2 is connected by ZigBee-network and control terminal for data acquisition 2
It connects, is connect further through Du Pont's line with WiFi module 3-3；WiFi module 3-3 is connected by Internet network and system server 4
It connects.Live gateway 3 plays gateway function, connects ZigBee-network and Internet network, one side and acquisition control
Terminal 2 carries out ZigBee communication, on the other hand carries out TCP communication with system server 4, realizes data interaction.
As shown in figure 4, for a kind of overall monitoring method of welding machine networking intelligent monitor system of the invention, including walk as follows
It is rapid:
Step S100 runs the system server 4, and system manager logs in cloud host, and operating system server 4 is soft
Part；
The scene step S200 gateway 3 powers on, and staff is that live gateway 3 carries out 220V power supply simultaneously in workshop
It opens, on the one hand live gateway 3 connects Internet network, connect with system server 4, on the other hand set up ZigBee
Network is connect with control terminal for data acquisition 2；
Step S300 control terminal for data acquisition 2 powers on, and staff is that control terminal for data acquisition 2 carries out 220V power supply simultaneously in workshop
It opens, control terminal for data acquisition 2 is powered on, initialized, and starts simultaneously at acquisition creation data；
Step S400 welder's fingerprint authentication snaps machine 1, and the welder that need to be subjected to is by the finger of prior typing fingerprint
By on the fingerprint collecting window of 2 top panel of control terminal for data acquisition；Fingerprint authentication is allowed by then control terminal for data acquisition 2 to welding machine 1
Power supply；
Step S500 acquisition sends creation data, and control terminal for data acquisition 2 monitors welding machine 1 for 24 hours, control terminal for data acquisition
2 acquisition weldingvoltages, welding current, welding machine address information are simultaneously sent to system server 4；
Step S600 system server 4 receives processing data, and system server 4 obtains what plant site was sent from network
Creation data carries out data processing, judgement and storage.And improper welding is recorded；
Step S700 monitors user monitoring welding production, and monitoring user monitors client using mobile monitor client 6 or PC
End 7 carries out welding production monitoring, and mobile monitor client 6 or PC monitor client 7 obtain real-time or history welding production number
According to data intuitively being showed user in graphical form, while user can send control command and carry out 1 switch control of welding machine.
As shown in figure 5, being welding machine finger-print switch flow chart, specific method includes the following steps:
The finger for acquiring fingerprint in advance by fingerprint collecting window, is worked as hair by step S410 welder's typing fingerprint, welder
" drop drop " two sound indicate fingerprint typing success out, then enter step S420；If reactionless, then it represents that fingerprint typing failure maintains
The step status；
The comparison of step S420 fingerprint, single-chip microcontroller 2-7 compare the fingerprint of typing with fingerprint base, if comparison passes through,
Green work light is bright on control terminal for data acquisition 2, enters step S430；If comparison does not pass through, reactionless, return step
S410 waits fingerprint authentication；
Step S430 welding machine 1 is switched on, and single-chip microcontroller 2-7 issues 1 power-on instruction of welding machine, is executed by welding machine control unit 2-3, light
Coupling relay and A.C. contactor are closed, and are powered for welding machine 1.
As shown in fig. 6, acquiring transmission flow figure for welding production data, specific method includes the following steps:
The acquisition of step S510 welding production data, 1 output end of signal acquisition unit 2-2 connection welding machine and internal fusing
It is covered above device, GPS sensor 2-7 antenna without metal, obtains weldingvoltage, electric current and fuse both end voltage and acquisition
Controlling terminal 2 is 1 address of welding machine；
Step S520 welding production data ZigBee-network is sent, and the data that single-chip microcontroller 2-7 acquires sensor are packaged, hair
It send to the first ZigBee module, the first ZigBee module receives data, that is, is wirelessly transmitted to live gateway 3；
Step S530 welding production data Internet network is sent, the second ZigBee module 3-2 in live gateway 3
The data that control terminal for data acquisition 2 is wirelessly sent are received, i.e., it are transmitted to WiFi module 3-3 by the method that serial ports transmits, after
And sent by Internet network, site welding creation data is forwarded to via the live gateway 3 in workshop is
System server 4.
As shown in fig. 7, being welding production data server process flow diagram, specific method includes the following steps:
Step S610 system server 4 obtains data, and system server 4 obtains scene in production scene by Transmission Control Protocol
The welding production data that gateway 3 is sent, system server 4 receive data；
4 extracted valid data of step S620 system server, system server 4 call string processing function, screen out letter
Layout character in breath, by the welding parameter in welding production data, address information extraction is come out；
Step S630 algorithm judges welding process, and system server 4 calls algorithm to judge welding process, with data
Given process, normal parameter carry out threshold comparison in library 5, if welding production or 1 address of welding machine are abnormal, return to exception information,
And it is recorded into database 5；If normal, then it does not deal with；
Step S640 welding production data record enters database 5, and system server 4 is connected using ADO database connection type
Database 5 is connect, all welding production data classifications are stored into database 5.
As shown in figure 8, for monitoring user's control flow chart, specific method includes the following steps:
Step S710 system server 4 listens to client's connection, and system server 4 creates TCP and listens to function, waits prison to be moved
The connection of control client 6, PC monitor client 7 enters step S720 if there is connection, otherwise maintains the step, waits always
It listens to；
Step S720 system server 4 sends real-time welding production data, after thering is client to connect system server 4,
Then system server 4 is sent to it welding production real time data, and mobile monitor client 6, PC monitoring client can be used in user
Welding production real time data is checked at end 7；
4 reading client of step S730 system server request, when monitoring user is supervised using mobile monitor client 6 or PC
When controlling the progress monitoring of welding machine 1 of client 7,1 control command of welding machine or data inquiry request are issued, then system server 4 is read
Request carries out corresponding operating, if user sends data inquiry request, returns to corresponding data；If user sends the control life of welding machine 1
It enables, then control command is forwarded to plant site；
Step S740 control terminal for data acquisition 2 controls welding machine 1, and user sends 1 control command of welding machine, such as " number+switch " lattice
Formula order is forwarded to plant site by system server 4, is forwarded to control terminal for data acquisition 2 again by the reception of live gateway 3,
By single-chip microcontroller 2-7 resolve command, realize that control welding machine 1 switchs.
The above description of the embodiment is only used to help understand the method for the present invention and its core ideas.It should be pointed out that pair
For those skilled in the art, without departing from the principle of the present invention, the present invention can also be carried out
Some improvements and modifications, these improvement and modification also fall into the protection scope of the claims in the present invention.
Claims (10)
- The intelligent monitor system 1. a kind of welding machine is networked, it is characterised in that: including more welding machines (1), multiple control terminal for data acquisition (2), live gateway (3), system server (4), database (5), mobile monitor client (6), PC monitor client (7)；Wherein the control terminal for data acquisition (2) is corresponding is placed in above the welding machine (1), and is connected with welding machine (1) by signal wire It connects, for acquiring welding machine (1) information, welding machine (1) is controlled；The scene gateway (3) passes through ZigBee net respectively Network, Internet network are connect with the control terminal for data acquisition (2), system server (4), are transmitted between realization data network；It is described System server (4) is deployed in cloud host, is the server of C/S architecture system, is provided data service for system；The data Library (5) is deployed in system server (4) same cloud host, with system server (4) by computer locality connection, is used for Creation data reads write-in；The mobile monitor client (6), PC monitor client (7) are separately mounted to the intelligent hand of user In machine, PC, mobile monitor client (6), PC monitor client (7) pass through Internet network and system server (4) it connects, is used for human-computer interaction, data visualization.
- The intelligent monitor system 2. a kind of welding machine according to claim 1 is networked, it is characterised in that: the control terminal for data acquisition It (2) include power supply (2-1), signal acquisition unit (2-2), welding machine control unit (2-3), GPS sensor (2-4), alarm list in Member (2-5), the first ZigBee module (2-6), single-chip microcontroller (2-7), fingerprint identification module (2-8)；The power supply (2-1) is by leading Line respectively with signal acquisition unit (2-2), welding machine control unit (2-3), GPS sensor (2-4), alarm unit (2-5), first ZigBee module (2-6), single-chip microcontroller (2-7), fingerprint identification module (2-8) connection, power supply；The signal acquisition unit (2-2) It is connect by signal wire with the welding machine (1), acquires output voltage, current data, connected further through Du Pont's line and single-chip microcontroller (2-7) It connects, collected data is passed in single-chip microcontroller (2-7)；Welding machine control unit (2-3) the connection power grid and welding machine (1) take electricity End, connect further through Du Pont's line with single-chip microcontroller (2-7), whether by single-chip microcontroller (2-7) control welding machine (1) power supply；The GPS sensing Device (2-4) is connect with single-chip microcontroller (2-7) by Du Pont's line, is obtained welding machine (1) location information and is passed to single-chip microcontroller (2-7)；The report Alert unit (2-5) is connect with single-chip microcontroller (2-7) by Du Pont's line, is controlled by single-chip microcontroller (2-7), alert；Described One ZigBee module (2-6) is connect with single-chip microcontroller (2-7) by Du Pont's line, and it is concurrent to receive the data packet that single-chip microcontroller (2-7) is sent It send to network, and receives the data in network and be transmitted to single-chip microcontroller (2-7)；The fingerprint identification module (2-8) and single-chip microcontroller (2-7) It is connected by Du Pont's line, acquires operator's identity information, be passed to single-chip microcontroller (2-7) and carry out authentication.
- The intelligent monitor system 3. a kind of welding machine according to claim 2 is networked, it is characterised in that: the signal acquisition list First (2-2) is made of Hall voltage sensor and Hall current sensor, and the two is independent, works at the same time, respectively acquisition welding electricity Press signal, welding current signal；The welding machine control unit (2-3) is composed in series by light coupling relay and A.C. contactor, light Coupling relay controls 24V direct current by single-chip microcontroller (2-7) TTL signal, then controls A.C. contactor control by 24V direct current 380V alternating current is powered for welding machine (1)；The alarm unit (2-5) is active buzzer or LED light, is controlled by single-chip microcontroller (2-7) Buzzing processed or light flash are alarmed.
- The intelligent monitor system 4. a kind of welding machine according to claim 1 is networked, it is characterised in that: the live gateway is set Standby (3) include power supply (3-1), the second ZigBee module (3-2), WiFi module (3-3), and power supply (3-1) passes through conducting wire and second ZigBee module (3-2), WiFi module (3-3) connection, power for them；Second ZigBee module (3-2) passes through ZigBee net Network is connect with control terminal for data acquisition (2), is connect further through Du Pont's line with WiFi module (3-3)；WiFi module (3-3) passes through Internet network is connect with system server (4), and live gateway (3) plays gateway function, connects ZigBee-network With Internet network, on the one hand with control terminal for data acquisition (2) carry out ZigBee communication, on the other hand with system server (4) TCP communication is carried out, realizes data interaction.
- The intelligent monitor system 5. a kind of welding machine according to claim 1 is networked, which is characterized in that the mobile monitor visitor Family end (6) is the user monitoring client software being mounted in Android smartphone, it is desirable that cell phone system Android 5.0 and with On, running memory 1G or more is whenever and wherever possible monitored welding production on mobile phone for user；The PC monitors visitor Family end (7) is the user monitoring client software being mounted on PC, it is desirable that computer system Windows7/8/10, memory 2G or more, while needing labview run-time engine environment, for user using computer indoors, as office, Welding production is monitored in family.
- 6. a kind of monitoring method based on a kind of networking intelligent monitor system of welding machine described in claim 1, which is characterized in that including Following steps:Step S100 runs the system server (4), and system manager logs in cloud host, and operating system server (4) is soft Part；The scene step S200 gateway (3) powers on, and staff is that scene gateway (3) 220V powers and beats in workshop It opens, live gateway (3) on the one hand connects Internet network, connect with system server (4), on the other hand sets up ZigBee-network is connect with control terminal for data acquisition (2)；Step S300 control terminal for data acquisition (2) powers on, and staff is that control terminal for data acquisition (2) 220V powers and opens in workshop Machine, control terminal for data acquisition (2) are powered on, are initialized, and start simultaneously at acquisition creation data；Step S400 welder's fingerprint authentication snaps machine (1), the welder that need to be subjected to by the finger of prior typing fingerprint by On the fingerprint collecting window of control terminal for data acquisition (2) top panel, fingerprint authentication is allowed by then control terminal for data acquisition (2) to welding machine (1) it powers；Step S500 acquisition sends creation data, and control terminal for data acquisition (2) monitors welding machine (1) for 24 hours, control terminal for data acquisition (2) weldingvoltage, welding current, welding machine address information are acquired and is sent to system server (4)；Step S600 system server (4) receives processing data, and system server (4) obtains what plant site was sent from network Creation data carries out data processing, judgement and storage, and records to improper welding；Step S700 monitors user monitoring welding production, and monitoring user uses mobile monitor client (6) or PC monitor client (7) welding production monitoring is carried out, mobile monitor client (6) or PC monitor client (7) obtain real-time or history welding production Data are intuitively showed user by data in graphical form, while user can send control command and carry out the control of welding machine (1) switch System.
- 7. a kind of monitoring method of welding machine networking intelligent monitor system according to claim 6, which is characterized in that the step Rapid S400 specifically further includes following steps:Step S410 welder's typing fingerprint, welder will acquire the finger of fingerprint by fingerprint collecting window, when sending " drop in advance Two sound of drop " indicate fingerprint typing success, then enter step S420；If reactionless, then it represents that fingerprint typing failure maintains the step Rapid status；The comparison of step S420 fingerprint, single-chip microcontroller (2-7) compare the fingerprint of typing with fingerprint base, if comparison passes through, adopt Green work light is bright on collection controlling terminal (2), enters step S430；If comparison does not pass through, reactionless, return step S410 waits fingerprint authentication；Step S430 welding machine (1) booting, single-chip microcontroller (2-7) issue welding machine (1) power-on instruction, are held by welding machine control unit (2-3) Row, light coupling relay and A.C. contactor are closed, and are powered for welding machine (1).
- 8. a kind of monitoring method of welding machine networking intelligent monitor system according to claim 6, which is characterized in that the step Rapid S500 specifically further includes following steps:The acquisition of step S510 welding production data, signal acquisition unit (2-2) connect welding machine (1) output end and internal fusing It is covered above device, GPS sensor (2-7) antenna without metal, obtains weldingvoltage, electric current and fuse both end voltage and acquisition Controlling terminal (2) i.e. welding machine (1) address；Step S520 welding production data ZigBee-network is sent, and the data that single-chip microcontroller (2-7) acquires sensor are packaged, and is sent To the first ZigBee module (2-6), the first ZigBee module (2-6) receives data, that is, is wirelessly transmitted to live gateway (3)；Step S530 welding production data Internet network is sent, the second ZigBee module (3-2) in live gateway (3) The data that control terminal for data acquisition (2) is wirelessly sent are received, i.e., it are transmitted to WiFi module (3- by the method that serial ports transmits 3) it, is then sent by Internet network, site welding creation data turns via the live gateway (3) in workshop It is sent to system server (4).
- 9. a kind of monitoring method of welding machine networking intelligent monitor system according to claim 6, which is characterized in that the step Rapid S600 specifically further includes following steps:Step S610 system server (4) obtains data, and system server (4) obtains scene in production scene by Transmission Control Protocol The welding production data that gateway (3) is sent, system server (4) receive data；Step S620 system server (4) extracted valid data, system server (4) call string processing function, screen out letter Layout character in breath, by the welding parameter in welding production data, address information extraction is come out；Step S630 algorithm judges welding process, and system server (4) calls algorithm to judge welding process, with database (5) given process, normal parameter carry out threshold comparison in, if welding production or welding machine address are abnormal, return to exception information, and It is recorded into database (5)；If normal, then it does not deal with；Step S640 welding production data record enters database, and system server (4) uses ADO database connection type connection number According to library (5), all welding production data classifications are stored into database (5).
- 10. a kind of monitoring method of welding machine networking intelligent monitor system according to claim 6, which is characterized in that described Step S700 specifically further includes following steps:Step S710 system server (4) listens to client's connection, and system server (4) creation TCP listens to function, waits prison to be moved The connection of control client (6), PC monitor client (7) enters step S720 if there is connection, otherwise maintains the step, always Waiting is listened to；Step S720 system server (4) sends real-time welding production data, after thering is client to connect system server (4), Then system server (4) is sent to it welding production real time data, and mobile monitor client (6), PC monitoring can be used in user Client (7) checks welding production real time data；Step S730 system server (4) reading client request, when monitoring user is supervised using mobile monitor client (6) or PC When controlling client (7) progress welding machine monitoring, welding machine (1) control command or data inquiry request are issued, then system server (4) Read requests carry out corresponding operating, if user sends data inquiry request, return to corresponding data；If user sends welding machine (1) Control command is then forwarded to plant site by control command；Step S740 control terminal for data acquisition (2) controls welding machine (1), and user sends welding machine control command, such as " number+switch " format Order, is forwarded to plant site by system server (4), is received by live gateway (3) and is forwarded to control terminal for data acquisition again (2), by single-chip microcontroller (2-7) resolve command, control welding machine (1) switch is realized.
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| CN111069741A (en) * | 2019-12-27 | 2020-04-28 | 菏泽学院 | Welding upset feed mechanism and lithium cell welding equipment thereof |
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| CN114253181A (en) * | 2021-11-19 | 2022-03-29 | 苏州浪潮智能科技有限公司 | System and method for realizing wattage consumption of remote monitoring server |
| CN114253181B (en) * | 2021-11-19 | 2024-01-23 | 苏州浪潮智能科技有限公司 | System and method for realizing remote monitoring of wattage consumption of server |
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| CN114189763A (en) * | 2021-12-15 | 2022-03-15 | 广州红帆科技有限公司 | Welding machine data exchange system and method |
| CN114253194A (en) * | 2021-12-21 | 2022-03-29 | 一重集团大连核电石化有限公司 | Integrated multifunctional electrical control system for welding equipment |
| CN114871638A (en) * | 2022-04-13 | 2022-08-09 | 广州东焊智能装备有限公司 | Welding equipment monitoring system based on internet of things |
| CN115407732A (en) * | 2022-08-02 | 2022-11-29 | 中交四航局江门航通船业有限公司 | Intelligent management system, method and device for ship welding and storage medium |
| CN117428290A (en) * | 2023-12-15 | 2024-01-23 | 杭州三信网络技术有限公司 | Welding machine with safety monitoring function and monitoring method of welding machine |
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