CN115407732A - Intelligent management system, method and device for ship welding and storage medium - Google Patents
Intelligent management system, method and device for ship welding and storage medium Download PDFInfo
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
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Abstract
The application discloses an intelligent management system, a method, a device and a storage medium for ship welding, wherein the system comprises a server, a client, a terminal, network equipment and a signal acquisition device; the server is used for collecting and storing real-time process data of the welding equipment in the welding process; the client is used for interacting the user with the management system and is provided with database client software and welding management system client software; the terminal is provided with database client software and welding management system code entry software and is used for entering the worker number and selecting special equipment of a welding machine; the network equipment comprises network parts required by the server, the client and the terminal for networking communication; the signal acquisition device is used for acquiring and transmitting real-time process data of the welding equipment. The welding efficiency can be improved by reducing the unreasonable utilization of personnel and materials in the production process.
Description
Technical Field
The application relates to the field of ship welding management, in particular to a ship welding intelligent management system, method, device and storage medium.
Background
The ship welding is the core of the ship industry, and the development level and the automation degree of the ship welding determine the production efficiency of the ship. The lean manufacturing foundation firstly needs to finely manage the production process, so that the unreasonable utilization of personnel and materials in the production process is reduced, and the welding efficiency is improved. The welding process involves the problems of complex process, poor linking degree among all process sections, dispersed process distribution, incapability of realizing overall process management, and too extensive management mode, so that the cost budget of a single ship is inaccurate, the production cost in the production process of the single ship is high, the welding material is seriously wasted, and the like.
Therefore, the above technical problems of the related art need to be solved.
Disclosure of Invention
The present application is directed to solving one of the technical problems in the related art. Therefore, the embodiment of the application provides an intelligent management system, method, device and storage medium for ship welding, which can systematically manage the ship welding.
According to an aspect of the embodiments of the present application, there is provided a ship welding intelligent management system, including: the system comprises a server, a client, a terminal, network equipment and a signal acquisition device;
the server is used for collecting and storing real-time process data of the welding equipment in the welding process;
the client is used for interacting the user with the management system and is provided with database client software and welding management system client software;
the terminal is provided with database client software and welding management system code entry software and is used for entering the worker number and selecting special equipment of a welding machine;
the network equipment comprises network components required for networking communication of the server, the client and the terminal;
the signal acquisition device is used for acquiring and transmitting real-time process data of the welding equipment.
In one embodiment, the server and the client are installed in a monitoring center, and the signal acquisition device is installed on the welding equipment.
In one embodiment, the client receives an instruction input by a user, and performs setting and query operations on the welding management system according to the instruction input by the user.
In one embodiment, the signal acquisition device comprises an acquisition module and a transmission module, wherein the acquisition module acquires real-time process data of welding equipment, converts the real-time process data of the welding equipment into a digital signal after being converted by the singlechip and stores the digital signal;
the transmission module is accessed to a wireless network and performs corresponding data transmission according to the instruction.
In one embodiment, the terminal comprises a camera, and the terminal identifies the two-dimensional code through the camera to obtain the welding seam information.
According to an aspect of the embodiments of the present application, there is provided a ship welding intelligent management method applied to the ship welding intelligent management system in the foregoing embodiments, the method includes:
collecting and storing real-time process data of welding equipment in a welding process;
carrying out interaction between a user and a management system;
inputting the worker number and selecting the special equipment of the welding machine;
and collecting and transmitting real-time process data of the welding equipment.
In one embodiment, the method comprises: and identifying the two-dimensional code through a camera device to obtain the welding seam information.
According to an aspect of the embodiments of the present application, there is provided a ship welding intelligent management device, including:
the system comprises a first module, a second module and a third module, wherein the first module is used for collecting and storing real-time process data of welding equipment in the welding process;
the second module is used for interacting the user with the management system;
the third module is used for inputting the number of the operator and selecting the special equipment of the welding machine;
and the fourth module is used for acquiring and transmitting real-time process data of the welding equipment.
According to an aspect of the embodiments of the present application, there is provided a ship welding intelligent management device, including:
at least one processor;
at least one memory for storing at least one program;
at least one of the programs, when executed by at least one of the processors, implements a method for intelligent management of marine welding as set forth in the preceding embodiments.
According to an aspect of the embodiments of the present application, a storage medium is provided, where the storage medium stores a program executable by a processor, and the program executable by the processor implements a ship welding intelligent management method according to the foregoing embodiments when executed by the processor.
The ship welding intelligent management system, the method, the device and the storage medium provided by the embodiment of the application have the beneficial effects that: the system comprises a server, a client, a terminal, network equipment and a signal acquisition device; the server is used for collecting and storing real-time process data of the welding equipment in the welding process; the client is used for interacting the user with the management system and is provided with database client software and welding management system client software; the terminal is provided with database client software and welding management system code entry software and is used for entering the worker number and selecting special equipment of a welding machine; the network equipment comprises network components required for networking communication of the server, the client and the terminal; the signal acquisition device is used for acquiring and transmitting real-time process data of the welding equipment. This application can, the unreasonable utilization of personnel and material in the reduction production process improves welding efficiency.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
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In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic diagram of a ship welding intelligent management system according to an embodiment of the present application;
fig. 2 is a flowchart of an intelligent management method for ship welding according to an embodiment of the present disclosure;
fig. 3 is a schematic diagram of an intelligent management device for ship welding according to an embodiment of the present disclosure;
fig. 4 is a schematic view of another intelligent management device for ship welding according to an embodiment of the present application.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The terms "first," "second," "third," and "fourth," etc. in the description and claims of this application and the accompanying drawings are used for distinguishing between different objects and not for describing a particular order. Furthermore, the terms "include" and "have," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
The ship welding is the core of the ship industry, and the development level and the automation degree of the ship welding determine the production efficiency of the ship. The welding process involves the problems of complex process, poor linking degree among all process sections, dispersed process distribution, incapability of realizing overall process management, and too extensive management mode, so that the cost budget of a single ship is inaccurate, the production cost in the production process of the single ship is high, the welding material is seriously wasted, and the like. The lean manufacturing foundation firstly needs to finely manage the production process, so that the unreasonable utilization of personnel and materials in the production process is reduced, and the welding efficiency is improved.
The invention aims to overcome the defects of the prior art and provides a ship welding intelligent management system, method, device and storage medium.
Fig. 1 is a schematic diagram of a ship welding intelligent management system according to an embodiment of the present application. As shown in fig. 1, an intelligent management system for ship welding provided by an embodiment of the present application includes: the system comprises a server, a client, a terminal, network equipment and a signal acquisition device; the server is used for collecting and storing real-time process data of the welding equipment in the welding process; the client is used for interacting the user with the management system and is provided with database client software and welding management system client software; the terminal is provided with database client software and welding management system code entry software and is used for entering the worker number and selecting special equipment of a welding machine; the network equipment comprises network parts required by the server, the client and the terminal for networking communication; the signal acquisition device is used for acquiring and transmitting real-time process data of the welding equipment.
The server is responsible for data acquisition and storage devices. Database server software and welding management system server software are installed to receive and store welding data for all welders and provide necessary services to clients. The system is arranged in a monitoring center server, analyzes and manages the real-time process data of the welding process equipment, and simultaneously performs corresponding storage, so that the query and tracking after the storage are convenient, and the real-time control and management of the welding process are realized. The client is used for the interaction of the user and the management system. The client software of the database and the client software of the welding management system are required to be installed, and all operations of setting, inquiring and the like of the welding management system by a user are realized through the client. Is installed in a monitoring center. The server and the client are installed in a monitoring center, and the signal acquisition device is installed on the welding equipment.
The client receives an instruction input by a user, and performs setting and query operations on the welding management system according to the instruction input by the user. The network equipment comprises network parts required by the networking communication of the equipment, including a switch, a network cable, enterprise-level Wifi and the like
Optionally, the signal acquisition device comprises an acquisition module and a transmission module, wherein the acquisition module acquires real-time process data of the welding equipment, converts the real-time process data of the welding equipment into a digital signal after conversion by the single chip microcomputer, and stores the digital signal; the transmission module is accessed to a wireless network and performs corresponding data transmission according to the instruction.
The terminal machine of the embodiment comprises a camera device, and the terminal machine identifies the two-dimensional code through the camera device to obtain the welding seam information. The terminal machine is a special device for inputting job numbers and selecting welding machines by operators. The database client software and the welding management system code entry software need to be installed and installed in a place convenient for operators to operate. The process data of the welding equipment in the welding process are firstly acquired by an acquisition module, converted by a single chip microcomputer, converted into digital signals and stored. Meanwhile, the signal acquisition device is connected to a wireless network through a Wifi module, and corresponding data transmission is carried out according to the instruction.
The application mainly comprises the following four aspects:
(1) And (4) system integration optimization, namely optimizing and integrating the aspects of design data input, production plan, production resource information, welding production information output and the like according to the data sharing requirement of the welding management and control system, effectively managing the data and ensuring the normal operation of the welding management and control system.
(2) Centralized management of welding equipment, which is mainly planned according to production areas and stations of a company, monitors all welding equipment by relying on an industrial network constructed at present, masters the use condition of welding equipment in a factory area, optimizes the welding equipment by using a two-dimensional code (QR code), a handheld terminal APP system and the like, and solves the problem of equipment requirement application of constructors; in addition, the equipment requirements of the area and the station are analyzed before construction, and the problem of allocation of area welding equipment is solved.
(3) Welding parameter intelligent control occupies more than 70% of its operation in the hull construction process, but welded parameter mainly by thick, material and welding mode etc. decide, so welding parameter is more relatively, need utilize the relevant information of two-dimensional code technique with the welding seam to make the QR sign indicating number, recycles handheld terminal APP and solves welding parameter and carry out remote control, realizes the problem of welding parameter accurate adjustment.
(4) Optimizing welding quality and cost, wherein the welding quality and consumption of welding materials are key items to be considered after welding, making welding seam information into a QR code by using a two-dimensional code technology, scanning the code by using a handheld terminal and shooting a picture of the welded seam, solving the problem that the welding seam corresponds to the picture, and processing the picture by using an image recognition technology to solve the problem of welding quality of the welding seam; meanwhile, a wire feeding driving wheel or a circuit of the welding equipment is modified, the problem of accurate statistics of the length of the welding wire is solved, the problems of data correspondence and transmission are solved, and the accuracy of welding material consumption statistics is improved.
In addition, as shown in fig. 2, the present application further provides a ship welding intelligent management method, which is applied to the ship welding intelligent management system according to the foregoing embodiment, and the method includes:
s201, collecting and storing real-time process data of welding equipment in a welding process;
s202, interacting the user and the management system;
s203, inputting the worker number and selecting special equipment of the welding machine;
and S204, collecting and transmitting real-time process data of the welding equipment.
In this embodiment, the method further includes identifying the two-dimensional code by the camera device to obtain the weld information.
In addition, as shown in fig. 3, the present application also provides an intelligent management device for ship welding, which includes:
the system comprises a first module, a second module and a third module, wherein the first module is used for collecting and storing real-time process data of welding equipment in the welding process;
the second module is used for interacting the user with the management system;
the third module is used for inputting the number of the operator and selecting the special equipment of the welding machine;
and the fourth module is used for acquiring and transmitting real-time process data of the welding equipment.
In addition, as shown in fig. 4, the present application also provides an intelligent management device for ship welding, including:
at least one processor;
at least one memory for storing at least one program;
at least one of the programs, when executed by at least one of the processors, implements a method for intelligent management of marine welding as set forth in the preceding embodiments.
The contents in the above method embodiments are all applicable to the present apparatus embodiment, the functions specifically implemented by the present apparatus embodiment are the same as those in the above method embodiments, and the advantageous effects achieved by the present apparatus embodiment are also the same as those achieved by the above method embodiments.
In addition, the present application also proposes a storage medium storing a program executable by a processor, wherein the program executable by the processor is executed by the processor to implement a ship welding intelligent management method according to the foregoing embodiment.
Similarly, the contents in the foregoing method embodiments are all applicable to this storage medium embodiment, the functions specifically implemented by this storage medium embodiment are the same as those in the foregoing method embodiments, and the advantageous effects achieved by this storage medium embodiment are also the same as those achieved by the foregoing method embodiments.
In alternative embodiments, the functions/acts noted in the block diagrams may occur out of the order noted in the operational illustrations. For example, two blocks shown in succession may in fact be executed substantially concurrently or the blocks may sometimes be executed in the reverse order, depending upon the functionality/acts involved. Furthermore, the embodiments presented and described in the flowcharts of the present application are provided by way of example in order to provide a more thorough understanding of the technology. The disclosed methods are not limited to the operations and logic flows presented herein. Alternative embodiments are contemplated in which the order of various operations is changed and in which sub-operations described as part of larger operations are performed independently.
Furthermore, although the present application is described in the context of functional modules, it should be understood that, unless otherwise stated to the contrary, one or more of the functions and/or features may be integrated in a single physical device and/or software module, or one or more functions and/or features may be implemented in separate physical devices or software modules. It will also be understood that a detailed discussion regarding the actual implementation of each module is not necessary for an understanding of the present application. Rather, the actual implementation of the various functional modules in the apparatus disclosed herein will be understood within the ordinary skill of an engineer, given the nature, function, and internal relationship of the modules. Accordingly, those skilled in the art can, using ordinary skill, practice the present application as set forth in the claims without undue experimentation. It is also to be understood that the specific concepts disclosed are merely illustrative of and not intended to limit the scope of the application, which is defined by the appended claims and their full scope of equivalents.
The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
The logic and/or steps represented in the flowcharts or otherwise described herein, e.g., an ordered listing of executable instructions that can be considered to implement logical functions, can be embodied in any computer-readable medium for use by or in connection with an instruction execution system, apparatus, or device, such as a computer-based system, processor-containing system, or other system that can fetch the instructions from the instruction execution system, apparatus, or device and execute the instructions. For the purposes of this description, a "computer-readable medium" can be any means that can contain, store, communicate, propagate, or transport the program for use by or in connection with the instruction execution system, apparatus, or device.
More specific examples (a non-exhaustive list) of the computer-readable medium would include the following: an electrical connection (electronic device) having one or more wires, a portable computer diskette (magnetic device), a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber device, and a portable compact disc read-only memory (CDROM). Additionally, the computer-readable medium could even be paper or another suitable medium upon which the program is printed, as the program can be electronically captured, via for instance optical scanning of the paper or other medium, then compiled, interpreted or otherwise processed in a suitable manner if necessary, and then stored in a computer memory.
It should be understood that portions of the present application may be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, the various steps or methods may be implemented in software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, any one or combination of the following techniques, which are known in the art, may be used: a discrete logic circuit having a logic gate circuit for implementing a logic function on a data signal, an application specific integrated circuit having an appropriate combinational logic gate circuit, a Programmable Gate Array (PGA), a Field Programmable Gate Array (FPGA), or the like.
In the foregoing description of the specification, reference to the description of "one embodiment/example," "another embodiment/example," or "certain embodiments/examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that: numerous changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the application, the scope of which is defined by the claims and their equivalents.
The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present application.
Claims (10)
1. A marine vessel welding intelligent management system, characterized in that the system comprises: the system comprises a server, a client, a terminal, network equipment and a signal acquisition device;
the server is used for collecting and storing real-time process data of the welding equipment in the welding process;
the client is used for interacting the user with the management system and is provided with database client software and welding management system client software;
the terminal is provided with database client software and welding management system code entry software and is used for entering the worker number and selecting special equipment of a welding machine;
the network equipment comprises network components required for networking communication of the server, the client and the terminal;
the signal acquisition device is used for acquiring and transmitting real-time process data of the welding equipment.
2. The intelligent management system for ship welding of claim 1, wherein the server and the client are installed in a monitoring center, and the signal acquisition device is installed on a welding device.
3. The intelligent ship welding management system according to claim 1, wherein the client receives an instruction input by a user, and performs setting and query operations on the welding management system according to the instruction input by the user.
4. The intelligent management system for ship welding according to claim 1, wherein the signal acquisition device comprises an acquisition module and a transmission module, the acquisition module acquires real-time process data of welding equipment, and the real-time process data of the welding equipment is converted into a digital signal and stored after being converted by the single chip microcomputer;
the transmission module is accessed to a wireless network and performs corresponding data transmission according to the instruction.
5. The intelligent management system for ship welding of claim 1, wherein the terminal comprises a camera, and the terminal identifies the two-dimensional code through the camera to obtain the welding seam information.
6. An intelligent management method for ship welding, which is applied to the intelligent management system for ship welding of claim 1, and comprises the following steps:
collecting and storing real-time process data of welding equipment in a welding process;
carrying out interaction between a user and a management system;
inputting the worker number and selecting the special equipment of the welding machine;
and collecting and transmitting real-time process data of the welding equipment.
7. The intelligent management method for ship welding of claim 6, wherein the method comprises: and identifying the two-dimensional code through a camera device to obtain the welding seam information.
8. An intelligent management device for ship welding, which is characterized by comprising:
the system comprises a first module, a second module and a third module, wherein the first module is used for collecting and storing real-time process data of welding equipment in the welding process;
the second module is used for interacting the user with the management system;
the third module is used for inputting the number of the operator and selecting the special equipment of the welding machine;
and the fourth module is used for acquiring and transmitting real-time process data of the welding equipment.
9. An intelligent management device for ship welding, which is characterized by comprising:
at least one processor;
at least one memory for storing at least one program;
a method of intelligent management of marine vessel welding as claimed in any one of claims 6-7 when at least one said program is executed by at least one said processor.
10. Storage medium, characterized in that the storage medium stores a program executable by a processor, the program executable by the processor implementing a method for intelligent management of ship welding according to any one of claims 6-7.
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| CN112003798A (en) * | 2020-08-06 | 2020-11-27 | 常州信息职业技术学院 | Welding intelligent management system of welding machine |
| CN212627958U (en) * | 2020-08-06 | 2021-02-26 | 常州信息职业技术学院 | Welding intelligent management system of welding machine |
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