CN107272583A - A kind of motor welds networked system - Google Patents
A kind of motor welds networked system Download PDFInfo
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- CN107272583A CN107272583A CN201710516728.3A CN201710516728A CN107272583A CN 107272583 A CN107272583 A CN 107272583A CN 201710516728 A CN201710516728 A CN 201710516728A CN 107272583 A CN107272583 A CN 107272583A
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- welding
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31255—Verify communication parameters, if wrong, refuse communication
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- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
Networked system is welded the invention discloses a kind of motor, the welded condition information and welding machine information of each welding machine are gathered by acquisition module；Mixed-media network modules mixed-media sends welded condition information and welding machine information to display module；Display module shows the welded condition information and welding machine information of each welding machine；Data analysis module is analyzed welding status information and welding machine information, draws analysis result；Welding parameter setup module obtains welding parameter, by welding parameter by reaching corresponding welding machine under mixed-media network modules mixed-media.The application obtains the welding machine status information and welding machine information of each welding machine by mixed-media network modules mixed-media, and shows, realizes the real-time monitoring of butt welding machine working condition；And corresponding welding machine will be reached under the welding parameter of setting, the management and control to Site Welding is realized, to improve welding quality.
Description
Technical field
The present invention relates to welding technology field, more particularly to a kind of motor welding networked system.
Background technology
In motor welding process, the working condition that each welding machine is understood in real time is necessary.
Based on welding machine enormous amount and welding machine state diversity, an artificial platform goes monitoring to be unpractical, and then causes
Following problem occurs in existing welding process：Welding job state can not be monitored in real time；When welding machine breaks down, failure cause
It is difficult to investigate；It is difficult to judge weld defect Producing reason, reviewing for product quality is not easy to；Can not scientific algorithm go out to weld gas
Body, welding wire usage amount；The implementation status of welding procedure can not in real time be monitored.
In summary, the welding machine working condition in welding process how is monitored in real time, and effective management and control to Site Welding is
This area urgent problem to be solved.
The content of the invention
Networked system is welded it is an object of the invention to provide a kind of motor, it is therefore intended that solution in the prior art can not be real-time
Monitor welding machine during welding machine working condition, can not management and control effective to Site Welding the problem of.
In order to solve the above technical problems, the present invention provides a kind of motor welding networked system, the system includes：
Acquisition module, welded condition information and welding machine information for gathering each welding machine；
Mixed-media network modules mixed-media, for the welded condition information and the welding machine information to be sent to display module；
The display module, the welded condition information and the welding machine information for showing each welding machine；
Data analysis module, for analyzing the welded condition information and the welding machine information, draws analysis knot
Really；
Welding parameter setup module, for obtaining welding parameter, by the welding parameter by being passed under the mixed-media network modules mixed-media
To corresponding welding machine.
Alternatively, in addition to：
Setup module is shown, for obtaining display parameters, display setting is carried out according to the display parameters；
Statistical module, job information and fault message for counting each welding machine.
Alternatively, the statistical module includes：
Form unit, for according to the job information and the fault message counted, generating corresponding report.
Alternatively, the welding parameter setup module includes：
Single device specification setting unit, the welding parameter for obtaining welding machine described in separate unit, and by the welding
Parameter under the mixed-media network modules mixed-media by reaching welding machine described in separate unit；
Multiple devices specification setting unit, the welding parameter for obtaining many welding machines, and by the welding
Parameter is by reaching many welding machines under the mixed-media network modules mixed-media.
Alternatively, the data analysis module includes：
Analytic unit, for according to the welded condition information and the welding machine information, drawing analysis result；
Chart drawing unit, for according to the analysis result, the analysis result to be shown with preset pattern.
Alternatively, the display module includes：
Collect display unit, the welded condition information and welding machine letter of each welding machine are shown for collecting
Breath；
Real-time display unit, the welded condition information and the welding machine information for showing the welding machine in real time.
Alternatively, in addition to：
Alarm module, for according to the welded condition information and the welding machine information, to each described welding machine it is real-time
Welding parameter is diagnosed, when the real-time welding parameter is more than pre-set specifications parameter, alert.
Alternatively, in addition to：
Database, for storing the welded condition information and the welding machine information；
Enquiry module, for obtaining query statement, corresponding history welding data is shown according to the query statement.
Alternatively, the network model is specially ethernet module.
A kind of motor welding networked system that the embodiment of the present invention is provided, the weldering of each welding machine is gathered by acquisition module
Connect status information and welding machine information；Mixed-media network modules mixed-media sends welded condition information and welding machine information to display module；Display module
Show the welded condition information and welding machine information of each welding machine；Data analysis module is carried out to welding status information and welding machine information
Analysis, draws analysis result；Welding parameter setup module obtains welding parameter, by welding parameter by reaching phase under mixed-media network modules mixed-media
Answer welding machine.The application obtains the welding machine status information and welding machine information of each welding machine by mixed-media network modules mixed-media, and shows, realizes
The real-time monitoring of butt welding machine working condition；And corresponding welding machine will be reached under the welding parameter of setting, realize the pipe to Site Welding
Control, to improve welding quality.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
The embodiment of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis
The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 welds the structural schematic block diagram of networked system for a kind of motor provided in an embodiment of the present invention；
Fig. 2 is that motor provided in an embodiment of the present invention welds networked system structural representation；
Fig. 3 for it is provided in an embodiment of the present invention collect display unit implement schematic diagram；
Fig. 4 implements schematic diagram for real-time display unit provided in an embodiment of the present invention；
Fig. 5 implements schematic diagram for data analysis module provided in an embodiment of the present invention；
Fig. 6 implements schematic diagram for welding machine management module provided in an embodiment of the present invention；
Fig. 7 implements schematic diagram for display setup module provided in an embodiment of the present invention；
Fig. 8 implements schematic diagram for statistical module provided in an embodiment of the present invention.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
Fig. 1 is refer to, Fig. 1 welds the structural schematic block diagram of networked system for a kind of motor provided in an embodiment of the present invention,
The system can include：
Acquisition module 11, welded condition information and welding machine information for gathering each welding machine.
It should be noted that above-mentioned acquisition module can be arranged on each welding machine.Above-mentioned welding machine status information can have
The electric current of body including welding machine, voltage, weld interval, in information such as standby or welded conditions；And above-mentioned welding machine information can have
Body includes the information such as welding machine numbering, classification and the teams and groups.
Mixed-media network modules mixed-media 12, for the welded condition information and the welding machine information to be sent to display module.
Above-mentioned mixed-media network modules mixed-media can be specially ethernet module, now, and the motor welds the whole communication network of networked system
Network uses the networking plan of Ethernet, specifically may refer to Fig. 2, and Fig. 2 is that motor provided in an embodiment of the present invention welds connection
Net system structure diagram.
As shown in Fig. 2 industrial computer/server sets office, the controller of each welding machine is connected by CAN, led to
Ethernet-CAN bridges are crossed with industry control/server to be connected.
Display module 13, the welded condition information and the welding machine information for showing each welding machine.
Above-mentioned display module can be by the welding data received and welder data, with certain display mode (for example, figure
Shape, curve etc.) show.
For the ease of observing the situation of whole system welding machine and the real time status of each welding machine, it can carry out collecting simultaneously aobvious
Show with single real-time display, checked according to demand for user.Pretend as a kind of embodiment, above-mentioned display module can
With including：Collect display unit, the welded condition information and the welding machine information of each welding machine are shown for collecting；
Real-time display unit, the welded condition information and the welding machine information for showing the welding machine in real time.
It is appreciated that when collecting display, can count what display was being welded according to welded condition information and welding machine information
Welding machine number of units, the welding machine number of units closed and just in standby welding machine number of units, and each welding machine working time etc..Specifically can be with
Referring to Fig. 3, Fig. 3 for it is provided in an embodiment of the present invention collect display unit implement schematic diagram.
As shown in figure 3, showing the working time of each welding machine with bar chart, show that welding machine works with circular ratio chart
State.And drawing type and statistical information can be selected as needed.
Display can be shown to welding machine parameters such as electric current, the voltages of each welding machine in real time, and can show each in real time
The real-time data curve of individual welding machine, for example, real-time voltage curve etc..The real-time welding of many selected welding machines can also be shown simultaneously
Parameter, with the specific works situation for easily and intuitively having observed dissociating welded parts machine required.Specific to may refer to Fig. 4, Fig. 4 is real for the present invention
That applies the real-time display unit that example is provided implements schematic diagram.
As shown in Figure 4, it is shown that the job information of each welding machine, working condition, electric current, voltage and wire feed speed are specifically included
Degree etc.；And respectively illustrate real-time welding parameter, preset parameter and welding machine condition etc.；The real-time voltage that also show welding machine is bent
Line.
As can be seen that welded condition information and relevant information by showing each welding machine in real time so that user can be straight
See ground and observe the real-time status of each welding machine and the integrality of system welding machine.
Data analysis module 14, for analyzing the welded condition information and the welding machine information, draws analysis
As a result.
Macroscopic quality analysis, micro-quality analysis, cost analysis and Energy Efficiency Analysis etc. can be specifically carried out, can also be carried out
The inquiry of history waveform.
As a kind of embodiment, above-mentioned data analysis module can include：Analytic unit, for according to the weldering
Status information and the welding machine information are connect, analysis result is drawn；Chart drawing unit, for according to the analysis result, with pre-
If analysis result described in figure shows.
Implementing for data analysis module may refer to Fig. 5, and Fig. 5 is data analysis module provided in an embodiment of the present invention
Implement schematic diagram.
As shown in figure 5, the information such as corresponding querying condition, option can be inputted, to inquire corresponding historical data, enter
And generate corresponding history oscillogram.
Welding parameter setup module 15, for obtaining welding parameter, the welding parameter is passed through under the mixed-media network modules mixed-media
Reach corresponding welding machine.
Above-mentioned welding machine parameter can refer to welding machine standard parameter, and it specifically includes welding machine condition, welding current and current limliting ginseng
Number etc..Set after corresponding standard parameter, welding machine can will be reached under standard parameter, such welding machine can be according to the specification
Parameter carrys out the welding of specification itself, to realize the management and control to Site Welding.
Specification setting can be carried out to separate unit welding machine, specification setting can also be carried out to many welding machines simultaneously.Pretend as one
Embodiment is planted, above-mentioned welding parameter setup module can include：Single device specification setting unit, for obtaining separate unit
The welding parameter of the welding machine, and by the welding parameter by reaching welding machine described in separate unit under the mixed-media network modules mixed-media；It is many
Platform equipment code setting unit, the welding parameter for obtaining many welding machines, and the welding parameter is passed through into institute
State and many welding machines are reached under mixed-media network modules mixed-media, realize the welding process management to each welding machine.More specifically, can be to a certain
The specific unified welding conditions of weld seam setting of bar, it is ensured that Product jointing quality.
Specific to may refer to Fig. 6, Fig. 6 implements schematic diagram for welding machine management module provided in an embodiment of the present invention.
As shown in fig. 6, user can be by selecting to input corresponding standard parameter, to carry out the management and control of welding parameter.Also
The threshold value of each welding machine parameter can be set by setting alarm standard parameter, when the threshold value is exceeded, then carry out alarm behaviour
Make.And the operations such as equipment control, wlding management, welder's management and networking setting can also be carried out.
In order to adapt to the demand of user and the display demand of each welding machine, display parameters can be configured.Pretend for
A kind of embodiment, above-mentioned motor welding networked system can also include：Setup module 16 is shown, for obtaining display ginseng
Number, display setting is carried out according to the display parameters；Statistical module 17, job information and event for counting each welding machine
Hinder information.Above-mentioned statistical module can include：Form unit, for according to the job information and the failure letter counted
Breath, generates corresponding report.
Above-mentioned job information can specifically include weld information and welding process information etc..Specifically it may refer to Fig. 7 and figure
8, Fig. 7 be the schematic diagram that implements provided in an embodiment of the present invention for showing setup module, and Fig. 8 is provided in an embodiment of the present invention
Statistical module implements schematic diagram.
As shown in fig. 7, user can according to demand, display needed for being chosen from each display parameters of offer, and also
The relevant parameters such as drawing scale, curve type can be set.In addition, additionally provide system set and user profile setting options with
For user's selection.
As shown in figure 8, user can select the relevant informations such as statistical model, timing statisticses, the corresponding report of generation according to demand
Table, it is possible to the generated form of export.Further, it is also possible to which butt welding machine process data and fault message are counted.
As a kind of embodiment, said system can also include：Alarm module 18, for according to the welding shape
State information and the welding machine information, the real-time welding parameter to welding machine each described are diagnosed, when the real-time welding parameter
During more than pre-set specifications parameter, alert.
It is appreciated that above-mentioned pre-set specifications parameter specifically can set face by user by supergage alarm parameters in Fig. 6
What plate was set, when the real-time welding parameter of welding machine is more than specification welding parameter, then alarm can be sent to administrative staff
Information, specifically can be with the mode alert such as short message, mail；It is of course also possible to send police particular by buzzer
Report sound, can also be particularly shown warning message.
And above-mentioned warning message can include fault message, supergage parameter type and welding machine information.Such administrative staff
The welding machine broken down can be positioned in time.
As can be seen that when welding machine occurs abnormal, can occur corresponding warning message, so that equipment management personnel can be with
The very first time finds failure welding machine, makes timely counter-measure.
As a kind of embodiment, said system can also include：Database 19, for storing the welded condition
Information and the welding machine information；Enquiry module, for obtaining query statement, shows that corresponding history is welded according to the query statement
Connect data.
It is appreciated that the welding data of each welding machine is stored, specifically can by welding data, workpiece title and
The relevant informations such as numbering, welding machine user are in the lump in data storage storehouse, in order to which follow-up product back-tracing and production management work.
The motor welding networked system that the present embodiment is provided, the welded condition for gathering each welding machine by acquisition module is believed
Breath and welding machine information；Mixed-media network modules mixed-media sends welded condition information and welding machine information to display module；Display module shows each
The welded condition information and welding machine information of welding machine；Data analysis module is analyzed welding status information and welding machine information, is obtained
Go out analysis result；Welding parameter setup module obtains welding parameter, by welding parameter by reaching corresponding welding machine under mixed-media network modules mixed-media.
The system obtains the welding machine status information and welding machine information of each welding machine by mixed-media network modules mixed-media, and shows, realizes butt welding machine
The real-time monitoring of working condition；And corresponding welding machine will be reached under the welding parameter of setting, the management and control to Site Welding is realized, to carry
High welding quality.
Motor provided by the present invention welding networked system is described in detail above.It is used herein specifically individual
Example is set forth to the principle and embodiment of the present invention, and the explanation of above example is only intended to help to understand the present invention's
Method and its core concept.It should be pointed out that for those skilled in the art, not departing from the principle of the invention
On the premise of, some improvement and modification can also be carried out to the present invention, these are improved and modification also falls into the claims in the present invention
Protection domain in.
Claims (9)
1. a kind of motor welds networked system, it is characterised in that including：
Acquisition module, welded condition information and welding machine information for gathering each welding machine；
Mixed-media network modules mixed-media, for the welded condition information and the welding machine information to be sent to display module；
The display module, the welded condition information and the welding machine information for showing each welding machine；
Data analysis module, for analyzing the welded condition information and the welding machine information, draws analysis result；
Welding parameter setup module, for obtaining welding parameter, by the welding parameter by reaching phase under the mixed-media network modules mixed-media
Answer welding machine.
2. motor according to claim 1 welds networked system, it is characterised in that also include：
Setup module is shown, for obtaining display parameters, display setting is carried out according to the display parameters；
Statistical module, job information and fault message for counting each welding machine.
3. motor according to claim 2 welds networked system, it is characterised in that the statistical module includes：
Form unit, for according to the job information and the fault message counted, generating corresponding report.
4. motor according to claim 1 welds networked system, it is characterised in that the welding parameter setup module bag
Include：
Single device specification setting unit, the welding parameter for obtaining welding machine described in separate unit, and by the welding parameter
By reaching welding machine described in separate unit under the mixed-media network modules mixed-media；
Multiple devices specification setting unit, the welding parameter for obtaining many welding machines, and by the welding parameter
By reaching many welding machines under the mixed-media network modules mixed-media.
5. motor according to claim 1 welds networked system, it is characterised in that the data analysis module includes：
Analytic unit, for according to the welded condition information and the welding machine information, drawing analysis result；
Chart drawing unit, for according to the analysis result, the analysis result to be shown with preset pattern.
6. motor according to claim 1 welds networked system, it is characterised in that the display module includes：
Collect display unit, the welded condition information and the welding machine information of each welding machine are shown for collecting；
Real-time display unit, the welded condition information and the welding machine information for showing the welding machine in real time.
7. the motor welding networked system according to any one of claim 1 to 6, it is characterised in that also include：
Alarm module, for according to the welded condition information and the welding machine information, the real-time welding to welding machine each described
Parameter is diagnosed, when the real-time welding parameter is more than pre-set specifications parameter, alert.
8. motor according to claim 7 welds networked system, it is characterised in that also include：
Database, for storing the welded condition information and the welding machine information；
Enquiry module, for obtaining query statement, corresponding history welding data is shown according to the query statement.
9. motor according to claim 7 welds networked system, it is characterised in that the network model is specially Ethernet
Module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710516728.3A CN107272583A (en) | 2017-06-29 | 2017-06-29 | A kind of motor welds networked system |
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| CN201710516728.3A CN107272583A (en) | 2017-06-29 | 2017-06-29 | A kind of motor welds networked system |
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| CN201710516728.3A Pending CN107272583A (en) | 2017-06-29 | 2017-06-29 | A kind of motor welds networked system |
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Cited By (7)
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| CN108080830A (en) * | 2017-12-15 | 2018-05-29 | 唐山松下产业机器有限公司 | Source of welding current control method and control device and the source of welding current |
| CN108229789A (en) * | 2017-12-04 | 2018-06-29 | 江苏利柏特股份有限公司 | A kind of chemical equipment modular manufacturing engineering welding manages system |
| CN109093233A (en) * | 2018-09-25 | 2018-12-28 | 无锡三虹重工机械设备有限公司 | A kind of multi sphere multiplewire submerged arc welding intelligence control system |
| CN109093228A (en) * | 2018-09-25 | 2018-12-28 | 无锡三虹重工机械设备有限公司 | A kind of welding parameter intelligent monitor system |
| CN112025038A (en) * | 2020-07-13 | 2020-12-04 | 华电电力科学研究院有限公司 | Device for displaying and recording welding current based on intelligent terminal and working method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108229789A (en) * | 2017-12-04 | 2018-06-29 | 江苏利柏特股份有限公司 | A kind of chemical equipment modular manufacturing engineering welding manages system |
| CN108229789B (en) * | 2017-12-04 | 2021-07-27 | 江苏利柏特股份有限公司 | Welding management system for modular manufacturing engineering of chemical equipment |
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| CN109093233A (en) * | 2018-09-25 | 2018-12-28 | 无锡三虹重工机械设备有限公司 | A kind of multi sphere multiplewire submerged arc welding intelligence control system |
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| CN112025038A (en) * | 2020-07-13 | 2020-12-04 | 华电电力科学研究院有限公司 | Device for displaying and recording welding current based on intelligent terminal and working method |
| CN112817810A (en) * | 2020-12-25 | 2021-05-18 | 深圳市爱达思技术有限公司 | Equipment data monitoring method and device, terminal equipment and storage medium |
| CN112882996A (en) * | 2021-01-05 | 2021-06-01 | 唐山松下产业机器有限公司 | Welding data processing method, processing device and processing system |
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Application publication date: 20171020 |
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