CN111250810A - Welding table temperature control system - Google Patents
Welding table temperature control system Download PDFInfo
- Publication number
- CN111250810A CN111250810A CN202010195839.0A CN202010195839A CN111250810A CN 111250810 A CN111250810 A CN 111250810A CN 202010195839 A CN202010195839 A CN 202010195839A CN 111250810 A CN111250810 A CN 111250810A
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- module
- welding
- soldering
- communication
- main control
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Abstract
The invention relates to a welding table temperature control system which comprises a terminal, a server and more than two welding tables, wherein each welding table comprises a soldering tin module, a main control module, a parameter setting module, a storage module and a communication module; soldering tin module, parameter setting module, storage module and communication module all are connected with the host system communication, the terminal includes cell-phone, computer etc, realize the communication with the server through APP, the regulation and the storage of welding bench during operation parameter have been realized through setting up of every welding bench parameter setting module and storage module, communication module's setting has realized the transmission of information between the welding bench, realized the information transmission to other welding benches' function with a welding bench, make things convenient for the parameter setting of the welding bench more than two.
Description
Technical Field
The invention belongs to the technical field of soldering tin, and particularly relates to a soldering station temperature control system.
Background
With the rapid development of the machinery manufacturing industry in China, the automatic welding technology, the automatic welding equipment, the automatic welding trolley, the welding robot and the like are also widely applied. During welding, a plurality of external welding factors directly influence the welding temperature, the external welding factors comprise the diameter of a tin plate, the tin feeding amount, the preheating time, the tin feeding speed and the like, the above welding factors are required to be comprehensively considered during actual welding operation, so that the welding quality can be ensured, and in order to improve the welding quality and the welding efficiency, people perform long-term exploration and provide various solutions.
In Chinese patent with the publication number of CN2520983 named as automatic constant temperature soldering machine, an automatic constant temperature soldering machine is disclosed, which belongs to an electric welding machine for maintaining a steel needle plate of a textile machine and consists of an automatic constant temperature control circuit and an electric iron, wherein the automatic constant temperature control circuit comprises an electronic automatic constant temperature controller AT, a transformer T, a relay KM and an overload protector; the electric iron comprises a shell, an electric iron head, a handle, a heat-resistant porcelain box, an asbestos plate, a coil type electric heating wire and a thermocouple. The utility model belongs to an automatic homothermal closed internal heating type, which has the functions of automatic homothermal, full utilization of heat energy, enough heat, rapid heat transfer, difficult burning out of a heating wire, energy saving, time saving, high efficiency, convenient use and long service life.
The scheme can control the temperature to a certain degree, but only simply controls the temperature, has no other functions and has a single function.
Disclosure of Invention
In order to solve the above problems, an object of the present invention is to provide a welding stage temperature control system which can conveniently realize data transmission between welding stages, has various functions and accurate temperature control, and can remotely regulate and control the welding stages.
The invention also aims to provide a welding table temperature control system which can detect whether tin is normal or not, has a tin penetration function and is safe.
In order to achieve the above object, the technical solution of the present invention is as follows.
The invention relates to a welding table temperature control system which is characterized by comprising a terminal, a server and more than two welding tables, wherein each welding table comprises a soldering module, a main control module, a parameter setting module, a storage module and a communication module;
a terminal: the server is used for realizing communication with the server;
a server: the data transmission and processing between the welding tables and the terminals are realized;
soldering the tin module: the soldering tin device is used for realizing soldering tin work of the soldering station;
a parameter setting module: the device is used for realizing the setting of parameters of the welding table during the soldering operation;
a storage module: the parameter information of the welding table is used for storing the parameter information of the welding table set by the parameter setting module;
a communication module: the device is used for realizing communication between the welding tables;
the main control module: the welding platform is positioned in the welding platform, and the welding platform data processing and the command issuing are carried out; the soldering module, the parameter setting module, the storage module and the communication module are all in communication connection with the main control module.
Wherein, the terminal includes the cell-phone, the computer etc, realize the communication with the server through APP, conveniently realize the remote regulation and control to this system, the setting through every welding bench parameter setting module and storage module has realized the regulation and the storage of butt welding bench during operation parameter, communication module's setting has realized the transmission of information between the welding bench, each communication module forms the communication network deployment, realized the information transmission to other welding benches of a welding bench function, make things convenient for the parameter setting of the welding bench more than two.
Further, the parameter information of the welding table stored in the storage module includes the number of welding spots, a temperature value set by each welding spot, a temperature correction value of each welding spot, a delay dormancy value, a delay shutdown value, a temperature upper and lower limit alarm value, a tin blocking alarm value, a machine locking password value, a 485 serial port local address value, a wireless transmission local address value, a sequence of multi-temperature operation, tin penetration delay time, tin penetration operation time, sleep time judgment mode selection, heating time and switch in advance, cooling time and switch in advance, tin outlet times of each welding spot, total time of each welding spot, overshoot temperature values and other various states.
Further, the welding table further comprises a sensor module, and the sensor module is in communication connection with the main control module.
Further, the welding table further comprises a temperature correction module, the sensor module comprises a temperature sensor, the temperature sensor is used for sensing the temperature of the welding table, and the temperature correction module is used for correcting the temperature of the welding table. Specifically, the temperature set point for each weld point has a temperature correction value.
Furthermore, the welding table further comprises a delayed dormancy module and a delayed shutdown module, and the delayed dormancy module and the delayed shutdown module are both in communication connection with the main control module. Specifically, the delayed dormancy module is used for realizing the dormancy function of the machine, and when the welding table is in a dormant state, the welding table stops heating. Wherein, the judgment of whether the machine is used or not can be made from the fact that the temperature fluctuation range is relatively large in the dynamic state! Or judging according to how long the tin-out signal is not received, and selecting and storing the two modes.
Further, the welding table further comprises a vibration module and a soldering tin module, the vibration module is arranged on the soldering tin module, and the vibration module and the soldering tin module are both in communication connection with the main control module. Wherein, the soldering tin module is including welding the mouth, and the vibrations module setting is on welding the mouth, and through the vibrations of welding the mouth, the realization is welded the mouth and to the vibrations of soldering tin at soldering tin during operation, realizes permeating soldering tin into the aperture structure.
Furthermore, the welding table further comprises an alarm module, and the alarm module is in communication connection with the main control module. The alarm module is arranged to realize the alarm function during the fault, such as: the temperature upper and lower limit alarm, no-load alarm, over-current alarm, tin blocking alarm and the like of the welding spot.
Furthermore, the soldering module comprises a tin outlet module and a heating module, and the tin outlet module and the heating module are in communication connection with the main control module. Wherein, the tin outlet module is used for realizing the tin function, and the heating module is used for realizing the heating of tin.
In summary, the present invention is a welding table temperature control system, which includes a terminal, a server and more than two welding tables, wherein each welding table includes a soldering module, a main control module, a parameter setting module, a storage module and a communication module, the main control module is in communication connection with the server, and the main control module is located in the welding table for processing welding table data and issuing commands; the soldering tin module, the parameter sets up the module, storage module and communication module all are connected with the host system communication, the terminal includes the cell-phone, the computer etc., realize the communication with the server through APP, conveniently realize the remote control to this system, the regulation and the storage of butt welding bench during operation parameter have been realized through the setting of every parameter setting module and storage module on the welding bench, communication module's setting has realized the transmission of information between the welding bench, each communication module forms the communication network deployment, the function of transmitting the information of a welding bench to other welding benches has been realized, make things convenient for the parameter setting of the welding benches more than two.
Drawings
FIG. 1 is a block diagram of a weld station temperature control system of the present invention.
FIG. 2 is a block diagram of a stage temperature control system of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In order to achieve the above object, the technical solution of the present invention is as follows.
The invention relates to a welding table temperature control system which comprises a terminal, a server and more than two welding tables, wherein each welding table comprises a soldering tin module, a main control module, a parameter setting module, a storage module and a communication module, and the main control module is in communication connection with the server;
a terminal: the server is used for realizing communication with the server;
a server: the data transmission and processing between the welding tables and the terminals are realized;
soldering the tin module: the soldering tin device is used for realizing soldering tin work of the soldering station;
a parameter setting module: the device is used for realizing the setting of parameters of the welding table during the soldering operation;
a storage module: the parameter information of the welding table is used for storing the parameter information of the welding table set by the parameter setting module;
a communication module: the device is used for realizing communication between the welding tables;
the main control module: the welding platform is positioned in the welding platform, and the welding platform data processing and the command issuing are carried out; the soldering module, the parameter setting module, the storage module and the communication module are all in communication connection with the main control module.
Wherein, the terminal includes the cell-phone, the computer etc, realize the communication with the server through APP, conveniently realize the remote regulation and control to this system, the setting through every welding bench parameter setting module and storage module has realized the regulation and the storage of butt welding bench during operation parameter, communication module's setting has realized the transmission of information between the welding bench, each communication module forms the communication network deployment, realized the information transmission to other welding benches of a welding bench function, make things convenient for the parameter setting of the welding bench more than two.
In this embodiment, the parameter information of the soldering station stored in the storage module includes the number of soldering points, a temperature value set for each soldering point, a temperature correction value for each soldering point, a delay sleep value, a delay shutdown value, a temperature upper and lower limit alarm value, a tin blocking alarm value, a machine locking password value, a 485 serial port local address value, a wireless transmission local address value, a sequence of operation at multiple temperatures, a tin penetration delay time, a tin penetration operation time, a sleep time judgment mode selection, an advance heating time and switch, an advance cooling time and switch, a storage of tin output times of each soldering point, a storage of total time of each soldering point, an overshoot temperature value, and other various states.
In this embodiment, the welding table further includes a sensor module, and the sensor module is in communication connection with the main control module.
In this embodiment, the welding stage further includes a temperature correction module, the sensor module includes a temperature sensor, the temperature sensor is used for sensing the temperature of the welding stage, and the temperature correction module is used for correcting the temperature of the welding stage. Specifically, the temperature set point for each weld point has a temperature correction value.
In this embodiment, the welding table further includes a delayed dormancy module and a delayed shutdown module, and both the delayed dormancy module and the delayed shutdown module are in communication connection with the main control module. Specifically, the delayed dormancy module is used for realizing the dormancy function of the machine, and when the welding table is in a dormant state, the welding table stops heating. Wherein, the judgment of whether the machine is used or not can be made from the fact that the temperature fluctuation range is relatively large in the dynamic state! Or judging according to how long the tin-out signal is not received, and selecting and storing the two modes.
In this embodiment, the welding table further comprises a vibration module and a soldering tin module, the vibration module is arranged on the soldering tin module, and the vibration module and the soldering tin module are both in communication connection with the main control module. Wherein, the soldering tin module is including welding the mouth, and the vibrations module setting is on welding the mouth, and through the vibrations of welding the mouth, the realization is welded the mouth and to the vibrations of soldering tin at soldering tin during operation, realizes permeating soldering tin into the aperture structure.
In this embodiment, the welding table further comprises an alarm module, and the alarm module is in communication connection with the main control module. The alarm module is arranged to realize the alarm function during the fault, such as: the temperature upper and lower limit alarm, no-load alarm, over-current alarm, tin blocking alarm and the like of the welding spot.
In this embodiment, the soldering module includes a tin discharging module and a heating module, and the tin discharging module and the heating module are both in communication connection with the main control module. Wherein, the tin outlet module is used for realizing the tin function, and the heating module is used for realizing the heating of tin.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. A welding table temperature control system is characterized by comprising a terminal, a server and more than two welding tables, wherein each welding table comprises a soldering module, a main control module, a parameter setting module, a storage module and a communication module, and the main control module is in communication connection with the server; wherein:
a terminal: the server is used for realizing communication with the server;
a server: the data transmission and processing between the welding tables and the terminals are realized;
soldering the tin module: the soldering tin device is used for realizing soldering tin work of the soldering station;
a parameter setting module: the device is used for realizing the setting of parameters of the welding table during the soldering operation;
a storage module: the parameter information of the welding table is used for storing the parameter information of the welding table set by the parameter setting module;
a communication module: the device is used for realizing communication between the welding tables;
the main control module: the welding platform is positioned in the welding platform, and the welding platform data processing and the command issuing are carried out; the soldering module, the parameter setting module, the storage module and the communication module are all in communication connection with the main control module.
2. The soldering station temperature control system of claim 1, wherein the soldering station further comprises a sensor module, and the sensor module is in communication connection with the main control module.
3. The soldering station temperature control system of claim 2, wherein the soldering station further comprises a temperature correction module, the sensor module comprises a temperature sensor for sensing the temperature of the soldering station, and the temperature correction module is used for correcting the temperature of the soldering station.
4. The welding table temperature control system according to claim 1, wherein the welding table further comprises a delayed dormancy module and a delayed shutdown module, and both the delayed dormancy module and the delayed shutdown module are in communication connection with the main control module.
5. The soldering station temperature control system according to claim 1, wherein the soldering station further comprises a vibration module and a soldering module, the vibration module is disposed on the soldering module, and the vibration module and the soldering module are both in communication connection with the main control module.
6. The welding table temperature control system of claim 1, wherein the welding table further comprises an alarm module, and the alarm module is in communication connection with the main control module.
7. The soldering station temperature control system of claim 1, wherein the soldering module comprises a tin discharging module and a heating module, and the tin discharging module and the heating module are both in communication connection with the main control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010195839.0A CN111250810A (en) | 2020-03-19 | 2020-03-19 | Welding table temperature control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010195839.0A CN111250810A (en) | 2020-03-19 | 2020-03-19 | Welding table temperature control system |
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| CN111250810A true CN111250810A (en) | 2020-06-09 |
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| CN202010195839.0A Pending CN111250810A (en) | 2020-03-19 | 2020-03-19 | Welding table temperature control system |
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| CN207402247U (en) * | 2017-11-16 | 2018-05-25 | 珠海巨铭防静电科技有限公司 | A kind of tin cream thawing control device and apply its tin cream unfreezing machine and terminal device |
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| CN109093228A (en) * | 2018-09-25 | 2018-12-28 | 无锡三虹重工机械设备有限公司 | A kind of welding parameter intelligent monitor system |
| CN110193686A (en) * | 2019-06-06 | 2019-09-03 | 南宁嘉昌机电设备有限责任公司 | A kind of information-based welding management control system and control method |
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2020
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101658969A (en) * | 2009-09-25 | 2010-03-03 | 深圳市欣力通科技有限公司 | Tin soldering machine |
| CN203696202U (en) * | 2013-11-15 | 2014-07-09 | 上海振华重工(集团)股份有限公司 | Welding monitoring system |
| CN204009627U (en) * | 2014-01-14 | 2014-12-10 | 杭州科爵智能设备有限公司 | Bonding machine intelligent temperature control system |
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Application publication date: 20200609 |
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