CN108907540A - A kind of welding system and method - Google Patents
A kind of welding system and method Download PDFInfo
- Publication number
- CN108907540A CN108907540A CN201811129849.3A CN201811129849A CN108907540A CN 108907540 A CN108907540 A CN 108907540A CN 201811129849 A CN201811129849 A CN 201811129849A CN 108907540 A CN108907540 A CN 108907540A
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- temperature
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- welding stage
- plumb joint
- host
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
A kind of welding system provided by the embodiments of the present application and method.The welding system includes control equipment and an at least welding stage;Each welding stage includes host and plumb joint, and the host is used to control the temperature of the plumb joint and the running and suspend mode of the welding stage;The control equipment and the welding stage are mutually indepedent, the control equipment is connect with the main-machine communication of each welding stage, the control equipment is used to send control instruction to the host of each welding stage, to control the temperature of the plumb joint of each welding stage and the running and suspend mode of each welding stage.Thus, it is possible to which it is more convenient to realize directly by control equipment to the temperature of the plumb joint of more welding stages and the running and suspend mode of each welding stage.
Description
Technical field
This application involves welding technology fields, in particular to a kind of welding system and method.
Background technique
With the rapid development of China's machinery manufacturing industry industry, automatic welding technique and automatic welding stage have obtained widely answering
With.In the prior art when needing to control intelligent solder station and being welded with different welding temperatures, operation is more inconvenient.
Summary of the invention
In view of this, the embodiment of the present application provides a kind of welding system and method.
The embodiment of the present application provides a kind of welding system, including control equipment and an at least welding stage;
Each welding stage includes the plumb joint that host is connect with the host, and the host is for controlling the plumb joint
Temperature and the welding stage running and suspend mode;
The control equipment and the welding stage are mutually indepedent, and the main-machine communication of the control equipment and each welding stage connects
It connects, the control equipment is used to send control instruction to the host of each welding stage, to control the plumb joint of each welding stage
Temperature and each welding stage running and suspend mode.
Optionally, the welding stage is two or more, and the control equipment is separately connected with two or more welding stages.
It optionally, include multiple solder joints when the plumb joint works, the control equipment is used for each solder joint
Welding temperature is controlled.
Optionally, the control equipment is external PLC, touch screen or computer.
Optionally, the welding stage further includes the temperature controller for controlling the plumb joint temperature, the temperature control
Device is connected between the plumb joint and the host;
After the host receives the control instruction for the control plumb joint temperature that the control equipment is sent, pass through institute
State the temperature that temperature controller controls the plumb joint.
Optionally, the host includes central controller, the central controller by the temperature controller with it is described
Welding stage connection, the central controller are used to control the plumb joint of the welding stage corresponding according to preset different temperatures
Temperature work.
Optionally, the welding system further includes the temperature difference adjuster connecting with the central controller, and with it is described
The temperature sampler of temperature difference adjuster connection;
The temperature sampler is connect with the plumb joint, and the temperature sampler is used to obtain the reality of the plumb joint
Temperature is simultaneously sent to the temperature difference adjuster;
The temperature difference adjuster, when inconsistent for the temperature in the actual temperature and central controller setting,
The temperature of the plumb joint is adjusted to the temperature of the setting.
The embodiment of the present application also provides a kind of welding method, is applied to the welding system, the method includes:
It controls equipment and control instruction is generated according to user's operation, the control instruction includes the plumb joint for controlling each welding stage
Temperature, alternatively, the running and suspend mode of each welding stage of control;
The control instruction is sent to the host of each welding stage by the control equipment;
The host of each welding stage controls the temperature of the plumb joint of each welding stage, or control according to the control instruction
The running and suspend mode of each welding stage.
Optionally, the control equipment includes according to the step of user's operation generation control instruction:
Control equipment temperature value needed for obtaining multiple welding for prestoring in the host of the welding stage;
The control equipment obtains the target temperature that user chooses from temperature value needed for the multiple welding prestored, according to
The target temperature generates the control instruction for controlling the temperature of plumb joint of each welding stage.
Optionally, the host of each welding stage according to the control instruction control each welding stage plumb joint temperature it
Method afterwards further includes:
Receive the correction instruction that user issues;
According to the correction instruction, get the actual temperature of the plumb joint of the welding stage, judge the actual temperature with
Whether the target temperature is identical;
When the actual temperature and the target temperature be not identical, the actual temperature is adjusted to the target temperature
Degree.
A kind of welding system provided by the embodiments of the present application and method.The welding system includes control equipment and at least one
Platform welding stage;Each welding stage includes host and plumb joint, and the host is used to control the temperature and the weldering of the plumb joint
The running and suspend mode of platform;The control equipment and the welding stage are mutually indepedent, the host of the control equipment and each welding stage
Communication connection, the control equipment is used to send control instruction to the host of each welding stage, to control each welding stage
The running and suspend mode of the temperature of plumb joint and each welding stage.Thus, it is possible to the weldering directly by control equipment to more welding stages
The running and suspend mode of the temperature of connector and each welding stage, it is more convenient to realize, has saved a large amount of human resources and cumbersome
Operating process.
To enable the above objects, features, and advantages of the application to be clearer and more comprehensible, the application preferred embodiment is cited below particularly,
And cooperate appended attached drawing, it is described in detail below.
Detailed description of the invention
Technical solution in ord to more clearly illustrate embodiments of the present application, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only some embodiments of the application, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is a kind of structural schematic diagram of welding system provided by the embodiment of the present application;
Fig. 2 is the structural schematic diagram of welding stage provided by the embodiment of the present application;
Fig. 3 is a kind of flow diagram of welding method provided by the embodiments of the present application;
Fig. 4 is the flow diagram for the sub-step that step S310 includes in Fig. 3;
Fig. 5 is a kind of another flow diagram of welding method provided by the embodiments of the present application.
Icon:10- welding system;100- welding stage;200- controls equipment;110- host;111- central controller;120- weldering
Connector;130- temperature controller;140- temperature sampler;150- temperature difference adjuster.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present application, technical solutions in the embodiments of the present application carries out clear, complete
Site preparation description.Obviously, described embodiment is only a part of the embodiment of the application, instead of all the embodiments.It is logical
The component of the embodiment of the present application being often described and illustrated herein in the accompanying drawings can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiments herein provided in the accompanying drawings is not intended to limit below claimed
Scope of the present application, but be merely representative of the selected embodiment of the application.Based on embodiments herein, those skilled in the art
Member's every other embodiment obtained without making creative work, shall fall in the protection scope of this application.
It should be noted that:Similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the present application, it should be noted that term " in ", "upper", " parallel ", "inner", the instructions such as "outside"
Orientation or positional relationship be based on the orientation or positional relationship shown in the drawings or this application product using when usually put
Orientation or positional relationship, be merely for convenience of description the application and simplify description, rather than the device of indication or suggestion meaning or
Element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as the limitation to the application.
In addition, the terms such as term "horizontal", "vertical" are not offered as requiring component abswolute level or pendency, but can be slightly
Low dip.It is not to indicate that the structure has been had to if "horizontal" only refers to that its direction is more horizontal with respect to for "vertical"
It is complete horizontal, but can be slightly tilted.
In the description of the present application, it should be noted that unless otherwise clearly defined and limited, term " setting ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected.It can
To be mechanical connection, it is also possible to be electrically connected.It can be directly connected, can also indirectly connected through an intermediary, it can be with
It is the connection inside two elements.For the ordinary skill in the art, it can understand that above-mentioned term exists with concrete condition
Concrete meaning in the application.
With reference to the accompanying drawing, it elaborates to some embodiments of the application.In the absence of conflict, following
Feature in embodiment and embodiment can be combined with each other.
Referring to Fig. 1, Fig. 1 is a kind of structural schematic diagram of welding system provided by the embodiments of the present application.In the application reality
It applies in example, the welding system 10 includes control equipment 200 and an at least welding stage 100.
The control equipment 200 can be external PLC, touch screen or computer, and the control equipment 200 is welded at least one
Platform 100 communicates to connect.
In the embodiment of the present application, the control equipment 200 can be connected with the more communication connections of welding stage 100, such as be welded with 64
Platform 100 communicates to connect, and the control equipment 200 and more 100 real-time communications of welding stage can be slapped by the control equipment 200
Hold the working condition of more welding stages 100.
In the embodiment of the present application, the welding stage 100 includes host 110 and the plumb joint connecting with the host 110
120, the plumb joint 120 is controlled by host and reaches certain temperature, the solder joint in each designated position programmed carries out
Welding.
Optionally, the control equipment 200 and the welding stage 100 are mutually indepedent, the control equipment 200 and the welding stage
100 host 110 communicates to connect, and the control equipment 200 is used to send control instruction to the host 110 of each welding stage 100, from
And the plumb joint 120 is controlled by the host 110 of welding stage 100 and carries out welding in multiple solder joints at different temperature,
Meet the requirement of industry 4.0.
In the prior art, the plumb joint of welding stage on each solder joint is that unified temperature is welded, and works as needs
When welding temperature needed for adjusting carries out welding, need successively to adjust the temperature of the plumb joint of each welding stage.
It, can be to the plumb joint 120 on multiple welding stages 100 each by the control equipment 200 in the embodiment of the present application
The welding temperature of a solder joint is controlled.
Referring to Fig. 2, Fig. 2 is the structural schematic diagram of welding stage in the embodiment of the present application.The welding stage 100 includes host
110, plumb joint 120, temperature controller 130, temperature sampler 140 and temperature difference adjuster 150.
In the embodiment of the present application, the temperature controller 130 is connected between the plumb joint 120 and the host 110,
After the host 110 receives the control instruction for control 120 temperature of plumb joint that the control equipment 200 is sent, pass through
Temperature controller 130 controls the temperature of the plumb joint 120.
The host 110 includes central controller 111, and the central controller 111 passes through the temperature controller 130
It is connect with the plumb joint 120, the central controller 111 is used to control the welding stage according to preset different temperatures
100 plumb joint 120 works in corresponding temperature.
In the prior art, it is single for controlling the plumb joint temperature of welding stage, so that when the multiple welderings for needing to meet different temperatures
When point, preset temperature again is needed in the host of welding stage, further according to the temperature of the plumb joint of preset temperature control welding stage again
Degree.
In the embodiment of the present application, optionally, multiple preset temperatures are set in the host 110 of the welding stage 100, when described
The plumb joint 120 of welding stage 100 needs to be welded with different temperature in unused solder joint, directly according in the host 110
The multiple preset temperature values being arranged choose plumb joint of the suitable target temperature by temperature controller 130 to the welding stage 100
120 temperature is controlled, and the plumb joint 120 of the welding stage 100 can be made quickly to change from original temperature to target temperature.
Optionally, in the embodiment of the present application, it is provided with the plumb joint 120 in the host 110 of the welding stage 100 and is welding
Three kinds of temperature in advance in the process.Terminate when plumb joint 120 carries out welding with the first preset temperature in the first solder joint, i.e., it will be
When second solder joint is used second of preset temperature and welded, it can choose and will use from three kinds of temperature that host 110 is arranged
The plumb joint 120 is converted to second of default temperature from the first preset temperature by temperature controller 130 by the temperature arrived
Degree.
Wherein, preset temperature again again is not needed, makes plumb joint 120 when needing to be welded with different temperature,
It is more convenient.
Optionally, a key is provided in the welding stage 100, the key, which can be chosen in the host 110, to be arranged
Three kinds in advance use temperature, may make 120 temperature of plumb joint to be converted in advance in temperature at three kinds by key, reach a key and cut
Change the required temperature of the plumb joint 120 of the welding stage.
Optionally, by the control equipment 200 with 100 communication connection of welding stage, the control equipment 200 is provided with touching
The function of sending out on welding stage 100 key described, the temperature for controlling the plumb joint 120 are converted in advance in temperature at three kinds, are reached
The required temperature of the plumb joint 120 of welding stage 100 described in one key switching.
Optionally, more than three temperature can be set in the host 110 of the welding stage 100.
In the embodiment of the present application, the welding stage 100 further includes the temperature difference adjuster connecting with the central controller 111
150, and the temperature sampler 140 being connect with the temperature difference adjuster 150;
The temperature sampler 140 is connect with the plumb joint 120, and the temperature sampler 140 is for obtaining the weldering
The actual temperature of connector 120 is simultaneously sent to the temperature difference adjuster 150;
The temperature difference adjuster 150, the temperature for setting in the actual temperature and the central controller 111 are different
When cause, the temperature of the plumb joint 120 is adjusted to the temperature of the setting.
In the prior art, when the temperature correction of butt joint 120 being set in welding stage 100, multiple keys are provided with, it is multiple
Key is used to obtain the actual temperature of plumb joint 120, and carries out actual temperature and be compared with the target temperature of plumb joint, when
When actual temperature and target temperature difference, then need to trigger the correcting key in multiple keys, so that actual temperature is adjusted to mesh
Mark temperature.
In the embodiment of the present application, a correcting key is provided on the welding stage 100, it is described when triggering correcting key
Temperature sampler 140 starts to acquire the actual temperature of the plumb joint 120 and is sent to the temperature difference adjuster 150, the temperature
The actual temperature received is compared with the target temperature that the central controller 111 is set, works as reality by dropout regulator 150
When temperature and target temperature difference, then actual temperature will be adjusted to target temperature.
Wherein, the setting of the welding stage 100 is further ensured that the stability of welding quality and the accuracy of temperature, and
The convenience for controlling temperature accuracy reaches key correction temperature, realizes the quick correction of actual needs temperature.
Optionally, in the embodiment of the present application, pass through the control equipment 200 with 100 communication connection of welding stage, the control
Equipment 200 is provided with the function of triggering the correcting key on the welding stage 100, controls the actual temperature tune of the plumb joint 120
Whole is target temperature, reaches key correction temperature, realizes the quick correction of actual needs temperature.
Referring to Fig. 3, Fig. 3 is a kind of flow diagram of welding method provided by the embodiments of the present application.The welding side
Method is applied to welding system 10.The detailed process of welding method is illustrated below.
Step S310, control equipment generate control instruction according to user's operation.
In the embodiment of the present application, user can control equipment 200 operate, wherein user carry out operation include
Control the temperature of the plumb joint 120 of welding stage 100 and the running and suspend mode of the welding stage 100.The control equipment 200 is according to user
Progress operation, generate corresponding control instruction.
Control instruction is sent to the host of each welding stage by step S320, control equipment.
In the embodiment of the present application, controls the corresponding control instruction for generating user's operation and be sent to each welding stage 100
Host 110.
Step S330, the host of each welding stage controls the temperature of the plumb joint of each welding stage according to control instruction, or control is respectively
The running and suspend mode of welding stage.
In the embodiment of the present application, the host 110 for the multiple welding stages 100 connecting with control equipment 200 is according to the control received
System instruction controls the temperature of the plumb joint 120 of multiple welding stages 100, or the running and suspend mode of each welding stage 100 of control.
In the embodiment of the present application, the temperature of the plumb joint 120 of most 64 welding stages 100 can be controlled by control equipment 200
Degree, or the running and suspend mode of each welding stage 100 of control.
Referring to Fig. 4, Fig. 4 is one of the flow diagram of sub-step that step S310 includes in Fig. 3.Step S310 includes
Sub-step S311 and S312.
Sub-step S311, control equipment temperature value needed for obtaining multiple welding for prestoring in the host of welding stage.
Sub-step S312, control equipment obtain the target temperature that user chooses from temperature value needed for the multiple welding prestored
Degree generates the control instruction for controlling the temperature of plumb joint of each welding stage according to target temperature.
In the embodiment of the present application, control equipment 200 gets the multiple welding institutes prestored from the host 110 of welding stage 100
The temperature value needed, user get multiple temperature values prestored according to control equipment 200, choose from multiple temperature values prestored
The plumb joint 120 target temperature required when welding, control equipment 200 obtains the target temperature that user chooses, according to described
Target temperature generates the control instruction for controlling the temperature of plumb joint 120 of each welding stage 100.
Referring to Fig. 5, Fig. 5 is the welding method in a kind of welding method provided by the embodiments of the present application after step S330
Flow diagram.The detailed process of the welding method after step S330 is illustrated below.
Step S340 receives the correction instruction that user issues.
In the embodiment of the present application, the welding stage 100 in the welding system 10 receives the correction instruction of user's sending, the school
Positive order can be triggered by the correcting key on the welding stage 100, can also pass through the control with 100 communication connection of welding stage
Control equipment 200 triggers.
Step S350 gets the actual temperature of the plumb joint of welding stage, judges actual temperature and target according to correction instruction
Whether temperature is identical.
In the embodiment of the present application, when receiving the correction instruction, obtained by the temperature sampler 140 on welding stage 100
The actual temperature of plumb joint 120 is got, the actual temperature that the temperature sampler 140 will acquire is sent on welding stage 100
Temperature difference adjuster 140, the target temperature that user chooses in the actual temperature and host that the temperature difference adjuster 150 will acquire into
Row compares, and judges whether actual temperature is identical as target temperature.
Actual temperature is adjusted to target temperature when actual temperature and target temperature be not identical by step S360.
In the embodiment of the present application, it when actual temperature and target temperature be not identical, will affect the stability of welding quality, weld
The actual temperature is adjusted to target temperature by the temperature difference adjuster 150 in platform 100.
Step S370, when actual temperature is identical as target temperature, without operation.
In the embodiment of the present application, when actual temperature is identical as target temperature, then the stability of welding quality will not influence,
Without operation.
In the embodiment of the present application, pass through each plumb joint 120 on control 200 64 welding stages 100 of most recoverables of equipment
Actual temperature, each plumb joint 120 guarantees the stability of welding quality on respective solder joint.
In conclusion a kind of welding system provided by the embodiments of the present application and method.Welding system include control equipment and
An at least welding stage, controls equipment and welding stage is mutually indepedent.Host in welding stage prestores needed for the plumb joint in multiple welding stages
Different temperatures, the control equipment connect with the main-machine communication in more welding stages, according to presetting required different temperatures, thus
The temperature of the plumb joint in more welding stages, and the running and suspend mode of more welding stages of control are controlled by controlling equipment.
By external control equipment, control each plumb joint respective multiple solder joints with respective preset temperature come into
Row welding meets the different temperatures welding demand of different solder joints, saves a large amount of human cost and cumbersome operating process, have
Great market popularization value.
Further, it is provided with multiple and different temperature needed for plumb joint in welding stage, the more of plumb joint can be switched fast
A temperature realizes one key switching required temperature, meets different process demand, has saved cumbersome operating process.
Further, a correcting key is provided in welding stage, when correcting key triggering when, in welding stage can according to
Target temperature selected by family corrects the actual temperature of plumb joint, reaches the actual temperature of key correction plumb joint, realizes practical need
Want the quick correction of temperature.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
It is obvious to a person skilled in the art that the application is not limited to the details of above-mentioned exemplary embodiment, Er Qie
In the case where without departing substantially from spirit herein or essential characteristic, the application can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and scope of the present application is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included in the application.Any reference signs in the claims should not be construed as limiting the involved claims.
Claims (10)
1. a kind of welding system, which is characterized in that including control equipment and an at least welding stage;
Each welding stage includes the plumb joint that host is connect with the host, and the host is used to control the temperature of the plumb joint
The running and suspend mode of degree and the welding stage;
The control equipment and the welding stage are mutually indepedent, and the control equipment is connect with the main-machine communication of each welding stage, institute
It states control equipment to be used to send control instruction to the host of each welding stage, to control the temperature of the plumb joint of each welding stage
With the running and suspend mode of each welding stage.
2. welding system according to claim 1, which is characterized in that the welding stage is two or more, the control equipment
The welding stage with two or more is separately connected.
3. welding system according to claim 1, which is characterized in that the plumb joint includes multiple solder joints when working,
The control equipment is for controlling the welding temperature of each solder joint.
4. welding system according to claim 1, which is characterized in that the control equipment is external PLC, touch screen or electricity
Brain.
5. welding system according to claim 1, which is characterized in that the welding stage further includes for controlling the plumb joint
The temperature controller of temperature, the temperature controller are connected between the plumb joint and the host;
After the host receives the control instruction for the control plumb joint temperature that the control equipment is sent, pass through the temperature
Degree controller controls the temperature of the plumb joint.
6. welding system according to claim 5, which is characterized in that the host includes central controller, the center
Controller is connect by the temperature controller with the welding stage, and the central controller is used for according to preset not equality of temperature
Degree, the plumb joint for controlling the welding stage work in corresponding temperature.
7. welding system according to claim 5, which is characterized in that the welding system further includes controlling with the center
The temperature difference adjuster of device connection, and the temperature sampler being connect with the temperature difference adjuster;
The temperature sampler is connect with the plumb joint, and the temperature sampler is used to obtain the actual temperature of the plumb joint
And it is sent to the temperature difference adjuster;
The temperature difference adjuster, when inconsistent for the temperature in the actual temperature and central controller setting, by institute
The temperature for stating plumb joint is adjusted to the temperature of the setting.
8. a kind of welding method, applied to welding system described in claim 1-7 any one, which is characterized in that the weldering
The method of connecing includes:
It controls equipment and control instruction is generated according to user's operation, the control instruction includes controlling the temperature of the plumb joint of each welding stage
Degree, alternatively, the running and suspend mode of each welding stage of control;
The control instruction is sent to the host of each welding stage by the control equipment;
The host of each welding stage controls the temperature of the plumb joint of each welding stage, or each institute of control according to the control instruction
State the running and suspend mode of welding stage.
9. welding method according to claim 8, which is characterized in that the control equipment is generated according to user's operation and controlled
The step of instruction includes:
Control equipment temperature value needed for obtaining multiple welding for prestoring in the host of the welding stage;
The control equipment obtains the target temperature that user chooses from temperature value needed for the multiple welding prestored, according to described
Target temperature generates the control instruction for controlling the temperature of plumb joint of each welding stage.
10. welding method according to claim 8, which is characterized in that the host of each welding stage refers to according to the control
The method after the temperature for the plumb joint for controlling each welding stage is enabled to further include:
Receive the correction instruction that user issues;
According to the correction instruction, get the actual temperature of the plumb joint of the welding stage, judge the actual temperature with it is described
Whether target temperature is identical;
When the actual temperature and the target temperature be not identical, the actual temperature is adjusted to the target temperature.
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CN110961750A (en) * | 2019-11-25 | 2020-04-07 | 杭州智乎物联科技有限公司 | Electric soldering iron temperature management system and method combining internet of things |
CN111250810A (en) * | 2020-03-19 | 2020-06-09 | 深圳市吉美电子设备有限公司 | Welding table temperature control system |
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Cited By (2)
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CN110961750A (en) * | 2019-11-25 | 2020-04-07 | 杭州智乎物联科技有限公司 | Electric soldering iron temperature management system and method combining internet of things |
CN111250810A (en) * | 2020-03-19 | 2020-06-09 | 深圳市吉美电子设备有限公司 | Welding table temperature control system |
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